Baldor Portable Generator 3KW 9KW User Manual

OPERATOR'S MANUAL  
FOR YOUR  
PREMIER POW’R PRODUCTS  
GENERATORS  
OHV Series 3KW-9KW  
BALDOR GENERATORS  
3815 Oregon. Street • Oshkosh WI 54902  
Telephone 236-4200 • Fax 920-236-4219  
FORM#: S-PSG-002-7  
OHV SERIES COVER\MSW'00  
EFFECTIVE DATE: 4/4/97  
REVISION DATE: 9/24/02  
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Place protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley,  
belt, etc. are left exposed, they are potentially hazardous.  
When cleaning, repairing or inspecting, make sure all moving parts have stopped.  
Prior to working on the generator set, disconnect the spark plug and battery to prevent accidental starting.  
Use only original equipment or authorized replacement parts. Use of correct parts will assure the operator  
of the safety integrity that was designed into the unit.  
Unauthorized modifications to the generator set may impair the function and/or safety of the unit.  
Do not operate the generator set without a muffler. Inspect periodically and replace if necessary.  
Do not touch the hot exhaust components or the high voltage spark plug and coil terminals. While Spark  
Plug Voltages are not normally lethal, an involuntary jerk of the hand caused by a hot surface or by  
an electrical shock can result in injury.  
Repair of electrical generating equipment requires specialized skills. Repair personnel must have a  
thorough understanding of generator and small engine repair procedures.  
Never inhale exhaust gases. They contain carbon monoxide; a colorless, odorless and extremely  
dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning  
can include: dizziness, nausea, headaches, sleepiness, vomiting or incoherency. If you or anyone else  
experiences any of these symptoms, get out into the fresh air immediately. Shut the unit down and  
do not operate it until it has been inspected and, if necessary, repaired.  
Never Operate the generator set indoors or in a poorly ventilated area such as a tunnel or cave.  
CALIFORNIA PROPOSITION 65 WARNING: engine exhaust from this product contains chemicals known  
to the state of California to cause cancer, birth defects or other reproductive harm.  
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Know how to stop the engine quickly and understand the operation of all controls.  
Never permit anyone to operate the generator set without proper instructions.  
Never allow children to operate the generator set.  
Children and pets must be kept away from the area of operation due to the possibility of burns from hot  
engine components or injury from any equipment the generator set is powering.  
Always wear eye protection and Hearing protection when working near the generator set.  
Operate the generator set only with the guards, shields and other safety items in place and working  
properly.  
Do not put hands, feet, tools or other objects near rotating parts.  
Use reasonable care when moving or lifting the unit. The generator set may move around inside the wrap  
frame creating "Pinch Points".  
Do not run the generator set while it is being moved.  
Do not support the generator set from the top of the wrap frame.  
Do not operate the generator set while under the influence of alcohol, drugs or medication.  
When transporting or using a generator set with the wheel option, secure the unit to prevent it from moving  
around.  
Do not tamper with or change the engine speed as it has been preset at the factory for proper operation.  
Keep hands and face away from the carburetor when the air cleaner is being moved. A sudden backfire can  
cause serious burns.  
Be careful of hot parts. The muffler and other generator parts become very hot while the engine is running.  
Do not "jump start" the generator set.  
Sulfuric acid can cause severe injury and can give off gases, which are corrosive and potentially explosive.  
Avoid contact with skin, eyes, and clothing. In case of contact, flush area immediately with water.  
When transporting a generator set, secure it to prevent it from moving or shifting.  
Know how to stop the engine quickly and understand the operation of all controls.  
Do not operate electrical equipment while standing in water, on wet ground or with wet hands or shoes.  
Use extreme caution when working on electrical components. Potentially dangerous voltage is present  
when the engine is running.  
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Always treat the electrical circuits as if they were energized.  
Disconnect all leads plugged into the unit Prior to working on it.  
Have the electrical circuits serviced only by qualified technicians.  
Inspect wiring frequently and replace frayed, broken or poor leads.  
Do not connect this unit to any building's electrical system unless you utilize an approved transfer switch or  
the main service entrance switch has been disconnected and locked open.  
Circuit overload protection must be provided in accordance with national electrical codes and local  
regulations.  
Check GFCI Receptacles monthly by using the "Test" and "Reset" buttons designed into them.  
Depending on your application it may be mandatory to ground or not ground this unit to earth ground.  
Comply with local electrical codes.  
○ ○ ○ ○ FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ○ ○ ○ ○  
Operate the generator set on a level surface. If the generator set is tilted, fuel spillage may result.  
Handle fuel with care. It is highly flammable. Use only clean, properly marked and approved safety  
containers for refueling and storing fuel.  
Stop the engine and allow it to cool before refueling.  
Do not overfill the fuel tank. Only fill the tank to within 1/2" of the top of the tank to allow space for fuel  
expansion.  
If fuel is spilled, wipe it up carefully and wait until the fuel has dried before starting the engine.  
Make sure the fuel cap is properly closed after refueling.  
Never operate the generator set while smoking.  
Never operate the generator set near an open flame.  
Never store the generator set with fuel in the tank indoors or in an enclosed, poorly ventilated enclosure  
where fuel fumes may reach an open flame, electrical spark or pilot light as on a furnace, water heater,  
clothes dryer, etc.  
When transporting over long distances or rough roads, drain the fuel tank to prevent leakage and spillage.  
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○ ○ ○ ○ FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ○ ○ ○ ○  
Check all fuel supply piping and their connections on a monthly basis for fuel leaks.  
Use only approved piping and componentry in your fuel supply system.  
A professional, experienced technician should only install the fuel supply system.  
Do not run the fuel line up against any sharp objects.  
Comply with NFPA regulations and your local codes in regard to shut-off valves, regulators, etc. and any  
other recommendations or requirements they may have.  
Keep the generator set at least three feet away from buildings or other structures.  
Keep the generator set away from flammable and other hazardous materials (trash, rags, lubricants,  
explosives, paints, etc.)  
Keep the generator set free of grass, leaves and excessive grease and oils.  
Allow the generator set to cool before transporting it or storing it indoors.  
Have fire extinguisher accessible and nearby while operating the generator set.  
This generator set must not be used on or near any forest covered brush covered or grass covered land  
unless the engine's exhaust system is equipped with a spark arrester and it must be maintained  
in effective working order by the operator.  
Operation inside an enclosed compartment or building is a potential fire hazard and should not be done  
unless approval is obtained from Baldor Generators. Engine/Generator overheating can cause severe  
damage due to restricted, obstructed or improper air-flow that is necessary for the proper cooling of the  
unit.  
Hot exhaust gases being discharged by the engine must never be directed toward anything that could catch  
fire or explode.  
