Billy Goat Vacuum Cleaner DL1800V User Manual

DL Owner’s Manual  
BILLY GOAT DL TRUCK LOADER VACUUM  
Owner's Manual  
DL1800V and DL2500S  
Accessories  
INTAKE  
EXHAUST  
TRAILER  
HOSE REPLACEMENT KIT  
EXHAUST HOSE KIT  
TRAILER DL  
Heavy duty spring axle trailer  
designed for towing your DL.  
Allows unit to be mounted for  
pickup from rear.  
Standard on DL units. [12"(305mm)  
x 10' (3.0m)] [10”(254mm) X  
10’(3.0m)]  
[8"(203mm) x 5' (1.5m)] flexible  
hose increases exhaust distance.  
10” HOSE P/N 791033  
12” HOSE P/N 791034  
P/N 791107  
P/N 791133  
Part No 791098  
Form No F070207A  
1
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DL Owner’s Manual  
SERIAL PLATE DATA  
Record the model number, serial number, date of  
purchase, and where purchased.  
Purchase Date:  
Purchased From:  
Specifications  
DL1800V  
DL2500S  
Engine: HP  
18 (13.4kW)  
25 (18.6kW)  
Engine: Model  
35644-70235-E1  
VANGUARD  
EH720-DS0510  
SUBARU  
Engine: Type  
Engine: Fuel Capacity  
Engine: Oil Capacity  
Total Unit Weight:  
Max operating slope  
Overall Height  
6 gal. (22.7 L) REMOTE TANK  
1.8 qt. (1.7 L)  
6 gal.. (22.7 L) REMOTE TANK  
1.63 qt. (1.55 L)  
326 lbs (147.9 kg)  
250  
306 lbs (138.8 kg)  
250  
74 7/8” (1.90m)  
91”(2.31m)  
74 7/8” (1.90m)  
91”(2.31m)  
Overall Height with optional  
trailer  
Overall Width  
Overall Length  
32 ¼” (0.82m)  
60” (1.52m)  
32 ¼” (0.82m)  
60” (1.52m)  
In compliance with  
113.44 dB(a)  
113.44 dB(a)  
2000/14/EEC standards  
Sound at operators position  
Vibration at operator position  
93.44 dB(a)  
0.11 g  
93.44 dB(a)  
0.11g  
BATTERY NOT INCLUDED:  
REQUIRES 12 V BATTERY, 40 AH, 240 CCA MIN.  
U1 SERIES GROUP BATTERY FOR PROPER FIT  
Part No 791098  
Form No F070207A  
3
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DL Owner’s Manual  
GENERAL SAFETY INSTRUCTIONS and SYMBOLS  
The safety symbols shown below are used throughout this manual. You should become familiar with them before  
assembling, operating, or servicing this equipment.  
This symbol indicates important information that will prevent injury to yourself or others.  
This symbol indicates ear protection is recommended when operating this equipment.  
This symbol indicates eye protection is recommended when operating this equipment.  
This symbol indicates gloves should be worn when servicing this equipment.  
This symbol indicates that this manual and the engine manufacturer’s manual should be read  
carefully before assembling, operation, or servicing this equipment.  
This symbol indicates important information that will prevent damage to your BILLY GOAT ®  
DL VACUUM.  
This symbol indicates the engine oil level should be checked before operating this  
equipment.  
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or  
servicing this equipment:  
READ this manual and the engine manufacturer’s manual carefully before assembling,  
operating, or servicing this equipment.  
EAR PROTECTION is recommended when operating this equipment.  
EYE PROTECTION is recommended when operating this equipment.  
BREATHING PROTECTION is recommended when operating this equipment.  
EXHAUST from this product contains chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm.  
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land  
unless a spark arrester is installed on the muffler as required by Section 4442 of the  
California Public Resources Code. The arrester must be maintained in good working order.  
Other states may have similar laws. Federal laws apply on federal lands.  
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an  
odorless and possibly fatal poison.  
Part No 791098  
Form No F070207A  
4
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DL Owner’s Manual  
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.  
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.  
DO NOT store gasoline near an open flame.  
DO NOT remove gas cap while engine is running.  
DO NOT start or operate engine if strong odor of gasoline is present.  
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.  
DO NOT smoke while filling the fuel tank.  
