Billy Goat Yard Vacuum QL2300 User Manual

QL2300 Owner’s Manual  
BILLY GOAT QL TRUCK LOADER VACUUM  
Owner's Manual  
QL2300KO  
Accessories  
INTAKE  
EXHAUST  
TRAILER  
HOSE  
REPLACEMENT  
KIT  
EXHAUST HOSE  
KIT  
TRAILER QL  
Standard on QL  
units.  
[12"(305mm) x  
10' (3.0m)]  
[8"(203mm) x 5'  
(1.5m)] Quick  
release coupler  
and flexible steel  
hose increases  
exhaust  
Heavy duty  
spring axle trailer  
designed for  
towing your QL.  
Allows unit to be  
mounted for  
distance.  
pickup from rear  
and both sides.  
P/N 790211  
P/N 790114  
P/N 790112  
Part No 790294  
Form No F061907B  
1
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QL2300 Owner’s Manual  
SERIAL PLATE DATA  
Record the model number, serial number, date of  
purchase, and where purchased.  
Purchase Date:  
Purchased From:  
Specifications  
QL2300KO  
Engine: HP  
23 (17.14kW)  
Engine: Model  
PA-76559  
KOHLER COMMANDER  
8qt. (7.57 L) REMOTE TANK  
2.0 qt. (1.9 L), REMOTE OIL FILTER  
399# (181.3 kg)  
Engine: Type  
Engine: Fuel Capacity  
Engine: Oil Capacity  
Total Unit Weight:  
Max operating slope  
Overall Height  
250  
74” (1.82m)  
Overall Width  
32” (0.81m)  
Overall Length  
58” (1.47m)  
In compliance with  
113 dB(a)  
2000/14/EEC standards  
Sound at operators position  
Vibration at operator position  
93 dB(a)  
0.02g  
BATTERY NOT INCLUDED:  
REQUIRES 12 V BATTERY, 40 AH, 240 CCA MIN.  
U1 SERIES GROUP BATTERY FOR PROPER FIT  
Part No 790294  
Form No F061907B  
3
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QL2300 Owner’s Manual  
GENERAL SAFETY INSTRUCTIONS and SYMBOLS  
The safety symbols shown below are used throughout this manual. You should become familiar with them before  
assembling, operating, or servicing this equipment.  
This symbol indicates important information that will prevent injury to yourself or others.  
This symbol indicates ear protection is recommended when operating this equipment.  
This symbol indicates eye protection is recommended when operating this equipment.  
This symbol indicates gloves should be worn when servicing this equipment.  
This symbol indicates that this manual and the engine manufacturer’s manual should be read  
carefully before assembling, operation, or servicing this equipment.  
This symbol indicates important information that will prevent damage to your BILLY GOAT ®  
QL VACUUM.  
This symbol indicates the engine oil level should be checked before operating this  
equipment.  
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or  
servicing this equipment:  
READ this manual and the engine manufacturer’s manual carefully before assembling,  
operating, or servicing this equipment.  
EAR PROTECTION is recommended when operating this equipment.  
EYE PROTECTION is recommended when operating this equipment.  
BREATHING PROTECTION is recommended when operating this equipment.  
EXHAUST from this product contains chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm.  
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land  
unless a spark arrester is installed on the muffler as required by Section 4442 of the  
California Public Resources Code. The arrester must be maintained in good working order.  
Other states may have similar laws. Federal laws apply on federal lands.  
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an  
odorless and possibly fatal poison.  
Part No 790294  
Form No F061907B  
4
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QL2300 Owner’s Manual  
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.  
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.  
DO NOT store gasoline near an open flame.  
DO NOT remove gas cap while engine is running.  
DO NOT start or operate engine if strong odor of gasoline is present.  
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.  
DO NOT smoke while filling the fuel tank.  
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.  
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler  
deflector, inspect deflector periodically and replace if necessary.  
DO NOT operate engine with grass, leaves or other combustible material near the muffler.  
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.  
DO NOT leave equipment unattended while in operation.  
DO NOT park equipment on a steep grade or slope.  