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TABLE OF CONTENTS  
SECTION  
PAGE  
Basic Location Information…………………………………………………………………………………………………..1  
Basic Connection Information……………………………………………………………………………………………..2  
Basic Engine Information………………………………………………………………………………………………………….3  
Generator End Maintenance……………………………………………………………………………………………………..4  
Basic Engine Maintenance………………………………………………………………………………………………………..5  
Storage Instructions…………………………………………………………………………………………………………………..6  
Electric Motor Loads…………………………………………………………………………………………………………………….7  
Parts & Service Information………………………………………………………………………………………………….8  
Operation………………………………………………………………………………………………………………………………………………..9  
Simple Electrical Troubleshooting………………………………………………………………………………….11  
Control Panel Information for OHV30…………………………………………………………………………..13  
Control Panel Information for OHV40, 50, 60……………………………………………………..14  
Control Panel Information for OHV85…………………………………………………………………………..15  
Gen End Componentry Diagrams, OHV30…………………………………………………………………………….16  
Parts Breakdown / List for OHV30…………………………………………………………………………………..17  
Gen End Componentry Diagrams OHV40, 50,60…………………………………………………………..18  
Parts Breakdown / List for OHV40, 50,60………………………………………………………………..19  
Control Box & Gen End Componentry Diagrams, OHV85……………………………………….20  
Parts Breakdown / List for OHV85E………………………………………………………………………………….21  
Wiring Diagrams: OHV30……………………………………………………………………………………………………………..22  
Wiring Diagram: OHV40, 50,60……………………………………………………………………………………………..23  
Wiring Diagrams: OHV85……………………………………………………………………………………………………………..24  
Warranty Information…………………………………………………………………………………………………………………..25  
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LOCATION  
For best service from your stationary generator set there are several factors which should be taken  
into consideration when choosing the best location in which to permanently mount it:  
MOISTURE: All electrical equipment should be protected from excessive moisture. Failure to do so  
will result in deterioration of the insulation and may result in short circuits and a possible  
electrocution hazard.  
OPERATING ELECTRICAL EQUIPMENT IN WET ENVIRONMENTAL  
CONDITIONS CREATE A POTENTIAL ELECTROCUTION HAZARD.  
DO NOT OPERATE ELECTRICAL EQUIPMENT WHILE STANDING IN  
WATER, ON WET GROUND, OR WITH WET HANDS OR SHOES.  
DIRT: Foreign materials such as dust, sand and other abrasive materials have a tendency to cause  
excessive wear to both engine and generator parts. It is important that the unit be operated in a  
reasonably clean environment.  
HEAT: All engines give off considerable heat when running. Since the engine and your generator  
set uses air to keep it cool it is important that the temperature of the area in which it is located is  
does not exceed 100o F (even while it is running). Where natural ventilation is inadequate a fan to  
boost circulation should be utilized.  
EXHAUST: Exhaust Gases from internal combustion engines are extremely poisonous. Whenever an  
engine is run indoors the exhaust fumes must be vented to the outside.  
EXHAUST FUMES CAN CAUSE SEVERE INJURY OR DEATH. ALWAYS  
OPERATE IN A WELL-VENTILATED AREA.  
CONFINED SPACE: This unit must not be operated in a confined space or an enclosed compartment  
/ area. Running the generator set in this environment is a potential fire hazard and is not authorized.  
Engine and generator overheating damage could also occur due to restricted cooling airflow to and  
from the unit.  
OPERATING THIS UNIT IN AN AREA WITHOUT ADEQUATE  
VENTILATION CREATES A POTENTIAL FIRE HAZARD. ALWAYS  
OPERATE THIS UNIT IN A WELL-VENTILATED AREA.  
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CONNECTIONS  
WIRING: Use sufficiently large insulated wire to connect the generator set to the load. The gauge  
of the wire will depend largely on the distance, the permissible voltage drop, and the size and type of  
load. If you are not sure of the gauge wire needed for your application, consult a competent  
electrician.  
FRAYED, CUT, BROKEN, LOOSELY CONNECTED, OR IMPROPERLY  
SIZED POWER CORDS OR WIRES CAN CAUSE EQUIPMENT DAMAGE,  
FIRE, SEVERE INJURY OR DEATH. INSPECT AND MAINTAIN ALL  
POWER CORDS ON A REGULAR BASIS.  
GROUNDING: If grounding is necessary in your application according to National Electric Code  
and/or local codes, drive a 3/4" or 1" pipe into the ground as close to the generator  
Set as is possible. This pipe must penetrate moist earth (minimum of 8 feet). Connect a ground clamp  
to this pipe and run a No. 10 wire or larger from it to the ground stud on the generator set.  
Do not connect the ground wire from the generator set to a water pipe or a ground used by a radio  
system.  
IMPROPER GROUNDING CAN CAUSE EQUIPMENT DAMAGE, SEVERE  
INJURY OR DEATH. INSPECT AND MAINTAIN THE GROUNDING  
SYSTEM IN ACCORDANCE WITH ALL APPLICABLE CODES.  
CONNECTIONS TO HOUSE WIRING: Any electrical generator that is temporarily connected to a  
building or home (where the building is also supplied electricity by a local utility) shall be connected  
only by a competent electrician and only after the main service entrance switch has been  
disconnected and locked open. This will isolate the building's electrical system from the local utility's  
electrical transmission wires and prevent the hazard of electrical back-feed to utility service workers.  
Any generator set that is permanently connected to a building or home (where the building is also  
supplied electricity by a local utility) shall be connected only by means of a double- throw transfer  
switch. This will isolate the building's electrical system from the local utility's electrical transmission  
wires and prevent the hazard of electrical back-feed to utility service workers.  
DO NOT CONNECT THIS GENERATOR SET TO ANY BUILDING’S ELECTRICAL  
SYSTEM UNLESS YOU USE AN APPROVED TRANSFER SWITCH OR THE MAIN  
SERVICE ENTRANCE SWITCH HAS BEEN DISCONNECTED AND LOCKED OPEN.  
ANY TEMPORARY OR PERMANENT WIRING CONNECTIONS MADE BETWEEN A  
GENERATOR SET AND AN EXISTING ELECTRICAL SYSTEM MUST ONLY BE  
DONE BY A QUALIFIED COMPETENT ELECTRICIAN. IMPROPER WIRING/  
CONNECTIONS COULD CAUSE EQUIPMENT DAMAGE, PROPERTY DAMAGE,  
INJURY OR DEATH.  
CHECK ALL NATIONAL ELECTRIC CODES AND ALL LOCAL CODES IN REGARDS TO YOUR SPECIFIC  
APPLICATION. ANY NATIONAL ELECTRIC CODE OR LOCAL CODE WILL TAKE PRECEDENCE OVER  
ANY OF OUR GUIDELINES OR RECOMMENDATIONS.  
