Home Generator Systems
Illustrated Parts List
Model
040277
18000 Rated Watts
Home Generator System
Manual No. 202827A Rev. D (03/31/2008)
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Illustrated Parts List - Main Unit
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
AA203030GS
BASE, Mounting
48 186205GS
49 194699GS
50 809743
SWITCH, Oil Temp
PLATE, Switch Oil Temp
SCREW
187594GS
24910GS
194683GS
194829GS
194830GS
195936GS
202382GS
*
MOUNT, Vibration
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
51 NSP
52 692062
53 193506GS
54 809872
55 202885GS
56 202884GS
57 203533GS
58 56893GS
59 203407GS
ASSY, Alternator (see page 7)
SCREW
REGULATOR
DECAL, Caution Hot Surface
GASKET
BRACKET, Mounting Solenoid
FITTING, 3/4 Flare to 3/8 NPT
HHCS, M6 - 1.0 x 16
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
MUFFLER
BASE, Muffler Box
KIT, Insulation, Muffler Box Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alternator End
w/Insulation
10 *
11 *
12 *
13 B4300GS
14 194818GS
15 185939UGS
16 198913GS
17 198593DGS
18 202958GS
19 B4995GS
20 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
60 203534GS
61 194682GS
62 202883GS
63 192445GS
64 *
70 205397GS
900 §
901 843644
902 843438
KIT, Insulation, Muffler Box Top
COLLECTOR, Muffler Box
BOX, Muffler Top
SCREW. 10 - 32 x 5/8
WASHER, M6 Shakeproof
DECAL, Requirements, Fuel
ENGINE
FUEL HOSE
CLAMP
WIRE-A, Black
KIT, Battery Hardware
WIRE-A, Red
TUBE, Air Cleaner
HHS, Trilobular, 1/4-20 x 7/8
WASHER, Flat 5/16 - M8
HOSE, Oil Drain
23 1723165SM
24 186649GS
25 *
DECAL, Oil Drain
HHCS, 5/16 - 18 x 2.5 Full Thread
NUT, 5/16 - 18
26 *
27 *
Items Not Illustrated
203420GS
WASHER, Lock 5/16 - M8
WIRE
HHCS, 5/16 - 18 x 2"
HHCS, M12 - 1.75 x 35
WASHER, M12
SUPPORT, Engine/Alternator, Black
SCREEN
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
28 186790CGS
29 *
203421GS
MS3483
30 *
31 *
203408GS
KIT, Manual/Accessory, HGS
PAINT, Touchup, HGS, Continuum
Charcoal
203374GS
32 B194685GS
33 202922GS
34 *
198811GS
PAINT, Touchup, Metallic Silver
1/2 oz Bottle
35 185939WGS
36 *
B3518GS
202295GS
198866GS
204022GS
CAP, Funnel Oil Bottle
HOSE, Flex
WASHER, 3/8 Lock
WASHER, Flat, 3/8 - M10
HHCS, 3/8 - 16 x 1
BRACKET, Mounting Alternator,
Black
37 *
38 *
KIT, Led Remote
KIT, Decals, Service
39 B198896GS
Optional Accessories
199475GS
40 202761GS
41 *
DUCT, Air
PAINT, Touchup, Spray, Silver, 12oz
PAINT, Touchup, Spray, Continuum
Charcoal, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
SCREW, M5.8 x 10, Taptite
WASHER, Lock 3/8
SHCS, 3/8 - 16 x 1-1/4
HHCS, 5/16 - 18 x 3/4
HHS, Trilobular, 1/4 - 20 x 1/2
PPHMS, 4-40 x 0.19
WASHER, Lock #4
203417GS
42 *
43 *
6030
44 *
45 B4300GS
46 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
47 *
§ - Contact Engine Manufacturer
3
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Exploded View - Enclosure
4
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Illustrated Parts List - Enclosure
Item Part #
Description
Item Part #
Description
1
2
3
197275GS
PAD, Mounting w/ Holes
BASE, Mounting
16 202956GS
17 192778GS
18 195733GS
19 192940GS
20 202957GS
21 198893GS
SEAL, Foam, Engine Air
HHS, Trilobular, #8-32 x 1/2
MOUNT, Tie Wrap
AA203030GS
204020GS
ASSY, Bulkhead, Engine End
. . . . . . . Bulkhead, Engine End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
RETAINER, Hose
SEAL, Foam, Alternator Inlet
ASSY, Roof/Siderails
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
. . . . . . . Bushing, 1-3/8
22 203407GS
ASSY, Bulkhead, Alternator End
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
4
5
203380GS
ASSY, Door, Engine End
. . . . . . . Seal, Foam Alternator Inlet
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
. . . . . . . Weldment, Door Engine End
. . . . . . . Insulations
. . . . . . . Barrel, Hinges with Hardware
23 200409GS
DECAL, Caution Hot Muffler
INSULATION, Engine Door, Bottom
ASSY, Vent, Exhaust
PLUG, Dome
ASSY., Vent, Alternator
SEAL, Foam
198910GS
ASSY, Duct, Engine Air
24 203303GS
25 198926GS
26 198460GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
34 198890GS
35 194828GS
36 198889GS
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardware
6
203385GS
ASSY, Support, Rail
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
. . . . . . . Support Rail Engine End
. . . . . . . Seal, Foam
. . . . . . . Decal, Rainproof
INSULATION, Front/Rear Door
INSULATION, Roof
7
8
9
B4300GS
203015GS
197493GS
HHS, Trilobular, 1/4-20 x 1/2
BUSHING, Snap, 2"
BUSHING, Snap, 1-1/2"
REGULATOR, Voltage
HHCS, 3/8 - 16 x 1
WASHER, Flat, 3/8 - M10
WASHER, Lock 3/8
NUT, 3/8 - 16
KIT, Door, Hinge
SET, Latch Key
10 198338GS
11 *
KIT, Door Latch
12 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
13 *
14 *
15 203381GS
ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
5
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Exploded View & Illustrated Parts List - Control Panel
Item Part #
Description
Item Part #
17 205394GS
18 205395GS
19 *
Description
1
198911GS
ASSY, Cover, Circuit Breaker
w/Decals
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 100A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15 Amp
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/Decals
DECAL, Terminal Block
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
202593GS
192770GS
199011GS
191991GS
198573GS
202118GS
197492GS
21 *
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
22 *
Items Not Illustrated
202882GS
HARNESS, Wire, CTL Board to
Engine/Alternator
198517GS
203020GS
198515GS
198516GS
HARNESS, Wire, E1 & E2 Sensing
HARNESS, AVR
10 198910GS
12 198549GS
13 198550GS
14 205393GS
15 193297GS
16 205392GS
CONNECTOR, Terminal, 2 Pin
CONNECTOR, Terminal, 10 Pin
* - Items without part numbers are common fasteners and
are available at local hardware stores.
6
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Exploded View & Illustrated Parts List - Alternator
Item Part #
Description
1
2
3
4
5
6
7
8
9
195235GS
ADAPTER, Mounting, Alternator
ASSY, Rotor
199252GS
199254GS
195234GS
197177GS
66386GS
STATOR
RBC
HEX HEAD, SEM Screw
ASSY, Holder, Brush
TAPTITE, M5 - 0.8 x 16
WASHER, 3/8" SAE
BOLT, 3/8 - 24 x 15.20"
66849GS
203200GS
200442GS
7
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