Blue Rhino Gas Grill GBT1030 User Manual

OWNER’S MANUAL  
Outdoor LP Gas Barbecue Grill  
Model No. GBT1030 Series  
WARNING  
FOR YOUR SAFETY:  
For Outdoor Use Only  
(outside any enclosure)  
WARNING  
FOR YOUR SAFETY:  
Table of Contents  
1. Improper installation, adjustment, alteration,  
service or maintenance can cause injury or  
property damage.  
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2  
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Flare ups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
2. Read the installation, operation, and  
maintenance instructions thoroughly before  
installing or servicing this equipment.  
3. Failure to follow these instructions could  
result in fire or explosion, which could cause  
property damage, personal injury, or death.  
4. This instruction manual contains important  
information necessary for the proper  
assembly and safe use of the appliance.  
5. Read and follow all warnings and  
instructions before assembling and using  
the appliance.  
6. Follow all warnings and instructions when  
using the appliance.  
7. Keep this manual for future reference.  
Save these instructions for future reference.  
If you are assembling this unit for someone else,  
give this manual to him or her to read and save  
for future reference.  
The use and installation must conform with local codes or, in the absence of local  
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas  
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,  
B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA  
Z240 RV Series, Recreational Vehicle Code, as applicable.  
California Proposition 65: Chemicals known to the State of California to cause cancer,  
birth defects, or other reproductive harm are created by the combustion of propane.  
Certified under: ANS Z21.89a-2008 • CSA 1.18a-2008  
Outdoor Cooking Specialty Appliances  
California Proposition 65: Wash your hands after handling this product.  
Manufactured in China for:  
Blue Rhino Global Sourcing, Inc  
Winston-Salem, NC USA  
Made from 70% Bagasse  
(Environmentally Friendly Sugar  
Cane Pulp By-product)  
© 2010 Blue Rhino Global Sourcing, Inc. All Rights Reserved  
Blue Rhino® is a registered trademark of Ferrellgas, L.P. All Rights Reserved.  
GBT1030_s-OM-105 E  
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Parts List  
Exploded View  
1
55-10-528  
1
2
3
4
5
6
7
8
9
Lid Handle  
55-10-529  
55-10-530  
55-10-531  
55-10-532  
Lid  
Griddle  
Left Cooking Grid  
Heat Plate  
55-10-533  
Right Cooking Grid  
Top Hinge (2)  
Right Burner  
Electrode (2)*  
2
55-10-549  
55-10-534  
3
55-07-375  
55-10-535  
55-10-536  
10 Left Burner  
11 Side Handle (2)  
12 Bottom Hinge (2)  
13 Heat Reflector Plate  
7
6
4
55-14-653  
55-10-537  
9
8
5
10  
Right Heat Plate  
Support  
55-10-537  
55-10-222  
55-09-330  
55-10-539  
55-10-540  
14  
11  
12  
15 Regulator  
13  
14  
Left Heat Plate  
Support  
16  
11  
15  
17 Bottom Bowl  
17  
Control Panel  
Assembly  
16  
18  
18  
55-10-541  
55-10-542  
55-15-316  
55-10-543  
55-10-544  
55-10-545  
55-10-546  
19  
19 Control Knob (2)*  
20 Ignitor*  
21  
21 Lock  
20  
22  
22 Right Ignitor Wire*  
23 Left Ignitor Wire*  
24 Left Leg  
23  
25  
24  
25 Right Leg  
* Pre-assembled  
Hardware  
Tools Required for Assembly (Included)  
#2 Phillips Head Screwdriver  
1 pc  
M4x12 Nickel Plated Phillips Truss Head  
M5x16 Nickel Plated Phillips Truss Head  
M6x8 Nickel Plated Phillips Truss Head  
M6x12 Nickel Plated Phillips Truss Head  
M4 Nickel Plated  
Screw  
2 pcs  
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
Screw  
17 pcs  
1 pc  
Screw  
Screw  
9 pcs  
2 pcs  
12 pcs  
6 pcs  
2 pcs  
17 pcs  
12 pcs  
2 pcs  
2 pcs  
12 pcs  
8 pcs  
2 pcs  
2 pcs  
Wing Nut  
M5 Nickel Plated  
Wing Nut  
M6 Nickel Plated  
Wing Nut  
ø4.2 Nickel Plated  
Washer  
ø5.3 Nickel Plated  
Washer  
ø6.4 Nickel Plated  
Washer  
ø6 Heat Resistant  
Washer  
ø4 Nickel Plated  
Lock Washer  
ø5 Nickel Plated  
Lock Washer  
ø6 Nickel Plated  
Lock Washer  
ø5 x 32 Nickel Plated  
ø1.2 x 30 Black  
Pin  
Cotter Pin  
P
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Outdoor LP Gas Barbecue Grill Model No. GBT1030 Series  
Assembly Instructions  
Unfold Legs  
DO NOT RETURN PRODUCT TO STORE.  