DO NOT operate equipment with bystanders in or near the work area.  
DO NOT allow children to operate this equipment.  
DO NOT operate equipment with guards removed.  
DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials.  
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.  
DO NOT place hands or feet inside nozzle intake, near debris outlet, or near any moving parts.  
WARNING: Important  
DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, cans,  
metal, bark or water.  
DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet.  
DO NOT operate without discharging exhaust into enclosed container.  
DO NOT operate with hose or exhaust elbow removed  
DO NOT remove hose until engine has been turned off and has come to a complete stop.  
DO NOT transport unit without elbow retension cable (item 87) assembled.  
DO NOT operate this unit freestanding. Unit must be secured in place during any operation.  
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.  
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.  
ALWAYS keep hands and feet away from moving or rotating parts.  
ALWAYS store fuel in approved safety containers.  
Part No 790294  
Form No F061907B  
5
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QL2300 Owner’s Manual  
SOUND  
SOUND LEVEL 93 dB(a) at Operator Position  
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-14-2002 under the  
conditions listed below.  
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on  
the unit for the sound power level for your model.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
50oF (10oC)  
15 mph (24.1 kmh)  
North  
32%  
Barometric Pressure:  
30.06Hg (764 mm Hg)  
VIBRATION DATA  
VIBRATION LEVEL 0.02g  
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using  
calibrated vibration test equipment. Tests were performed on 5-7-98 under the conditions listed below.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
69oF (20.6oC)  
8 mph (12.8 kmh)  
North  
76%  
Barometric Pressure:  
29.71”Hg (755mm Hg)  
INTENDED USE  
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.  
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's  
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.  
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check  
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note:  
See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 13).  
Part No 790294  
Form No F061907B  
6
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QL2300 Owner’s Manual  
INSTRUCTION LABELS  
The labels shown below were installed on your BILLY GOAT ® QL Vacuum. If any labels are damaged or missing, replace them before operating  
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The  
correct position for each label may be determined by referring to the Figure and Item numbers shown.  
LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING  
LABELWARNING SECURE  
ITEM#72 P/N 790232  
DANGER FLYING DEBRIS  
ITEM #43 P/N 810736  
AND FEET AWAY  
ITEM# 49 P/N 890254  
ITEM #3 P/N 400424  
LABEL READ OWNERS MANUAL  
ITEM #50 P/N 830301  
LABEL EXPLOSIVE FUEL  
ITEM # 1 P/N 400268  
LABEL QL INSTRUCT/WARN  
ITEM #18 P/N 790142  
LABEL SECURE NOZZLE  
ITEM #42 P/N 790301  
ENGINE LABELS  
KOHLER  
THROTTLE CONTROLS  
Run/Fast  
Choke/Slow  
Part No 790294  
Form No F061907B  
7
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QL2300 Owner’s Manual  
PACKING CHECKLIST  
Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow,  
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware.  
READ all safety instructions before assembling unit.  
TAKE CAUTION when removing the unit from the box.  
PUT OIL IN ENGINE BEFORE STARTING  
PARTS BAG &  
LITERATURE ASSY  
Warranty card P/N- 400972, Owner’s Manual P/N-790294, Declaration of Conformity P/N-790162.  
Boxing Parts Checklist  
Exhaust Elbow  
Nozzle Tray Assembly  
Handle Loop Nozzle 811019  
Handle Nozzle 811020  
Hose Boom Assembly  
Nozzle QL 7901492  
Hose Clamps 12" (305mm) 790150 Qty. 2  
Band Hose Boom 12" (305mm) 790153 Qty. 2  
Hose Coupler Assy  
Hose 12"x 10' QL 791034  
Kohler command pro 23 HP  
Parts Bag & Literature Assy P/N 790297  
NOTE: BATTERY IS  
NOT INCLUDED.  
