Barco Projector Accessories R9841770 User Manual
Lamp Kit for iQ/SIM4/OV DR 120 Projectors  
Installation Manual  
R9841770 - R9841771  
R9841100 - R9841111  
R9841760 - R9841761  
R5976375/05  
20/04/2006  
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Copyright ©  
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or  
stored in a retrieval system without the prior written consent of Barco.  
Federal Communications Commission (FCC Statement)  
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.  
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial  
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with  
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may  
cause harmful interference, in which case the user will be responsible for correcting any interference.  
Trademarks  
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.  
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for  
the products or their manufactures.  
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1. Safety  
1. SAFETY  
1.1 Safety Guidelines  
This procedure is intended for use only by qualified service technicians who have been trained and authorized  
by BARCO !  
WARNING: Hot Surface and Risk of Explosion:Switch the projector to stand by and let it cool down for at least  
15 minutes . These lamps consist of a quartz arc tube operating at very high temperature and high pressure  
which may explode suddenly. There is a risk of personal injury and property damage from hot quartz arc tube  
particles if handled incorrectly.  
WARNING: Risk of Electrical Shock: Power down the projector and unplug the power cord from the wall  
outlet. Once the projector is cooled down and the power is off, continue with the procedure.  
WARNING: Lamp Runtime Warning: Do not exceed the indicated maximum total lifetime of the lamp for safe  
operation in normal power mode. Do not use it longer ! Always replace the lamp with the BARCO lamp kit.  
1.2 Recycling guidelines  
WARNING: Do not break or crush lamps because this may pose health and environmental risks when mercury  
vapors are released.  
CAUTION: To avoid breaking the lamps, repack carefully when storing and transporting them.  
CAUTION: Lamps may not be disposed as normal household trash.  
Contact your local waste disposal facility for information on the recycling program for HID (High Intensity  
Discharge ) lamps in your area.  
Image 1-1  
Disposal options for mercury-containing lamps  
•
Recycle through a municipal or solid waste district household hazardous waste collection program in accordance with local  
regulations.  
•
•
Direct shipment to lamp recycler  
Shipment through a hazardous waste transporter  
R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006  
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1. Safety  
2
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2. Kit Content  
2. KIT CONTENT  
2.1 Contents  
Overview  
Depending on the Kitnumber ordered the kit may contain 1 or 2 lamps, the lamp power may also differ according to the type of  
Projector.  
Kitnumber  
R9841771  
R9841770  
Description  
120 W Lamp  
120 W Lamp  
Quantity  
Manual  
IQ200/OV DR120  
1
2
R5976375  
R5976375  
IQ300/MGP10/SIM4 R9841111  
R9841100  
200 W Lamp  
200 W Lamp  
1
2
R5976375  
R5976375  
IQ350/400/5001  
R9841761  
R9841760  
250 W Lamp  
250 W Lamp  
1
2
R5976375  
R5976375  
Image 2-1  
CAUTION: Do not touch the cover glass with your fingers. If the lamp is touched, finger prints can be removed  
by cleaning the lamp with alcohol.  
1. The 350 uses the 250 lamp on 200W only  
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2. Kit Content  
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3. Replacement procedure in case of an iQ Projector  
3. REPLACEMENT PROCEDURE IN CASE OF AN IQ  
PROJECTOR  
Overview  
•
•
•
•
•
•
Reset lamp runtime  
Access to the lamp unit(s) in the iQ projector  
Removing the lamp unit(s)  
Mounting the Lamp Unit  
Mounting the cover.  
Cleaning  
3.1 Reset lamp runtime  
3.1.1  
Reset runtime  
When to reset the lamp runtime ?  
The lamp runtime should only be reset when placing a new lamp.  
WARNING: Lamp runtime reset as well as the lamp replacement can only be done by a Barco authorized  
technician.  
How to reset the lamp runtime in the iQ/iD ?  
1. Press MENU to activate the Tool bar  
2. Press → to select the Lamp item  
3. Press ↓ to Pull down the Lamp menu  
4. Use ↑ or ↓ to select Reset runtime  
5. Press → to pull down the menu  
6. Use ↑ or ↓ to select the lamp to be reset (image 3-1)  
7. Press ENTER  
A dialog box is displayed (image 3-2)  
8. Use ←or →, the numeric keys on the remote, or the keypad to change the serial number of the lamp (serial number 0000000 will  
not be accepted).  
