Service Manual for:
CJKA+%(8ꢀ
CJKA+%(8
Under-Vehicle Lift®
Private Use Wheelchair Lifts
Series 02
DOT — Private Use Lift
“DOT — Private Use Lift” verifies that this platform lift meets only
the “private use lift” requirements of FMVSS No. 403. This lift may
be installed on all vehicles appropriate for the size and weight of
the lift, except for buses, school buses, and multi-purpose
passenger vehicles other than motor homes with a gross vehicle
weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
WARNING
Man
ual
®
®
Read manual
"Providing Access to the World"
1-800-THE LIFT®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
before installing
or servicing lift.
Failure to do so
may result in
(574) 946-6153
FAX: (574) 946-4670
serious bodily
injury and/or
property damage.
35033
November
2008
Patent #5,305,486
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Contents
Troubleshooting and Maintenance
Lift Terminology ............................................................ 2
Switch and Sensor Locations ..................................... 3
Certification Checklist .................................................. 4
Adjustments and Calibration ....................................... 5
LCD Diagnostic Codes ................................................. 6
Floor Level and Inboard Locator Adjustments ..... 7-10
Lubrication Diagram ....................................................11
Maintenance and Lubrication Schedule............... 12-14
Troubleshooting Diagnosis Chart......................... 15-18
Notes ............................................................................ 19
Lift Wiring Schematic - Main ..................................... 20
Lift Wiring Schematic - Accessories ........................ 21
Hydraulics
Hydraulics Parts List .................................................. 22
Hydraulics Diagram .................................................... 23
Repair Parts
Pump Module
Pump Module Parts List ....................................... 24
Pump Module Diagram ......................................... 25
Lift Exploded Views
Complete Lift.......................................................... 26
Repair Parts List ................................................... 27
Housing Detail........................................................ 28
Carriage Detail........................................................ 29
Platform Detail........................................................ 30
Warranty
Braun® Limited Warranty ....................................... 31-33
Notes ............................................................................ 34
Page 1
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Lift Terminology
Lift Mounting
Brackets (4)
Chain Drive
Motor
Hydraulic
Cylinder
Hand-Held Attendant's
Control Box
Inboard
Locator
Torque
Tube
Lift Housing
Lifting
Arms
OW
ST
R
DOO
P
U
N
W
Outer Barrier
Actuator
Carriage
W
A
R
N
IN
G
Pu
sh
ma
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nualha
-
a
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ly
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lock
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i
unint
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818
23
Platform
Pump
Module
Platform Cable-activated
Manual Release System
Outer
Barrier
Rolling
Horizontal Arms
Inboard
Left
Right
Outboard
Page 2
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Switch and Sensor Locations
Lift Out
Limit Switch
73950A
Full Out
Cam
73775
Lift Out
Cam
73774
Full Out
Limit Switch
73950A
Below Stow
Limit Switch
73950A
Floor Level
Limit Switch
73950A
Floor Level
Cam
73712
Below Stow
Cam
73712
Outer Barrier
Limit Switch
73950A
OW
ST
DOOR
UP
WN
A
R
N
IN
G
Pu
m
sh
an
T
-
ha
a
n
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ck
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Fa bef en pl lly
ilu ore ga atf
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818
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23
e
!
Right
Inboard
Left
Pressure
Transducer
30426
Outboard
Page 3
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Certification Checklist
The following operations and conditions must be functionally verified in order for the lift to be FMVSS
403/404 compliant. If an operation does not function as described or a condition is not met, follow the refer-
enced procedures to correct the problem or contact a Braun Corporation Product Support representative.
• Vehicle movement is prevented unless the lift door is closed, ensuring the lift is stowed.
1. Verify lift stowed signal (pin 9) in the 9 conductor plug on the side of the pump module has a +12 volt
signal.
2. Refer to the interlock installation instructions.
• Lift operation shall be inhibited unless the vehicle is stopped and vehicle movement is prevented.
1. Verify vehicle secure signal (pin 6) in the 9 conductor plug on the side of the pump module has a +12
volt signal.
2. Refer to the interlock installation instructions.
• The platform will not fold/stow when occupied.
- Refer to Platform Sense Calibration.
• The outer barrier will not raise if occupied.
- Refer to Outer Barrier Occupied Calibration procedure
• An audio warning (and visual warning for public use lifts) will activate if the threshold area is occupied
when the platform is a least 1" below floor level.
1. Make sure connectors to threshold mat are properly connected.
2. Call Product Support.
• Lift platform movement shall be interrupted unless the outer barrier is deployed (up).
- Check Barrier Down limit switch, wires and connector.
- Diagnostic LCD should display a value of “1” for OBAR SW when outer barrier is deployed (up).
Page 4
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Adjustments and Calibration
Adjustment Procedures
Remove eccentric plate mounting screw. Using
screwdriver or small rod, rotate the shaft clockwise to
increase carriage height. Rotate the shaft coun-
terclockwise to decrease carriage height. Reinstall
mounting screw in nearest retainer hole. Adjust
left and right side eccentric shafts (screw positions
may vary from side to side). Adjust height such that
horizontal arms do not contact top or bottom of tracks
(align center).
Lift Out Switch: The Lift Out Switch stops inward
travel of the carriage/platform during Stow function
(activated by the housing-mounted Lift Out Cam).
Move cam in to increase inward travel. Move cam
out to decrease inward travel.
Full Out Switch: The Full Out Switch stops out-
ward travel of the carriage/platform during Deploy
(Up/Down) functions (activated by the housing-
mounted Full Out Cam). Move cam in to decrease
outward travel. Move cam out to increase outward
travel. Carriage rollers must be inside housing a
minimum 1/2". The platform will not raise or lower
until this switch is activated.
Calibration Procedures
Platform Sense Calibration
1. Place 20 lbs. in the center of the platform.
2. Press UP button on the hand-held pendant to raise
the platform a minimum of 3" above stow level.
3. Press and hold 50# CAL button on control board.
While pressing the 50# CAL button, press and
hold the STOW button on the hand-held pendant.
The platform will lower to stow level, raise slightly,
lower to stow level, and begin inward travel.
Release the 50# CAL button when the platform
begins moving inward. The platform sensing is
now calibrated.
Floor Level Switch: See page 6 for procedures.
Stow Switch: The Stow Switch controls the height
of the carriage/platform before it moves inward dur-
ing the Stow function (activated by the torque tube-
mounted Stow Cam). Rotate the cam in to decrease
platform height. Rotate the cam out to increase plat-
form height. Adjust cam so lifting arms are aligned.
View the platform position in the housing.
4. After calibration, the LCD screen should read “PF
OCCUPIED” when 50 lbs., or more, are present
on the platform. If 50 lbs. does not activate the
“platform occupied” signal readout, recalibrate with
less weight to lower the “occupied” setting or more
weight to increase the “occupied” setting.
Barrier Down Switch: This platform-mounted
switch prohibits the platform from raising unless the
outer barrier is in the full up position. The Up func-
tion is prohibited if the outer barrier detent pin is not
fully engaged also.
Ground Sense Calibration
1. Press hand-held pendant DOWN switch to lower
platform fully to ground level.
2. While continuing to press the pendant DOWN
switch, press and then release the control board
O_BAR/GROUND LVL button.
Drive Chain Adjustment
In event the drive chain sags 1/2" or more, adjust
tension as detailed. Tighten to eliminate visible sag
but do not overtighten.
3. Release the pendant DOWN switch. Ground
Level sensing is now calibrated.
4. After calibration, the outboard roll stop should
not unfold (down) until the platform is fully on the
ground.
1. Remove bottom pan.
2. Pull the manual release cable and lock.
3. Remove adjustment bolt (tensioner) access
cover.
4. Loosen inside jam nut. Secure tensioner and
tighten outside jam nut. Tighten to eliminate vis-
ible chain sag but do not overtighten.
5. Lock jam nuts together making sure the ten-
sioner roller is horizontal. Release and push the
manual cable in fully. Ensure platform is locked
by moving the platform in and out until chain
release assembly engages chain.
Outer Barrier Occupied Calibration
1. Press hand-held pendant DOWN switch to lower
platform fully to ground level.
2. Once outer barrier is fully unfolded (ramp position),
release the pendant DOWN switch.
3. Press and hold the control board O_BAR/
GROUND LVL button. While holding O_BAR/
GROUND LVL button, press hand-held pendant
UP switch to raise the outer barrier. Be sure to
release O_BAR/GROUND LVL button when outer
barrier reaches approximately half full up (vertical)
position.
4. After calibration, the LCD screen should read
“OUT-BAR OCCUPIED” whenever there is weight
present on the outer barrier.