65  
For Mounting to a trailer  
59  
68  
Washer 1/4 SAE  
8172007 qty. 6  
REQUIRES 12 V  
Nut Lock 1/4-20  
8160001 qty. 4  
Washer 5/16 Fender  
8172020 qty. 4  
BATTERY, 40 AH, 240  
CCA MIN. U1 SERIES  
GROUP BATTERY FOR  
PROPER FIT  
Screwcap 3/8-16x2 3/4  
8041057 qty. 4  
Screwcap 5/16-18x 1 1/2  
8041030 qty. 4  
52  
Nut Lock 5/16-18  
8160002 qty. 4  
Washer 5/16 SAE  
8172008 qty. 2  
Screwcap 1/4-20x 1 1/2  
8041008 qty. 2  
60  
66  
Nut Lock 3/8-16  
8160003 qty. 4  
85  
Parts Bag  
Hardware  
45  
Handle Adj. W/Grip  
811019 qty. 1  
Washer 3/8 FC  
8171004 qty. 8  
Rod Battery Hold Down  
790231 qty. 2  
71  
Bracket Battery QL  
790230 qty. 1  
70  
Part No 790294  
Form No F061907B  
8
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QL2300 Owner’s Manual  
ASSEMBLY  
1. SECURELY ATTACH unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container. NOTE:  
This unit must be securely mounted to the bed of a truck or to a trailer before operating.  
2. ATTACH hose to hose coupler, using hose clamp (item 26)  
3. ATTACH hose coupler w/hose to housing intake, which is preassembled to housing front plate, and rotate to lock it in place.  
4. ASSEMBLE handle loop nozzle (item 45), to nozzle handle (item 44) using capscrew (item 53), and lock nut (item 60). Adjust  
handle loop to desired height and angle and securely tighten in place.  
5. ASSEMBLE nozzle handle (item 44), to nozzle (item 25), using screws (item 52), washers (item 66), washers (item 68) and lock  
nuts (item 60).  
8. ATTACH assembled nozzle to hose using hose clamp (item 26). Before tightening hose clamp, position nozzle handle upward  
when hose is stretched to prevent twisting load on hose assembly during operation.  
9. ATTACH preassembled hose boom on top of housing using a hitch pin (item 10).  
10. ASSEMBLE hose band (item 29) around hose and secure chain between flanges of the hose band using capscrew (item 53)  
and lock nut (item 60) Repeat same steps on the other chain. (See ADJUSTING HOSE BOOM on page 11).  
11. SECURELY ATTACH exhaust elbow (item 21) capturing both flanges inside the clamp, then firmly tighten the clamp, securing  
the elbow to the housing (see MOUNTING on page 10).  
12. INSTALL a standard 12 volt lawn and garden battery “U1” series (not included) with at least 240 cold cranking amps and a 40  
amp hour rating by using battery bracket QL (item no. 70, hold down rods (item 71), washers (item 70), and lock nuts (item 59).  
13. ATTACH red battery cable to + terminal and black battery cable to - terminal.  
OPERATION  
Like all mechanical tools, reasonable care must be used when operating machine.  
Inspect machine work area and machine before operating. Make sure that all operators of this  
equipment are trained in general machine use and safety.  
PUT OIL IN ENGINE BEFORE STARTING  
STARTING  
SECURE LOADER OR MOUNT BEFORE STARTING  
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level when  
checking and filling oil and gasoline.  
ENGINE SPEED: Controlled by throttle lever on the vac housing. Under normal conditions, operate at minimum throttle to  
accomplish your current cleaning task.  
INTAKE HOSE: Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged before  
engine will start. Note: Any damage to the switch or wiring harness will prevent engine from starting.  
THROTTLE: Move throttle control to fast position.  
KEY SWITCH: Turn to start position until engine begins to fire, immediately release the key to the run position.  
Note: Do not hold key in start position more than 10 seconds per attempt.  
IF YOUR UNIT FAILS TO START: See Troubleshooting on page 13. Also see engine owner's manual.  
HANDLING & TRANSPORTING:  
The unit is equipped with small front wheels to allow for easier transportation to storage. With unit removed from its  
mounting, tilt unit forward toward the ground and use wheels to maneuver it into storage area.  
