Billy Goat Blower F601HS User Manual

FORCE 6 BLOWER Owner’s Manual  
Patent #6,253,416 and other patents pending  
F601S, F601HS  
BILLY GOAT FORCE BLOWER  
Owner's Manual  
ACCESSORIES  
FRONT AIR DIRECTOR  
Simple to attach, allowing air  
to be directed forward.  
PN# 441130  
Part No 441161  
Form No F061509A  
1
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FORCE 6 BLOWER Owner’s Manual  
SERIAL PLATE DATA  
Record the model number, serial number, date of  
purchase, and where purchased.  
Purchase Date:  
Purchased From:  
Specifications  
F601S  
F601HS  
Engine: HP  
6.0 HP (4.7kW)  
6.0 HP (4.7kW)  
Engine: Model  
EX17D50012  
SUBARU  
GS190AQBA  
HONDA  
Engine: Type  
Engine: Fuel Capacity  
Engine: Oil Capacity  
Total Unit Weight:  
Overall Length:  
Overall Width  
3.8 qt.(3.6 L)  
1.9 qt. (1.8 L)  
0.63 qt. (0.6L)  
76# (34.5 kg)  
0.63 qt.(0.60 L)  
76# (34.5 kg)  
43.5"(1.1m)  
43.5"(1.1m)  
22” (0.56m)  
22” (0.56m)  
Overall Height  
45" (1.14m)  
45" (1.14m)  
In compliance with 2000/14/EEC standards  
105dB(a) @3600 rpm  
89dB(a) @ 3600 rpm  
1.02 g (10.1 m/s2)  
105dB(a) @3600 rpm  
89dB(a) @ 3600 rpm  
1.02 g (10.1 m/s2)  
Sound at Operator’s ears  
Vibration at operator position  
Part No 441161  
Form No F061509A  
3
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FORCE 6 BLOWER Owner’s Manual  
GENERAL SAFETY INSTRUCTIONS and SYMBOLS  
The safety symbols shown below are used throughout this manual. You should become familiar with them before  
assembling, operating, or servicing this equipment.  
This symbol indicates important information that will prevent injury to yourself or others.  
This symbol indicates ear protection is recommended when operating this equipment.  
This symbol indicates eye protection is recommended when operating this equipment.  
This symbol indicates gloves should be worn when servicing this equipment.  
This symbol indicates that this manual and the engine manufacturer’s manual should be read  
carefully before assembling, operation, or servicing this equipment.  
This symbol indicates important information that will prevent damage to your BILLY GOAT ®  
FORCE Blower.  
This symbol indicates the engine oil level should be checked before operating this  
equipment.  
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or  
servicing this equipment:  
READ this manual and the engine manufacturer’s manual carefully before assembling,  
operating, or servicing this equipment.  
EAR PROTECTION is recommended when operating this equipment.  
EYE PROTECTION is recommended when operating this equipment.  
BREATHING PROTECTION is recommended when operating this equipment.  
EXHAUST from this product contains chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm.  
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land  
unless a spark arrester is installed on the muffler as required by Section 4442 of the  
California Public Resources Code. The arrester must be maintained in good working order.  
Other states may have similar laws. Federal laws apply on federal lands.  
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an  
odorless and possibly fatal poison.  
Part No 441161  
Form No F061509A  
4
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FORCE 6 BLOWER Owner’s Manual  
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is  
recommended.  
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least  
two minutes before refueling.  
DO NOT store gasoline near an open flame.  
DO NOT remove gas cap while engine is running.  
DO NOT start or operate engine if strong odor of gasoline is present.  
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until  
gasoline has completely evaporated.  
DO NOT smoke while filling the fuel tank.  
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark  
tester.  
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if  
necessary. If equipped with muffler deflector, inspect deflector periodically and replace if  
necessary.  
DO NOT operate engine with grass, leaves or other combustible material near the muffler.  
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may  
cause severe burns.  
DO NOT leave equipment unattended while in operation.  
DO NOT park equipment on a steep grade or slope.  
DO NOT operate equipment with bystanders in or near the work area.  
DO NOT allow children to operate this equipment.  
DO NOT operate equipment with guards removed.  