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ENGINE INFORMATION  
This operator's manual only covers basic day-to-day engine operating instructions. However, the  
engine manufacturer's manual is included with your generator set and should be referred to for any  
additional information you may need. Become familiar with and follow all the engine manufacturer's  
operation, safety and maintenance guidelines.  
OIL: Use a high quality oil of the type specified in the engine owner's manual for your specific  
operating conditions. Check the oil regularly, or at minimum every 5-8 hours of operation.  
TO HELP PREVENT ENGINE DAMAGE, CHECK THE OIL LEVEL OF THE ENGINE  
REGULARLY AND MAKE SURE IT IS MAINTAINED AT THE PROPER LEVEL.  
FUEL: (Gasoline or Diesel): Fill the fuel tank prior to operation. Use a clean fuel of the  
type and specification mentioned in the engine owner's manual. Do not mix oil with the fuel. Never  
fuel the engine while it is running or hot as any spilled fuel may ignite on the hot surfaces. Always  
shut the engine off and allow it to cool down before refueling it.  
SPILLED FUEL MAY IGNITE AND CAUSE PROPERTY DAMAGE, SEVERE  
INJURY OR EVEN DEATH IF IT WOULD COME INTO CONTACT WITH ANY  
HOT SURFACE. NEVER REFUEL AN ENGINE WHILE IT IS HOT OR RUNNING.  
ALWAYS CLEAN UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO  
STARTING AN ENGINE.  
FUEL (L.P. or Natural Gas): Make sure the gaseous fuel being supplied to the unit is in vapor form  
and that it is being delivered to the engine's gaseous fuel regulator at the pressure specified on it. An  
engine needs 10,000 BTU's of fuel per each engine horsepower to operate properly.  
GASEOUS FUEL IS EXTREMELY FLAMMABLE AND CAN CAUSE PROPERTY  
DAMAGE, SEVERE INJURY OR DEATH. CHECK THE GASEOUS FUEL SUPPLY  
SYSTEM ON A MONTHLY BASIS FOR LEAKS. HAVE ANY LEAKS REPAIRED  
BY AN EXPERIENCED PROFESSIONAL PRIOR TO STARTING YOUR  
GENERATOR SET.  
OPERATING SPEED: This generator set must be run at it's proper speed in order to obtain the  
electrical power it was built to produce.  
All engines have a tendency to slow down when a load is applied to it. The governor on the engine is  
designed to hold the operating speed as nearly constant as possible. When the load connected to the  
generator set is increased, the engine is more heavily loaded and as a result the engine speed drops  
slightly. This slight decrease in engine speed results in a slight decrease in generator voltage and  
frequency output. This voltage and frequency variation has no appreciable effect in the operation of  
motors, lights, and most appliances and tools. However, timing devices and clocks will not keep  
perfect time when used on this generator.  
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MAINTENANCE  
MAINTENANCE SHOULD ONLY BE PERFORMED ON THE GENERATOR SET  
AFTER THE ENGINE HAS STOPPED AND THE GENERATOR SET HAS COOLED  
DOWN. THE BATTERY AND SPARK PLUG SHOULD ALSO BE DISCONNECTED  
PRIOR TO PERFORMING MAINTENANCE.  
GENERATOR END MAINTENANCE  
Generator end maintenance consists of cleaning the generator set, inspecting the wiring and fuel  
system, and making any necessary adjustments. Generator end maintenance should be performed on  
a monthly basis (or sooner if needed).  
CLEANING:  
Clean the generator set and remove any and all dust, dirt, or other foreign material.  
Inspect and clean the cooling air intake and exhaust louvers of the generator end. Make  
sure they are free of 'caked -on' dirt or any other material that may restrict the cooling air  
flow through the generator windings.  
Clean the generator set and its components with a damp cloth or sponge.  
Do not use sprayed water or compressed air to clean the generator set or it's components.  
INSPECTING:  
Inspect the external wires of the generator set for cuts, fraying, or loose connections.  
Repair or replace any problems prior to using the unit.  
CUT, FRAYED, BROKEN, OR LOOSELY CONNECTED WIRES CAN  
CAUSE EQUIPMENT DAMAGE, SEVERE INJURY, OR DEATH.  
Inspect and clean the battery posts and the associated battery cable terminals.  
Inspect and replace any control box components that are broken or not working properly  
(receptacles, circuit breakers, switches, etc…).  
Inspect the fuel system for leaks.  
Inspect and replace any fuel line that shows signs of deterioration.  
Make sure all the fuel clamps are tight.  
Make sure the fuel cap fits snugly on the fuel tank and that the fuel tank contains no leaks.  
REPAIR ANY FUEL SYSTEM LEAKS AND CLEAN UP ANY SPILLED  
FUEL PRIOR TO RUNNING THE UNIT.  
ADJUSTMENTS:  
The engine should be checked for proper speed setting(s).  
Prior to adjusting the engine speed, turn the auto idler switch off (if your generator set is so  
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equipped with this feature). Make sure that the auto idler magnet does not touch the throttle  
lever of the engine when it is running and the auto idler switch is turned off.  
Adjust the engine speed to 3720 RPM's (62 Hz) with no load applied to the generator set.  
Adjust the auto idler speed after you have accomplished the above adjustment.  
Adjust the auto idler speed by moving the electro-magnet back and forth in the magnet bracket  
to achieve an engine RPM of 2500-2900 when the auto idler switch is turned on.  
TEST ALL GFCI RECEPTACLES ON A MONTHLY BASIS BY PRESSING THE TEST BUTTON ON THE  
RECEPTACLE AND MAKING SURE THAT THE GFCI TRIPS AND ELIMINATES ALL POWER COMING  
FROM IT. REPLACE ANY GFCI RECEPTACLE THAT DOES NOT RESPOND TO THE TEST PROPERLY.  
ENGINE MAINTENANCE  
MAINTENANCE SHOULD ONLY BE PERFORMED ON THE GENERATOR SET  
AFTER THE ENGINE HAS STOPPED AND THE GENERATOR SET HAS COOLED  
DOWN. THE BATTERY AND SPARK PLUG SHOULD ALSO BE DISCONNECTED  
PRIOR TO PERFORMING MAINTENANCE.  
REPAIRS AND/OR ANY ADJUSTMENTS MADE TO THE GENERATOR SET  
SHOULD ONLY BE PERFORMED BY A COMPETENT MECHANIC FAMILIAR  
WITH THE OPERATION, SERVICING, AND SAFETY PRECAUTIONS RELEVENT  
TO THE ENGINE BEING WORKED ON.  
This manual contains only very minimal engine maintenance instructions. You should refer to the  
engine manufacturer's owner's manual for specific maintenance instructions for the engine on your  
generator set. Any maintenance instructions or recommendations in the engine owner's manual take  
precedence over any of the following general recommendations.  