HOSE: DO NOT drag the hose with vehicle.  
Never lift the machine while the engine is running.  
ALWAYS ATTACH NOZZLE TO THE TRAY BEFORE TRANSPORTING UNIT  
Part No 790294  
Form No F061907B  
9
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QL2300 Owner’s Manual  
Typical on  
both sides  
MOUNTING: Main unit  
GENERAL: Unit must be securely mounted to a trailer, truck bed,  
or other similar surface before use. Do not use this unit in a  
freestanding position. Unit is not stable until it has been secured in  
place.  
Secure unit by bolting through the base of the unit and through the  
mounting surface using 3/8" dia. bolts, with washers and locking  
nuts (see fig. 1)  
Fig. 1  
MOUNTING: Unit can be mounted in various positions. Figure 2  
illustrates the mounting options available when using the optional  
trailer (Billy Goat Part no. 790112) available from your Billy Goat  
dealer. The unit can be mounted to allow vacuuming from either  
side as well as from the rear.  
MOUNTING: Exhaust elbow  
1) Remove the loose hardware from the clamp assembly so that  
there are 4 separate pieces (remaining clamp assembly, two half  
plates, and a plate split).  
Fig. 2  
2) Slide the assembled plates over the housing flange. The  
flange should rest between the bottom plate and the plate split.  
3) Slide the elbow over the plate spacer and center it in the clamp.  
The elbow flange should now be resting on the housing flange  
between the plate split and the top plate.  
Step 1&2  
Housing  
4) Insert the other plate split beneath the plate spacer so the holes  
align and the plate overlaps the flange on the elbow.  
Elbow  
Step 3  
5) Secure the assembly with a plate half on top of the elbow  
flange and a plate half on bottom of the housing flange using 3, 1"  
carriage bolts and 3 lock nuts (removed hardware in step 1).  
6) Tighten down the clamp with 2, 1 3/4" carriage bolts, 2 knobs,  
and 2 lock nuts (removed hardware in step 1).  
Step 4  
Fig. 5&6  
Part No 790294  
Form No F061907B  
10  
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QL2300 Owner’s Manual  
VACUUMING OPERATION  
EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by  
the angle of the exhaust deflector and by rotation of the exhaust elbow. Adjust the angle  
of the exhaust deflector to control the distance that debris is discharged. Typically debris  
is aimed to discharge to the rear of the container. The direction of discharge is adjusted by  
loosening the knobs on the exhaust elbow clamp and rotating the elbow to the desired  
direction.  
NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the  
elbow while adjusting direction of exhaust.  
Never adjust exhaust deflector angle or direction of discharge while unit is running.  
Never direct exhaust into an area where bystanders may cross the path of the  
debris.  
INTAKE OPERATION: With machine running and fully assembled, move the nozzle in  
sweeping motions over debris. Always allow air to flow into the nozzle along with the  
debris. Do not completely block the nozzle when vacuuming, it will reduce performance,  
and increase clogging (See figure 3).  
Fig. 3  
For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to  
concentrate suction power around the debris (See figure 4).  
ADJUSTING HOSE BOOM  
Properly adjusting the boom will prevent most hose clogs from occurring and will  
maximize vacuum performance by keeping the hose straight and perpendicular  
to the housing (see fig. 5).  
UNCLOGGING A CLOGGED HOSE  
With engine running and unit secured to a trailer, truck bed, or other similar surface,  
fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit  
off, and allow engine to come to a complete stop. Remove hose and manually clear  
hose clog. NOTE: The clogged debris may be sharp. Always wear durable gloves when  
removing clog.  
Fig. 4  
UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW  
Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug  
wires and battery cables. Remove the hose coupler from the housing and determine  
where the clog is located. If possible clear the clog through the intake opening. It may  
require removal of the intake adaptor (item 33) to allow access to clear the housing. If  
clog is in the elbow, carefully remove the elbow. Remove elbow by removing the knobs  
on the elbow clamp. Then remove 3 bolts so that the split plate can be taken out.  
Finally, the elbow can be removed by sliding it past the remaining attached clamp.  