Carriage Ride Height Adjustment
The carriage horizontal arms move (roll) in and out
of the housing tracks on roller bearings. Follow-
ing installation or extensive lift operation, clearance
between horizontal arms and tracks may diminish.
The eccentric shaft mounting plate allows height
adjustment.
Page 5
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LCD Diagnostic Codes
To change the LCD display from cycle count to diagnostic
mode, press the “diag” button on the control board (see
illustration at right). When finished, press button again to
return to cycle count mode. When all of the harnesses
are correctly connected to the control board, the values
shown in the chart below will display when the correspond-
ing action is taken. “1” will appear to the right of the switch
or sensor name on the LCD module when activated as
shown. If any other value appears on the LCD screen
during the specific diagnostic procedure, verify that the
correct harness is properly connected to both the control
board and the associated lift harness. Repeat the harness
diagnostic procedure. If an incorrect value is still present
after checking the harness and connections, contact The
Braun Corporation Product Support Department.
OBAR S
W
1
cycle
R31
102
U16
102
243R
1 0 3
1 0 3
103
103
OBAR
S
W
1
diag Button
V 1 0 4
U15
All basic functions (UP,
DOWN, STOW and
DOOR) should show a
value of 1 when activated
via a controlled input
cycle
R31
102
1 0 2
R29
103
U3
R27
R26
1 0 3
diag
C105
U12 C14
V 1 0 4
DOOR
STOW
D23
U 5
D24
D25
1 0 2
U2
103
1 0 3
R28
102
1 0 3
R 1
103
D26
R33
1
C 8
V104
Magnetic
103
103
V 1 0 4
V104
1 0 3
1 0 3
1 0 3
1 0 3
U 2 1
U22
D11 D10
103
(Hand-held Pendant,
Magnetic, Remote Entry
or 3rd Station Controls).
DOWN
UP
U 1 9
R25
102
R43
R41
1802
1002
VR1
VR2
.
R40
Hand-held Pendant
NUVL Control Board
Stowed
Moving Up
From Stow
LCD Display
Moving Out
Of Cassette
Ground Level
OB Out
Ground
Level
At Floor Moving Down
Level
From Stow
STLV SW
1
1
1
1
LOUT SW
FOUT SW
FLV SW
1
1
1
1
1
1
1
1
1
OBAR SW
MAT SW
DO SW
1
1
= 1 when mat is activated.
= 1 when door is full open or pin 3 and pin 4 are jumpered.
= 1 when inboard locator is activated
*(NUVL855C only)
*IBAR SW
Page 6
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Floor Level and Inboard Locator Adjustments
Ensure the lift is positioned and
secured as specified on Quick
Reference Installation Sheet (sup-
plied with lift) panels 1 and 2. Ad-
just the Floor Level switch first
(detailed below). Then, adjust
the inboard locator as detailed
in Inboard Locator Adjustment
Instructions (adjust only if neces-
Achieving proper floor level
positioning of the platform and
inboard locator requires a com-
bination of Floor Level switch
adjustment and inboard locator
adjustment. Both are factory set
but must be inspected during
installation procedures (will vary
per vehicle application).
sary). The inboard locator must
rest properly on the vehicle floor
for wheelchair entry and exit.
Floor Level Switch Adjustment
Adjust the Floor Level switch
form 1" above floor level (thresh-
first! (before adjusting the inboard old mat) using the manual op
Note: Check the floor level posi-
tion of the platform and the in-
board locator after powering the
pump. Hydraulic pressure may af-
fect platform height slightly. Fine
tuning adjustment (tweaking) of
the Floor Level switch may be
required.
locator)!
eration system. Do not operate
the lift with the electric pump dur-
ing adjustment procedures.
The Floor Level switch stops up-
ward travel of the platform during
the Up function (activated by the
torque tube-mounted Floor Level
cam).
Loosen the clamp securing the
torque tube-mounted Floor Level
cam. Rotate the cam until the
Floor Level switch is activated
Position the bottom of the lift plat- (cam depresses switch).
Floor Level Switch
Floor Level Cam
A
Torque Tube
Cam depressing switch.
Page 7
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Floor Level and Inboard Locator Adjustments
Inboard Locator Adjustment
Do not adjust
Inboard Locator
CAUTION
inboard loca-
tor linkage rod
at this time!
Do not adjust in-
board locator link-
age rod. Linkage
rod adjustment may
result in lift damage.
Linkage rod
adjustment is not
required unless
extra usable
platform length
is needed. If
the angle of the inboard locator (when in the
vertical position) restricts the usable platform
length for the wheelchair passenger, adjust-
ment of the linkage rod will change the angle.
B
Linkage Rod
With the platform at ground level and the
inboard locator in the vertical position, there
should be a minimum of 1” clearance between
the inboard locator and torque tube.
Adjust the inboard locator as detailed in the
following procedures. Then, adjust the linkage
rod as detailed on page 9 (only if necessary).
Manual Operation Systems
T-Handle
Release
Cable
Hand
Pump
VALVE
1. Raise the lift platform fully (floor level) us-
ing the manual operation system (Manual
Operating Instructions detailed on Quick
Reference Installation Sheet). If the inboard
locator rests properly on the floor, do not ad-
just the inboard locator. Lower the platform
to ground level. If the angle of the inboard
locator (when in the vertical position), does
not restrict the usable platform length for the
wheelchair passenger, disregard inboard
locator adjustment procedures. See Photo H
on page 9. Refer to the following procedures
if adjustment is required.
W
A
R
NI
N
G
Push
T
manually move platfo
-
handle in fully
and out to engage platfo
lock before driving
Failure to lock platform may
result in unintended platform
rm in
deployment. Unintended
platform deployment
and
v
e
h
r
m
icle.
result in serious bodily injury
and/or property dam
may
Do not remove!
ag
e.
81823
Pump
Handle
Valve
Figure A
Stow Level
Platform
below
Stow
2. Position the lift platform below
stow level using the manual op-
eration system. See Photo C.
Level
Lowering the platform will al-
low access to the cam bolt
securement nut. See Photo E.
C
Page 8
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Floor Level and Inboard Locator Adjustments
Inboard Locator Adjustment
3. Remove the 1/4" lock nut se-
D
curing the lifting arm cam bolt.
See Photos D and E. Do not
remove the bolt.
Raise the platform fully (floor
level) using the manual op-
eration system.
Remove the cam securement
bolt (lift inboard locator to re-
lieve pressure on bolt).
Cam Bolt
Allow the inboard locator to rest
on the floor.
Rotate the cam so the cam fol-
lower bearing engages the cam
notch (saddle). See Photos F
and G.
1/4" Lock Nut
Reinstall the cam securement
bolt in one of the three lifting
arm holes that best lines up
with one of the nine holes in the
cam. See Photos F and G.
Reposition the securement bolt
lock nut. Note: Lowering the
platform will allow access to
cam bolt. Tighten securely.
E
Cam Notch (Saddle)
Engaging
Cam Follower Bearing
Cam Notch (Saddle)
Slider Block
Rocker
F
G
Lifting Arm
(3 available holes)
Cam
(9 available holes)
Page 9
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Floor Level and Inboard Locator Adjustments
Inboard Locator Linkage Rod Adjustment
Linkage rod adjustment affects angle
of inboard locator (vertical position).
Do not adjust the
inboard locator
CAUTION
linkage rod un-
less extra usable
platform length
is needed. See
Photo H. If the an-
gle of the inboard
locator (when in
Improper inboard
locator linkage rod
adjustment may
result in lift damage.
the vertical position) restricts the usable platform
length for the wheelchair passenger, adjustment
of the linkage rod will change the angle.
Adjust the inboard locator as detailed in the
previous procedures. Then, adjust the linkage
rod as detailed (only if necessary). If the link-
age rod is adjusted too long or too short, it will
exceed the travel of the slider block resulting in
damage to the cam follower bearing, the cam
and/or other components.
H
Inboard Locator
1. Position the lift platform below stow level
using the manual operation system. Do
not operate the lift with the electric pump
during adjustment procedures.
2. Loosen the jam nuts at each end. Adjust
rod length as needed. Minimize adjust-
ment. Carefully check the inboard locator
angle and operation using the manual
operation system. Ensure the rod has not
been over adjusted resulting in pressure on
components (damage will result). Tighten
the linkage rod jam nuts.