1. Clean and/or replace any fuel, oil, and/or air filters per the engine manufacturers' guidelines.  
2. Check oil level regularly; at least every 5 to 8 hours of operation. Be sure the proper oil  
level is maintained.  
3. Change the oil as is recommended in the engine manufacturer's owner's manual.  
4. Replace the spark plug(s) as is recommended by the engine manufacturer (if applicable to  
the engine).  
5. Clean the cooling fins on the engine to keep the engine's heat dissipation potential at it's  
maximum.  
6. Inspect and clean all governor and carburetor linkages and make sure they operate properly.  
7. Inspect the recoil rope for any damage and replace it if necessary (if applicable).  
8. Clean the trash screen around the recoil or other cooling air intake.  
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STORAGE  
If you will not be using the generator set for a significant amount of time (3 months or longer) you  
should store the generator to prevent any problems that could arise from sitting idle. Please fully read  
the following guidelines prior to storing the unit.  
1. Remove all fuel from the engine's fuel tank. If your engine is a gasoline engine start the  
generator set and allow it to run out of fuel and then close all the fuel valves. If it is not a  
gasoline engine, go to step 2.  
An alternative to draining the fuel from a gasoline engine is adding a fuel stabilizer, such as  
"STA-BIL" to minimize the formation of fuel gum deposits during storage (Follow the manufacturer's  
directions). After the fuel stabilizer is added, run the generator set for 5 minutes to get the stabilizer  
into the carburetor. After shutting the engine off, be sure to close all the fuel valves.  
2. Disconnect and remove the battery if your generator set is so equipped.  
3. Drain the used oil from the engine's crankcase and refill it with fresh, clean oil (If your engine  
is diesel proceed to step 4).  
4. If your engine has spark plugs, remove them and pour1 oz. Of clean engine oil into the  
cylinder. Put a rag over the spark plug port and turn the engine over approximately 5 times  
to distribute the oil in the cylinder. Replace the spark plug but do not reconnect it.  
This will help prevent accidental or unauthorized starting.  
5. Provide maintenance to the engine and generator set as described in the engine and  
generator maintenance sections of this manual.  
6. Cover any bare metal spots with paint or another type of rust preventative.  
NEVER STORE AN ENGINE WITH FUEL IN ITS TANK INDOORS OR IN AN  
ENCLOSED, POORLY VENTILATED AREA WHERE GASOLINE FUMES COULD  
REACH AN IGNITION SOURCE AND CAUSE AN EXPLOSION.  
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USE OF ELECTRIC MOTORS  
Electric motors require much more current (amperes) to start them than to run them. Some motors,  
particularly split-phase motors are very difficult to start and requires 5 to 7 times as much current to  
start them as it does to run them. Repulsion-induction type motors are the easiest to start and  
normally require 2 to 3 times as much current to start them as to run them.  
Most fractional horsepower motors take about the same amount of current to start them as to run  
them. This is true whether they are the repulsion-induction type motor, capacitor type motor, or the  
split-phase type motor.  
The other factors that influence the amount of current needed to start a motor are:  
1. The type of load connected to the motor. If the electric motor is connected to a hard  
starting load such as an air compressor it will require more starting current. If the same  
electric motor is connected to a light load such as a fan or power saw it will require less  
starting current.  
2. The brand or design of the electric motor. The expected starting current for a particular size  
motor will vary depending on the brand of the electric motor as well as the type of electric  
motor (Split Phase, capacitor, Repulsion-induction type, etc…).  
3. The condition of the electric motor. A clean motor with free turning bearings will require  
less starting currents than a similar type motor that is dirty and the bearings are not as free  
turning as they used to be.  
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ORDERING PARTS  
When Generator repair parts are needed, they may be obtained by calling the Parts Department at  
Baldor Generators or the nearest local office of Baldor Electric Company. Accurate information such as  
the following will assure that you receive accurate parts for your particular generator:  
1. Provide the model of the generator set.  
2. Provide the serial number of the generator set.  
3. A complete and accurate description of the part along with a part number (if known).  
4. Quantity of parts.  
NOTE: Engine parts can usually be obtained from a local representative of your engine manufacturer  
via the information in the engine manufacturer's owner's manual.  
Pow'R Gard generator can obtain engine parts if necessary. However we do not stock engine parts  
nor are we a dealer in engine parts.  
SERVICE  
Service for your generator set can be obtained from the service department at Baldor Generators by  
calling (920) 236-4200. Please have the following information available prior to contacting the  
factory:  
1. The model of the generator set.  
2. The serial number of the generator set.  
3. A complete and accurate description of the problem.  
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OPERATION  
PRIOR TO STARTING THE UNIT:  
1. Locate and set up the generator set in an open, dry, well ventilated and reasonably level  
location.  
OPERATING THIS UNIT IN AN AREA NOT SUITABLE FOR IT'S PROPER USE  
MAY CAUSE DAMAGE TO THE UNIT, SEVERE INJURY, OR DEATH. SEE  
"LOCATION INFORMATION" SECTION LOCATED ELSEWHERE IN THIS MANUAL.  
2. If grounding is required for your application, check to make sure your unit is grounded  
properly.  
3. Check the engine's oil level and add whatever amount of oil is necessary to bring it up to  
the level that is recommended by the engine manufacturer.  
4. Check the engine's fuel level and add if necessary.  
NEVER REFUEL THE GENERATOR SET WHEN IT IS HOT OR RUNNING.  
5. Open the fuel valve on the fuel tank.  
6. If the engine is equipped with a fuel valve, open it at this time.  
7. Check the fuel system for fuel leaks and repair them prior to starting the engine.  
WIPE UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO  
STARTING THE ENGINE.  
8. Disconnect or "turn Off" all external loads.  
9. Make sure all circuit breakers are set (pushed in).  
STARTING THE GEN SET:  
1. Move the engine's choke lever to the 'Choke/Start" position. If the engine is warm or if the  
ambient air temperature is high, try starting the engine without choking it.  
2. Starting with recoil:  
A. If the generator's control panel has an engine 'ON/OFF' switch on it, turn it on at this time.  
B. If the engine has an 'ON/OFF' switch on it, turn it on at this time.  
C. Pull lightly on the recoil grip until you feel significant resistance, then pull sharply. Do not  
Allow the recoil rope to 'snap back' into the recoil housing. Allow the recoil to gently rewind  
into the recoil housing. See your engine manual for instructions specific to your unit.  
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If the engine does not start after turning the engine over a few times, smell for fuel near the air  
cleaner. If there is a significant gasoline smell coming from the air cleaner, turn the choke lever off  
and attempt to start the engine with the choke off.  