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.  
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler  
deflector, inspect deflector periodically and replace if necessary.  
DO NOT operate engine with grass, leaves or other combustible material near the muffler.  
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.  
DO NOT leave equipment unattended while in operation.  
DO NOT park equipment on a steep grade or slope.  
DO NOT operate equipment with bystanders in or near the work area.  
DO NOT allow children to operate this equipment.  
DO NOT operate equipment with guards removed.  
DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials.  
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.  
DO NOT place hands or feet inside nozzle intake, near debris outlet, or near any moving parts.  
WARNING: Important  
DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, cans,  
metal, bark or water.  
DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet.  
DO NOT operate without discharging exhaust into enclosed container.  
DO NOT operate with hose or exhaust elbow removed  
DO NOT remove hose until engine has been turned off and has come to a complete stop.  
DO NOT transport unit without securing exhaust elbow and making sure that the elbow will not strike objects in transport.  
DO NOT operate this unit freestanding. Unit must be secured in place during any operation.  
ALWAYS remove spark plug wires when servicing equipment to prevent accidental starting.  
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.  
ALWAYS keep hands and feet away from moving or rotating parts.  
ALWAYS store fuel in approved safety containers.  
Part No 791098  
Form No F070207A  
5
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DL Owner’s Manual  
SOUND  
SOUND LEVEL 93 dB(a) at Operator Position  
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 6/18/07 under the conditions  
listed below.  
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on  
the unit for the sound power level for your model.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Cloudy  
74oF (23.2oC)  
3.7 mph (21.6 kmh)  
South  
83.5%  
Barometric Pressure:  
29.8 Hg (756 mm Hg)  
VIBRATION DATA  
VIBRATION LEVEL 0.11g  
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using  
calibrated vibration test equipment. Tests were performed on 7-10-07 under the conditions listed below.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
86oF (17oC)  
13 mph (20 kph)  
North  
49%  
Barometric Pressure:  
29.8”Hg (756mm Hg)  
INTENDED USE  
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.  
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's  
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.  
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check  
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note:  
See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 13).  
Part No 791098  
Form No F070207A  
6
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DL Owner’s Manual  
INSTRUCTION LABELS  
The labels shown below were installed on your BILLY GOAT ® DL Vacuum. If any labels are damaged or missing, replace them before operating  
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The  
correct position for each label may be determined by referring to the Figure and Item numbers shown.  
DANGER KEEP HANDS  
AND FEET AWAY  
EAR EYE BREATHING  
ITEM# 49 P/N 890254  
WARNING SECURE  
ITEM#72 P/N 790232  
DANGER FLYING DEBRIS  
ITEM #43 P/N 810736  
ITEM #3 P/N 400424  
READ OWNERS MANUAL  
ITEM #50 P/N 830301  
EXPLOSIVE FUEL  
ITEM # 1 P/N 468572  
WARNING ENGINE OVERHEAT  
ITEM #58 P/N 811215  
SECURE NOZZLE  
ITEM #72 P/N 790232  
DL INSTRUCT/WARN  
ITEM #18 P/N 790142  
ENGINE LABELS  
VANGUARD  
SUBARU  
ENGINE CONTROLS  
Vanguard  
Subaru  
Throttle  
Choke  
Throttle  
Part No 791098  
Form No F070207A  
7
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DL Owner’s Manual  
PACKING CHECKLIST  
Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow,  
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware.  
READ all safety instructions before assembling unit.  
TAKE CAUTION when removing the unit from the box.  
PUT OIL IN ENGINE BEFORE STARTING  
PARTS BAG &  
LITERATURE ASSY  
Warranty card P/N- 400972, Owner’s Manual P/N-791098, Declaration of Conformity P/N-791090.  
Boxing Parts Checklist  
Exhaust Elbow PN# 791114-S qty 1  
Hose Boom Assembly PN# 791113 qty 1  
Hose quick clamp 12” PN# 791065 qty 1  
OR  
Hose quick clamp 10” PN# 791064 qty 1  
Band hose boom 12" PN# 790153 qty 1  
OR  
Band hose boom 10” PN# 810868 qty 1  
Nozzle DL 12” PN# 790149 qty 1  
OR  
Nozzle DL 10” PN# 811005 qty 1  
Hose clamps 12" PN# 790150-01 Qty. 1  
OR  
Hose clamps 10” PN# 810706-01 qty 1  
Handle Nozzle PN# 791116 qty 1  
Hose 12"x 10' DL PN# 791034 qty 1  
Hose 10”x 10’ DL PN# 791033 qty 1  
Vanguard 18 HP  
NOTE: BATTERY IS  
NOT INCLUDED.  