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.  
DO NOT operate equipment on slopes greater than specified in Specifications section of this  
manual.  
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.  
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.  
ALWAYS keep hands and feet away from moving or rotating parts.  
ALWAYS store fuel in approved safety containers.  
WARNING: Important  
Do not run this machine without director cone attached or with improper air director cone.  
DO NOT run this machine with a cracked or damaged impeller under any circumstances.  
Part No 441161  
Form No F061509A  
5
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FORCE 6 BLOWER Owner’s Manual  
SOUND  
SOUND LEVEL 89 Db(a) at Operators Position  
Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 8-3-  
2007 under the conditions listed below.  
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on  
the unit for the sound power level for your model.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
87.8oF (31.1oC)  
1.8 mph (2.8kph)  
East South east  
61.5%  
Barometric Pressure:  
30.1Hg (101.98kpa)  
VIBRATION DATA  
VIBRATION LEVEL 1.02g (10.1m/s2)  
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using  
calibrated vibration test equipment. Tests were performed on 9-20-07 under the conditions listed below.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
86.5oF (30.3oC)  
8 mph (13 kph)  
South Southwest  
49.8%  
Barometric Pressure:  
30.1Hg (101.94kpa)  
INTENDED USE  
This machine is designed for cleaning outdoor surfaces, where the debris can be effectively blown into a  
consolidated area for convenient pickup and removal.  
DO NOT OPERATE IF EXCESSIVE VIBRATION OCCURS. If excessive vibration occurs,  
shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose  
impeller key, loose engine or debris stuck in fan or housing. To remove debris from impeller see  
the trouble shooting section on page 13. Note: See parts list for proper impeller bolt torque  
specifications.  
Part No 441161  
Form No F061509A  
6
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FORCE 6 BLOWER Owner’s Manual  
INSTRUCTION LABELS  
®
The labels shown below were installed on your BILLY GOAT FORCE Blower. If any labels are damaged or  
missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part  
numbers are provided for convenience in ordering replacement labels. The correct position for each label may be  
determined by referring to the Figure and Item numbers shown.  
LABEL SPARK ARRESTOR  
P/N 100252  
LABEL READ OWNERS MANUAL  
ITEM #35 P/N890301  
LABEL EAR EYE BREATHING DANGER FLYING DEBRIS  
ITEM#36 P/N890254 ITEM # 37 P/N 810736  
LABEL EXPLOSIVE FUEL  
ITEM # 34 P/N 400268  
ENGINE LABELS  
SUBARU  
HONDA  
READ OWNER’S MANUAL BEFORE OPERATION.  
LIRE LE MANUEL D UTILISATEUR AVANT USAGE.  
VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN.  
NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL  
HONDA MOTOR CO. , LTD. MADE IN JAPAN  
Part No 441161  
Form No F061509A  
7
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FORCE 6 BLOWER Owner’s Manual  
PACKING CHECKLIST  
These items should be included in your carton. If any of these parts are missing, contact your dealer.  
Your BILLY GOAT ® FORCE Blower was shipped in one carton, completely assembled except for the Upper Handle  
Assembly and Front Diverter. Mounting hardware for the Upper Handle Assembly can be found on the lower  
handle.  
READ all safety instructions before assembling unit.  
TAKE CAUTION when removing the unit from the box the Handle Assembly is attached to the  
unit by cables.  
PUT OIL IN ENGINE BEFORE STARTING  
PARTS BAG &  
LITERATURE ASSY  
Warranty card P/N- 400972, Owner’s Manual P/N-441161, Declaration of Conformity P/N-440022  
Boxing Parts Checklist  
Handle Upper Assembly  
Item #24 P/N-441157  
Parts Bag & Literature Assy  
P/N-441160  
Subaru 6  
Honda 6  
Part No 441161  
Form No F061509A  
8
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FORCE 6 BLOWER Owner’s Manual  
ASSEMBLY  
1.Follow the steps in figures A and B, then securely tighten all hardware shown.  
2.Connect spark plug wire.  