I
Linkage Rod
Page 10
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Lubrication Diagram
Drive Chain and Rollers
LO
Drive Chain
Release Latch Hydraulic
SG
Cylinder
Pivot
Points
LO
Eccentric
Shaft
Rollers
(bearings)
LO
Torque
Tube
Pivot
Points
LO
Carriage
Rollers
(bearings)
LO
Lifting Arm
Torque Tube
Pivot Points
LO
Pivot Points
LO
W
TO
S
OOR
D
P
U
ON
Rolling
Horizontal
Carriage Arm
Slot Area
DE
Outer Barrier
Detent Pin
LO
W
A
R
N
IN
G
Pus
m
h
T-
han
an ua
d
an
lly
m
d
ov
l
e
l
o
o
u
t
in
c
k
b
e
t
o
e
n
ful
ly
e
Fa
ilu fore
resulre
p
d
gage
l
a
p
f
a
n
d
orm
to
riving
depl
t
i
n
u
n
o
i
n
k
e
la in
tfor
p
l
o
y
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e
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t
.
p
l
at
fo
nded rm
v
e
h
m
a
t
f
o
r
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e
p
icle
re
and/
.
sul
Unin
oyme
ou
m
t
in
pl
de
ay
a
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f
o
r
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o
r
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ury
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em
818
23
o
ve
!
Platform Cable-activated
Manual Release System
Lifting Arm
Pivot Points
LO
Inboard Locator
Linkage
Pivot Points
LO
Outer Barrier
Inboard Locator
Hinge
Pivot Points
LO
and
Lower Closure
Pivot Points
LO
See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.
Specified (recommended)
Lubricant
Available
Amount
Braun
Part No.
Lubricant
Type
Light Penetrating Oil
LPS2, General Purpose
11 oz.
Aerosol Can
1.68 oz.
15807
15806
LO - Light Oil
(30 weight or equivalent)
Stainless Stick
Penetrating Oil
Door-Ease
DE - Door-Ease
Style (tube)
Stick (tube)
Synthetic Grease
(Multipurpose)
Mobiltemp SHC32
12.5 oz.
Tube
28598
SG - Synthetic Grease
Page 11
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Maintenance and Lubrication Schedule
Proper maintenance is necessary to ensure safe,
dures. These intervals
are a general guideline
for scheduling mainte-
nance procedures and
will vary according to
lift use and conditions.
Lifts exposed to severe
conditions (weather,
W
ARNING
troublefree operation. Inspecting the lift for any wear,
damage or other abnormal conditions should be a part
of a regular service program. Simple inspections can
detect potential problems.
Maintenance and
lubrication procedures
must be performed as
specified by an
authorized service
technician. Failure to
do so may result in
serious bodily injury
and/or property
The maintenance and lubrication procedures speci-
fied in the following schedule must be performed by a
Braun authorized service representative at the sched-
uled intervals according to the number of cycles. NUVL nation, heavy usage,
Series lifts are equipped with a cycle counter (digital
display built into the electronic control board).
environment, contami-
etc.) may require
inspection and main-
tenance procedures
damage.
NUVL Series lifts are equipped with hardened pins and to be performed more
self-lubricating bushings to decrease wear, provide
smooth operation and extend the service life of the lift.
often than specified.
Maintenance Indicator: The Lift Ready green LED
mounted on top of the pump cover will change color
to yellow after every 750 cycles. The yellow LED will
not affect the functions of the lift, but is a reminder to
complete necessary maintenance and lubrication.
When servicing the lift at the recommended intervals,
inspection and lubrication procedures specified in the
previous sections should be repeated. Clean com-
ponents and the surrounding area before applying
lubricants. LPS2 General Purpose Penetrating Oil is
recommended where Light Oil is called out. Use of im- Once the lift has been serviced, press the CYCLE but-
proper lubricants can attract dirt or other contaminants
which could result in wear or damage to the compo-
nents. Platform components exposed to contaminants
when lowered to the ground may require extra atten-
tion. Lift components requiring grease are lubricated
during assembly procedures. When replacing these
components, be sure to apply grease during instal-
lation procedures. Specified lubricants are available
ton (located below LCD display on the control board)
until the Lift Ready LED changes back to green. The
CYCLE button also clears the lift cycle count (since
last service) but not the lifetime cycle count.
Discontinue lift use immediately if maintenance and
lubrication procedures are not properly performed,
or if there is any sign of wear, damage or improper
from The Braun Corporation (part numbers on previous operation. Contact your sales representative or call
page).
The Braun Corporation. One of our national Product
Support representatives will direct you to an autho-
rized service technician who will inspect your lift.
All listed inspection, lubrication and maintenance
procedures should be repeated at 750 cycle intervals
following the scheduled 4500 cycle maintenance proce-
Outer barrier and lower closure pivot
points (2)
Apply Light Oil - See Lubrication Diagram
Outer barrier detent pin pivot points (2)
Inboard locator hinge pivot points
Inboard locator linkage pivot points
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
750
Cycles
Lifting arm center and platform pivot
points (bearings at all points)
Correct or replace damaged parts.
Inspect outer barrier and lower closure
for proper operation
Resecure, replace or correct as needed
Inspect outer barrier seal and lower
closure gasket
Ensure hairpin cotter is present and can be removed
and inserted easily. Resecure, replace or correct as
needed.
Inspect outer barrier detent pin hairpin
cotter
Correct as needed.
Inspect lift for wear, damage or any
abnormal condition
Page 12
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Maintenance and Lubrication Schedule
Inspect lift for rattles
Correct as needed.
Check drive chain tension.
Pull out and lock manual release cable. Adjust
chain tension as needed. See Drive Chain
Adjustment.
Resecure, replace or correct as needed. See
Inboard Locator Adjustment Instructions.
Inspect inboard locator and linkage for:
• Proper operation. Roll stop should rest solidly on
floor providing smooth transition.
• Positive securement
• Wear or damage
Check carriage ride height in housing
Check stow height/lifting arm alignment
Adjust as needed. See Carriage Ride Height
Adjustment.
750
Cycles
Lifting arms should be horizontal, aligned with
each other and aligned with carriage. Adjust as
needed. See Switch Adjustment (Stow Switch).
Inspect wiring harnesses for securement, wear or
other damage
Resecure, replace or correct as needed
Check lower pan securement
Resecure, replace damaged parts or correct as
needed.
Torque tube pivot bearings (4 places)
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Carriage and eccentric shaft rollers (bearings)
Rolling horizontal carriage arm slot area
Apply Door-Ease - See Lubrication Diagram.
Apply to the surface area around both slots and
wipe off excess.
Hydraulic cylinder pivot points (4 per cylinder)
Drive chain and chain rollers
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Drive chain release latch mechanism
Apply Synthetic Grease - See Lubrication Dia-
gram
Deploy lift, remove lower pan and blow out hous-
ing. Blow off platform also.
Use compressor and nozzle to remove all debris
from housing. Clean lower pan slot and apply
Antisieze to slot before reinstalling pan.
1500
Cycles
Deploy lift, remove lower pan and clean housing
tracks
Use clean cloth and solvent to clean tracks.
Clean lower pan slot and apply Antisieze to slot
before reinstalling pan.
Correct or replace damaged parts and/or relubri-
cate. See Drive Chain Adjustment.
Check drive chain tensioner, jam nuts and con
necting link for securement and/or misalignment.
Correct or replace damaged parts and/or relu-
bricate.
Inspect drive chain release latch mechanism for
proper operation, positive securement, wear or
other damage
Ensure T-handle release and cable assembly
operate properly. Ensure carriage can be manu-
ally extended and retracted freely.
Inspect platform cable-activated manual release
system (T-handle/cable assembly and carriage
movement)
Page 13
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Maintenance and Lubrication Schedule
Inspect limit switches for securement and proper
adjustment
Resecure, replace or adjust as needed. See
Switch Adjustment.
Inspect carriage, lifting arm and eccentric shaft
rollers (bearings) for wear or damage, positive
securement and proper operation
Correct, replace damaged parts and/or relubricate.
Inspect external snap rings (e-clips):
• Carriage roller bearings (4)
• Lower lifting arm pins (4)
Resecure, replace or correct as needed.
• Eccentric shaft track roller bearing (1)
Inspect lower lifting arm pins for wear or damage,
positive securement and proper adjustment
Resecure, replace damaged parts, lubricate or
correct as needed.
1500
Cycles
Inspect eccentric shaft pins, bearing mounting
screw, washers and securement hardware for
wear or damage, positive securement and proper
operation
Resecure, replace damaged parts, lubricate or
correct as needed. See Carriage Ride Height
Adjustment.
Inspect torque tube cams for securement, wear or
damage
Resecure, replace or correct as needed.
Resecure, replace or correct as needed.
Tighten, repair or replace if needed.
Resecure, repair or replace if needed.