REQUIRES 12 V  
BATTERY, 40 AH, 240  
CCA MIN. U1 SERIES  
GROUP BATTERY FOR  
PROPER FIT  
OR  
OR  
Subaru 25 HP  
Parts Bag & Literature Assy P/N 791135  
59  
68  
64  
Washer 5/16 Fender  
8172020 qty. 2  
Nut Lock 1/4-20  
8160001 qty. 2  
Washer 3/8" Flat  
8171004 qty. 3  
Washer 5/16 SAE  
8172008 qty. 1  
Nut Lock 5/16-18  
8160002 qty. 1  
Screwcap 5/16-18x 2 1/2  
8041032 qty. 1  
51  
Parts Bag  
Hardware  
83  
60  
61  
41  
65  
Washer 1/4 SAE  
8172007 qty. 2  
Nut Lock 3/8  
8160003 qty. 1  
Eye bolt 791081 qty. 1  
31  
Chain 791117  
qty. 1  
Rod Battery Hold Down  
790231 qty. 2  
71  
Bracket Battery QL  
790230 qty. 1  
70  
Part No 791098  
Form No F070207A  
8
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ASSEMBLY  
1. SECURELY ATTACH unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container.  
NOTE: This unit must be securely mounted to the bed of a truck or to a trailer before operating.  
2. ATTACH hose to housing intake, using hose clamp (item 22) making sure to place the safety switch under the clamp. Then place  
the clamp (item 22) over around the end of the hose to be attached to housing. Slide the hose onto the housing intake and place the  
shut off switch under the clamp. Make sure the shut off switch is pressed in or the vacuum will not start, and clamp the hose to the  
intake.  
3. ASSEMBLE nozzle handle (item 45), to nozzle (item 25), using screw (item 51), eye bolt (item 31), washers (item 66), washers  
(item 68) and lock nuts (item 60).  
4. ATTACH assembled nozzle to hose using hose clamp (item 26). Before tightening hose clamp, position nozzle handle upward  
when hose is stretched to prevent twisting load on hose assembly during operation.  
5. ATTACH the hose boom (item 9) by sliding the boom through the rings on the top of housing.  
6. ASSEMBLE hose band (item 29) around hose and secure chain between flanges of the hose band using capscrew (item 63) and  
lock nut (item 59) Repeat same steps on the other chain. (See ADJUSTING HOSE BOOM on page 11).  
7. SECURELY ATTACH exhaust elbow (item 21) capturing both flanges inside the clamp, then firmly tighten the clamp, securing the  
elbow to the housing (see MOUNTING on page 10).  
8. INSTALL a standard 12 volt lawn and garden battery “U1” series (not included) with at least 240 cold cranking amps and a 40  
amp hour rating by using battery bracket DL (item no. 70, hold down rods (item 71), washers (item 65), and lock nuts (item 59).  
9. ATTACH red battery cable to + terminal and black battery cable to - terminal.  
OPERATION  
Like all mechanical tools, reasonable care must be used when operating machine.  
Inspect machine work area and machine before operating. Make sure that all operators of this  
equipment are trained in general machine use and safety.  
PUT OIL IN ENGINE BEFORE STARTING  
STARTING  
SECURE LOADER OR MOUNT BEFORE STARTING  
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level  
when checking and filling oil and gasoline.  
ENGINE SPEED: Controlled by throttle lever on the engine.  
INTAKE HOSE: Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged  
before engine will start. Note: Any damage to the switch or wiring harness will prevent engine from starting.  
THROTTLE: Move throttle control to fast position.  
KEY SWITCH: Turn to start position until engine begins to fire, immediately release the key to the run position.  
Note: Do not hold key in start position more than 10 seconds per attempt.  
IF YOUR UNIT FAILS TO START: See Troubleshooting on page 13. Also see engine owner's manual.  
HANDLING & TRANSPORTING:  
HOSE: DO NOT drag the hose with vehicle.  