Image 3-1  
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3. Replacement procedure in case of an iQ Projector  
Image 3-2  
WARNING: Lamp runtime reset as well as the lamp replacement can only be done by a Barco authorized  
technician.  
How to reset the lamp runtime in the SIM5Plus?  
1. Press MENU to activate the Tool bar  
2. Press → to select the Lamp item  
3. Press ↓ to Pull down the Lamp menu  
4. Use ↑ or ↓ to select Reset runtime  
5. Press → to pull down the menu  
6. Use ↑ or ↓ to select the lamp to be reset (image 3-3)  
7. Press ENTER  
A dialog box is displayed (image 3-4)  
8. Use ←or →, the numeric keys on the remote, or the keypad to change the serial number of the lamp (serial number 0000000 will  
not be accepted).  
Image 3-3  
6
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3. Replacement procedure in case of an iQ Projector  
Image 3-4  
WARNING: Lamp runtime reset as well as the lamp replacement can only be done by a Barco authorized  
technician.  
3.2 Access to the lamp unit(s) in the iQ projector  
3.2.1  
Removing the back cover  
Necessary tools  
a flat screwdriver of 10 mm  
Necessary parts  
No parts.  
WARNING: Risk of Electrical Shock: For replacement procedures power down the projector and unplug the  
power cord from the wall outlet. Once the projector is cooled down and the power is off, continue with the  
replacement procedure.  
Removing the back cover  
1. Turn with a screwdriver the cover lock screw A quarter turn counter clockwise. (image 3-5)  
2. Remove the back cover.  
See image 3-6, image 3-7.  
Image 3-5  
rear cover lock screw  
Image 3-6  
rear cover removed  
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3. Replacement procedure in case of an iQ Projector  
Image 3-7  
right view of the projector, rear cover removed  
3.3 Removing the lamp unit(s)  
3.3.1  
Removing the lamp unit(s)  
What has to be done ?  
1. The lamp power connection has to be disconnected.  
2. The lamp unit has to be removed.  
Perform the procedure for both lamps if necessary.  
In this procedure lamp1 is replaced, the procedure being the same for lamp2.  
Necessary tools  
No tools.  
Necessary parts  
No parts.  
How to remove the lamp unit ?  
1. Disconnect the lamp (image 3-8)  
See image 3-9.  
2. Push the lamp locking handle slightly to the left (or to the right for lamp 2) and turn it over to unlock the lamp (image 3-10)  
3. Take out the lamp unit (image 3-11)  
See image 3-12.  
Image 3-9  
disconnected lamp connector  
Image 3-8  
lamp connector  
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3. Replacement procedure in case of an iQ Projector  
Image 3-11  
Image 3-10  
unlocking lamp 1 & lamp 2  
Image 3-12  
Lamp 1 removed  
3.4 Mounting the Lamp Unit  
3.4.1  
Mounting the lamp unit(s)  
What has to be done ?  
1. The lamp has to be mounted  
2. The lamp has to be connected.  
Perform the procedure for both lamps if both lamps have to be replaced.  
In this procedure lamp1 is replaced, the procedure being the same for lamp2.  
Necessary tools  
No tools.  
Necessary parts  
No parts.  
How to mount the lamp unit ?  
1. Place carefully the lamp against the frame  
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3. Replacement procedure in case of an iQ Projector  
2. Push the lamp inwards and turn the lamp locking handle over to lock the lamp (image 3-13)  
3. Connect the lamp (image 3-14)  
Image 3-14  
Lamp connected  
Image 3-13  
locking lamp 1 & lamp 2  
The new 120W lamp driver (B4006511K) has a different connector, therefore an adapting connector is used on  
the 120W lamp unit.  
Image 3-15  
3.5 Mounting the cover.  
Mounting the back cover  
1. Replace the back cover.  
2. Turn with a screwdriver the cover lock screw a quarter turn clockwise to lock the cover. (image 3-16)  
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3. Replacement procedure in case of an iQ Projector  
Image 3-16  
3.6 Cleaning  
How to clean the dustfilters ?  
1. Place the projector so as to access easily the filter to be cleaned  
2. Push the handle downwards to unlock the filter. (image 3-17)  
3. Slide out the filter (image 3-18, image 3-19, image 3-20)  
See image 3-21.  
