Banner Stereo Amplifier MA3 User Manual

MICRO-AMP® System  
MA3 and MA3P Modulated Amplifiers  
BannerMICRO-AMP®modulesMA3andMA3Paremodulatedamplifiers designed  
for use with the miniature SP100 Series remote sensors. Miniature photoelectric  
sensors,suchastheSP100s,havetraditionallybeenusedasnon-modulateddeviceswith  
very limited response. These specially-engineered amplifiers bring about a dramatic  
improvement in the optical performance of miniature remote sensors.  
MICRO-AMP modules are powered by 10 to 30 volts dc, and feature the patented  
Banner Alignment Indicator Device (AID™) signal strength LED. Sensor sensitivity  
is adjustable via a top-mounted GAIN potentiometer. Model MA3 has complemen-  
tary current sinking (NPN) outputs; model MA3P has complementary current sourc-  
ing (PNP) outputs. Circuitry is epoxy-encapsulated and enclosed in a tough molded  
VALOX® housing. Connections may be made to the MICRO-AMP via the optional  
RS8 socket/wiring base, or the module may be mounted directly to a printed circuit  
board (see page 3).  
The small size and the slim ribbon-style connecting cable of SP100 Series sensors  
make it possible to use photoelectrics in many situations previously thought to be  
impractical or even impossible.  
MICRO-AMP® Model MA3 Specifications  
SUPPLY VOLTAGE: 10 to 30V dc at less than 20 milliamps (ex-  
ADJUSTMENT: GAIN adjustment (single-turn potentiometer;  
adjust with small flat-blade screwdriver).  
INDICATOR: exclusive Banner Alignment Indicator Device  
(AID™) system lights a red LED indicator whenever the sensor "sees"  
its own modulated light source, and pulses at a rate proportional to the  
strength of the received light signal.  
clusive of load); 10% maximum ripple.  
OUTPUT CONFIGURATION: two open-collector NPN (current  
sinking) transistor (solid-state) switches; one normally open (light  
operate) and one normally closed (dark operate); 150 milliamps maxi-  
mum, each output. Saturation voltage less than 0.5Vdc at 10 milliamp  
load. Off-state leakage current less than 1 microamp.  
CONSTRUCTION*: totally encapsulated plug-in package with  
molded VALOX® housing. Gold-flashed connection pins.  
OPERATING TEMPERATURE:  
0 to +70 degrees C (32 to +158 degrees F).  
RESPONSE SPEED: 1 millisecond ON and OFF.  
REPEATABILITY: 0.3 millisecond.  
*A Dimension Drawing appears on page 3.  
SENSOR LEAD LENGTH: 15 feet (4,5 m) maximum.  
Hookup Diagram, MA3 Amplifier  
Functional Schematic, MA3 Amplifier  
Model MA3P: PNP (current sourcing) output  
Model MA3P has the same specifications and performance as the MA3 amplifier, except that the MA3P has complementary PNP outputs in  
place of the MA3's NPN configuration.  
OUTPUT: two PNP transistors, complementary outputs; one normally open (light operate) and one normally closed (dark operate). 150 mil-  
liamps maximum, each output. Saturation voltage is less than 1V dc at 10 milliamps. Off-state leakage current is less than 1 microamp.  
Hookup Diagram, MA3PAmplifier  
Printed in USA  
03340F3G  
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MICRO-AMP® System Accessories  
RS8 Socket  
The RS8 socket is the most fre-  
quently used means of mount-  
ing and wiring a MICRO-AMP  
module. It consists of a socket  
with two four-terminal connec-  
tion strips, all wired together  
onto a PC board. The PC board  
assembly slides into a 1 inch  
(25mm) long PVC track which  
is used to mount the entire as-  
sembly. A hold-down screw  
keys the correct polarity of the  
module.  
Dimensions, MA3 and MA3P, shown with RS8  
Wiring Socket  
RS8K Socket  
The RS8K is a kit of parts that  
comprise the socket portion of  
the RS8 assembly. It is used to  
provide a socket for MICRO-  
AMP modules that are installed  
onto printed circuit boards. The  
RS8K consists of a molded  
socket block and 8 individual  
socket pins. A nylon screw is  
includedtoaffixthesocketblock  
tothePCboard. Thedrillsizefor  
the pins is #50 (.070"; 1,8mm).  
Drill pattern dimensions are  
included.  
MICRO-AMP®  
module  
pin configuration.  
