OWNER’S MANUAL
Outdoor Charcoal Grill
Model No. NPC2604
Table of Contents
WARNING
FOR YOUR SAFETY:
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could
cause property damage, personal injury, or
death.
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
Manufactured in China for:
Blue Rhino Global Sourcing, LLC
104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA
© 2004 Blue Rhino Global Sourcing, LLC. All Rights Reserved
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC. All Rights Reserved
NPC2604-OM-102 ES
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page no.
2
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
Exploded View
1
2
4
1. Handle (2) . . . . . . . . . . . . . . . . 55-14-922
2. Air Vent . . . . . . . . . . . . . . . . . . 55-14-923
3. Lid . . . . . . . . . . . . . . . . . . . . . 55-14-924
4. Warming Rack. . . . . . . . . . . . . 55-14-925
5. Right Hinge . . . . . . . . . . . . . . . 55-14-926
6. Left Hinge . . . . . . . . . . . . . . . . 55-14-927
7. Bowl . . . . . . . . . . . . . . . . . . . . 55-14-928
8. Cooking Grid . . . . . . . . . . . . . . 55-14-929
9. Charcoal Grid . . . . . . . . . . . . . 55-14-930
10.Leg Support Cups (4). . . . . . . . 55-14-931
11.Front Legs (2) . . . . . . . . . . . . . 55-14-932
12.Wheel Legs (2) . . . . . . . . . . . . 55-14-933
13.Slide . . . . . . . . . . . . . . . . . . . . 55-14-934
14.Ash Receiver. . . . . . . . . . . . . . 55-14-935
15.Bottom Shelf . . . . . . . . . . . . . . 55-14-936
16.Wheel (2). . . . . . . . . . . . . . . . . 55-14-937
17.Hub Cap (2). . . . . . . . . . . . . . . 55-14-938
18.Front Basket . . . . . . . . . . . . . . 55-14-905
8
3
6
9
5
7
10
13
18
12
14
11
17
16
15
Hardware / Actual Size
H. Small Washers
3 pcs
A. Small Screw
1 pc
ø6.4 Zinc Plated Washer
M5x10 Philips Truss Head Screw
B. Medium Screw
1 pc
M6x12 Philips Truss Head Screw
I. Large Washer
12 pcs
ø6.4 Zinc Plated Washer
C. Large Screw
4 pcs
4 pcs
M6x15 Philips Truss Head Screw
J. Heat Resistant Washer
ø6.4 Heat Resistant Washer
8 pcs
D. Extra Large Screw
M6x40 Philips Truss Head Screw
E. Nut
2 pcs
1 pc
K. Small Lock Washer
1 pc
M8 Zinc Plated Nut
ø5.3 Zinc Plated Lock Washer
L. Large Lock Washer
9 pcs
F. Small Wing Nut
ø6.4 Zinc Plated Lock Washer
M5 Zinc Plated Wing Nut
M. Pins*
2 pcs
2 pcs
N. Cotter Pins*
G. Large Wing Nut
7 pcs
M6 Zinc Plated Wing Nut
* Not shown at actual size.
Only tools required for assembly are provided
Screwdriver* 1 pc
Wrench* 1 pc
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Outdoor Charcoal Grill Model No. NPC2604
Assembly Instructions
Assemble frame
Step
DO NOT RETURN PRODUCT TO STORE.
A. Attach front legs and wheel legs to bottom bowl using 4 sets of leg cups, extra
large screws (D), and large washers (I).
For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial
number available for reference.
Note: Do not tighten large screws (D) until bottom shelf is attached.
3
For Easiest Assembly:
B. Attach bottom shelf to front legs using 2 sets of small washers (H) and large wing
nuts (G).
• To avoid losing any small components or hardware, assemble your product on a hard level
surface that does not have cracks or openings.
• Clear an area large enough to layout all components and hardware.
• When applicable, tighten all hardware connections by hand first. Once the step is
completed go back fully tighten all hardware.
Note: The angled ends of the bottom shelf are inserted into the front legs.
C. Attach wheels and bottom shelf to wheel legs using 2 nuts (E).
D. Attach hub caps.
• Follow all steps in order to properly assemble your product.
E. Tighten 4 extra large screws (D).
D
I
Assemble lid
Step
A. Attach air vent to lid using small screw (A), small lock washer (K) and small wing
nut (F).
B. Attach handle to lid using 2 sets of heat resistant washers (J), large washers (I),
large lock washers (L) and large wing nuts (G).
1
C. Attach top left and right hinges to lid using 4 sets of heat resistant washers (J),
large washers (I), large lock washers (L) and large screws (C).
A
J
I
G
H
L
G
F
K
E
J
C
I
L
Attach handle to bottom bowl
Step
Attach handle to bowl using 2 sets of large washers (I), large lock washers (L), large
wing nuts (G), and heat resistant washers (J).
4
G
L
I
Attach bottom slide
Step
A. Insert slide onto underside of bowl. Turn to lock into place.
B. Attach bottom slide to bottom bowl using medium screw (B), small washer (H)
large lock washer (L), and large wing nut (G).
2
J
B
H
L
G
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page no.