For assistance call 1.800.762.1142 toll free. Please have  
your owner’s manual and model number available for  
reference.  
1
2
For Easiest Assembly:  
• To avoid losing any small components or hardware, assemble  
your product on a hard, level surface that does not have cracks  
or openings.  
• Clear an area large enough to layout all components and  
hardware.  
• When applicable, tighten all hardware connections by hand  
first. Once the step is completed go back and fully tighten all  
hardware.  
• Follow all steps in order to properly assemble your product.  
To complete assembly you will need:  
• (1) Leak Detection Solution (Instructions on how to make  
solution are included in “Operating Instructions” section)  
• (1) 14.1 oz or (1) 16.4 oz LP gas tank.  
Typical assembly: approximately 30 minutes.  
Attach Legs  
Attach Bottom Hinges  
3
4
x 4  
x 4  
J
D
G
x 4  
x 4  
I
B
F
x 4  
x 4  
x 4  
N
M
x 4  
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Attach Left Heat Plate Support and Side Handles  
Attach Control Panel Assembly  
5
7
6
8
x 6  
x 6  
I
B
F
x 3  
x 3  
x 6  
J
D
M
x 6  
Attach Heat Reflector Plate, Left and Right Burners, and  
Right Cooking Grid  
Attach Right Heat Plate Support and Ignitor Wires  
x 5  
x 5  
I
B
C
x 2  
x 2  
J
D
x 1  
x 1  
J
x 2  
N
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Outdoor LP Gas Barbecue Grill Model No. GBT1030 Series  
Assembly Instructions (continued)  
Attach Lock  
Attach Heat Plate, Left Cooking Grid and Griddle  
9
10  
x 2  
x 2  
x 2  
H
L
A
E
x 2  
Attach Lid Handle and Top Hinges  
Attach Lid  
11  
12  
x 2  
x 2  
B
F
G
I
J
x 2  
x 2  
K
x 2  
x 2  
x 2  
M
N
x 2  
x 2  
x 2  
P
O
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Operating Instructions  
This grill is designed to operate with a one pound  
7.75” or 10.6” high disposable / 16.4 oz. or 14.1 oz.  
propane gas tank (DOT 39 Cylinder). (Figure 1)  
Figure 1  
DO NOT ATTEMPT TO REFILL ANY ONE POUND  
(16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!  
1 lb  
453 g  
1 lb  
453 g  
Lock Lid  
Connect LP Gas Tank  
13  
14  
Only cylinders marked “propane” may be used.  
Note: Some 1-lb cylinders may form frost when near  
empty.  
3.875 in. / 9,8 cm  
2.9 in. / 7,4 cm  
1. All control knobs must be in the “OFF” position.  
(Figure 2)  
Figure 2  
2. Lubricate the threads of the regulator with  
petroleum jelly. Line up threads on LP gas tank  
with regulator.  
3. Insert and rotate LP gas tank clockwise until  
they fit snugly together. HAND TIGHTEN ONLY. Be  
careful not to cross threads when screwing in  
canister. (Figure 3a)  
4. Test for leaks, see “Checking for Leaks” section.  
Disconnect LP Gas Tank  
1. All control knobs must be in the “OFF” position.  
(Figure 2)  
Unlock Lid  
Figure 3a  
Figure 3b  
2. Rotate LP gas tank counterclockwise until it is  
loose. (Figure 3b)  
3. Store the LP gas tank in a proper location.  
Burner Connection  
Make sure the regulator is securely fastened to the  
burner. (Figure 4)  
Note: The brass nut should be 1/4 to 1/2 turn past  
tight. The regulator will rotate 360º even when the  
brass nut is tightened.  
If your unit was assembled for you, visually check  
the connection between the burner and control  
valve.  
Figure 4  
If you have questions contact 1.800.762.1142 for  
assistance.  
WARNING: Failure to inspect  
this connection or follow these  
instructions could cause a fire or an  
explosion which can cause death,  
serious bodily injury or damage to  
Fold Legs  
Note: Always lock lid before folding legs.  
X
property.  
Checking for Leaks  
1. Make 2-3 oz. of leak solution by mixing one part  
liquid dishwashing soap with three parts water.  