NOTE: Elbow is very heavy. Do not stand directly under elbow during removal.  
Danger, the clog may contain sharp materials. Wearing durable gloves, clear the clog.  
Reconnect spark plug wire.  
HOSE CARE AND TIPS  
To increase hose life, periodically rotate hose and reposition nozzle and coupler on  
front plate of unit. This increases hose life by keeping hose from wearing only on one  
side.  
Hose  
Hose Bands.  
Stretch hose out  
before clamping  
Keep hose as straight as possible and avoid sharp bends during operation for best pick-  
up and to avoid clogs.  
Never drag hose. Always remove and store hose before transporting unit.  
Store hose straight and flat to maintain flexibility for next use.  
THE HOSE IS A REPLACEABLE WEAR ITEM.  
Fig. 5  
STORAGE  
Turn fuel supply off when unit is not in use. Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where  
fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as follows:  
Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on  
these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run  
engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in  
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always  
follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.  
HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could  
be stepped on or where other objects could crush or damage hose.  
Part No 790294  
Form No F061907B  
11  
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QL2300 Owner’s Manual  
MAINTENANCE  
PERIODIC MAINTENANCE  
Periodic maintenance should be performed at the following intervals:  
Maintenance Operation  
Every use  
Every 5 hours (daily)  
Every 10 Hours  
Every 25 Hours  
z
Inspect for loose, worn or damaged parts.  
Check engine oil and air filter  
Clean hose  
z
z
Engine (See Engine Manual)  
Inspect battery for damage or leak  
Keep engine free of debris  
Check battery terminal for corrosion  
Check for excessive vibration  
z
z
z
z
IMPELLER REMOVAL  
1. Wait for engine to cool and disconnect spark plugs from the both sides of the engine.  
2. Disconnect the negative battery cable (black) (item 12) from the battery.  
3. Remove the hose coupler assy from the unit (item 36).  
4. Remove the hose boom assembly.  
5. Remove the intake housing assembly (item 33) using 1/2" socket and socket wrench to remove (12)  
locknuts and washers (item 60 & 63). Be careful to place intake assembly to the side without putting  
excess strain on safety switch wire harness  
6. Remove impeller bolt and lock washer using 5/8" socket and impact wrench (see fig. 6).  
7. Once bolt is removed impeller should slide out freely. If impeller will not slide free on crankshaft,  
obtain a 3/4"-10 x 3" bolt and thread it into the nut that is welded onto the center of the impeller and  
tighten slowly to push the impeller off the crankshaft.  
Note: 3/4"-10 x 3" bolt is included in each impeller replacement kit or the bolt can be ordered from your  
local Billy Goat Dealer (part no. 790214).  
8. When impeller is free of the engine shaft, align impeller with the opening and pull it straight out of the  
housing.  
Fig. 6  
9. Using a new impeller bolt, washer, and lockwasher, reinstall new or repaired impeller in reverse order.  
Note: Be sure spacer is in place behind impeller before tightening.  
10. Tighten impeller bolt. Torque impeller bolt to [60 Ft. Lbs. (81.4 N.m)].  
11. Repeat steps 2 through 5 in reverse order.  
12. Reinstall spark plug wires.  
INTERLOCK SYSTEM  
With hose coupler installed (as shown in Fig. 8) the switch is open & engine is not grounded out, allowing engine to run.  
IGNITION  
UNIT  
Throttle  
stop  
Hose must be installed  
and switch lever must  
engage switch for  
engine to start.  
Spark plug  
INTERLOCK  
SWITCH  
Fig. 8  
Part No 790294  
Form No F061907B  
12  
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QL2300 Owner’s Manual  
Troubleshooting  
Problem  
Abnorm al vibration.  
Possible Cause  
Loose or out of balance im peller or  
loose engine  
Solution  
Check im peller and replace if necessary.  
Check engine.  
W ill not vacuum or has poor  
vacuum perform ance  
· Nozzle buried in debris. Clogged  
· W ithdraw nozzle from debris pile.  
hose or exhaust. Excessive quantity of Unclog hose or exhaust (see pg. 11)  
debris. Allow air to feed debris.  