Never lift the machine while the engine is running.  
ALWAYS SECURE THE NOZZLE BEFORE TRANSPORTING UNIT  
Part No 791098  
Form No F070207A  
9
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DL Owner’s Manual  
Typical on  
both sides  
MOUNTING: Main unit  
GENERAL: Unit must be securely mounted to a trailer, truck bed,  
or other similar surface before use. Do not use this unit in a  
freestanding position. Unit is not stable until it has been secured in  
place.  
Fig. 1  
Secure unit by bolting through the base of the unit and through the  
mounting surface using 3/8" dia. bolts, with washers and locking  
nuts (see fig. 1)  
Mount with  
these holes  
on both sides  
MOUNTING: Figure 2 illustrates the mounting position to the  
trailer (Billy Goat Part no. 791133) available from your Billy Goat  
dealer. The unit is only mounted one way.  
MOUNTING: Exhaust elbow  
Note: this process is easier with two people, one to support the  
exhaust elbow and one to attach plates and hardware.  
1) Remove the loose hardware from the clamp assembly so that  
there are 4 separate pieces (two top plates and two bottom  
plates).  
Fig. 2  
2) Apply good quality grease to the top and bottom of the toothed  
plate of the exhaust elbow (791114). Also grease top surface of  
housing and bottom of clamp plates where the gear will rotate.  
3) Place the exhaust elbow on the chute with the teeth of the  
flange against the worm gear and the exhaust holes aligning.  
Step 1&2  
4) Place the two bottom plates on the opposite edges beside the  
elbow teeth aligning the holes.  
5) Place the top plates on top of the lower plates aligning the  
holes.  
6) Secure the assembly with a plate half on top of the elbow  
flange and a plate half on bottom of the housing flange using 6, 1"  
carriage bolts and 6 lock nuts (removed hardware in step 1).  
Part No 791098  
Form No F070207A  
10  
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DL Owner’s Manual  
VACUUMING OPERATION  
EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by  
the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the  
container. The direction of discharge is adjusted by turning the crank on the exhaust  
elbow clamp and rotating the elbow to the desired direction.  
NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow  
while adjusting direction of exhaust.  
Never direct exhaust into an area where bystanders may cross the path of the  
debris.  
INTAKE OPERATION: With machine running and fully assembled, move the nozzle in  
sweeping motions over debris. Always allow air to flow into the nozzle along with the  
debris. Do not completely block the nozzle when vacuuming, it will reduce performance,  
and increase clogging (See figure 3).  
For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to  
concentrate suction power around the debris (See figure 4).  
Fig. 3  
ADJUSTING HOSE BOOM  
Properly adjusting the boom will prevent most hose clogs from occurring and will  
maximize vacuum performance by keeping the hose straight and perpendicular  
to the housing (see fig. 5). Height adjustments are made by raising or lowering  
one of the attachment links to a different area on the chain.  
UNCLOGGING A CLOGGED HOSE  
With engine running and unit secured to a trailer, truck bed, or other similar surface,  
fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit  
off, and allow engine to come to a complete stop. Remove hose and manually clear  
hose clog. NOTE: The clogged debris may be sharp. Always wear durable gloves when  
removing clog.  
Fig. 4  
UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW  
Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug  
wires and battery cables. Remove the hose from the housing and determine where the  
clog is located. If possible clear the clog through the intake opening. It may require  
removal of the intake adaptor (item 33) to allow access to clear the housing. If clog is in  
the elbow, carefully remove the elbow. Remove elbow by removing the bolts and nuts  
on the elbow clamp so that the plates can be removed.  
NOTE: Elbow is very heavy. Do not stand directly under elbow during removal.  
Danger, the clog may contain sharp materials. Wearing durable gloves, clear the clog.  
Reconnect spark plug wire.  
HOSE CARE AND TIPS  
To increase hose life, periodically rotate hose and reposition nozzle and coupler on  
front plate of unit. This increases hose life by keeping hose from wearing only on one  
side.  
Keep hose as straight as possible and avoid sharp bends during operation for best pick-  
up and to avoid clogs.  
Never drag hose. Always remove and store hose before transporting unit.  
Store hose straight and flat to maintain flexibility for next use.  