Figure A  
Figure B  
The hardware for attaching the upper handle to the lower  
can be found on the lower handle. Install upper handle  
(item 24), to preassembled lower handles (item 25 & 26)  
by sliding the upper over and down the inside of the lower  
handle. Using bolt (item #12), washers (item #10) & lock  
nut (item #11) to install upper handle to lower handle.  
Finish installing the other side of the upper handle  
assembly using screw and lock nut provided. The Aim-  
and-Shoot TM is not attached, you will need to unroll the  
cable and attach the ball end to the lever and seat the  
cable end into the hole on the saddle clamp, with the  
cable running through the slot. To keep the cable from  
being damaged use three ty-wraps (item 61) to secure it  
to the handle, as shown making sure that the cable is not  
rubbing against the tire.  
Attach the front tire using the hardware located on the  
front wheel bracket. Use a block to raise the front end of  
the unit off the ground. Insert the wheel spacer (item 17)  
into the wheel and place in between the bracket. Finally  
insert the bolt (item 20) through the bracket, wheel, and  
spacer and secure with the nut (item 27)  
Two ½” open ended wrenches  
Two 9/16” Wrenches  
Part No 441161  
Form No F061509A  
9
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FORCE 6 BLOWER Owner’s Manual  
OPERATION  
Like all mechanical tools, reasonable care must be used when operating machine.  
Inspect machine work area and machine before operating. Make sure that all operators of this  
equipment are trained in general machine use and safety.  
PUT OIL IN ENGINE BEFORE STARTING  
STARTING  
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be  
level when checking and filling oil and gasoline.  
FUEL VALVE: Move fuel valve to "ON" position (when provided on engine).  
STOP SWITCH: Located on the engine. "ON" position.  
CHOKE: Operated with choke lever on engine.  
THROTTLE: Controlled by throttle lever on the handle. Move remote throttle control to fast position. Pull starting  
rope to start engine.  
ENGINE SPEED: Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.  
IF YOUR UNIT FAILS TO START:  
See Troubleshooting on page 13.  
HANDLING & TRANSPORTING:  
Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place during  
transportation. See series specifications on page 3 for unit weight.  
Do not use the front grill as an anchor point when securing the unit for transport.  
Never lift the machine while the engine is running.  
BLOWING OPERATION  
Your Billy Goat Force blower is equipped with an air director cone and the patented Aim-N-Shoot TM control lever to  
allow the operator to direct the air stream up or down as required to assist in moving debris. This feature is  
extremely useful when debris has piled up to the point that it cannot be blown any farther. The air stream can be  
directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris  
farther.  
Part No 441161  
Form No F061509A  
10  
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FORCE 6 BLOWER Owner’s Manual  
ADJUSTING AIR DIRECTOR  
To adjust air direction, squeeze Aim-N-ShootTM control lever. When you want to blow debris at the same angle for an  
extended period, choose a suitable position and use the finger controlled push button lock to lock the cone in position.  
For operations that do not require the use of the Aim-N-ShootTM feature the manual adjustment knob, pictured below, can  
be used to permanently lock the cone into position. NOTE: be sure to release the knob when returning to using the Aim-  
N-ShootTM.  
DO NOT position director cone to where it will blow debris towards people, vehicles or other objects in vicinity. Flying  
debris may damage, harm, or cause injury to people or objects in air flow range.  
Manual Adjustment  
knob  
Part No 441161  
Form No F061509A  
11  
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FORCE 6 BLOWER Owner’s Manual  
MAINTENANCE  
PERIODIC MAINTENANCE  
Periodic maintenance should be performed at the following intervals:  
Maintenance Operation  
Every  
Use  
Daily or Every  
5 Hours  
Every 25  
Hours  
Every 50  
Hours  
Every  
100-150  
Hours  
z
Inspect for worn or damaged parts.  
Check for excessive vibration  
Inspect Impeller for cracks or damage  
Inspect for loose parts.  
z
z
z
IMPELLER REMOVAL  
1. Wait for engine to cool and disconnect spark plug.  
2. Remove housing front cover, by removing (10) screws, around outside of front cover and the exhaust knob  
(22) and nut(14).  
3. Remove impeller bolt (item #29), lock washer (item #7) and washer (item #28).  
4. DO NOT pry on impeller. Pull on center hub area only of impeller. If impeller slides off freely, proceed to  
(step 6).  
