Double Revolving Oven
MODEL DR-34
Service Manual
Serial Numbers 100482 and Higher
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Double Revolving Oven
Table of Contents
Table of Contents
Table of Contents........................................................................................................................................1
Introduction .................................................................................................................................................2
Safety Precautions....................................................................................................................................2
Safety Signs and Messages.................................................................................................................2
Safe Work Practices.............................................................................................................................3
Safety Decals .......................................................................................................................................5
Health And Sanitation Practices ...............................................................................................................6
Food Handling ......................................................................................................................................6
Storage Of Raw Meats.........................................................................................................................6
Coding Cooked Foods..........................................................................................................................6
Storage Of Prepared Foods .................................................................................................................6
Installation ...................................................................................................................................................7
Unpacking and Handling...........................................................................................................................7
Location and Clearance............................................................................................................................7
Wiring........................................................................................................................................................7
Replacement Parts......................................................................................................................................8
Assemblies................................................................................................................................................8
Electrical Components............................................................................................................................22
Mechanical Components ........................................................................................................................24
Accessories.............................................................................................................................................26
Wiring Diagrams........................................................................................................................................27
Notes ..........................................................................................................................................................36
1
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Double Revolving Oven
Introduction
Introduction
The Double Revolving Oven is a compact, attractive and functional unit utilizing a double revolving
mechanism that ensures fast and even product cooking. It contains removable components and doors on
both sides for easy accessibility, maintenance and cleaning. A touch pad controller and switches are
provided to allow for quick setup and operation of the unit.
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has
been built with care and dedication -- using the best materials available. Attention to the operating
instructions regarding proper installation, operation, and maintenance will result in long lasting
dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If
you have any questions, please contact your BKI Distributor. If they are unable to
answer your questions, contact the BKI Technical Service Department, toll free:
1-800-927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.
When you see this symbol on your equipment, be alert to the potential for personal injury or property
damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify
specific areas where potential hazards exist and special precautions should be taken. Know and
understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or
serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against unsafe
practices.
This message is used when special information, instructions or identification are
required relating to procedures, equipment, tools, capacities and other special
data.
2
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Double Revolving Oven
Introduction
Safe Work Practices
Wear Safe Clothing Appropriate To
Your Job
Always wear your insulated mitts when handling hot racks
or touch any hot metal surface. If you lose or damage
your mitts, you can buy new ones at your local restaurant
equipment supply store or from your local BKI Distributor.
Never wear loose clothing such as neckties or scarves
while operating this equipment. Keep loose hair tied back
or in a hair net while operating this equipment.
Always wear appropriate personal protection equipment
during the cleaning process to guard against possible
injury from hot cleaning solution.
Beware of High Voltage
This equipment uses high voltage. Serious injury can
occur if you or any untrained or unauthorized person
installs, services, or repairs this equipment. Always use
an Authorized Service agent to service your equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment.
Always keep it near for easy access.
If you need to replace this manual, contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may
not understand that this equipment is dangerous for them
and others.
NEVER allow children to play near or operate your
equipment.
3
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Double Revolving Oven
Introduction
Keep Safety Labels Clean and in Good
Condition
Do not remove or cover any safety labels on your
equipment. Keep all safety labels clean and in good
condition. Replace any damaged or missing safety labels.
Refer to the Safety Labels section for illustration and
location of safety labels on this unit.
If you need a new safety label, obtain the number of the
specific label illustrated on page 5, then contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the
equipment. You must use a 40-pound Type BC fire
extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance
services, hospitals, and the fire department near your
telephone.
Know your responsibilities as an
Employer
• Make certain your employees know how to operate the
equipment.
• Make certain your employees are aware of the safety
precautions on the equipment and in this manual.
• Make certain that you have thoroughly trained your
employees about operating the equipment safely.
• Make certain the equipment is in proper working
condition. If you make unauthorized modifications to
the equipment, you will reduce the function and safety
of the equipment.
4
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Double Revolving Oven
Introduction
Safety Decals
5
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Double Revolving Oven
Introduction
Health And Sanitation Practices
BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to
UL®, cUL®, and NSF® standards. You must operate the equipment properly using only quality products
and use meat thermometers to insure meats are thoroughly cooked.
Food Handling
•
Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.
•
Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean
and sanitize the meat forks or baskets between cooking.
•
Never place cooked meats on the same surfaces used to prepare raw meats, unless the area
has been thoroughly cleaned and sanitized.
Storage Of Raw Meats
•
•
•
Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie.
Raw product must always be stored at temperatures below 38° F. (3° C.).
Never store or mix raw foods above cooked foods, as this is a health hazard. The drippings from
raw foods contaminate cooked or processed foods.
•
All chicken and chicken parts to be stored overnight must be thoroughly iced down and
refrigerated.
Coding Cooked Foods
All products cooked during the day should be sold the same day.
NOTE: It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking
day. Follow your company’s procedures for the handling of any leftover product.
Storage Of Prepared Foods
•
Cold foods should be kept at or below 38° F. (3° C.).
•
Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).