THE HOSE IS A REPLACEABLE WEAR ITEM.  
Hose  
Fig. 5  
Hose Band.  
Stretch hose out  
before clamping  
STORAGE  
Turn fuel supply off when unit is not in use. Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where  
fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as follows:  
Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on  
these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run  
engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in  
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always  
follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.  
HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could  
be stepped on or where other objects could crush or damage hose.  
Part No 791098  
Form No F070207A  
11  
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MAINTENANCE  
PERIODIC MAINTENANCE  
Periodic maintenance should be performed at the following intervals:  
Maintenance Operation  
Every use  
Every 5 hours (daily)  
Every 10 Hours  
Every 25 Hours  
z
Inspect for loose, worn or damaged parts.  
Check engine oil and air filter  
Clean hose  
z
z
Engine (See Engine Manual)  
Inspect battery for damage or leak  
Keep engine free of debris  
Check battery terminal for corrosion  
Check for excessive vibration  
z
z
z
z
IMPELLER REMOVAL  
1. Wait for engine to cool and disconnect spark plug wires from the both sides of the engine.  
2. Disconnect the negative battery cable (black) (item 12) from the battery.  
3. Remove the hose from the unit.  
4. Unattach the hose from boom assembly.  
5. Remove the intake housing assembly (item 33) using 9/16" socket and socket wrench to remove (12)  
locknuts (item 47). Be careful to place intake assembly to the side without putting excess strain on  
safety switch wire harness  
6. Remove impeller bolt and lock washer using 5/8" socket and impact wrench (see fig. 6).  
7. Once bolt is removed impeller should slide out freely. If impeller will not slide free on crankshaft,  
obtain a 3/4"-16 x 3" bolt and thread it into the nut that is welded onto the center of the impeller and  
tighten slowly to push the impeller off the crankshaft.  
Note: The 3/4"-16 x 3" bolt can be ordered from your local Billy Goat Dealer (part no. 440192).  
8. When impeller is free of the engine shaft, align impeller with the opening and pull it straight out of the  
housing.  
9. Using a new impeller bolt, washer, and lock washer, install new impeller in reverse order.  
Note: Be sure spacer is in place behind impeller before tightening.  
10. Tighten impeller bolt. Torque impeller bolt to [60 Ft. Lbs. (81.4 N.m)].  
11. Repeat steps 2 through 5 in reverse order.  
Fig. 6  
12. Reinstall spark plug wires.  
INTERLOCK SYSTEM  
With hose coupler installed (as shown in Fig. 8) the switch is open & engine is not grounded out, allowing engine to run.  
Fig. 8  
Hose must be installed  
and switch lever must  
engage switch for  
engine to start.  
BRIGGS WIRING DIAGRAM  
Part No 791098  
SUBARU WIRING DIAGRAM  
Form No F070207A  
12  
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Troubleshooting  
Problem  
Abnorm al vibration.  
Possible Cause  
Loose or out of balance im peller or  
loose engine  
Solution  
Check im peller and replace if necessary.  
Check engine.  
W ill not vacuum or has poor  
vacuum perform ance  
· Nozzle buried in debris. Clogged  
· W ithdraw nozzle from debris pile.  
hose or exhaust. Excessive quantity of Unclog hose or exhaust (see pg. 11)  
debris. Allow air to feed debris.  
Battery is low or dead. Battery Cable is Charge battery or replace if the battery  
disconnected or battery term inal is  
corroded. Harness wire is bad or  
disconnected from interlock switch.  
Hose not installed, allowing interlock  
wire to ground.  
Engine will not start. (Starter  
does not turn)  
does not hold charge. Clean battery  
term inal and cable then reconnect. Install  
hose coupler securely to the unit and  
check whether interlock switch is  
engaged by lever. Check harness wire  
connection and replace if necessary.  
Engine will not start. (Starter  
turns)  
· Throttle & / or stop switch in off  
position. O ut of gasoline. Bad or old  
gasoline. Spark plug wire  
· Check stop switches, throttle, and  
gasoline. Connect spark plug wire. Clean  
or replace air cleaner. O r contact a  
qualified service person.  
disconnected. Dirty air cleaner.  
Engine is locked, will not pull  
over.  
· Debris locked against im peller.  
Engine problem .  