Battery is low or dead. Battery Cable is Charge battery or replace if the battery  
disconnected or battery term inal is  
corroded. Harness wire is bad or  
disconnected from interlock switch.  
Hose not installed, allowing interlock  
wire to ground.  
Engine will not start. (Starter  
does not turn)  
does not hold charge. Clean battery  
term inal and cable then reconnect. Install  
hose coupler securely to the unit and  
check whether interlock switch is  
engaged by lever. Check harness wire  
connection and replace if necessary.  
Engine will not start. (Starter  
turns)  
· Throttle & / or stop switch in off  
position. O ut of gasoline. Bad or old  
gasoline. Spark plug wire  
· Check stop switches, throttle, and  
gasoline. Connect spark plug wire. Clean  
or replace air cleaner. O r contact a  
qualified service person.  
disconnected. Dirty air cleaner.  
Engine is locked, will not pull  
over.  
· Debris locked against im peller.  
Engine problem .  
· See pg.11, Clearing a clogged im peller  
housing. Contact an engine servicing  
dealer for engine problem s.  
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the  
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing  
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available  
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the  
manufacturers national service organization.  
To reach:  
KOHLER ENGINES: 800-544-2444 www.kohlerengines.com  
WARRANTY CLAIM PROCEDURE  
®
Should a BILLY GOAT machine fail due to a defect in material and/or workmanship, the owner should make a  
warranty claim as follows:  
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY  
GOAT Dealer.  
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the  
invoice or receipt.  
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their  
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under  
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must  
be stated in the Warranty Claim.  
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.  
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be  
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from  
whom the claim was received.  
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is  
final and binding.  
For online product registration go to www.billygoat.com  
Part No 790294  
Form No F061907B  
13  
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QL2300 Owner’s Manual  
PARTS DRAWING QL2300KO  
Part No 790294  
Form No F061907B  
14  
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QL2300 Owner’s Manual  
PARTS LIST  
PART  
NO.  
ITEM  
NO.  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
PART  
NO.  
ITEM  
NO.  
1
2
3
4
5
6
7
DESCRIPTION  
QTY  
DESCRIPTION  
QTY  
*8024044 BOLT CARRAIGE 5/16-18 x 2  
*8041030 SCREWCAP 5/16-18 x 1 1/2  
*8041031 SCREWCAP 5/16-18 x 1 3/4  
2
4
4
4
1
4
400268  
400339  
400424  
850132  
500267  
500282  
790275  
790129  
790263  
790271  
790132  
790133  
790134  
510185  
790307  
790293  
LABEL HOT ENGINE  
KNOB  
1
4
3
5
4
1
1
1
1
1
1
1
2
5
4
1
1
1
1
LABEL OPEI WARNING  
WASHER TWISTED LOCK 7/16"  
GRIP HANDLE  
STRAIN RELIEF HEYCO 1244  
ENGINE 23 HP HORIZ. KOHLER COMMAND PRO  
LINE FUEL QL  
790310  
GROMNET 1" x 3/4" I.D.  