Inspect housing cam brackets for securement,
wear or damage
Inspect cylinder(s), hoses, fittings and hydraulic
connections for wear, damage or leaks
Inspect power cable
Hydraulic Fluid (Pump) - Check level. Note: Fluid
should be changed if there is visible contamina-
tion. Inspect the hydraulic system (cylinder, hoses,
fittings, seals, etc.) for leaks if fluid level is low.
Use Braun 87010R (5606 aviation fluid). Do
not mix with Dextron III or other hydraulic fluids.
Check fluid level with platform lowered fully.
Fill to maximum fluid level indicated on reservoir
(specified on decal). Do not overfill. If fluid
level decal is not present - measure 7/8" from the
bottom of fill tube to locate fluid level.
4500
Cycles
Inspect lifting arm bushings and pivot pins for vis-
ible wear or damage
Replace if needed.
Inspect outer barrier pivot pin mounting bolts (2)
Mounting
Tighten or replace if needed
Check to see that the lift is securely anchored to
the vehicle and there are no loose bolts, broken
welds, or stress fractures.
Decals and Antiskid
Replace decals if worn, missing or illegible. Re-
place antiskid if worn or missing.
Consecutive
750 Cycle
Intervals
Repeat all previously listed inspection, lubrica-
tion and maintenance procedures at 750 cycle
intervals.
Page 14
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Troubleshooting Diagnosis Chart
If a problem occurs with your lift,
discontinue operation imme-
diately! Do not attempt repairs
yourself. Contact your dealer or
call The Braun Corporation. One
of our national service repre-
sentatives will direct you to an
authorized service repairman who
will inspect your lift.
Charts. The specific cause and
W
ARNING
remedy can then be determined
by process of elimination. A Wir-
ing Diagram, Electrical Sche-
matic, Hydraulic Diagram and
Hydraulic Schematic are provided
to aid in troubleshooting.
Troubleshooting and
repair procedures
must be performed
as specified by au-
thorized service per-
sonnel only. Failure
to do so may result
in serious bodily
injury and/or property
damage.
A Repair Parts section with ex-
ploded views and corresponding
parts lists is also provided. Cor-
rect the problem if possible. If the
problem continues, contact The
Braun Corporation.
The cause of the problem can
be determined by locating the lift
function and related symptom in
the Troubleshooting Diagnosis
FUNCTION
POSSIBLE CAUSE
REMEDY
1.11 Low Battery
Check vehicle battery
1.12 Bad ground
Check for good ground between vehicle chassis
and 3/8” bolt on back of power pack.
1.13 Poor plug connections
Check all plugs for proper contact.
1.00
NO
OPERATION
1.14 Blown fuse
Check fuses on P.C. board.
1.15 Circuit Sentry
1.16 Circuit Breaker
Manually reset Circuit Sentry (circuit breaker).
Circuit breaker should automatically reset, other-
wise replace.
1.17 Defective Interlock
2.11 Hydraulic valve open
Check for voltage on gray wire with pink stripes in
interlock plug connected to P.C. board.
Flush valve by operating manual override switches
up and down at same time for 4 to 5 seconds
several times.
2.00
2.12 Pump mounted horizontal
2.13 No oil (low)
Power pack must be mounted vertically.
PUMP RUNS
BUT WILL
NOT LIFT
PLATFORM
Use Braun 87010R (5606 aviation fluid). Do
not mix with Dextron III or other hydraulic fluids.
Check fluid level with platform lowered fully.
Fill to maximum fluid level indicated on reservoir
(specified on decal). Do not overfill. If fluid level
decal is not present - measure 7/8" from the bot-
tom of fill tube to locate fluid level.
3.00
3.11 Up Solenoid
Check for power on black wire going from solenoid
to motor.
PUMP DOES
NOT RUN
WITH MAN-
UAL OVER-
RIDE OR
3.12 Bad power and ground
See 1.00
HAND-HELD
PENDANT
Page 15
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Troubleshooting Diagnosis Chart
FUNCTION
POSSIBLE CAUSE
REMEDY
4.11 Outer Barrier switch is not
activated or defective.
Check diagnostic LCD for Outer Barrier switch sta-
tus. Barrier is down or barrier release pin partially
out. See Outer Barrier Occupied Calibration on
page 5. Replace switch as necessary.
4.00
LIFT WILL
GO UP WITH
OVERRIDE
SWITCH BUT
NOT WITH
HAND-HELD
PENDANT
4.12 Full Out switch is not acti-
vated or defective.
Check diagnostic LCD for Full Out switch status.
Adjust or replace switch as necessary.
4.13 Hand-held pendant not work-
ing properly.
Check for hand-held pendant illumination and
continuity of the switches. Verify Door Open switch
is functioning correctly.
5.00
LIFT WILL
NOT GO
DOWN WITH
MANUAL
OVERRIDE
OR WITH
HAND-HELD
PENDANT OR
GOES DOWN
SLOWLY
5.11 Hydraulic down valve bad
5.12 Dirty down valve (clogged)
Check for power on red wire from P.C. board to
Down solenoid when pushing override button or
hand-held pendant button. Replace if necessary.
Flush valve by operating Up & Down manual
override buttons at same time for 4 to 5 seconds
several times.
OR DRIFTS
DOWN BY
ITSELF
6.00
6.11 Full Out switch out of adjust-
ment or defective.
Check diagnostic LCD for Full Out switch status.
Adjust or replace switch as necessary.
LIFT WILL GO
DOWN WITH
OVERRIDE
BUT NOT WITH
HAND-HELD
PENDANT
6.12 Door Full Close switch out of
adjustment or defective.
Check switch for proper operation/adjustment.
Adjust or replace switch as necessary.
7.11 Missing shunt
Verify shunt (jumper) is located in the Door Opera-
tor 4-conductor jack (jumper pins 3 & 4) on the
control board when door operators are not used.
7.00
LIFT WILL NOT
GO OUT WITH
HAND-HELD
PENDANT
7.12 Door Open switch out of adjust-
ment or defective
Check switch for proper operation/adjustment.
Adjust or replace switch as necessary.
8.00
8.11 Poor plug connections
8.12 Bad in/out motor
Check harness connections A1, A2, B1 and B2
Check power at motor. Replace motor if necessary.
See 1.00
LIFT WILL NOT
GO OUT WITH
OVERRIDE OR
HAND-HELD
PENDANT
8.13 Bad power and ground
9.11 Stow switch out of adjustment
or defective.
Check diagnostic LCD for Stow switch status.
Adjust or replace as necessary.
9.00
LIFT WILL NOT
STOW WITH
HAND-HELD
PENDANT
9.12 Platform is occupied or out of
calibration.
Remove weight from platform. See Platform
Sense Calibration on page 5.
Page 16
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Troubleshooting Diagnosis Chart
FUNCTION
POSSIBLE CAUSE
REMEDY
10.11 Poor plug connections
Check harness connectors A1 and A2, E1, N1,
N2, E1, F1 and F2.
10.00
BARRIER WILL
NOT OPERATE
UP OR DOWN
WITH HAND-
HELD PENDANT
OR OVERRIDE
SWITCHES
10.12 Faulty barrier actuator motor or
actuator out of adjustment
Check power at motor. Adjust or replace actuator
if necessary.
See 1.00
10.13 Bad power and ground
11.00
BARRIER
OPERATES WITH
OVERRIDE
SWITCH BUT
WILL NOT GO
UP WITH HAND-
HELD PENDANT
11.11 Faulty Outer Barrier switch
11.12 Barrier occupied
Check diagnostic LCD for Outer Barrier Switch
status. Adjust or replace switch as necessary.
Remove weight from barrier. See Outer Barrier
Occupied Calibration on page 5.
12.00
BARRIER
OPERATES
12.11 Faulty Pressure Transducer
Check Pressure Transducer. Adjust or replace
as necessary. See Ground Sense Calibration on
page 5.
WITH OVER-
RIDE SWITCH
BUT WILL NOT
GO DOWN WITH
HAND-HELD
PENDANT
Check diagnostic LCD for Stow switch status.
Adjust or replace as necessary.
12.12 Stow switch out of adjust-
ment or defective
Check diagnostic LCD for Full Out switch status.
Adjust or replace as needed.
12.13 Full Out switch out of
adjustment or defective
13.00
SWITCHES
DO NOT
CHANGE
STATE IN
DIAGNOSTIC
MODE
13.11 No power going to switches
13.12 Faulty wiring
Check power on connector A1, pins 1 and 2.
Check continuity of wires from switches to connector
A2.
Check for proper connections on each switch and
on each connector on the harnesses. Replace con-
tact if necessary. See diagram on following page.