· See pg.11, Clearing a clogged im peller  
housing. Contact an engine servicing  
dealer for engine problem s.  
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the  
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing  
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available  
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the  
manufacturers national service organization.  
To reach:  
WARRANTY CLAIM PROCEDURE  
®
Should a BILLY GOAT machine fail due to a defect in material and/or workmanship, the owner should make a  
warranty claim as follows:  
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY  
GOAT Dealer.  
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the  
invoice or receipt.  
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their  
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under  
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must  
be stated in the Warranty Claim.  
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.  
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be  
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from  
whom the claim was received.  
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is  
final and binding.  
For online product registration go to www.billygoat.com  
Part No 791098  
Form No F070207A  
13  
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PARTS DRAWING DL  
Part No 791098  
Form No F070207A  
14  
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PARTS LIST  
DL25  
PART  
NO.  
DL18  
PART  
NO.  
DL25  
PART  
NO.  
DL18  
PART  
NO.  
8041032  
-
ITEM  
ITEM  
DESCRIPTION  
QTY  
QTY  
DESCRIPTION  
QTY  
QTY  
NO.  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
NO.  
1
2
3
4
5
6
7
SCREWCAP 5/16-18 x 2  
SCREWCAP 3/8-16 X 2  
BUTTON HEAD 5/16-18 X 3/4  
CARRIAGE BOLT 5/16x18x1  
BOLT CARR. 5/16 - 18 x 3 1/2  
CARRIAGE BOLT 3/8x16x1  
CARRIAGE BOLT 1/4-20 X 1 3/4  
LABEL WARNING ENGINE OVERHEAT  
NUT LOCK 1/4"-20 HEX Z/P  
NUT LOCK 5/16-18  
8041032  
8041054  
791078  
8024040  
*8024050  
8024058  
8024025  
811215  
*8160001  
*8160002  
*8160003  
790307  
8041008  
*8171004  
*8172007  
8171003  
9201125  
*8172020  
791103-S  
-
790230  
790231  
790232  
791101-S  
800365  
390359  
791099  
791049  
791047  
8181008  
8042026  
791074  
791035  
8172008  
440176  
900503  
8041004  
811215  
790301  
1
4
10  
6
1
4
2
1
7
8
9
2
1
15  
10  
16  
1
2
1
-
1
2
1
1
1
4
1
2
2
1
1
1
1
1
1
5
-
10  
6
1
4
2
1
7
12  
5
2
1
7
18  
16  
1
2
-
1
1
2
1
1
1
4
1
2
2
1
1
1
1
LABEL WARNING EXPLOSIVE FUEL  
468572  
1
468572  
1
791078  
8024040  
*8024050  
8024058  
8024025  
811215  
*8160001  
*8160002  
*8160003  
790307  
8041008  
*8171004  
*8172007  
8171003  
9201125  
*8172020  
-
791102-S  
790230  
790231  
790232  
791101-S  
800365  
350359  
791099  
791049  
791047  
8181008  
8042026  
791074  
791035  
8172008  
440176  
900503  
8041004  
811215  
790301  
LABEL OPEI WARNING  
WASHER TWISTED LOCK 7/16"  
GRIP 1 1/4 ID X 9.5 LONG  
STRAIN RELIEF HEYCO 1244  
ENGINE 25 HP SUBARU  
ENGINE 18 HP VANGUARD  
LINE FUEL DL  
400424  
850132  
440146  