Figure 5  
2. All control knobs must be in the “OFF” position.  
(Figure 2)  
3. Spoon several drops of solution, or use squirt  
bottle, at all “X” locations. (Figures 4 & 5)  
X
4. Inspect the solution at the connections, looking for  
bubbles.  
X
a. If NO bubbles appear after one minute, the  
connections are secure. Wipe away solution  
and proceed.  
b. If bubbles appear, you have a leak.  
Unfold Legs  
1. Remove the LP gas tank and reconnect,  
making sure the connection is secure.  
Note: Always open legs completely and secure in place before lighting.  
2. Retest with solution.  
Figure 6a  
If you continue to see bubbles after several  
attempts, disconnect LP gas tank and  
contact 1.800.762.1142 for assistance.  
First Use  
1. Make sure all labels, packaging and protective  
films have been removed from the grill.  
2. Remove manufacturing oils before cooking on this  
grill for the first time by operating the grill for at  
least 15 minutes on “HIGH” with the lid closed.  
This will “heat clean” the internal parts and  
dissipate odors.  
Match  
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Outdoor LP Gas Barbecue Grill Model No. GBT1030 Series  
Operating Instructions (continued)  
Figure 6b  
Minimize Flare-ups:  
Lighting  
Flare-ups are a part of cooking meats on a grill, and adds to the unique flavor of grilling.  
Excessive flare-ups can over cook your food and cause a dangerous situation for you  
and your grill.  
Caution: Keep outdoor gas cooking  
appliance area clear and free from  
combustible materials, gasoline and  
other flammable vapors and liquids.  
Caution: Do not obstruct the flow of  
combustion and ventilation air.  
Caution: Check and clean burner/  
venturi tubes for insects and insect  
nests. A clogged tube can lead to a  
fire beneath the grill.  
Caution: Attempting to light the  
burner with the lid closed may cause  
an explosion.  
Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.  
1. Trim excess fat from meats prior to cooking.  
2. Cook high fat contents meats on “LOW” setting or indirectly.  
3. Ensure that your grill is on hard, level, non-combustible surface and the grease is allowed to  
drain into grease cup.  
Match  
Tips for Better Cookouts and Longer Grill Life  
Figure 6c  
2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or  
cooking delicate foods in aluminum foil pouches.  
1. Make sure all labels, packaging and protective  
films have been removed from the grill.  
3. Use the side burner of this appliance like a normal kitchen range for boiling, sautéing or  
frying.  
2. Open lid. Attempting to light the burner with  
the lid closed may cause an explosion!  
4. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.  
5. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on  
very high temperatures.  
3. Make sure there are no obstructions of airflow to  
the burners. Spiders and insects can nest within  
and clog the burner / venturi tube at the orifice. A  
clogged burner tube can lead to a fire beneath the  
appliance.  
6. Place delicate foods like fish and vegetables in aluminum foil pouches and indirect cook or  
place on upper cooking levels (warming rack).  
WARNING: Never cover entire cooking area with aluminum foil.  
Match  
7. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn  
foods over just once during cooking.  
4. All control knobs must be in the “OFF” position.  
(Figure 2)  
8. Try water pans to reduce flare-ups and cook juicer meats. Before starting grill remove  
cooking grids and place a heavy duty shallow pan directly on heat plates. Fill half way with  
water, fruit juices or other flavored liquids. Replace cooking grids and position food over the  
loaded pan.  
5. Select burner to light.  
Figure 7  
6. Turn the control knob to “HIGH”  
7. Press the Igniter button repeatedly to light burner.  
1/2"  
8. If ignition does not occur in 5 seconds, turn  
control knob to “OFF”, wait 5 minutes and repeat  
lighting procedure.  
Flame  
9. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow  
the wood manufacturer’s instructions.  
12,7 mm  
1/4"  
6,4 mm  
10. Grill baskets, vertical poultry holders and other accessories can enhance your experiences,  
reduce cooking times and aid in clean-up.  
8. If igniter does not light burner, use a long lit  
match to light burner manually. Access the burner  
through the hole in bottom bowl as indicated.  
(Figure 6a and 6b or 6c)  
0"  
11. Clean cooking grids and racks after every use with a quality grill bush designed for your  
grid material. Wear protective gloves and gently remove the build-up while grids are hot.  
0 mm  
12. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of  
cooking oil, empty grease pan, wipe outside surfaces with a suitable kitchen cleaner and  
protect surfaces with a quality cover that properly fits your grill.  
9. After lighting, observe the burner flame. Make  
sure all burner ports are lit and flame height matches illustration. (Figure 7)  
Caution: If burner flame goes out during operation, immediately turn  
the control knob(s) “OFF” and open lid to let the gas clear for about 5  
minutes before re-lighting.  