13.13 Faulty connections
14.00
DOORS
DO NOT
OPEN
14.11 Faulty wiring
Check for proper wiring to door openers.
15.11 Lift Out switch out of adjustment
or defective
Lift not stowed fully. Adjust lift out switch or
replace.
15.00
DOORS
DO NOT
CLOSE
Page 17
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Troubleshooting Diagnosis Chart
CONTACT REMOVAL
1. Remove orange wedge using 2. To remove the contacts, gently pull
needle nose pliers or a hook shaped wire backwards, while at the same
3. Hold the rear seal in place, as
removing the contact will displace
the seal
wire to pull wedge straight out.
time releasing the locking finger by
moving it away from the contact with
a screwdriver.
Page 18
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NOTES
This page intentionally left blank.
Page 19
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Lift Wiring Schematic - Main
BK
BK
SW PWR
BK
WH
BK
WH
SW PWR
IGN PWR
BK
WH
RD
GN
SW PWR
IGN PWR
1
2
3
1
2
3
W
IGN PWR
RD
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
RD
RD
GN
NOT USED
BU
NOT USED
RD / BK
GN / BK
OR / BK
BU / BK
BK / WH
BELOW STOW
FULL OUT
BELOW STOW
FULL OUT
GN
OR
BU
GN
GN
4
5
6
7
8
9
4
5
6
7
8
9
OR
BU
OR / BK
BU / BK
BU
LIFT OUT
BU
LIFT OUT
NOT USED
RD / BK
GN / BK
OR / BK
BU / BK
BK / WH
RD / BK
BAR DN
BAR DN
GND SENS
SAFETY
RD / BK
GN / BK
OR / BK
BU / BK
BK / WH
RD / WH
GN / WH
BU / WH
BK / RD
WH / RD
OR / RD
BU / RD
RD / GN
BAR DN
GND SENS
SAFETY
RD / BK
GND SENS
SAFETY
RD
GN / BK
10 10
11 11
12 12
FLOOR IN
FLOOR LVL
INBRD BAR
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOT OUT PWR
MOT IN PWR
MOT IN PWR
MOT OUT PWR
BAR DN PWR
BAR UP PWR
INBRD BAR
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOT OUT PWR
MOT IN PWR
MOT IN PWR
MOT OUT PWR
BAR DN PWR
BAR UP PWR
BK / WH
RD / WH
GN / WH
BU / WH
RD / WH
GN / WH
BU / WH
BK / RD
WH / RD
OR / RD
BU / RD
RD / GN
D1
D2
BK / RD
WH / RD
RD / WH
GN / WH
BU / WH
RD / WH
GN / WH
BU / WH
BK / RD
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD
OR / RD
OR / RD
BU / RD
RD / GN
1
2
3
1
2
3
BU / WH
BK / RD
BK / RD
4
5
6
7
8
9
4
5
6
7
8
9
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD
POWER PACK / LIFT HOUSING
HARNESS #34425A-1200
WH / RD
OR / RD
OR / RD
10
11
12
10
11
12
BU / RD
RD / GN
BU / RD
RD / GN
#32426A
E1
E2
IN-OUT
MOTOR
OR
BK
BK
M
STOW / GND SENS
HAND
PENDNT
SHUNT
NOTE: SEE LIFT ACCESSORY
ELECTRICAL SCHEMATIC FOR
OPTIONAL COMPONENTS.
LIFT HOUSING / CARRIAGE
HARNESS #73920A
A2
LIFT DEVICES
LIGHT
P4
J4
LIFT OUT
FLOOR LVL
NO
FULL OUT
NO
STOW
NO
#100044-001
YL
CHIP
1
2
1
2
NO
WH
WH
WH
WH
COUNTER
DK.BU
BK
C
C
C
C
3
4
5
6
3
4
5
6
DASH SW
UP/DN
DK.GN
OR
NC
NC
NC
NC
3
2
3
2
1
DASH SW
DOOR/STOW
YL
DK.BU
BK
1
DK.GN
OR
BK
REMOTE ENTRY
1
2
3
4
5
6
K2
K1
4
3
2
1
G2
J2
J1
H2
L2
M2
MAGNETIC ENTRY
DOOR OPEN
SWITCH
G1
M1
H1
I1
L1
NUVL
PC
BOARD
#34564A
K E Y
BK
4
4
RD
NOT USED
NOT USED
SYMBOL
DESCRIPTION
3
2
1
3
2
1
DOOR OPERATOR
#73908A
BATTERY
#33495A
DK BU
GY / PK
YL / WH
WAKE UP
1
2
3
4
1
IGN PWR
SW PWR
LIFT OUT
12V INPUT
HIGH OUTPUT
LOW OUTPUT
2
3
4
CHASSIS GROUND
BK
BK
INTERLOCK 1
FLOOR LVL
FLOOR IN
SAFETY
BK / WH
CIRCUIT BREAKER
CONNECTORS
BU / BK
V2
OR / BK
THRESHOLD
MAT
3
2
1
WH
BK
GN / BK
GND SENS
1
2
1
2
MAT
FULL OUT
NOT FULL OUT
BELOW STOW
GN
FULL OUT
NOT FULL OUT
BELOW STOW
GN
OR
OR
#34422A
RD
RD
INTERLOCK 2
JUNCTION
MOTOR
POWER-IN
GND
12V
GROUND
BK
RD
2
1
2
1
M
#33491A
BAR DN
NO
BARRIER ACTUATOR
MOTOR
U2
ALARM
LIGHT
WH
CIRCUIT
BREAKER
CARRIAGE / PLATFORM
HARNESS #73930A
86
87
85
30
RD
BK
C
M
RELAY
WH
NC
87A
F1
F2
O1
N1
O2
N2
RD
RD / WH
GN / WH
RD / BK
BK
RD
BK
OR
BU
RD
BK
RD
BK
BAR UP PWR
BAR DN PWR
1
2
3
1
2
3
1
2
1
2
AUX.
BAT.
BK
BK / RD
SWITCH
BU / WH
RD / WH
GN / WH
4
4
NO
NC
C
MICROSWITCH
NOT USED
OR
WH
RD
BK
WH
RD
BK
A
B
C
A
B
C
BAR DN
SW PWR
RD
RD
DOWN
SOLENOID
BU
BEEPER
ALARM
RD
RD
SOLENOID
DIODE
#34420A
RD
MOTOR
SOLENOID
BK
GROUND
PRESSURE
TRANSDUCER
OR / RD
WH
WH
BK
LED
GROUND
PUMP
BK
M
BEEPER
RD
GROUND
RD
HYDRAULIC
PUMP MOTOR
CIRCUIT
SENTRY
BATTERY
GROUND
Page 20
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Lift Wiring Schematic - Lift Accessories
#33496KS REMOTE, RECEIVER & HARNESS
#86476 REMOTE & RECEIVER
#86483
UP
DOWN
STOW
DOOR
CLOSE
#86477
THE BRAUN
CORPORATION
86478
TAILLIGHT MAGNETIC SWITCHES-FORD
#33576K
CLOSE
RD
MAGNET
WH
S
N
LIGHT
LIFT DEVICES
HAND PENDANT 25’ EXTENSION
#73947N-2500
BK
WH
BK
WH
BK
1
2
1
2
1
2
3RD
STATION
UP/DN
3RD
STATION
DOOR/STOW
1
2
3
3
2
1
RD
GN
YL
RD
GN
YL
3
4
5
6
3
4
5
6
3
4
5
6
STOW
RD
MAGNET
BU
BU
REMOTE ENTRY
WH
BK
S
N
#25564A
1
2
3RD STATION CONTROL
#32196KS
NOT USED
NOT USED
6
5
6
5
BK
BN
GN
GN
BN
YL
4
4
3
4
5
6
BK
BK
NOT USED
WH
DOWN
RD
UP
BK
1
4
3
2
1
4
3
2
1
3
2
1
3
2
1
YL
NOT USED
RD
2
WH
MAGNET
UP/DOWN
GN
3
WH
WH
DOWN
STOW
#33574A
S
N
BK
MAGNETIC ENTRY
GN
RD
BK
4
3
2
1
3
2
1
DOOR OPERATOR
DOOR/STOW
DOOR
NUVL
PC
BOARD
#34564A
WAKE UP
12V INPUT
HIGH OUTPUT
LOW OUTPUT
1
2
3
4
DOOR CUT OUT ADAPTER
#31934A
BK
RD
2
INTERLOCK 1
BK
4
1
RD
WH
GN
3
2
1
TO DOOR
OPERATOR
3
2
WH
GN
1
2
1
2
MAT
1
INTERLOCK 2
K E Y
POWER-IN
GND
12V
2
1
SYMBOL
DESCRIPTION
LIGHT
ALARM
JUNCTION
PLATFORM
LIGHTS
SWITCH
MAGNET
S
N
MAGNETIC SWITCH
LAMP
RD
BK
#34423A
Page 21
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Hydraulic Parts List
Item
1
Qty.