D. After the engine has started, turn the engine's choke lever to the 'OFF' position.  
E. Power Connect or 'turn on' the loads you wish to operate.  
2. Starting with Electric Start:  
A. If the generator's control panel has an engine 'ON/OFF' switch on it, turn it on at this  
time.  
B. Either push the engine's start switch or turn the key switch fully clockwise to engage the  
electric start motor.  
C. Do not allow the starter motor to crank for more than 10 seconds at a time.  
D. Allow 20 seconds between starter motor cranking attempts.  
E. Once the engine has started, release the starting switch and do not attempt to re-engage it.  
If the engine does not start after turning the engine over a few times, smell for fuel near the air  
cleaner. If there is a significant gasoline smell coming from the air cleaner, turn the choke lever off  
and attempt to start the engine with the choke off.  
F. After the engine has started, turn the engine's choke lever to the 'OFF' position.  
G. Power is now present. Connect or 'turn on' the loads you wish to operate.  
OIL CAPACITIES AND BATTERY RECOMMENDATIONS  
MODEL  
SUMMER WINTER  
OIL  
RECOMMENDED (AMPS) COLD  
SERIES OHV  
OIL  
OIL  
CAPACITY  
BATTERY  
CRANKING  
N/A  
N/A  
N/A  
N/A  
N/A  
300  
N/A  
N/A  
300  
300  
300  
300  
OHV30-15.20030  
OHV40-15.21042  
OHV50-15.21045  
OHV50E-15.21046  
OHV50H-15.21050  
OHV60-15.21057  
OHV60E-15.21059  
OHV85E-15.20075  
OHV100E-15.20090  
OHV110E-15.20110  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
SAE. 30  
5W/30  
5W/30  
5W/30  
5W/30  
5W/30  
5W/30  
5W/30  
5W/30  
5W/30  
5W/30  
.85 PTS  
2.0 PTS  
2.30 PTS  
2.30 PTS  
1.90 PTS  
2.0 PTS  
2.0 PTS  
2.0 PTS  
2.0 PTS  
2.30 PTS  
N/A  
**EXIDE PV 30H  
N/A  
N/A  
**EXIDE PV 30H  
**EXIDE PV 30H  
**EXIDE PV 30H  
**EXIDE PV 30H  
- 10 -  
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SIMPLE TROUBLESHOOTING  
Listed below are the more simple solutions to some of the more common problems that are reported  
to the Service Department at Baldor Generators. These troubleshooting solutions are meant to be an  
aid for a person who has minimal electrical knowledge and experience. More in-depth, detailed  
troubleshooting information for a person more knowledgeable and experienced in electricity can be  
obtained by contacting the Technical Service Department at Baldor Generators by calling (920) 236-  
4200.  
BEFORE BEGINNING TO TROUBLESHOOT THE GENERATOR SET,  
DISCONNECT THE SPARK PLUG (IF APPLICABLE) AND THE BATTERY  
(IF APPLICABLE) AND ALLOW THE UNIT TO COOL DOWN.  
EYE PROTECTION SHOULD BE WORN WHILE TROUBLESHOOTING  
THIS GENERATOR SET.  
NO OUTPUT  
1. Bad Voltage regulator fuse. Check the voltage regulator fuse and replace it if necessary.  
2. The generator speed is too slow. If the generator is turning too slow the generator set will  
produce low or no output voltage. Make sure the generator is turning at the speed on the  
nameplate.  
3. Broken wires or loose connections. Broken wires or loose connections can cause the  
generator set to have low or no output voltage. Check all wiring for broken wires and  
bad/loose connections.  
4. Bad circuit breaker. If a circuit breaker opens up and will not reset, or the reset button is  
not free-floating, your generator will not produce power out of all the receptacles. Check for  
continuity across each circuit breaker with a continuity tester or ohmmeter (The wires must  
be removed from the circuit breaker prior to checking it).  
5. Loss of residual magnetism. Loss of residual magnetism will not allow the generator's  
excitation system to build up and thus the generator set will not produce any power. To 'Flash'  
the generator set, (restore residual magnetism) follow these steps:  
A. Disconnect exciter winding leads F1 and F2 from the voltage regulator.  
B. Start the generator set.  
C. With the generator set running, apply 12VDC from a wet cell battery (Automotive type) to  
the F1 and F2 exciter winding leads for 1 second.  
D. Stop the generator set and reconnect the F1 and F2 leads to the voltage regulator.  
- 11 -  
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E. Restart the unit and check for voltage output.  
BE EXTREMELY CAREFUL WHEN USING THE ALTERNATE METHOD FOR  
FLASHING THE GENERATOR AS YOU WILL BE WORKING AROUND FAST,  
ROTATING COMPONENTS ALONG WITH LIVE WIRES AND BARE CONNECTIONS.  
LOW VOLTAGE OUTPUT  
Possible Problems:  
1. Generator speed too slow. If the generator is turning too slow, the generator set will  
produce low or no output voltage. Make sure the generator is turning at the speed specified  
on the nameplate.  
2. Broken wires or loose connections. Broken wires or loose connections can cause the  
generator set to have low or no output voltage. Check all wiring for broken wires and  
bad/loose connections.  
HIGH VOLTAGE OUTPUT  
Possible Problems:  
1. Generator speed too fast. If the generator is turning too fast the generator set will produce  
high output voltage. Make sure the generator is turning at the speed specified on the  
nameplate.  
- 12 -  
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CONTROL PANEL  
For OHV30  
A = NEMA 515R GFCI DUPLEX. This receptacle is a ground fault circuit interrupter duplex rated at  
20 amps. This receptacle must be tested on a regular basis (monthly).  
B = STANDARD DUPLEX RECEPTACLE. This is your standard household duplex receptacle, it is  
rated for 120 VAC, 15 Amps. When using this receptacle you are utilizing the ground fault  
protection provided by the GFCI receptacle.  
C = ELAPSED TIME METER. This meter displays a continuous running total of the hours  
accumulated on the unit.  
D = CIRCUIT BREAKER. This circuit breaker provides overload protection for the generator set.  
When tripped, the circuit breaker plunger will extend out approximately 3/8".  
- 13 -  
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CONTROL PANEL  
FOR OHV40, OHV50, OHV60  
A = NEMA 515R GFCI DUPLEX. This ground fault circuit interrupter duplex is rated at 125VAC,  
20 Amps. This receptacle must be tested on a regular basis (Monthly).  
B = AC Circuit Breakers. These Circuit Breakers provide overload protection for the generator  
set. When tripped, the circuit breaker plungers will extend approximately 3/8".  
C = NEMA L530R RECEPTACLE. This is a twist-lock style receptacle rated for 120VAC, 30 Amps.  
