OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. GBT859L / Item No. 129322
WARNING
Table of Contents
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Initial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
The use and installation of this product must conform to local codes. In absence of
local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,
Natural Gas and Propane Installation Code.
California Proposition 65: Chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm are created by the combustion of propane.
Made from 70% Bagasse
(Environmentally Friendly Sugar
Cane Pulp By-product)
Manufactured in China for:
Blue Rhino Global Sourcing, Inc.
Winston-Salem, NC USA
© 2007 Blue Rhino Global Sourcing, Inc.. All Rights Reserved
Blue Rhino® is a Registered Trademark of Ferrellgas L.P.. All Rights Reserved.
GBT859L-OM-106 ES
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Parts List
Exploded View
1
55-15-243
1
2
3
4
5
6
7
8
9
Lid Handle
2
3
55-15-564
Thermometer Assembly
Warming Rack
Lid
55-15-256
55-15-242
4
55-15-226
55-15-224
55-08-058
55-15-233
55-15-249
55-08-056
55-08-057
55-15-250
55-15-237
55-15-225
55-15-228
55-07-683
55-15-248
55-15-244
55-08-054
55-15-230
55-08-055
Cooking Grid
Bottom Hinge (2)
Heat Plate Support (2)
Heat Plate
5
6
Left Side Handle
7
8
10 Side Handle Support (2)
11 Bottom Bowl
12 Right Side Handle
13 Igniter Wire
14 Burner
9
10
11
14
12
16
17
15
18
19
13
15 Electrode
16 Wind Cover
17 Regulator/Control Valve
18 Lock (2)
20
19 Rear Leg
20 Grease Tray
21 Front Leg
21
Hardware
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver
M4x12 Zinc Plated Phillips Truss Head
M6x8 Zinc Plated Phillips Truss Head
M6x12 Zinc Plated Phillips Truss Head
M4 Steel
Screw
4 pcs
A
B
C
D
E
F
G
H
Screw
1 pc
Screw
12 pcs
4 pcs
10 pcs
1 pc
Wing Nut
M6 Steel
Wing Nut
ø6.4 Zinc Plated
Washer
ø6.4 Heat Resistant
Washer
6 pcs
1 pc
ø6.4 Zinc Plated
Lock Washer
ø5x32 Zinc Plated
Pin
2 pcs
2 pcs
I
ø1.2 x 30 Steel
Cotter Pin
J
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Outdoor LP Gas Barbecue Grill Model No. GBT859L / Item No. 129322
Assembly Instructions
Attach Hinges and Locks
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have
your owner’s manual and serial number available for
reference.
1
2
4
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble
your product on a hard level surface that does not have cracks
or openings.
• Clear an area large enough to layout all components and
hardware.
• When applicable, tighten all hardware connections by hand
first. Once the step is completed go back and fully tighten all
hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make
solution are included in “Operating Instructions” section)
• (1) 14.1 oz or (1) 16.4 oz LP gas tank.
Note: You must follow all steps to properly assemble grill.
Typical assembly: approximately 30 minutes.
x 4
D
E
x 4
A
C
x 4
x 4
x 4
G
Attach Side Handle, Side Handle Supports and Heat
Plate Supports
Attach Burner and Igniter Wire
3
x 1
H
x 1
x 1
B
F
x 4
E
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5
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Attach Legs
Attach Lid Handle
5
7
6
x 2
E
x 2
G
x 8
C
Attach Lid
Insert Warming Rack
8
x 2
x 2
J
I
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Outdoor LP Gas Barbecue Grill Model No. GBT859L / Item No. 129322
Assembly Instructions (continued)
Insert Heat Plate and Cooking Grid
Attach Wind Guard and Regulator/Control Valve
9
10
Insert Grease Tray
Lock Lid
11
12
Unlock Lid
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Folding Legs
Unfolding Legs
13
14
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Outdoor LP Gas Barbecue Grill Model No. GBT859L / Item No. 129322
Operating Instructions
This grill is designed to operate with a one pound 7-3/8” high disposable / 16.4 oz. or 14.1 oz.
propane gas tank (DOT 39 Cylinder).
10. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height
matches illustration. (Figure 7)
CAUTION: If burner flame goes out during operation, immediately turn
the gas “OFF” and open lid to let the gas clear for about 5 minutes
before re-lighting.
DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!
Figure 1a
Figure 1b
Connecting Gas Tank
1. Make sure the regulator/control valve is in the “LOCK
OFF” position. (Figure 1a)
Turning Off
1. Turn control knob to the “LOCK OFF” position.
LOCK
OFF
2. Lubricate the threads of the regulator valve with
petroleum jelly, insert the gas tank into the regulator
valve and hand-tighten firmly. (Figure 1b)
PUSH
TO
2. Remove LP gas tank and properly store tank.
TURN ON
M E D
3. Test for leaks
Cooking
1. Open lid and ignite burner per lighting instructions.
Checking for Leaks
Burner Connection
2. Close lid and preheat grill on “HIGH”.
3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the
lit burners.
Figure 2
4. Adjust controls to desired temperature.
1. Make sure the control valve is securely fastened to
the burner. (Figure 2)
5. With lid open or closed, cook until desired internal food temperatures are achieved.
If your unit was assembled for you, visually check the
connection between the burner and control valve.
6. Turn grill “OFF” by turning control knob to the “LOCK OFF” position. Remove LP gas tank and
properly store tank.
WARNING: Failure to inspect this
connection or follow these instructions
could cause a fire or an explosion which
can cause death, serious bodily injury,
or damage to property.
Tips for Better Cookouts and Longer Grill Life
2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or
cooking delicate foods in aluminum foil pouches.
2. If the burner pipe does not rest flush to the control
valve, please contact 1.800.762.1142 for assistance.
Figure 3
3. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.
4. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on
very high temperatures.
Regulator / 1# LP Gas Tank Connection
5. Place delicate foods like fish and vegetables in aluminum foil pouches and place on upper
cooking levels (warming rack).
1. Make 2-3 oz. of leak solution by mixing one part
liquid dishwashing soap with three parts water.
6. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn
foods over just once during cooking.
2. Make sure control knob is “OFF”. (Figure 3)
3. Spoon several drops of solution, or use squirt bottle,
at the LP gas tank to regulator connection. (Figure 4)
7. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow
the wood manufacturer’s instructions.
4. Inspect the solution at the connection, looking for
bubbles.
Figure 4
8. Clean cooking grids and racks after every use with a quality grill bush designed for your grid
material. Wear protective gloves and gently remove the build-up while grids are hot.
If NO bubbles appear, the connections are
secure.
If bubbles appear, you have a leak.
9. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of
cooking oil, empty grease pan (if included), wipe outside surfaces with a suitable kitchen
cleaner and store in a cool dry place.
X
a. Loosen and retighten this connection,
making sure the connection is secure.
related barbecue cookbooks to learn more interesting tips.
X
b. Retest with solution.
If you continue to see bubbles after
several attempts, disconnect propane
source and contact 1.800.762.1142 for
assistance.
Cleaning and Care
Figure 5
CAUTION: All cleaning and maintenance should be done when grill is
cool and with the fuel supply disconnected.
CAUTION: DO NOT clean any grill part in a self cleaning oven. The
extreme heat will damage the finish.
First Use
1. Make sure all labels, packaging and protective films
have been removed from the grill.
2. Remove manufacturing oils before cooking on this
grill for the first time, by operating the grill for at least
15 minutes on “HIGH” with the lid closed. This will
“heat clean” the internal parts and dissipate odors.
Notices
1. Abrasive cleaners will damage this product.
2. Never use oven cleaner to clean any part of grill.
3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage the
finish.
Lighting
1. Make sure all labels, packaging and protective films
have been removed from the grill.
Cleaning Surfaces
Figure 6
1. Wipe surfaces clean with mild dishwashing detergent or baking soda.
2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
2. Open lid. Attempting to light the burner with the
lid closed may cause an explosion!
3. Make sure there are no obstructions of airflow to the
gas unit. Spiders and insects can nest within and clog
the burner / venturi tube at the orifice.
A clogged burner tube can lead to a fire
beneath the appliance.
4. Control knob must be in the “LOCK OFF” position.
(Figure 4)
5. Turn the control knob to “HIGH”
6. Press the Igniter button repeatedly to light burner.
7. If ignition does not occur in 5 seconds, turn burner
control knob OFF, wait 5 minutes and repeat lighting
procedure.