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Part #
87060
Pump Assembly (M259 with Reservoir/with Back-up pump)
Motor, Pump - 12 Volt
2
14785-IS
14901
3
Valve, “Down” (with Solenoid)
4
Clamp, Reservoir - H-48
17069
5
Reservoir Replacement Kit (Includes Item #10)
O-Ring (only), Hand Pump Mounting
Hand Pump (Backup) with O-Rings (Includes Item #6)
Screw, 1/4-20 x 1 3/4”, Allen Head
88188K
17351
6
7
87065
8
17351
9
Handle with Grip
17206A
87618
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Fitting, 3/8” Male NPT x 3/8” Barbed
Clamp, Hose - 5/8” O.D. - Worm Drive
Tubing, 3/8” x 5/8”, Tygothane - Clear
Plug, 3/8” Plastic Hose
84325
82066R012
81580
Fitting, 90°-1/8” Male Pipe x 1/8” Barbed
Tube, 1/4” O.D. x 1/8” I.D. - Plastic
87563
81557R014
81583
Plug, 1/8” Plastic Tube
Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37°
Hose Assembly, 1/4” x 154” - Female Swivel 7/16-20 JIC 37°
Fitting, 90° - 7/16-20 Male JIC 37° x 1/4” Male NPT
Coupling, Hydraulic Quick Connect x 1/4” Female NPT
Nipple, Hydraulic Quick Connect x 1/4” Female NPT
Nut, 9/16-18, Hex Jam
10130
32785A-154
87569
87614
87615
83077
Fitting Assembly, Bulk Head
73777A
16004A-060
87622
Hose Assembly, 1/8” x 60” - Female Swivel 7/16-20 JIC 37°
Fitting, 90° - 9/16” Male O-Ring x 7/16-20 Male JIC 37°
Valve, Flow Control
87049
Adaptor, Hydraulic Internal
87560
Fitting, Tee - 1/4” Male NPT - 1/4” Female NPT - 1/4” Male NPT
Fitting, 7/16” Female O-Ring x 1/4-18 NPT Male
Switch, Pressure Transducer
26786
29305
30426
Fitting, 90° - 1/4” Female NPT Swivel x 7/16-20 O-Ring
Cylinder, UVL Retracting
26789
87055N
29663
Clamp, Hose - Solenoid Mounting
Solenoid, Up - Trombetta
31129
Diode Assembly, Up Solenoid
73906A
Page 22
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Hydraulic Diagram
1
33
34
35
13
11
12
24
2
9
Arrow must
face pump
30
25
7
29
26
11
10
8
27
3
31
28
6
32
16
4
14
15
5
23
22
21
20
17
19
18
Page 23
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Pump Module Parts List
Item
1
Qty.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
4
4
5
1
1
1
1
1
3
1
1
7
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
2
2
Description
Pump Assembly, M259
Part #
87060
2
Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37°
Hose Assembly, 1/4”- F. Swivel 7/16-20 JIC 37°
Fitting, 90° - 7/16-20 Male JIC 37° x 1/4” Male NPT
Coupling, Hydraulic Quick Connect x 1/4” Female NPT
Fitting, 3/8” Male NPT x 3/8” Barbed
Tubing, 3/8” x 5/8”, Tygothane - Clear
Clamp, Hose - 5/8” O.D. - Worm Drive
Plug, 3/8” Plastic Tubing
10130
3
32785A-154
87569
4
5
87614
6
87618
7
82066R012
84325
8
9
81580
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Fitting, 90°-1/8” Male Pipe x 1/8” Barbed
Tube, 1/4” O.D. x 1/8” I.D. - Plastic
Plug, 1/8” Plastic Tube
87563
81557R014
81583
Clamp, Hose - Solenoid Mounting
Solenoid, Up - Trombetta
29663
31129
Diode Assembly, Up Solenoid
73906A
73907A
78036
Diode Assembly, Down Valve Solenoid
Terminal, 14/16 Gage Male Spade - 1/4” Fully Insulated
Jumper Assembly, 12 Gage x 4”
Eyelet, 5/16” Insulated - Red
73943A
86267
Weldment, Bracket - PC Board Mounting
Circuit Breaker, 20 Amp - Self Reset
Clip, Cable - 7/16” Plastic
73824W
16453
15777
Screw, 10-32 x 3/8”, Pan Head Philips, Thread Cutting
Standoff, .25” PCB - Nylon
82755
86739
Screw, #6 x 3/8”. Self Tap, Flat Head
Bumper, 1/2” Dia. x 1/4” Tall - Rubber
Electrical Board Assembly w/Program Chip
Beeper, Constant - High Output
Edge Liner, 1/8” x 6”, Q-Trim
82764
82064
34564A
33251
13910R006
13910R004
83583
Edge Liner, 1/8” x 4”, Q-Trim
Washer, .328” x .562” x .042”
Screw, 5/16-18 x 1/2”, Serrated Washer Head, Hex
Plate, Power Pack Mounting
82881
73822N
73825
Bracket, Power Pack Mounting ✘
Screw, 1/4-20 x 3/8”, Pan Head Phillips ✘
Washer, Lock - 1/4” External Tooth ✘
Lamp, Bicolored LED Panel
82769
83588
30728
Fitting, Strain Relief - Liquid Tight
Switch, Toggle
30753
12185
Harness, Interlock
33495A
31345
Plate, Interlock Plug / Cover Reinforcement
Harness, Lift Interlock Connection
Harness, Service / Power Indicator
Rivet, Pop, 1/8” Dia. x .188/.250”
Cover, UVL Power Pack w/Decals ✘
Hand Pendant Assembly, NHTSA NUVL ✘
Harness, Alarm
35089A
31235A
84249
73820RNA-02
32426A
34420A
68874
Ground Cable - Black
Screw, 5/16-18 x 3/4”, Serrated Washer Head, Hex
Harness, Power
32464
33491A
33487A
17206A
12350
Harness, Pump / Valve
Handle, Back-up Pump ✘
Clamp, Spring - Pump Handle ✘
Screw, #10-32 x 3/8”, Flat Head - Phillips ✘
Washer, #10 Flat ✘
82767
11541
Nut, #10-32, Hex ✘
11542
✘ Indicates items available for replacement part purposes only. These items are not included with replacement pump
modules.
Page 24
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Pump Module Diagram
13
46
OW
ST
DOOR
UP
7
WN
8
9
12
53
8
6
14
55
56
37
TO
DOWN
SOLENOID
11
17
51
15
RD
WH
38
TO
CIRCUIT
SENTRY
52
1
33
53
55
18
16
56
19
TO
DOWN
SOLENOID
49
39
18
32
36
10
35
48
35
35
LIFT
STOWED
SIGNAL
(OUTPUT)
40
45
34
42
50
41
28
25
23
21
22
VEHICLE
25
SECURE
SIGNAL
(INPUT)
54
2
38
24
31
RD
BK
TO
PUMP
GROUND
25
47
44
4
24
5
32
54
26
43
27
24
29
30
24
3
20
35
35
Page 25
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Complete Lift Exploded View
39
39
39
104
85
39
39
13
105
39
110
106
109
38
38
38
38
38
132
70
38
70
133
38
70
38
38
71
38
69
61
72
39
38
14
2
15
76
76
99
9
76
14
13
11
86
10
76
77
6
76
44
2
44
76
77
100
102
12
88
39
114
1
39
101
16
134
116
3
47
113
2
46
78
60
97
74
87
39
57
24
66
45
64
115
46
29
31
63
45
68
17
30
54
66
45
63
47
18
114
112
99
29
65
24
90
8
32
130
64
67
128
124
57
62
21
81
2
99
4
26
118
55
125
126
134
79
75
129
64
80
7
49
89
103
45
121
82
63
20
25
13
11
39
108
107
98
107
5
65
9
38
122
123
26
73
20
39
60
114
117
43
49
96
26
131
119
120
127
39
56
57
55
39
62
5
59
33
60
39
24
23
42
22
26
21
39
56
21
60
27
39
34
35
84
83
26
28
22
41
24
40
34
35
41
50
19
56
49
37
27
49
51
52
56
56
58
51
39
50
52
24
24
21
23
28
24
111
37
24
48
53
94
92
91
36
95
93
Page 26
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Repair Parts List
Item
1
Qty.