4. Clean the dust filter with a dry cloth.  
5. Re-insert the dust filter by sliding it back in the filter housing.  
Image 3-17  
Location of the x-cube filter and its handle  
Image 3-19  
lamp & X-Cube filters removed  
Image 3-18  
Lamp filter removal  
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3. Replacement procedure in case of an iQ Projector  
Image 3-21  
Input filter removed  
Image 3-20  
Input filter removal  
If the airflow is falling under a predetermined treshold value a warning will be displayed on the screen.  
Image 3-22  
At that time it is strongly recommended to replace or clean the dustfilter under the X-cube. Failing to do so,  
will strongly reduce the lifetime of the LCD’s and the analyzers.  
The manufacturer reserves itself the right to refuse warranty repair if the projector was working with dirty  
dustfilters.  
12  
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4. Replacement in case of a SIM 4/OV DR120 projector  
4. REPLACEMENT IN CASE OF A SIM 4/OV DR120  
PROJECTOR  
4.1 Lamp replacement  
CAUTION: Do not touch the cover glass with your fingers. If the lamp is touched, finger prints can be removed  
by cleaning the lamp with alcohol.  
When to replace the lamp?  
The lamp must be replaced at the end of lifetime.  
Necessary tools  
hexagonal ball driver (5)  
Start up  
1. Push the cursor key ↑ or ↓ to highlight Reset Lamp Run Time. (menu 4-1)  
2. Press ENTER.  
The following warning will be displayed :  
Risk of electrical shock. Reset lamp run time is reserved to qualified service personnel. (menu 4-2)  
3. Press ENTER  
See menu 4-3.  
4. Enter the serial number of the new lamp  
5. Press ENTER  
SERVICE  
WARNING  
Enter serial number:  
IDENTIFICATION  
CHANGE PASSWORD  
---------------------  
_
_
_
_
_
_
_
CHANGE PROJ. ADDRESS  
CHANGE BAUDRATE PC  
RESET LAMP RUNTIME  
LAMP RUNTIME HISTORY  
LIGHT OUTPUT  
RISK OF  
ELECTRICAL SHOCK  
---------------------  
RESET LAMP RUN TIME  
is reserved to  
VOLTAGE DIAGNOSTICS  
qualified  
service personnel  
MORE...  
Select with  
↑
or  
↓
then <ENTER>  
<ENTER> to accept  
<EXIT> to return  
<ENTER> to accept  
<EXIT> to return  
<EXIT> to return  
Menu 4-1  
Menu 4-2  
Menu 4-3  
How to replace the lamp ?  
1. Unscrew the hexagonal screw (image 4-1)  
2. Open the side door (image 4-2)  
3. Disconnect the lamp (image 4-3)  
4. Use the long screwdriver to move locking handle downwards to unlock the lamp. (image 4-4)  
5. Remove the lamp (image 4-5)  
6. Mount the new lamp  
7. Move lamp locking handle upwards  
8. Close and secure the side door  
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4. Replacement in case of a SIM 4/OV DR120 projector  
Image 4-1  
Location of side door screw  
Image 4-2  
side door open  
Image 4-3  
Lamp disconnected  
LOCK  
UNLOCK  
Image 4-4  
Lamp locking handle  
14  
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4. Replacement in case of a SIM 4/OV DR120 projector  
Image 4-5  
Lamp removed  
When replacing the lamp it is strongly recommended to check and clean (or replace if necessary) the dustfil-  
ters.  
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4. Replacement in case of a SIM 4/OV DR120 projector  
16  
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Index  
INDEX  
A
access  
access  
mounting  
removing  
7
9
8
7
runtime reset iQ  
5
C
Content  
3
M
cover 7, 10  
mounting 10  
Menu  
Lamp menu  
reset runtime  
5
5
removing  
7
5
F
R
Filters 11  
cleaning 11  
Recycling  
replacement 5, 13  
iQ  
right side 13  
sim4/OV DR120 13  
Runtime  
reset  
1
5
G
guidelines  
recycling  
1
1
5
5
K
S
Kit  
3
safety  
guidelines  
1
content  
3
1
L
lamp 5, 7–9  
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Index  
18  
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Revision Sheet  
To:  
Barco nv Presentations  
Noordlaan 5, 8520 Kuurne  
Phone: +32 56.36.82.11, Fax: +32 56.35.86.51  
E-mail: [email protected], Web: www.barco.com  
From:  
Date:  
Please correct the following points in this documentation (R5976375/05):  
page  
wrong  
correct  
R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006  
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