Mounting Track  
TR100-1 1 inch (25mm) long (supplied with RS8 socket)  
TR100-4 4 inch (100mm) long (supplied with MPS-15 series power supply)  
TR100-6 6 inch (150mm) long  
TR100-12 12 inch (300mm) long  
PVC mounting track for MICRO-AMP components is available in 6 and 12 inch  
lengths for systems which use multiple components. For example, a 6-inch length  
will accomodate one MPS-15 power supply plus two additional RS8 sockets with  
modules.  
Longer lengths of mounting track may be supplied on a quote basis.  
Dimensions, TR-100 Mounting Track  
"A" Di-  
mension  
Minimum  
number of slots  
Track Model  
TR100-1  
TR100-4  
TR100-6  
TR100-12  
1" (25mm)  
4" (10cm)  
6" (15cm)  
12" (30cm)  
1
2
3
8
3
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MPS-15 and MPS-15-230 Power Supplies  
The MPS-15 Series power supplies are designed specifically to supply power for the  
Banner MICRO-AMP series amplifiers and logic modules. They are constructed on small  
PC boards that are track-mountable for compatibility with other track-mounted MICRO-  
AMP components. The MPS-15 includes a socket for a MICRO-AMP amplifier or logic  
module having current sinking (NPN) output*. The combination of an MPS-15 series  
power supply and a MICRO-AMP module makes a complete and compact sensing and/or  
control system.  
A built-in 5-amp rated SPDT output relay is supplied for easy interfacing to an external  
load or circuit. Its action is controlled by the outputs of a MICRO-AMP module which is  
plugged into the on-board module socket*. Aswitch on the PC board selects which module  
output (normally open or normally closed) will activate the relay.  
Two models are available. Model MPS-15 is for 120V ac operation. Model MPS-15-230  
is for 220/240V ac power. Up to three MICRO-AMP modules may be powered by one  
MPS -15 or MPS-15-230 power supply. A 4-inch (10cm) long mounting track is included  
with each supply. Optional 6-inch (15cm) track model TR100-6 neatly accomodates the  
MPS-15 Series PC board plus the PC boards of two additional RS8 sockets to form a  
complete three-module MICRO-AMP sensing/logic system. (See Mounting Track infor-  
mation, page 3.)  
*Do not plug MICRO-AMP modules with PNP (current sourcing) outputs ("P" suffix) into the socket on the MPS-15 or MPS 15-230 power supply.  
Other MICRO-AMP® Modules  
Modulated  
Amplifier  
Module  
Model  
Logic Functions  
Used with (Input)  
Full Description  
Banner catalog or  
data sheet 03523  
Banner SP100FF modu-  
YES  
YES  
NONE (ON/OFF)  
NONE (ON/OFF)  
ONE-SHOT  
lated fixed-field sensor  
MA3A  
Banner high-performance  
remote sensors  
Banner catalog or  
data sheet 03341  
MA3-4 and MA3-4P  
Banner catalog or  
data sheet 03350  
Switches, contacts, or  
NPN (current sinking)  
output of dc sensors or  
amplifiers, including:  
Banner MULTI-BEAM,  
MAXI-BEAM, VALU-  
BEAM, MINI-BEAM,  
and ECONO-BEAM  
sensors; plus MAXI-  
AMP and MICRO-AMP  
modules.  
MICRO-AMP logic  
modules are designed to  
accept the output signal  
from a MICRO-AMP  
amplifier and process  
that signal for a required  
logic function. MICRO-  
AMP logic modules  
themselves contain no  
amplifier.  
MA4-2  
MA4G  
Banner catalog or  
data sheet 03351  
4-input logic gate:  
AND, NOR, X-NOR  
Banner catalog or  
data sheet 03352  
Latch or alternate-action  
flip-flop  
MA4L  
Banner catalog or  
data sheet 03353  
ON-delay or OFF-delay  
NONE (ON/OFF)  
MA5  
Banner SP100 Series min-  
iature modulated remote  
sensors  
MPC3  
(for printed circuit  
board mounting)  
Banner catalog or  
data sheet 03336  
YES  
WARNING MICRO-AMP® Systems do NOT include the self-checking redundant circuitry necessary to allow their use in  
personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized output  
condition.  
Never use this product as a sensing device for personnel protection. Its use as a safety device may create an unsafe condition which  
could lead to serious injury or death.  
Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and  
ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and  
they must NOT be used as sensing devices for personnel protection.  
WARRANTY: BannerEngineeringCorporationwarrantsitsproductstobefreefromdefectsforoneyear. BannerEngineeringCorporationwillrepairorreplace,  
free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not  
cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.  
Banner Engineering Corp. 9714 10th Ave. No., Minneapolis, MN 55441 Telephone: (763) 544-3164 FAX (applications): (763) 544-3573  
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