1
4
4
1
5
1
1
1
4
1
3
1
5
2
1
1
1
1
1
2
4
2
2
8
1
6
2
2
2
1
1
1
1
2
2
1
2
1
27
2
2
1
1
2
6
2
2
1
4
2
2
2
1
1
2
6
3
2
2
4
1
2
5
3
4
2
1
1
Description
Part No.
73101NW
73733
Item
Qty.
Description
Part No.
Housing Weldment
69
70
1
2
2
1
1
1
1
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
1
1
1
1
1
4
1
1
1
2
1
2
1
1
2
2
3
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
2
Skid, Rear Barrier
74402-15
83080
2
Clamp, Lift Mounting
Nut, 10-32 Serrated Flange ZP
Screw, 10-32 x 1/2" PH PN ZP
Shaft, Rear Barrier Hinge
Closure, Weldment, NUVL603C
Cover, Platform Wiring Harness
Nut, 1/4-20, Serrated Hex
3
Nut, 1/4" NC Rivet
83020
71
82744
4
Chain Release Assembly
73760A
82760
72
74413
5
Screw, 1/4-20 x 1, Serrated Hex
Bracket, In-Out Cam, Inboard
Bracket, In-Out Cam, Outboard
Block, Carriage Stop
73
73330NW
73738
6
73774
74
7
73775
75
83064
8
75781N
24750
76
Screw, 1/4-20 x 3/8 FL SOC CAP HD
Spring, Torsion
23471
9
Screw, 1/4-20 x 3/4", Washer Head
Chain Tensioner Weldment
Roller, Chain Idler, Nylon
77
85101EVO
74340-3S
25929
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
76750W
73706
78
Barrier Actuator Assembly
Screw, 1/2" x 1/2" SHLD SKT HD x 3/8-16
Pin, Barrier Clevis Release
Ring, Clevis Pin 5/16"
79
Screw, 5/16 x 1/4" Shoulder, Soc. Hd., 1/4-20
Nut, 1/4-20 Nylock, Full Thread
Nut, 1/2-20, Hex, Jam
82751
80
73741-2
11390
83070
81
83022
82
Clip, Hairpin, 5/16" DIA Shaft
Screw, 5/16 x 1 1/4" Shoulder Socket Head
Spring, Lower Closure Torsion
Plate, Platform Floor
84382
Cover, Chain Tensioner
71754
83
82751
Fitting Assembly, Bulk Head
Nut, 9/16-18 Hex Jam ZP
73777A
83077
84
73335
85
74306-1
74420NW
84189
Nipple, Hydraulic Quick Disconnect
Carriage Weldment
87615
86
Hinge Weldment Rear Barrier
Ring, Retaining 5/8"
73201NW
73230W
84305
87
Shaft Bearing Weldment
88
Catch, Weldment, Rear Barrier
Block, Nylon Slider Inside
74415W
74410
Bearing, Track Roller 20 x 52mm
Shaft, Eccentric Bearing Weldment
E-Clip 3/4" Bowed .580 Groove
E-Clip 3/4" .580 Groove DIA
Washer, .2811" ID x .625" OD x .055"
Screw, 1/4-20 x 3/8", Serrated Hex
Washer, Front Scissor Arm
Bearing, Scissor/Carriage Tube
Bushing, 3/4" ID x 3/8", Peer12FB06
Cylinder
89
73230W
84377
90
Block, Nylon Slider Outside
Rivet, Pop, SD64BS-3/16"- .13/.25, Auto Black
Bracket, Lower Housing Cover
Plug, Poly Finish, 1" Hole, Black
Cover, Lower
74409
91
11513
84376
92
73108
83511
93
81576
82761
94
73732-2
82767
73748
95
Screw, 10-32 x 3/8", Flat HD PH ZP
Lip, LH Side Seal
84320
96
73745N
73744N
84052
900-0455
87055N
82000R012
75700N
75701N
31137
97
Lip, RH Side Shield
98
Cam, 7/8" UVL Follower
U-Channel, Edge Trim
99
Tape, 1" Wide S-Face Foam
Chain, Nickel Plated Roller, #35
Connector Link, #35 Chain
Rod End, 5/16-24 Male
82015R
84314R120
84317
Pin, Cylinder Rod Mounting Long
Pin, Cylinder Rod Mounting
Washer, UVL Cylinder Rod Pin
Nut, 9/16-18 x 5/16" Thick Stainless Jam
Motor, Electric, In/Out - w/Sprocket and Dowel
Plug, 1 1/2" x 2" x 11 Gauge Tube
Tape, 1/16" x 3/4" Double Face
Screw, 10-32 x 3/8" Pan Head, Thread Cut
Cam, Torque Shaft Actuator
Clamp, 1 5/16" x 2 1/4" x 1/2", Worm Drive
Barrier, NUVL603C, Weldment
Platform Weldment
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
84384
31176
Screw, 1/4-20 x 1 1/2" Washer HD TYPF
Cover, Upper
24751
73780AS
81582
73730N
73746N
31127
Lid, Upper Edge Seal
82033R333
82755
Bearing, Rear Barrier Slide
Nut, 3/8-24 Jam, ZP
83074
73712
Bolt, 1/4-20 x 1/2" Socket Low HD
Bolt, 1/4-20 x 1" Socket HD, SS
Tape, 1/8 x 2" Foam Adhesive
Nut, 1/4-20 Lock, Hex
82335
26400
24752
73321NWY
73301NWY
84383
82054R048
10775
E-Clip, 3/8" Shaft
Rod End, 5/16-24 Left Hand Male
Nut, 5/16-24 Hex, Jam ZP
Nut, 5/16-24 Nylock Plated
Tie Rod, Rear Barrier
84385
Washer, #10 Internal Tooth
11540
83075
Screw, 5/16-24 x 7/8", Flat Hd. Soc. Cap
Retainer, Scissor Bearing
82763
83079
73737
74407
Cam, Rear Barrier
74403
Bolt, 5/16-24 x 1" SKT BTN PLTD
Block, Rear Barrier Slider
82348
Washer, .328" x .562" x .042"
Bearing, Scissor Platform
83583
74408
84321
Rocker, Rear Barrier
74404
Washer, Rear Scissor Bearing
Washer, Rear Scissor Arm
73755
Bolt, 5/16-24 x 2 1/4" SKT Flat
Bolt, 5/16-24 x 2" SKT Flat Plated
Link, Rear Barrier
82346
73749
82347
Bolt, 1/4-20 x 5/8" Socket Head
Shield, Carriage Wire Harness
Washer, .390 x .625 x .073, SS
Clamp, 1/4" ID Nylon Loop, Black
Plate, Switch Bracket, Tap
82333
74406
73742
Bearing, Split 1/4" I.D. x 1/4" Long
Bushing, Link, Rear Barrier
Pin, .25" x .81" Dowel
84395
83585
74411
84396
74412
68280-1
82759
Bearing, 5/8 I.D. x 5/8" LG Split
Washer, .281 x .75 x .06 Brass
Manual Release Cable Assy. Kit
Cam Follower, 1/4 I.D. x 3/4" O.D. x .5"
Screw, 3/8-16 x 1 3/4" SS, FHCS
Link/Rocker Assembly - IB
Sponge Strip, 1/2" x 1/4"
84394
Screw, 1/4-20 x 2 3/4", Serrated Hex
Screw, 5/16 x 2 SHLD SKT HD 1/4-20 SS
Clamp, Insulate 1"
83592
82758
73770-600
84392
20535
Plate, Rear Barrier
73401N-15GMG
25141
30385
Washer, .758 ID x 1.245 OD x .06
Limit Switch Assembly
74431A
82063R036
75414C
17192P
84282
73950AS
73747
Tape, Limit Switch Mounting Pad
Screw, 10-32 x 1 1/2", Socket Cap
Screw, 10-32 x 7/8", Socket Cap
Bracket, Switch In/Out Mounting
Nut, 5/16-24 LH Hex Jam ZP
Skid, Rear Barrier
82717
Screw, #10-32 x 1/2" FHDHXS
Bearing, .75 I.D. x .25 LG Split - 12DU04
82778
73719
83076
Page 27
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Lift Housing Detail Exploded View
39
39
39
104
39
39
13
105
39
110
106
109
38
38
38
38
38
39
38
14
2
15
99
9
14
13
11
10
6
2
100
12
39
1
101
16
3
2
60
97
39
17
18
99
8
2
99
4
75
129
7
103
107
98
107
5
9
39
96
127
5
94
92
91
95
93
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Lift Carriage Detail Exploded View
57
64
29
31
63
45
30
54
29
65
32
67
62
21
26
64
49
45
63
20
25
13
39
11
65
38
26
20
60
49
26
39
56
57
39
62
59
33
60
39
24
23
22
26
21
39
56
21
60
27
39
34
35
26
28
22
41
24
40
34
35
41
50
19
56
37
49
27
49
51
52
56
56
58
51
39
50
52
24
24
21
23
28
24
111
37
24
48
53
36
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Lift Platform Detail Exploded View
85
38
38
38
132
70
38
70
133
38
70
71
69
61
72
76
76
44
76
86
76
77
76
44
76
77
102
88
114
134
39
116
47
113
46
78
74
87
24
66
45
115
46
68
66
45
63
47
114
112
24
90
130
64
128
124
57
81
118
55
134
125
126
89
121
82
79
108
80
122
123
73
114
117
43
131
119
120
55
42
84
83
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Braun® Limited Warranty
WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS
The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or
10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. This
limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is
operated and maintained properly and in conformity with the owner’s manual. The warranty period begins
on the date that the product is delivered to the first retail purchaser by an independent, authorized dealer
of Braun, or, if the dealer places the product into any type of service prior to retail sale, on the date the
dealer first places the product in such service. This limited warranty applies only to the first purchaser. It
may not be transferred.