4
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
Attach lid
Insert charcoal grid, cooking grid, ash receiver and front
basket
Step
Step
A. Insert the top hinges into the bottom hinges.
A. Insert charcoal grid and cooking grid into bowl.
B. Slide ash receiver onto slide from right side.
C. Attach front basket to front legs.
B. Secure with 2 pins (M) and 2 cotter pins (N).
5
7
N
M
Insert warming rack
Completed
Step
Step
A. Slide warming rack into holes in lid and bottom bowl.
Congratulations your assembly is now complete. Read Operating Instructions
before proceed.
Note: Look for corresponding holes on side of lid. Insert short wire ends into lid
holes, one side at a time. Position warming rack legs into slots on grill body sides.
6
8
B. Cut zip tie on warming rack.
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Outdoor Charcoal Grill Model No. NPC2604
Operating Instructions
Limited Warranty
This appliance is designed for use only with quality charcoal briquets, lump charcoal and cooking
wood.
Blue Rhino Global Sourcing, LLC (“Vendor”) warrants to the original retail purchaser
of this grill, and to no other person, that if this grill is assembled and operated in
accordance with the printed instructions accompanying it, then for a period of one
(1) year from the date of purchase, all parts in such grill shall be free from defects
in material and workmanship. Vendor may require reasonable proof of your date of
purchase from an authorized retailer or distributor. Therefore, you should retain your
sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement
of parts, which prove defective under normal use and service and which Vendor shall
determine in its reasonable discretion upon examination to be defective. Before returning
any parts, you should contact Vendor’s Customer Service Department using the contact
information listed below. If Vendor confirms, after examination, a defect covered by this
Limited Warranty in any returned part, and if Vendor approves the claim, Vendor will
replace such defective part without charge. If you return defective parts, transportation
charges must be prepaid by you. Vendor will return replacement parts to the original
retail purchaser, freight or postage prepaid.
Lighting
1. Open lid and vents.
2. Make sure ash receiver is empty and secure.
3. Remove cooking grid.
4. Arrange and light fuel per instructions on fuel package.
5. Allow fuel time to ash into glowing coals before cooking.
Direct Cooking
1. While wearing protective gloves, carefully spread coals evenly across grid with a long
handle tool.
This Limited Warranty does not cover any failures or operating difficulties due to
accident, abuse, misuse, alteration, misapplication, improper installation or improper
maintenance or service by you or any third party, or failure to perform normal and routine
maintenance on the grill, as set out in this owner’s manual. In addition, the Limited
Warranty does not cover damage to the finish, such as scratches, dents, discoloration,
rust or other weather damage, after purchase.
2. Carefully replace cooking grid.
3. Place food on cooking grid.
4. Cook with lid open or closed.
Indirect Cooking – Ideal for Roasts
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all
warranties for products that are purchased from sellers other than authorized retailers
or distributors. AFTER THE PERIOD OF THE ONE (1)-YEAR EXPRESS WARRANTY, VENDOR
DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. FURTHER, VENDOR SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER
OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES. Vendor assumes no responsibility for any defects caused by
third parties. This Limited Warranty gives the purchaser specific legal rights; a purchaser
may have other rights depending upon where he or she lives. Some jurisdictions do
not allow the exclusion or limitation of special, incidental or consequential damages, or
limitations on how long a warranty lasts, so the above exclusion and limitations may not
apply to you.
1. While wearing protective gloves, carefully spread coals into a donut shape with a long
handle tool.
2. Place a metal tray in center of donut to catch drippings
3. Carefully replace cooking grid.
4. Place food on cooking grid directly over the metal pan.
5. Cook with lid closed.
Tips for Better Cookouts and Longer Product Life
1. Store fuel in a waterproof container away from sources of ignition.
2. Use a charcoal chimney for fast and easy startups.
Vendor does not authorize any person or company to assume for it any other obligation
or liability in connection with the sale, installation, use, removal, return, or replacement of
its equipment, and no such representations are binding on Vendor.
3. Spray or coat cooking surfaces with vegetable oil before cooking to avoid sticking.
4. Place vegetables or delicate foods into aluminum foil pouches.
5. Use a quality grill brush after each event to keep cooking surfaces clean and rust free.
6. Remove all ash and dispose of properly after ever use.
Blue Rhino Global Sourcing, LLC
104 Cambridge Plaza Drive
Winston-Salem, North Carolina 27104 USA
(800) 762-1142
7. Once grill is cool, cover with a quality grill cover that is properly sized to your unit.
24 Hour Fax: (336) 659-6743
Cleaning and Care
Caution
1. All cleaning and maintenance should be done when grill is cool
and with the fuel supply disconnected.
2. DO NOT clean any grill part in a self cleaning oven. The extreme heat
will damage the finish.
Notices
1. Abrasive cleaners will damage this product.
2. Never use oven cleaner.
3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage
the finish.
Cleaning Surfaces
1. Wipe surfaces clean with mild dishwashing detergent or baking soda.
2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
Product Registration
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c o m b t u e s r i t m a i b a l l e a q u e D e 5 j e .
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8
c a l e d n e t a m i r e e n j l i t a l o l a . e n
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c o s t l o a s d o e s n r a n u r a s
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c o r r e s p o n d i e n t p e e s r f l o a r s a c i o n e B s u s q u N e o t a :
c u e n l c e o n . y p a t a l a e n
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d e s l i z a m i e n t o .
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e x t r e L m o s o s N o t a :
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e l e m e n t o s
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g r a n d e s t o r n l i o l l s o s p a r i e t e N o N o t a :
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C O M D P E R A L U G A A L R P R O E D L A U V C T O D E V N U O E L
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