Brinly Hardy Outdoor Cart ATV Poly Cart User Manual

O W N E R ' S M A N U A L  
A T V P O L Y C A R T  
MODEL:  
PCT-100 ATV  
Assembly  
Installation  
Operation  
Repair Parts  
For use with ATV  
For the latest product updates and setup tips:  
Important: This manual contains information for the safety of  
persons and property. Read it carefully before assembly and  
operation of the equipment!  
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L-1708-BH.02  
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REFERENCE  
Tools Required for Assembly:  
* 1/2" wrench (1)  
* 9/16" wrench (2)  
* Pliers  
* Flat Head Screwdriver  
NOTES:  
3.L-1708-BH.02  
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Parts Reference  
To Order Parts Call:  
877-728-8224  
Parts List  
PART NO.  
REF.  
NO.  
DESCRIPTION  
QTY.  
Visit us on the web:  
B-6592-10  
B-6580-10  
B-6404-10  
B-6596  
1
Clevis  
Axle Support  
1
1
2
3
Lock Bracket  
Axle  
1
4
1
B-6503  
B-6599  
5
Wheel Assembly  
Poly Bed  
Towbar  
2
6
1
INSTALLATION  
QUESTIONS?  
B-6572-10  
2M1216P  
B-3920Y-01  
B-3590-10  
B-6288-10  
20M1016P  
30M1000P  
40M1000P  
45M1111P  
B-1675P  
B-4870-01  
B-4307  
7
1
8
3/8" x 1" Hex Bolt  
Spring, Safety Lock  
Support, Inner/Outer  
Lock Bar  
2
9
1
MISSING PARTS?  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
2
REPLACEMENT PARTS?  
1
5/16" x 1" RD HD Mach. Screw  
5/16"-18 Reg Hex Nut  
5/16" Med Lock Washer  
5/16" SAE Flat Washer  
3/8"-16 Hex Lock Nut  
Hitch Pin (1/2" Dia. x 4)  
Retaining Ring, 1" E-Type  
1" Mach. Bushing  
Hex Bolt, 3/8" x 3" Full Thr.  
3/8"-16 Keps Nut  
Latch Spring  
11  
11  
11  
10  
3
G
E
1
2
STOP  
V-886  
H-202P  
4
Please call our Customer Service  
Department Toll-Free at  
877.728.8224  
1
B-6299  
B-6300  
2
1
or  
D-146P  
B-3705Y-01  
B-5482  
Hair Pin Cotter 1/8"  
Spacers  
Decal-Caution  
1
@brinly.com  
2
1
L-1708-BH.02  
4.  
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EXPLODED REFERENCE  
12  
12  
15  
12  
15  
15  
6
14  
13  
14  
13  
3
5
10  
18  
19  
24  
2
4
19  
19  
5
14  
13  
14  
12  
20  
9
13  
18  
14  
25  
8
24  
17  
7
19  
16  
1
13  
11  
14  
21  
22  
23  
16  
5.  
L-1708-BH.02  
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2
Figure 1.  
13  
13  
5/16" Hex Nut  
Qty. 8  
14  
5/16" Lock Washer  
Qty. 8  
15  
5/16 Flat Washer  
Qty. 8  
12  
5/16x 1" RD HD Mach. Screw  
Qty. 8  
12  
15  
Figure 2.  
13  
13  
5/16" Hex Nut  
Qty. 2  
3
15  
14  
5/16" Lock Washer  
Qty. 2  
15  
5/16" Flat Washer  
Qty. 2  
15  
12  
12  
5/16" x 1" RD HD Mach. Screw  
Qty. 2  
6.  
L-1708-BH.02  
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Figure 3.  
21  
7
16  
Tongue  
11  
Notch  
20  
Center inside slot before  
tightening.  
16  
3/8" Hex Lock Nut  
3/8t  
Qty. 1  
20  
3/8" x 3" Hex Bolt  
Qty. 1  
Figure 4.  
22  
11  
Must pivot freely  
7
ing  
7. L-1708-BH.02  
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17  
Figure 5.  
8
1
12  
9
5/16x 1" RD HD Mach. Screw  
Qty. 1  
23  
8
3/8" x 1" Hex Bolt  
Qty. 2  
13  
5/16" Hex Nut  
Qty. 1  
16  
16  
3/8" Hex Nut  
13  
12  
14  
5/16" Lock Washer  
Qty. 1  
14  
Qty. 2  
17  
1/2" x 4" Drawbar Pin  
Qty. 1  
23  
Hairpin Cotter 1/8"  
Qty. 1  
19  
Figure 6.  
18  
24  
4
Towbar Assembly  
19  
1" Mach. Bushing  
Qty. 4  
4
23  
24  
Spacer  
Qty. 2  
8.  
L-1708-BH.02  
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MAINTENANCE  
KEEP RIDERS OFF CART  
!
!
Lubricate each wheel with multi-purpose grease and after  
5 hours of use..  
Keep riders out of cart.  
Riders in cart are subject to injury, such as being struck  
by objects and being thrown off the cart during sudden  
starts, stops and turns.  