5. If the impeller does not loosen, use a pry bar against the back of the hub and the plate and apply pressure  
to separate the impeller from the shaft. DO NOT use the pry bar to apply pressure to any plastic part such  
as the impeller or the main housing. Using a penetrating oil can help loosen a stuck impeller.  
6. Reinstall new impeller in reverse order of removal.  
7. Tighten impeller bolt. Torque impeller bolt (see parts list on page 15 for proper impeller bolt torque  
specifications).  
TIRE AIR PRESSURE  
Check at regular intervals and maintain.  
Rear Tires - 20 Psi (137 kPa).  
STORAGE  
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach  
an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as follows:  
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and  
causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be  
sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.  
Fuel stabilizer (such as Sta-Bil TM) is an acceptable alternative for minimizing the formation of gum  
deposits during storage. Add stabilizer to gasoline in storage container or fuel tank. Follow  
stabilizer manufacturer’s instructions to determine proper mix ratio. Run engine at least 10  
minutes after adding stabilizer to allow it to reach carburetor.  
Part No 441161  
Form No F061509A  
12  
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FORCE 6 BLOWER Owner’s Manual  
TROUBLESHOOTING  
Problem  
Possible Cause  
Solution  
Abnormal vibration.  
· Loose or out of balance impeller.  
· Debris in impeller.  
· Check impeller and replace if required.  
· Clear debris with compressed air or a  
backpack blower (see below pictures).*  
· Check engine.  
· Loose engine.  
Engine will not start.  
· Engine not in full choke position.  
· Check choke position.  
· Out of gasoline or bad, old gasoline. · Check gasoline.  
· Spark Plug wire disconnected.  
· Gas valve off.  
· Connect spark plug wire.  
· Turn on gas valve.  
· Dirty air cleaner.  
· Clean or replace air cleaner. Contact a  
qualified service person.  
· Contact an engine servicing dealer for  
engine problems.  
Engine is locked, will not pull  
· Engine problem.  
over.  
Aim-N-Shoot  
TM  
lever sticking  
· Debris stuck around cone  
· Cone adjustment knob too tight  
· Adaptor mount nut (item 43) too  
tight  
· Clean debis  
· Apply silicone based lubricant to  
pivot points  
· Loosen manual adjustment knob  
· Loosen nut  
*Using compressed air, or a Backpack blower, you  
can loosen or free debris easily from the impeller and  
housing, which can cause wear and tear on the  
machine. You can manually remove debris by taking  
off the front housing. Note: Always disconnect the  
sparkplug when servicing.  
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the specific  
engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When  
contacting a dealer for service it is a good idea to have your engine model number available for reference (See table page 3). If  
you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization.  
To reach:  
American Honda: 800-426-7701  
Subaru America: 800-277-6246  
WARRANTY CLAIM PROCEDURE  
Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a warranty claim  
as follows:  
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT  
Dealer.  
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or  
receipt.  
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY  
GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and  
retained for 90 days. The model number and serial number of the unit must be stated in the Warranty Claim.  
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.  
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for  
examination. BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was  
received.  
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and  
binding.  
Part No 441161  
Form No F061509A  
13  
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FORCE 6 BLOWER Owner’s Manual  
ILLUSTRATED PARTS LIST  
Part No 441161  
Form No F061509A  
14  
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FORCE 6 BLOWER Owner’s Manual  
PARTS LIST  
F601S  
F601HS  
ITEM NO. DESCRIPTION  
PART NUMBER QTY. PART NUMBER QTY.  