WHAT BRAUN WILL DO TO CORRECT PROBLEMS
In the event that a substantial defect in material or workmanship, attributable to Braun, is found to exist
during the first year of warranty coverage, it will be repaired or replaced, at Braun’s option, without charge
for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited war-
ranty. If the substantial defect in material or workmanship, attributable to Braun, is found to exist during
the second or third year of warranty coverage, it will be repaired or replaced, at Braun’s option, without
charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited
warranty. The cost of labor for any repair or replacement in the second and third year of warranty cover-
age is the sole responsibility of the owner. This warranty does not cover labor costs in the second or third
year of coverage.
Braun’s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun
under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality
to complete any work, and to make parts and design changes from time to time without notice to anyone.
Braun reserves the right to make changes in the design or material of its products without incurring any
obligation to incorporate such changes in any previously manufactured product. Braun makes no war-
ranty as to the future performance of this product, and this limited warranty is not intended to extend to
the future performance of the product. In addition, the owner’s obligation to notify Braun, or one of its
authorized, independent dealers, of a claimed defect does not modify any obligation placed on the owner
to contact Braun directly when attempting to pursue remedies under state or federal law.
LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES
ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF
FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIM-
ITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY.
Braun disclaims any express or implied warranty, including any implied warranty of fitness or merchant-
ability, on items excluded from coverage as set forth in this limited warranty. Braun makes no warranty
of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or
modify this limited warranty, and Braun does not authorize anyone to create any other obligation for it
regarding this product. Braun is not responsible for any representation, promise or warranty made by any
independent dealer or other person beyond what is expressly stated in this limited warranty. Any selling
or servicing dealer is not Braun’s agent, but an independent entity.
BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT
MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS
EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF
ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL
SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY
HAS FAILED OF ITS ESSENTIAL PURPOSE.
Page 31
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Braun® Limited Warranty
This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or
any other expense incurred due to the loss of use of the product or other reason.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you.
HOW TO GET SERVICE
To obtain warranty service the owner must do all of the following:
1. Notify an authorized service center, of the claimed defect attributable to Braun, within the warranty cov-
erage period designated above.
2. Provide the notification mentioned in (1), above, within ten (10) days of when the owner discovered, or
should have discovered, the claimed defect.
3. Promptly schedule an appointment with and take the product to an authorized service center for service.
4. Pay any transportation costs and all expenses associated with obtaining warranty service.
Since Braun does not control the scheduling of service work at the independent dealerships you may en-
counter some delay in scheduling or completion of work. If you need assistance you may contact Braun, at
631 West 11th Street, Winamac, Indiana 46996; 1-800-THE-LIFT, (843-5438).
If two (2) or more service attempts have been made to correct any covered defect that you believe impairs
the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be com-
pleted, you must, to the extent permitted by law, notify Braun directly, in writing, at the above address, of
the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing
service pursuant to the terms of this limited warranty.
WHAT IS NOT COVERED
This Limited Warranty does not cover any of the following: defects in materials, components or parts of
the product not attributable to Braun, any material, component or part of the product that is warranted by
another entity (Note: the written warranty provided by the manufacturer of the material, component or part
is the direct responsibility of that manufacturer); items that are added or changed after the product leaves
Braun’s possession; additional items installed at any dealership, or other place of business, or by any other
party, other than Braun; normal wear, tear, usage, maintenance, service, periodic adjustments, the effects
of condensation or moisture from condensation; mold or any damage caused by mold; imperfections that do
not affect the product for its intended purpose; items that are working as designed but that you are unhappy
with; problems related to misuse, mishandling, neglect or abuse, including failure to maintain the product in
accordance with the owner’s manual, or other routine maintenance such as inspections, lubricating, adjust-
ments, tightening of screws, sealing, wheel alignments or rotating tires; damage due to accident or colli-
sion, including any acts of weather or damage or corrosion due to the environment; theft, vandalism, fire,
or other intervening acts not attributable to Braun; damage resulting from tire wear or tire failure; defacing,
scratches, dents or chips on any interior or exterior surface of the product, including those caused by rocks
or other road hazards, damage caused by off road use, overloading or alteration of the product, or any of its
components or parts;
Defects and/or damage to interior and exterior surfaces and other appearance items may occur at the fac-
tory or when the product is in transit. These items are usually detected and corrected at the factory or by
a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you
take delivery. If you find any such defect or damage you must notify the selling dealer, or Braun, at the
time of delivery to have these items covered by this limited warranty and to have work performed on the
items at no cost to you as provided by this limited warranty.
Page 32
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Braun® Limited Warranty
EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY
The following shall completely discharge Braun from any express or implied warranty obligation to repair
or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine
maintenance (See Owner’s Manual), unauthorized alteration, off road use, Acts of Nature, damage from
weather or the environment, theft, vandalism, tampering, fire, explosions, overloading the product and
odometer tampering.
LEGAL REMEDIES
Any action to enforce any portion of this limited warranty, or any implied warranty, must be commenced
within six (6) months after expiration of the warranty coverage period designated above or the action will be
barred because of the passage of time. Any performance of repairs shall not suspend this limitation period
from expiring. Any performance of repairs after the warranty coverage period has expired, or performance
of repairs regarding any thing excluded from coverage under this limited warranty shall be considered “good
will” repairs, and they will not alter the terms of this limited warranty, or extend the warranty coverage period
or the filing limitation period in this paragraph. In addition, since it is reasonable to expect that the product
will need some service during the warranty period, this warranty does not extend to future performance. It
only sets forth what Braun will do and does not guarantee anything about the product for any time period.
Nothing in this warranty, or any action of Braun, or any agent of Braun, shall be interpreted as an extension
of any warranty period or the filing limitation period in this paragraph. Some states do not allow a reduction
in the statute of limitations, so this reduction may not apply to you.
WARRANTY REGISTRATION and MISCELLANEOUS
Your warranty registration records should be completed and delivered to the appropriate companies, includ-
ing the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (20)
days of purchase. The Braun warranty will not be registered unless this warranty registration is completed
and received by Braun. Failure to file this warranty registration with Braun will not affect your rights under
this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the
benefits of this limited warranty, and it changes the start date of the warranty to the date of final assembly of
the product by Braun.
Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within
the appropriate warranty period designated above, provided that the repair is authorized by Braun and car-
ried out by an authorized service center (a Braun labor schedule determines the cost allowance for repairs).
Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted
with the appropriate paperwork, and the work is completed by an independent, factory authorized service
center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact
information in this warranty.
Braun reserves the right to designate where any warranty work can be performed. Braun also reserves
the right to examine any defective workmanship or part prior to giving any authorization for warranty work.
Braun’s return authorization procedure must be adhered to in order to process any warranty claims.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS
THAT VARY FROM STATE TO STATE.
Page 33
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NOTES
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Page 34
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®
"Providing Access to the World"
Over 300 Braun
Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT®
(574) 946-6153
FAX: (574) 946-4670
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Service Manual for:
Series 02
CJKA+%(8
CJKA+%(8
Under-Vehicle Lift®
Private Use Wheelchair Lifts
®
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT®
(574) 946-6153 FAX: (574) 946-4670
35033
31937
November 2008
All illustrations, descriptions and specifications in this manual are based on the latest product information available
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
© The Braun Corporation
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Patent #5,305,486
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