13. Watch barbecue themed TV shows or purchase related barbecue cookbooks to learn more  
interesting tips like –  
A gas grill is ideal for reheating leftover pizza. Set burners on low and place pizza slices  
directly on preheated cooking grid. Close lid and cook until cheese starts to bubble.  
Turning Off  
1. All control knobs must be in the “OFF” position. (Figure 2)  
Cleaning and Care  
2. Remove LP gas tank and properly store tank.  
Caution:  
1. All cleaning and maintenance should be done when grill is  
completely cool (about 45 min.) and with the LP gas tank  
disconnected.  
2. DO NOT clean any grill part in a self cleaning oven. The extreme heat  
will damage the finish.  
Cooking  
1. Open lid and ignite burner(s) per “Lighting Instructions”.  
2. Close lid and preheat grill on “HIGH”.  
3. Adjust control to desired temperature.  
4. Wearing protective gloves lift lid by handle(s) and use long handle tongs to place food onto  
cooking grids above the lit burners.  
Notices  
5. With lid open or closed, cook until desired internal food temperatures are achieved.  
6. Turn grill OFF per “Turning Off” instructions.  
1. Abrasive cleaners will damage this product.  
2. Never use oven cleaner to clean any part of grill.  
Controlling Flare-ups  
Cleaning Surfaces  
Caution: Putting out grease fires by closing the lid is not possible.  
1. Wipe surfaces clean with mild dishwashing detergent or baking soda.  
2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.  
3. Rinse clean with water.  
• Do not use water on a grease fire. This can cause the grease to  
splatter and could result in serious burns, bodily harm or other  
damage. If a grease fire develops, turn regulator/control knob  
“OFF”.  
• Do not leave grill unattended while preheating or burning off food  
residue on “HIGH”. If grill has not been regularly cleaned, a grease  
fire can occur that may damage the product.  
Cleaning Burner  
1. Turn all control knobs to “OFF” and remove LP gas tank. Wait for grill to fully cool (about  
45 min.).  
WARNING: When cooking, fire extinguishing materials shall be readily  
accessible. In the event of an oil/grease fire, do not attempt to  
extinguish with water. Use type BC dry chemical fire extinguisher or  
smother with dirt, sand or baking soda.  
2. Remove regulator knob and wind guard.  
3. Remove cooking grids and heat plate.  
4. Disconnect wire from igniter, if applicable.  
5. Remove burner.  
6. Remove all food residue and dirt on burner surface.  
7. Clean inlet of burner with small bottle brush or compressed air.  
8. Clean any clogged ports with a stiff wire (such as an opened paper clip)  
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new burner  
from manufacturer.  
10. Reinstall burner. Reconnect igniter (if applicable), wind guard and regulator/control knob.  
11. Replace heat plate and cooking grids.  
12. Preform leak test.  
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Cleaning and Care (continued)  
Before Storing  
1. Turn all control knobs to “OFF” and remove LP gas tank.  
2. Clean all surfaces.  
3. Lightly coat the burners with cooking oil to prevent excess rusting.  
4. If storing the grill indoors, disconnect the LP gas tank, see “Disconnect LP Gas Tank” section,  
and leave the LP gas tank OUTDOORS.  
5. Place the protective cap cover on the LP tank and store the tank outdoors in a well ventilated  
area out of direct sunlight.  
6. If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.  
Product Registration  
1.800.762.1142.  
Limited Warranty  
Blue Rhino Global Sourcing, Inc (“Vendor”) warrants to the original retail purchaser of this  
product, and to no other person, that if this product is assembled and operated in accordance  
with the printed instructions accompanying it, then for a period of one (1) year from the date  
of purchase, all parts in such product shall be free from defects in material and workmanship.  
Vendor may require reasonable proof of your date of purchase. Therefore, you should retain  
your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of  
parts, which prove defective under normal use and service and which Vendor shall determine  
in its reasonable discretion upon examination to be defective. Before returning any parts, you  
should contact Vendor’s Customer Service Department using the contact information listed  
below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any  
returned part, and if Vendor approves the claim, Vendor will replace such defective part without  
charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will  
return replacement parts to the original retail purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties due to accident,  
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or  
service by you or any third party, or failure to perform normal and routine maintenance on  
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover  
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,  
after purchase.  
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties  
for products that are purchased from sellers other than authorized retailers or distributors,  
including the warranty of merchantability or the warranty of fitness for a particular purpose.  
VENDOR ALSO DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT  
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. VENDOR SHALL HAVE NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY  
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further  
disclaims any implied or express warranty of, and assumes no responsibility for, defects in  
workmanship caused by third parties.  