Figure 7
8. If igniter does not light burner, use a lit match to light
burners manually. Access the burner through the hole
in bottom bowl as indicated. (Figure 5 and 6)
1/2"
Flame
12.7 mm
1/4"
6.4mm
9. Turn the grill to “LOW”, and position the lit match
near side of the burner.
0"
0mm
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Cleaning and Care (continued)
Cleaning Burner
1. Turn gas off at the control knob and remove LP gas tank.
2. Remove regulator and wind guard.
3. Remove cooking grids and heat plate.
4. Disconnect wire from igniter.
5. Remove burner.
6. Clean inlet of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on burner surface.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip)
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new
burner.
10. Reinstall burner. Reconnect igniter, wind guard, and regulator.
11. Replace heat plate and cooking grid
12. Preform leak test.
Product Registration
call 1.800.762.1142.
Limited Warranty
Blue Rhino Global Sourcing, Inc. (“Vendor”) warrants to the original retail purchaser of this
product, and to no other person, that if this product is assembled and operated in accordance
with the printed instructions accompanying it, then for a period of one (1) year from the date
of purchase, all parts in such product shall be free from defects in material and workmanship.
Vendor may require reasonable proof of your date of purchase. Therefore, you should retain
your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of
parts, which prove defective under normal use and service and which Vendor shall determine
in its reasonable discretion upon examination to be defective. Before returning any parts, you
should contact Vendor’s Customer Service Department using the contact information listed
below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any
returned part, and if Vendor approves the claim, Vendor will replace such defective part without
charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will
return replacement parts to the original retail purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident,
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or
service by you or any third party, or failure to perform normal and routine maintenance on
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,
after purchase.
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties
for products that are purchased from sellers other than authorized retailers or distributors,
including the warranty of merchantability or the warranty of fitness for a particular purpose.
VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further
disclaims any implied or express warranty of, and assumes no responsibility for, defects in
workmanship caused by third parties.
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or
limitation of special, incidental or consequential damages, or limitations on how long a warranty
lasts, so the above exclusion and limitations may not apply to everyone.
Vendor does not authorize any person or company to assume for it any other obligation or
liability in connection with the sale, installation, use, removal, return, or replacement of its
equipment, and no such representations are binding on Vendor.
Blue Rhino Global Sourcing, Inc.
Winston-Salem, North Carolina USA
(800) 762-1142
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Outdoor LP Gas Barbecue Grill Model No. GBT859L / Item No. 129322
Troubleshooting
Problem
Burner will not light with match
Possible Cause
No gas flow.
Prevention/Cure
Check if LP gas tank is empty.
Clear burner.
Obstruction of gas flow.
Spider webs or insect nest in burner tube.
Burner ports clogged or blocked.
Clean burner tube.
Clean burner ports.
Clean burner ports.
Irregular flame pattern, flame does not run the full length Burner ports are clogged or blocked.
of burner.
Flame is yellow or orange
New burner may have residual manufacturing oils.
Burn grill for 15 minutes with the lid closed.
Clean burner tube.
Spider webs or insect nest in burner tube.
Food residue, grease or seasoning salt on burner.
High or gusting winds.
Clean burner.
Flame blow out
Flare-up
Turn front of grill to face wind or increase flame height.
Replace LP gas tank.
Low on LP Gas.
Grease buildup.
Clean grill.
Excess fat in meat.
Trim fat from meat before grilling.
Adjust (lower) temperature accordingly.
Excessive cooking temperature.
Grease trapped by food buildup around burner system.
Persistent grease fire.
Turn knobs to “LOCK OFF POSITION.” Let fire burn out. Leave lid
in closed position and let fire burn out. After grill cools, remove
and clean all parts.
Flashback (fire in burner tube(s))
Burner and/or burner tube is blocked.
Clean burner and/or burner tube.
Inside of lid or cooking grid is peeling
Baked on grease buildup has turned to carbon and is flaking off. Clean thoroughly.
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c o m u n í q u e s e c o n e l D e p a r t a m e n t A o n d t e s S d e e r d e v o l v e r c u a l q u i e r p i e z a ,
u s o n o r m a l y l a s q u e u n e x a m e n i n d i q u e ,
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