D = NEMA RECEPTACLE: This is a twist-lock style receptacle rated for 120/240 VAC, depending  
on how the mating plug is wired. OHV40 & OHV50 have the L14-20R receptacle, which is  
capable of carrying 20 Amps.OHV 60 has the L14-30R receptacle which is capable  
of carrying 30 Amps  
E = ELAPSED TIME METER. This meter keeps and displays a continuous running total of the  
hours accumulated on the unit.  
F = VOLTMETER. This voltmeter displays the voltage level being produced by the generator set.  
G = THE AUTO IDLER FEATURE ON/OFF SWITCH. The Auto Idler Feature allows the engine on  
the generator set to slow down to a "slow speed position" when there is no load being  
applied to the unit. When a load is applied to the unit the auto idler circuitry allows the  
engine to speed up and operate at the engine governor's preset speed. When this switch  
is turned off, the engine will continuously run at the preset speed of the engine  
governor.  
- 14 -  
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CONTROL PANEL  
FOR OHV85  
A = THE AUTO IDLER FEATURE ON/OFF SWITCH. The Auto Idler Feature allows the engine on  
the generator set to slow down to a "slow speed position" when there is no load being  
applied to the unit. When a load is applied to the unit the auto idler circuitry allows the  
engine to speed up and operate at the engine governor's preset speed. When this switch is  
turned off, the engine will continuously run at the preset speed of the engine governor.  
B = ELAPSED TIME METER. This meter keeps and displays a continuous running total of the hours  
accumulated on the unit.  
C = VOLTMETER. This voltmeter displays the voltage level being produced by the generator set.  
D = AC CIRCUIT BREAKERS. These Circuit Breakers provide overload protection for the generator  
set. When tripped, the circuit breaker plungers will extend approximately 3/8".  
E = NEMA L530R RECEPTACLE. This is a twist-lock style receptacle rated for 125VAC, 30 Amps.  
F = NEMA 515R GFCI DUPLEX. This ground fault circuit interrupter duplex is rated at 125VAC, 20  
Amps. This receptacle must be tested on a regular basis (Monthly).  
G = NEMA L14-30R RECEPTACLE. This is a twist-lock style receptacle rated for 120/240 VAC,  
depending on how the mating plug is wired. It is capable of carrying 30 Amps.  
- 15 -  
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Generator-End Componentry  
OHV30 Genset  
- 16 -  
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PARTS BREAKDOWN  
FOR OHV30 GENERATOR SETS:  
REF LETTER  
OLD PART #  
NEW PART #  
61SA0019A01  
61RA0011A00  
10XN3124K12  
10XN3124Y14  
DESCRIPTION  
Stator assembly  
Rotor Assembly  
Bolt to attach Rotor  
Bolt to Attach Engine Adaptor  
A
46.10025C  
B
66.00025  
D
E
F
G
230.02020  
230.04020  
230.12010  
340.00000  
500.16000  
370.03602  
84XN1032L10SP Bolt to Attach Fan  
61FN3000SP  
DI0176A01SP  
HB6153A00  
Fan  
H
Rotor Diode  
Blank End Cover  
I
Not  
Shown  
L
Not  
Shown  
N
380.53000  
390.00000  
400.00000A  
BA0187A02L  
HA1037A00SP  
HA9139A00SP  
Base/ Wrap Frame  
'C' Washer  
Engine Adaptor Casting  
400.20100A  
410.00600  
480.00025  
Consult  
61EP3204A01SP Bearing Bracket Casting  
BG6204H03  
HA3187A03SP  
O
T
Rotor Bearing  
Stator Bolt for 2500 Watt Gen  
SS  
Consult Factory Mate –N- Loc kit  
Factory  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
Shown  
Not  
360.05000  
370.11900  
450.01500  
540.20000  
560.00000  
560.70020  
600.00020  
610.00030  
700.00510  
713.30000  
715.00000  
EH0315A00 *  
EH0331A00 *  
HB61050A00 *  
WD3201A00SP  
WD1541A00SP  
Control Box, Empty  
Control Box Cover  
Generator Cross-member  
Hour Meter  
Duplex Receptacle, 125 VAC, 15 Amp  
GFCI Duplex Receptacle, 125 VAC / 20 Amps  
Capacitor, 20 MFD  
WD1541A33SP  
EC6000*  
CK0070A03SP  
RM1088A05SP  
TA0000A02SP  
TA0002A02SP  
Circuit Breaker, 25 Amps  
Vibration Isolator with Hardware  
Fuel Tank, 11 1/2" X 17" X 4" deep  
Fuel Tank Cap, 5" long  
Shown  
* = Bus system may only recognize as a production component rather than a spare part  
revised 11/13/01  
- 17 -  
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Generator-End Componentry  
OHV40, OHV50, OHV60  
Control Box Componentry  
OHV40, OHV50, OHV60  
- 18 -  
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PARTS BREAKDOWN  
FOR OHV40, OHV50, OHV60 GENERATOR SETS:  
REF LETTER OLD PART #  
NEW PART #  
61SA0010A02  
61SA0013A00  
61RA0013A00  
61RA0015A00  
CT0046A00SP  
10XN3124K12  
10XN3816K20 *  
84XN1032L10SP  
61FN3000SP  
DESCRIPTION  
A
A
B
46.00045D  
46.00055B  
66.00045  
Stator assembly for 4000 to 5000 Watt Units  
Stator assembly for 6000 Watt Units  
Rotor Assembly for 4000 to 5000 Watt Units  
Rotor Assembly for 6000 Watt Units  
Idler Transformer  
Bolt to attach Rotor  
Bolt to Attach Engine Adaptor  
Bolt to Attach Fan  
Fan  
Rotor Diode  
Blank End Cover  
Base/ Wrap Frame  
'C' Washer  
Engine Adaptor Casting  
Bearing Bracket Casting  
Rotor Bearing  
Mounting Foot for Engine  
Generator Cross-member  
Engine Mounting Strap  
Stator Bolt, 11 3/4" Long  
Stator Bolt, 12 1/4" Long  
Stator Bolt, 13 1/4" Long  
Auto Idler System Switch  
Voltmeter, 0-300 VAC  
B
66.00055  
C
D
E
F
G
H
I
K
L
M
N
O
P
R
S
T
140.00200  
230.02020  
230.06040  
230.12010  
340.00000  
500.16000  
370.03601  
380.58100  
390.00000  
400.00100A  
400.20100A  
410.00600  
450.05100  
Consult Factory  
Consult Factory  
480.00050  
480.00065  
480.00090  
520.00403  
540.00300  
540.20000  
550.00700  
560.00700A  
560.00000  
560.70020  
560.10025  
560.10090  
560.10091  
600.00030C  
610.00015  
610.00020  
610.00025  
610.00030  
610.00040  
610.00050  
700.00512  
700.00511  
713.50000  
715.00500  
950.01000  
440.46400  
440.46500  
440.46600  
440.46700  
440.46800  
440.46900  