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other  
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or  
limitation of special, incidental or consequential damages, or limitations on how long a warranty  
lasts, so the above exclusion and limitations may not apply to everyone.  
Vendor does not authorize any person or company to assume for it any other obligation or  
liability in connection with the sale, installation, use, removal, return, or replacement of its  
equipment, and no such representations are binding on Vendor.  
Blue Rhino Global Sourcing, Inc  
Winston-Salem, North Carolina USA  
(800) 762-1142  
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Outdoor LP Gas Barbecue Grill Model No. GBT1030 Series  
Troubleshooting  
Problem  
Possible Cause  
Prevention/Cure  
LP gas tank is low or empty  
LP gas leak  
Replace LP gas tank  
Follow “Checking for Leaks” instructions in the owner’s manual  
Wires or electrode covered with cooking residue  
Electrode and burners are wet  
Clean wire and/or electrode with rubbing alcohol  
Wipe dry with cloth  
Burner will not light using ignitor  
(if included)  
Electrode cracked or broken - sparks at crack  
Replace electrode, please call our Customer Care at 1.800.762.1142  
Reconnect wire or replace electrode/wire assembly, please call our Customer  
Care at 1.800.762.1142  
Wire loose or disconnected  
Replace ignitor wire/electrode assembly, please call our Customer Care at  
1.800.762.1142  
Wire is shorting (sparking) between ignitor and electrode  
Bad ignitor  
Replace ignitor, please call our Customer Care at 1.800.762.1142  
Check if LP gas tank is empty  
A. If empty, replace  
B. If LP gas tank is not empty, refer to “Sudden drop in gas flow or reduced  
flame height”  
No gas flow  
LP gas tank is low or empty  
LP gas leak  
Replace LP gas tank  
Follow “Checking for Leaks” instructions in the owner’s manual  
Burner will not light with match  
Turning the coupling nut about one-half to three quarters additional turn until  
solid stop. Tighten by hand only-do not use tools  
Coupling nut and regulator not fully connected  
Obstruction of gas flow  
Replace LP gas tank  
Spider webs or insect nest in venturi  
Burner ports clogged or blocked  
Out of gas  
1. Turn control knob to “OFF”  
2. Wait 30 seconds and light grill  
3. If flames are still too low, reset the excessive flow safety device:  
a. Turn control knob “OFF”  
b. Remove LP gas tank  
Sudden drop in gas flow or reduced flame height  
Excess flow valve tripped; safety device may have been  
activated  
c. Wait 1 minute  
d. Attach LP gas tank  
e. Perform a leak check per “Checking for Leaks” instructions in the owner’s  
manual  
f. Light grill per “Lighting Instructions” instructions in the owner’s manual  
Irregular flame pattern, flame does not run the  
full length of burner  
Burner ports are clogged or blocked  
New burner may have residual manufacturing oils  
Spider webs or insect nest in venturi  
Food residue, grease, etc.  
Burn grill for 15 minutes on “HIGH” with the lid closed  
Assure burner venturi is properly engaged with valve  
Do not use grill in high winds  
Flame is yellow or orange  
Poor alignment of valve to burner venturi  
High or gusting winds  
Low on LP gas  
Replace LP gas tank  
Flame blow out  
Flare-up  
Excess flow valve tripped; safety device may have been  
activated  
Refer to “Sudden drop in gas flow or reduced flame height”  
Remove and clean all grill parts per “Cleaning and Care” instructions in the  
owner’s manual  
Grease buildup  
Excess fat in meat  
Trim fat from meat before grilling  
Adjust (lower) cooking temperature  
Excessive cooking temperature  
1. Turn control knob to “OFF”  
2. Leave lid in closed position and let fire burn out  
3. After grill cools, remove and clean all parts per “Cleaning and Care”  
instructions in the owner’s manual  
Persistent grease fire  
Grease trapped by food buildup around burner system  
com  
Flashback (fire in burner tube(s))  
Burner and/or burner tubes are blocked  
The lid is stainless steel, not painted  
Baked on grease buildup has turned to carbon and is flaking off, clean  
thoroughly per “Cleaning and Care” instructions in the owner’s manual  
This can be from baked on grease buildup, that has turned into carbon and is  
flaking off  
Inside of lid is peeling (like paint peeling)  
The lid is coated/painted  
Clean thoroughly, per “Cleaning and Care” instructions in the owner’s manual  
After cleaning, if you can see steel, please call out Customer Care at  
1.800.762.1142  
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page no.  
11  
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Outdoor LP Gas Barbecue Grill Model No. GBT1030 Series  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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