The key to years of trouble-free service is to keep your  
Cart clean and dry.  
Unauthorized modifications to the cart may impair its  
function and safety.  
Riders obstruct the operator's view, resulting in the cart  
being used in an unsafe manner.  
Occassionally check all moving parts for free movement  
and, if necessary, lubricate with oil.  
Should rust develop, sand lightly and then paint area with  
enamel.  
Periodically check all fasteners for tightness.  
OPERATION:  
!
Avoid over filling Cart, it can cause ATV to lose traction  
and skid. The ATV and operator combined weight MUST  
BE more than loaded cart weight for PROPER towing and  
braking.  
Extremely heavy loads will be difficult to dump. Fill to  
capacity that is comfortable for you to dump.  
When backing up, carefully back STRAIGHT to avoid  
"jack-knifing", which can cause damage to your  
equipment.  
IMPORTANT:  
!
!
Check tire pressure. Inflate to 28 P.S.I.  
SAFETY TIPS:  
Avoid tipping and skidding.  
Weight of ATV and operator MUST BE MORE than weight  
of cart and load.  
DO NOT use cart near edges of ditch or bank or other  
inclines with steep angle.  
Avoid holes, rocks and roots.  
Slow down before you turn.  
DO NOT make a sharp turns that cause ATV tires to rub  
cart drawbar.  
DO NOT tow cart with bed raised.  
9.L-1708-BH.02  
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NOTES:  
L-1708-BH.02  
10.  
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Caring for the quality of your lawn  
with the products from  
Brinly-Hardy Company  
No more rust or dents with these poly lawn  
rollers. These units are much easier to deal  
with than the steel versions. They have  
rounded end caps that won’t tear or gouge  
the lawn when truning. Erase the harmful  
effects of front heaving and moles, or pack  
down newly sewn seed or sod.  
Brinly’s garden tractor items offer the  
largest selection to turn your garden  
tractor into a year-round tool. We have  
box scrapers, blades, cultivators, disk  
harrows, and even a plow! Remember  
that a sleeve hitch is required to hook up  
these items to your garden tractor.  
Brinly sprayers are designed to be easy to  
use, extremely accurate, and long lasting.  
Our in-line mounted tank design means that  
even the biggest tank is easy to maneuver  
and can fit through a garden gate. Each unit  
comes with a tractor-mounted on/off control.  
Limited Warranty  
Brinly-Hardy Company warrants only to the original retail purchaser that this product will remain free of defects in  
workmanship and materials under normal use and service for a period of two (2) years (NOTE: ninety (90) days for  
commercial or rental use) commencing with the date of purchase.  
Any parts found to be defective within the warranty period will be replaced, with proof of date of purchase, at Brinly-Hardy  
Company's expense. Our obligation under this warranty is expressly limited to replacement or repair, at our option of parts,  
which are defective in material or workmanship within thirty (30) days of receipt of the parts. This warranty does not apply to  
damage caused by unreasonable use, including failure to provide necessary maintenance, nor does it apply to any  
transportation or labor charges.  
WE MAKE NO OTHER EXPRESS WARRANTY NOR IS ANYONE AUTHORIZED TO MAKE ANY ON OUR BEHALF. ANY  
IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. WE SHALL NOT BE LIABLE  
FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND.  
MADE IN THE U.S.A.  
BRINLY-HARDY COMPANY TOLL-FREE 1-877-728-8224  
Quality Insurance  
WARRANTY REGISTRATION CARD  
To register your new product for warranty, please complete and return this  
card.  
Dear Customer,  
We are very proud of our quality and endeavor to  
produce each product to meet high standards. Should  
your purchase not meet your expectations, we have a  
Quality Insurance Policy.  
Name:______________________________________________  
Address:____________________________________________  
City:_______________________ State:_____ Zip:__________  
Phone:______________________________________________  
Product Purchased:___________________ Model#:_________  
Packing# (on carton):__________________________________  
Where purchased:_____________________Date:___________  
If you purchase a product and a part is missing or  
defective, please inform us of the problem on the  
"Comments" section of the Warranty Registration Card  
in this manual or online, or feel free to contact us toll  
free at 1-877-728-8224.PLEASE DO NOT RETURN THE  
PRODUCT TO THE STORE!  
Type of ATV Owned:  
Make: __________________________  
Model:__________________________  
We will make every effort to ship a new replacement  
part to you within 24 hours at no charge.  
Engine CC:_____________________________  
Than
Size of Lawn:___1/4-1/2acre ___1/2-1acre___1-5 acre___5+  
Do you garden?______ Use a tractor?______ Tiller?______  
Your Occupation?_____________________________________  
Your Email Address?__________________________________  
Jane
Pres
Brinl
11.L-1708-BH.02  
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P.O. Box 18  
Jeffersonville, IN. 47131-0018  
(877) 728 - 8224  
Place  
Postage  
Here  
P.O. Box 18  
Jeffersonville, IN. 47131-0018  
L-1708-BH.02  
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