Consult Factory  
DI0176A01SP  
EH0321A00  
BA0188A00L  
HA1037A00SP  
HA9139A01SP  
61EP3204A01SP  
BG6204H03  
HB7025A00 *  
Consult Factory  
Consult Factory  
HA3187A06SP  
HA3187A07SP  
HA3187A08SP  
SP9080SP  
WD3201A02SP  
WD3201A00SP  
EA0002A00SP  
EA0002A01SP  
WD1541A00SP  
WD1541A33SP  
WD1541A10SP  
WD1541A14SP  
WD1541A15SP  
OC6030F11SP*  
CK0070A01SP  
CK0070A02SP  
CK0070A06SP  
CK0070A03SP  
CK0070A04SP  
CK0070A05SP  
RM1088A07SP  
RM1088A06SP  
TA0000A03SP  
TA0002A04SP  
EB1242A00SP  
HB6136A00*  
T
T
U
V
W
Hour Meter  
Not Shown  
Not Shown  
AA  
Auto Idler System Magnet  
Idler Magnet for Units with Honda Engines  
Duplex Receptacle, 125 VAC, 15 Amp  
GFCI Duplex Receptacle, 125 VAC / 20 Amp  
Twistlock Receptacle, L530R  
Twistlock Receptacle, L14-30R  
Twistlock Receptacle, L14-20R, for 4000-5000 watt units, prior to 8/99  
Capacitor, 30 MFD  
Circuit Breaker, 15 Amps  
Circuit Breaker, 20 Amps  
Circuit Breaker, 25 Amps  
Circuit Breaker, 30Amps  
Circuit Breaker, 40 Amps  
Circuit Breaker, 50 Amps  
Engine Vibration Isolators  
Gen End Vibration Isolators  
Fuel Tank, 5 Gal. 24"x17"x4" deep  
Fuel Tank Cap, 8" long  
Auto Idle System Circuit Board  
Idler Throttle Lever for OHV40  
Magnet Bracket for OHV40  
Idler Throttle Lever for OHV60  
Magnet Bracket for OHV60  
Idler Throttle Lever for OHV50  
Magnet Bracket for OHV50  
Mate -n- Loc Kit  
BB  
CC  
DD  
DD  
EE  
FF  
FF  
FF  
FF  
FF  
FF  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
Not Shown  
SS  
HB6188A00*  
Consult Factory  
HB6144A00*  
Consult Factory  
Consult Factory  
Consult Factory  
* = Bus system may only recognize as a production component rather than a spare part  
Revised 03/14/03  
- 19 -  
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Generator-End Componentry  
OHV85  
Control Box Componentry  
OHV85  
- 20 -  
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PARTS BREAKDOWN  
FOR OHV85 GENERATOR SETS:  
REF LETTER OLD PART #  
NEW PART #  
DESCRIPTION  
Stator assembly  
Rotor Assembly  
Idler Transformer  
Bolt to attach Rotor  
Bolt to Attach Engine Adaptor ****  
Bolt to Attach Fan  
Fan  
Rotor Diode  
Blank End Cover  
Base/ Wrap Frame  
‘C’ Washer  
A
B
C
D
E
F
46.10075B  
66.00075  
61SA0022A01  
61RA0016A00  
CT0046A00SP  
Consult Factory  
Consult Factory  
84XN1032L10SP  
61FN3000SP  
DI0176A01SP  
HB6153A00  
BA0187A01L  
HA1037A00SP  
HA9139A01SP  
61EP3204A01SP  
BG6204H03  
140.00200  
230.04040  
230.08030  
230.12010  
340.00000  
500.16000  
370.03602  
380.50000  
390.00000  
400.00100A  
400.20100A  
410.00600  
*****  
G
H
I
K
L
M
N
O
Engine Adaptor Casting  
Bearing Bracket Casting  
Rotor Bearing  
Not Shown 450.05100  
Not Shown 450.05900  
Not Shown 450.06200  
HB7025A00 *  
HB6150A01  
HB7002A08L *  
HA3187A08SP  
SP9080SP  
WD3201A02SP  
WD3201A00SP  
EA0002A00SP  
WD1541A00SP  
Mounting Foot for Engine  
Generator Cross-member/End Bracket  
Engine cross-member /Mounting Strap  
Stator Bolt  
Auto Idler System Switch  
Voltmeter, 0-300 VAC  
Hour Meter  
Auto Idler System Magnet  
Duplex Receptacle, 125 VAC, 15 Amp  
GFCI Duplex Receptacle, 125 VAC / 20 Amp  
Twistlock Receptacle, L530R  
Twistlock Receptacle, L14-30R  
Capacitor, 30 MFD  
T
U
V
480.00090  
520.00403  
540.00300  
540.20000  
W
Not Shown 550.00700  
AA  
BB  
CC  
DD  
EE  
FF  
560.00000  
560.70020  
560.10025  
560.10090  
600.00030C  
610.00040  
Consult Factory  
WD1541A33SP  
WD1541A10SP  
WD1541A14SP  
OC6030F11SP*  
CK0070A04SP  
Consult Factory  
RM1088A07SP  
RM1088A06SP  
TA0000A01SP  
TA0002A02SP  
EB1242A00SP  
HB6138A00  
Circuit Breaker, 40 Amps  
Mate -n- Loc Kit  
Vibration Isolators  
Vibration Isolators  
Fuel Tank  
SS  
Not Shown 700.00512  
Not Shown 700.00511  
Not Shown 713.00200  
Not Shown 715.00000  
Not Shown 950.01000  
Not Shown 440.47000  
Fuel Tank Cap  
Auto Idle System Circuit Board  
Idler Throttle Lever for OHV85  
Magnet Bracket for OHV85  
Not Shown 440.47100  
HB6145A00  
Revised 03/14/03  
* = Bus system may only recognize as a production component rather than a spare part  
- 21 -  
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Wiring Diagram  
OHV30  
- 22 -  
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Wiring Diagram  
OHV40, OHV50, OHV60  
- 23 -  
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Wiring Diagram  
OHV85E  
- 24 -  
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LIMITED WARRANTY  
Effective August 1, 2003  
Unless otherwise provided, Baldor generators are warranted against defects in Baldor workmanship and materials for a period of time as  
set forth in the Warranty Period chart below. If a Baldor product is defective due to Baldor workmanship or materials and the defect  
occurs during the warranty period, then Baldor will either repair the product or replace it with a new one, whichever Baldor believes to be  
appropriate under the circumstances. Service for warranty issues regarding any Baldor Generators Products Warranty is available by  
contacting Baldor Generators’ Customer Service Department in Oshkosh, Wisconsin. A list of Baldor’s generator repair facilities may be  
obtained by contacting Baldor Generators at: Customer Service, Baldor Generators, 3815 Oregon Street, Oshkosh, Wisconsin 54902,  
920-236-4200 (telephone), 920-236-4219 (facsimile). All Baldor products requiring warranty service shall be transported or shipped freight  
pre-paid, at the risk of the party requiring warranty service, to a Baldor Generator repair facility, or to Baldor Generators’ Customer  
Service Department in Oshkosh, Wisconsin. Written notification of the alleged defect in addition to a description of the manner in which  
the Baldor generator is used, and the name, address and telephone number of the party requiring warranty service must be included.  