500252  
791119  
-
3
3
2
1
1
-
400424  
850132  
440146  
500252  
-
791118  
791060  
791113  
791043  
500304  
790133  
790134  
791045  
-
791041  
360243  
791120-S  
790142  
791100  
520004  
791114-S  
-
791064  
791068  
-
791033  
-
811005  
-
810706-01  
791038  
791109  
-
3
3
2
1
-
1
1
1
2
1
1
2
1
-
1
2
1
1
1
1
1
-
1
1
-
1
-
1
-
1
1
1
-
8
9
-
-
TUBE BOOM ARM DL  
791113  
791043  
500304  
790133  
-
791045  
791042  
-
360243  
791120-S  
790142  
791100  
520004  
791114-S  
791065  
-
791068  
791034  
-
790149  
-
790150-01  
-
791038  
791109  
790153  
-
1
2
1
1
-
1
1
-
2
1
1
1
1
1
1
-
1
1
-
1
-
1
-
1
1
1
-
NUT LOCK 3/8  
10 CLAMP GAS TANK  
11 CABLE BATTERY RED 26"  
12 CABLE BATTERY BLACK 10"  
13 CLAMP FUEL LINE  
14 EXHAUST GUARD  
15 EXHAUST SUBARU  
EXHAUST VANGUARD  
16 LAYNARD 10" PLASTIC  
17 IMPELLER DL  
SCREWCAP 7/16-14 X 2 GR 5 W/ PATCHLOC  
SCREWCAP 1/4-20 x 1 1/2  
WASHER FLAT 3/8  
WASHER 1/4 SAE  
WASHER 5/16 FLAT  
KEY 1/4" SQ X 2 3/4"  
WASHER 5/16 FENDER  
DOOR FLAPPER INTAKE DL 12"  
DOOR FLAPPER INTAKE DL 10"  
BRACKET BATTERY DL  
ROD BATTERY HOLD DOWN  
LABEL WARNING SECURE  
HOUSING ASSY DL  
SAFETY PIN  
SCREW 1/4-20 X 5/8 HWH  
LABEL DL  
PLATE CLAMP SPLIT  
PLATE CLAMP HALF  
WASHER LOCK 5/16  
SCREWCAP 5/16-24 X 3/4  
CAP TANK FUEL 6 GAL  
TANK FUEL 6 GAL  
WASHER 5/16 SAE  
WASHER 1.5 OD X .453 ID X .5  
SPACER 3/8 X 2 1/2  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
18 LABEL DL INSTRUCT/WARN  
19 BASE ENGINE ASSY DL  
20 LYNCH PIN  
21 ELBOW ASSY DL  
22 CLAMP QUICK RELEASE 12"  
CLAMP QUICK RELEASE 10"  
23 LEVER HOSE SWITCH  
24 HOSE 12" x 10' INTAKE  
HOSE 10" X 10' INTAKE  
25 NOZZLE INTAKE 12" FORMED  
NOZZLE INTAKE 10" FORMED  
26 CLAMP HOSE 12"  
CLAMP HOSE 10"  
1
1
2
1
1
27 SHAFT GEAR WORM  
28 GEAR WORM  
29 BAND HOSE BOOM 12" FORMED  
BAND HOSE BOOM 10" FORMED  
30 CUT OFF LOADER  
31 EYE BOLT  
1
2
1
1
SCREWCAP 1/4-20 x 3/4  
LABEL NOZZLE SECURE  
LABEL WARNING NOZZLE  
810868  
791020-S  
791081  
440150  
-
791104  
791095  
791096  
791027  
1
1
1
1
-
1
1
1
2
791020-S  
791081  
1
1
1
1
-
1
1
2
32 SCREWCAP 7/16-20X3 1/2" GR.8 WITH PATCH [TORQUE 60 ft.lb. (81.4Nm 440150  
33 INTAKE HOUSING DL 12"  
INTAKE HOUSING DL 10"  
34 PLUNGE SWITCH  
35 HARNESS WIRE DL  
36 HOOK SNAP SAFETY  
37  
791105  
-
791095  
791096  
791027  
38 CLAMP FUEL HOSE LINE  
39 INTERIOR LINER  
40 WASHER FACE BOLT  
41 CHAIN HANG HOSE DL  
42  
791070  
791018-S  
791080  
3
1
8
1
791070  
791018-S  
791080  
3
1
8
1
791117  
791117  
43 LABEL FLYING DEBRIS  
44 WIRE TAP IN  
810736  
840215  
791116  
8195162  
791079  
791056  
890254  
890301  
2
1
1
1
12  
2
810736  
840215  
791116  
8195162  
791079  
791056  
890254  
890301  
2
1
1
1
12  
2
45 HANDLE NOZZLE  
46 ROLL PIN .1875 X 0.875  
47 NUT WASHER FACE  
48 PLUG TUBE INSERT 1.25 OD  
49 LABEL EAR EYE BREATHE  
50 LABEL READ  
1
1
1
1
Part No 791098  
Form No F070207A  
15  
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DL Owner’s Manual  
MAINTENANCE RECORD  
Date  
Service Performed  
Part No 791098  
Form No F070207A  
16  
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