*8024050 BOLT CARR. 5/16 - 18 x 3 1/2  
*8041051 SCREW CAP 3/8 - 16x 1 1/4  
*8122082 SCREW SM 1/4 x 3/4  
*8160001 NUT LOCK 1/4"-20 HEX Z/P  
*8160002 NUT LOCK 5/16-18  
*8160003 NUT LOCK 3/8  
5
8
21  
10  
8
9
TUBE BOOM ARM QL  
PIN 5/8 X 15.5 QL  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
CABLE BATTERY RED 26"  
CABLE BATTERY BLACK 10"  
CLAMP FUEL LINE  
BUSHING NYLON 0.625  
SCREWCAP 7/16-14 x 2" GR. 5  
PLATE RING SPACER QL KOHLER  
*8171003 WASHER 5/16 FLAT CUT  
*8171004 WASHER FLAT 3/8  
*8172007 WASHER 1/4 SAE  
*8172008 WASHER 5/16 SAE  
*9201125 KEY 1/4 x 2 3/4  
22  
10  
6
2
1
4
1
1
2
3
1
2
1
4
1
4
1
4
1
1
1
1
1
2
14  
2
2
1
4
11  
6
*8172020 WASHER 5/16 FENDER  
790103-S IMPELLER 16" x 1.12" ASSY QL (INCL. 4,32,84)  
790142 LABEL QL INSTRUCT/WARN  
790143-S BASE ENGINE ASSY QL(INCLUDES 72)  
790298  
790230  
790231  
790232  
790105  
790285  
790311  
400502  
790303  
8177011  
790240  
DOOR FLAPPER INTAKE QL23  
BRACKET BATTERY QL  
ROD BATTERY HOLD DOWN  
LABEL WARNING SECURE  
HOUSING ASSY QL  
TRAY NOZZLE WA QL23KO  
SPACER - ENGINE  
WASHER LOCK TWISTED TOOTH  
BUNGEE CORD BLACK 14"  
WASHER LOCK TWISTED TOOTH  
90 DEGREE ELBOW 1/8" NPT MALE X 1/4"  
790145-S ELBOW 8" ASSY QL(INCLUDES 2,3,43)  
790255-S CLAMP ASSEMBLY  
1
1
1
1
1
2
1
2
2
1
2
1
1
1
1
1
1
790147  
791034  
790149  
790150  
790270  
790152  
790153  
790267  
790291  
500188  
790288  
890440  
790305  
790289  
811123  
DEFLECTOR EXHAUST QL  
HOSE 12" x 10'  
NOZZLE INTAKE 12" FORMED  
CLAMP HOSE 12"  
BOOM HINGE WA QL  
SPRING BOOM QL  
BAND HOSE BOOM 12" FORMED  
ARM BOOM WA QL  
BOLT EYE 3/8" x 2.5"  
SCREWCAP 7/16-20X2" GR.8 [TORQUE 60 ft.lb. (81.4Nm)]  
INTAKE HOUSING ASSY (INCL. 3,6,34,35,37,55,60,63,69)  
PLUNGE SWITCH  
HARNESS WIRE ASSY QL23 KO  
HOSE INTAKE ASSY QL (INCL. 2,38,48,92)  
PLUG 3/4"  
*8041026 SCREWCAP 5/16-18 X 3/4 HCS ZP  
790258  
790259  
790204  
850443  
8041008  
8041004  
8171002  
8024040  
790254  
790253  
790252  
8161041  
8024040  
CAP TANK FUEL 3 GAL  
TANK FUEL 3 GAL ASSY  
U-BOLT 3/8" -16 - X 3  
WASHER PLATE IMPELLER  
SCREWCAP 1/4-20 x 1 1/2  
SCREWCAP 1/4-20 X 3/4" HCS ZP  
WASHER 1/4  
CARRIAGE BOLT 5/16x18x1  
PLATE CLAMP SPLIT  
PLATE CLAMP SPACER  
PLATE CLAMP HALF  
LOCK NUT 5/16-18 THIN ZP  
BOLT CARRIAGE 5/16-1" ZP  
811160  
790306  
790189  
790301  
810736  
811020  
811019  
790290  
811215  
890132  
890254  
890301  
LINKGAGE 1/4" CHAIN  
CHAIN 5 LINKS  
2
1
1
1
2
1
1
2
1
4
1
1
CHAIN HANG HOSE QL  
LABEL WARNING NOZZLE  
LABEL FLYING DEBRIS  
HANDLE NOZZLE W/ GRIP  
HANDLE ADJ. NOZZLE W/ GRIP  
BOLT EYE 3/8" X 5"  
LABEL SECURE NOZZLE  
PLUG RD 1"  
LABEL EAR EYE BREATHE  
LABEL READ  
Part No 790294  
Form No F061907B  
15  
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QL2300 Owner’s Manual  
MAINTENANCE RECORD  
Date  
Service Performed  
Part No 790294  
Form No F061907B  
16  
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