Baldor is not responsible for removal and shipment of the Baldor product to the service center or for the reinstallation of the Baldor  
product upon its return to the party requiring warranty service. Customers who are unable to take or ship the Baldor product to a Baldor  
Generator repair facility, or who desire a repair to be made by other than a Baldor Generator repair facility, should contact Baldor  
Generators’ Customer Service Department at 920-236-4200. Baldor, in advance of such service, must approve a repair by anyone other  
than a Baldor Generator repair facility in writing. Problems with Baldor products can be due to improper maintenance, faulty installation,  
non-Baldor additions or modifications, or other problems not due to defects in Baldor workmanship or materials. If a Baldor Generator  
repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials, then the party  
requesting warranty service will be responsible for the cost of any necessary repairs. Parties requiring warranty service not satisfied with a  
determination that a problem is outside of warranty coverage should contact Baldor Generators’ Customer Service Department at  
920-236-4200 for further consideration.  
EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE, BALDOR  
GENERATORS DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES  
OF FITNESS FOR A PARTICULAR PURPOSE AND MECHANTABILITY. NO OTHER WARRANTY, EXPRESSED OR IMPLIED,  
WHETHER OR NOT SIMILAR IN NATURE TO ANY OTHER WARRANTY PROVIDED HEREIN, SHALL EXIST WITH RESPECT  
TO THE GOODS SOLD UNDER THE PROVISIONS OF THESE TERMS AND CONDITIONS. ALL OTHER SUCH WARRANTIES  
ARE HEREBY EXPRESSLY WAIVED BY THE BUYER. UNDER NO CIRCUMSTANCES SHALL BALDOR GENERATORS BE  
LIABLE OR RESPONSIBLE IN ANY MANNER WHATSOEVER FOR ANY INCIDENTAL, CONSEQUENTIAL OR PUNATIVE  
DAMAGES, OR ANTICIPATED PROFITS RESULTING FROM THE DEFECT, REMOVAL, REINSTALLATION, SHIPMENT OR  
OTHERWISE. This is the sole warranty of Baldor Generators and no other affirmations or promises made by Baldor Generators shall be  
deemed to create an expressed or implied warranty. Baldor Generators has not authorized anyone to make any representations or  
warranties other than the warranty contained herein.  
WARRANTY PERIOD  
Labor*  
Parts  
GENERATOR SERIES  
Portable Products  
(Premier, Powerchief, DG Series, K Series)  
Towable Products  
1 Year  
3 Years  
1 Year or 3,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 3,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
3 Years or 3,000 Hours  
Whichever comes first  
3 Years or 1,000 Hours  
Whichever comes first  
3 Years or 3,000 Hours  
Whichever comes first  
2 Years or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
(TS)  
3600 RPM Standby Systems  
(Some AE Models)  
1800 RPM Standby Systems  
(Some AE Models, DLC, GLC)  
Industrial Standby Systems  
Industrial Prime Power Systems  
International  
- 25 -  
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*Labor coverage for warrantable repairs is provided for the applicable period not to exceed published rates as contained in the Baldor  
Generators Warranty Policy. Mileage is allowed only for permanent installations not to exceed published rates as contained in the Baldor  
Generators Warranty Policy.  
Proof of purchase date is required for all Portable and Towable products to qualify for any warranty consideration. Serial number and model  
number will be required for all warranty work.  
For all other products, a Start-up Inspection Form / Warranty Registration must be completed in its entirety and submitted to Baldor  
Generators within 30 days of start-up to qualify for any warranty consideration.  
Owner’s Responsibilities:  
The owner is obligated to operate and maintain the generator in accordance with the recommendations published by Baldor Generators in the  
Operator’s Manual for the generator. The owner is responsible for the costs associated with maintenance and any adjustments that may be  
required.  
The owner is responsible for payment of any of the following expenses that might be incurred as a result of a failure under the terms of this  
warranty:  
1. Rental equipment used to replace the equipment being repaired.  
2. Telephone or other communication expenses.  
3. Living and travel expenses of persons performing service, except as specifically included within the terms of  
specific warranty.  
4. The premium costs for overtime labor requested by the owner.  
5. All parts transportation costs.  
All warranty claims must be submitted to a Baldor Generator repair facility prior to the expiration of the warranty period. Baldor Generators  
shall have no responsibility or liability for any defect, latent or otherwise, discovered after the expiration of the warranty period provided  
herein. Extended warranties are available for certain Baldor products. These warranties are described in Baldor’s catalog and other sales  
literature. Extended warranties are subject to the terms and conditions of this Limited Warranty as modified by the additional terms of the  
extended warranty.  
Limitations:  
Baldor Generators is not responsible for the repair of generators required because of normal wear, accident, misuse, abuse, improper  
installation, lack of maintenance, unauthorized modifications or improper storage.  
Normal Wear: This warranty will not cover repair where normal use has exhausted the life of a part or generator. It should be remembered  
that the service life of any generator is dependent on the care it receives and the conditions under which it has to operate. Some applications  
are very often used in dusty or dirty conditions, which can cause what appears to be excessive wear. Such wear, when caused by dirt, dust,  
grit or other abrasive material, which has entered the generator because of improper maintenance, is not covered by Warranty.  
For all product lines, the engine manufacturer warrants engine systems. Contact Baldor Generators for current engine warranties.  
3815 Oregon Street • Oshkosh, Wisconsin 54902  
Phone: (920) 236-4200 • 800-872-7697 • Fax: (920) 236-4219  
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CALIFORNIA PROPOSITION 65 WARNING  
Engine exhaust from this product contains chemicals known  
to the state of California to cause cancer, birth defects,  
and other reproductive harm.  
CALIFORNIA PROPOSITION 65 WARNING  
Diesel engine exhaust and some constituents are known to  
the state of California to cause cancer, birth defects, and  
other reproductive harm.  
Revised: 4/13/01  
Effective: 2/26/98  
Form#:S-PSG-001-1  
C:\ISO9001\FORMS\S-PSG-001-1.msw  
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Service is just a phone call away:  
800-872-7697  
3815 Oregon Street Oshkosh WI 54902  
Phone: (920) 236-4200 Fax: (920) 236-4219  
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