1
ENGINE 6 HP HORZ SUBARU  
ENGINE 6 HP HONDA  
BASE ENGINE WA  
350307  
-
1
-
-
-
1
1
10  
2
1
1
5
4
1
14  
6
2
6
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
441199  
441151-S  
441155  
2
3
4
5
6
7
8
9
441151-S  
441155  
441102  
441101-1-S  
441101-2  
8177011  
400164  
441154  
8171003  
8160002  
8041031  
840082  
8161041  
850230  
441123  
441162  
400295  
441122  
8041061  
441156  
400339  
810652  
441157-S  
441158  
441159  
8161042  
441150  
830135  
441120-01  
8041034  
441202-S  
1
10  
2
1
1
5
4
1
14  
6
2
6
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
SCREW PLASTITE #8-16 X 3/4" HWH  
PLATE REINFORCE HOUSING  
HOUSING FRONT MOLDED  
HOUSING BACK MOLDED  
WASHER LOCK 5/16 ST MED  
SCREW CAP 5/16-24 X 1" GR. 5 ZP  
ROD HAND STOP  
WASHER 5/16 FLATWASHER Z/P  
NYLON INSERT LOCKNUT 5/16-18  
SCREWCAP 5/16-18 X 1.75 ZP  
SCREW PLASTITE 1/4-10 X 3/4 HWH  
NUT LOCK 5/16-18 LT WT TH ZP  
RING RETAINING 3/4  
WHEEL 8" X 0.5  
SPACER FRONT AXLE  
WHEEL ASSY 10"  
FRONT WHEEL BRACKET  
SCREWCAP 3/8-16 X 3 3/4 HCS ZP  
WASHER W/BOLT WA  
KNOB 5/16-18 X 5/8 FLUTED  
WASHER EXTENSION  
HANDLE UPPER  
HANDLE LOWER LH  
HANDLE LOWER RH  
NUT LOCK 3/8-16 LT WT THIN ZP  
WASHER 1.125 OD X 0.344 ID X 10 GA.  
SCREWCAP 5/16-24 X 1 1/2 GR 8 17-22 Ft. lbs. (23-30 N.m.)  
DIRECTOR CONE 3.5"  
SCREWCAP 5/16-18 X 2 1/2  
IMPELLER ASSEMBLY 17"  
441102  
441101-1-S  
441101-2  
8177011  
400164  
441154  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
8171003  
8160002  
8041031  
840082  
8161041  
850230  
441123  
441162  
400295  
441122  
8041061  
441156  
400339  
810652  
441157-S  
441158  
441159  
8161042  
441150  
830135  
441120-01  
8041034  
441202-S  
LABEL HOT ENGINE  
LABEL READ  
400268  
890301  
890254  
810736  
400570  
441234  
9201084  
8160001  
440119  
440118  
440129  
440125  
440115  
440116  
440132  
440114  
440126  
440123  
430327  
441163  
440121  
440130  
440124  
440193  
440122  
900407  
440191  
440055  
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
3
1
2
400268  
890301  
890254  
810736  
400570  
441234  
9201084  
8160001  
440119  
440118  
440129  
440125  
440115  
440116  
440132  
440114  
440126  
440123  
430327  
441163  
440121  
440130  
440124  
440193  
440122  
900407  
440191  
440055  
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
3
1
2
LABEL EAR EYE BREATHING  
LABEL DANGER FLYING DEBRIS  
GRIP 1" ID x 13"  
LABEL LOGO SMALL FRAME  
Key 3/16" SQ x 1 3/4  
NUT LOCK 1/4"-20 HEX ZP  
HANDLE DIVERTER FORCE  
PIN LATCH DIVERTER  
SPRING COMPRESSION 0.281 X 0.88  
RING RETAINING .122 DIA  
SADDLE UPPER DIVERTER  
PLATE LOCK DIVERTER  
SCREW PLASTITE #6-19 X 5/8"  
SADDLE LOWER DIVERTER  
SCREW PLASTITE #10-14 X 1"  
PIN PIVOT DIVERTER CONTROL  
RING RETAINING 5/16  
CABLE ASSY  
DIVERTER PIVOT ADAPTOR  
SPRING EXTENSION 0.468 X 5.25  
PIN CLEVIS 1/4 X 3/4  
.051 X 3/4" HITCH PIN CLIP  
ADAPTOR MOUNT WA  
TY-WRAP  
VIBRATION LABEL  
FORCE WHEEL BEARING .751 ID  
Part No 441161  
Form No F061509A  
15  
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FORCE 6 BLOWER Owner’s Manual  
MAINTENANCE RECORD  
Date  
Service Performed  
Part No 441161  
Form No F061509A  
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