6
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Double Revolving Oven
Installation
Installation
Serious injury, equipment damage or death could result if attempting to install this
oven yourself. Ensure that an authorized BKI service agent install the oven.
Unpacking and Handling
It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and
crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is
found, note this on the bill of lading (all copies) prior to signing.
If damage is found when the equipment is opened, immediately call the delivering truck line and follow up
the call with a written report indicating concealed damage to your shipment. Ask for an immediate
inspection of your concealed damage item. Packaging material MUST be retained to show the inspector
from the truck line.
Remove all packing from the interior and exterior of the oven.
Location and Clearance
Place the oven no less than 10.5" (26.7 cm.) to combustible surfaces at the rear of the machine, and 1"
(2.54 cm.) on the sides.
Wiring
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician
perform the electrical installation in accordance with local codes, or in the absence
of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.
This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all
applicable local, state, and federal codes. For specific electrical requirements and connections refer to the
wiring diagram attached to the unit or provided in the Service Manual.
7
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Double Revolving Oven
Replacement Parts
Replacement Parts
Use the information in this section to identify replacement parts. To order replacement parts, call your
local BKI sales and service representative. Before calling, please note the serial number on the rating tag
affixed to the unit.
Assemblies
Description
Assembly #
AN9513560S
AN9514390S
AN9513280S
AN9514850S
AB95148400
AB95148000
AC95124900
AC95124600
AB95147500
AB95148100
AN9514780S
Figure #
Figure 1
Figure 2
Figure 2
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Table #
Table 1
BEARING REPLACEMENT KIT
CONTROLLER W/ DECAL, 300° F
CONTROLLER W/ DECAL, 325° F
CONTROLLER W/ DECAL, CELSIUS
COOLING FAN
Table 2
Table 2
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
MOTOR PLATE (208V)
DOOR, CUSTOMER SIDE
DOOR, OPERATOR SIDE
DRIVE ROTOR
MOTOR PLATE (220-240V)
ROTOR/SHAFT
Figure 1. Bearing Replacement Kit
8
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Double Revolving Oven
Replacement Parts
Table 1. Bearing Replacement Kit Parts
ITEM #
PART #
B0241
FT0366
FT0367
WSH256
WSH257
QTY
DESCRIPTION
BEARING, .75 ID X 1. OD .813 L
RETAINING RING, PLANETARY GEAR
SHIM, PLANETARY GEAR DR34
WASHER, THRUST .765ID X 1.25OD
WASHER, THRUST .765ID X 1.25OD
1
2
3
4
5
5
5
5
5
5
9
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Double Revolving Oven
Replacement Parts
Figure 2. Controller w/ Decal
10
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Double Revolving Oven
Replacement Parts
Table 2. Controller w/ Decal Parts
ITEM #
PART #
N0274
CP0028*
OR
QTY
1
1
DESCRIPTION
1
2
DECAL, DR34 CONTROLLER
CONTROLLER, 300° F
OR
CP0020*
OR
CONTROLLER, 325° F
OR
CP0026
CONTROLLER, CELSIUS
* - These units can be converted in the field to read the temperature in degrees Celsius. Please contact
BKI Technical Services for instructions.
11
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Double Revolving Oven
Replacement Parts
Figure 3. Cooling Fan
Table 3. Cooling Fan Parts
ITEM #
PART #
FB95126202
FN0014
FA95129702
SCR315
QTY
1
1
1
4
DESCRIPTION
FAN PLENUM, DR
FAN, 230V NMB 3115FS23WB30
AIR DEFLECTOR, DR
SCREW, 6-32 X 2 RD HD SLTD
WASHER, #6 INT LOCK ZINC PLATED
NUT, 6-32 HEX ZINC PLTD
1
2
3
4
5
6
7
WSH089
NUT048
10
6
F0243
3
TERMINAL, 1/4" QUICK CONNECT
12
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Double Revolving Oven
Replacement Parts
Figure 4. Motor Plate (208V)
Table 4. Motor Plate (208V) Parts
ITEM #
PART #
PN95147900
M0086
QTY
1
1
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
MOTOR MOUNT PLATE PAINTED
MOTOR, 208V .48/.5A BALDOR
TERM BLOCK END PLATE
TB0068
1
TB0066
TB0064
TP0037
F0079
3
1
0.25
2
2
1
1
1
4
TERM BLOCK 2 CONDUCTOR CTR
TERM BLOCK 4 CONDUCTOR CTR
TAPE, 7/8 DBL SIDE 3M6381 WHITE
THREAD INSERT 1/4-20 STEEL
COLLAR, 3/8" LSC-6 RB
MOTOR MOUNT HINGE PIN, DR
DR MOTOR MOUNT CHANNEL HINGE
SPROCKET, FLGD,H32-5M-25,.625
SCREW, 1/4-20 X 1/2 HEX CAP
WASHER, 1/4 LOCK ZINC PLTD
FT0032
MA95124402
PN95124300
S0129
SCR058
WSH044
4
13
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Double Revolving Oven
Replacement Parts
Figure 5. Customer Side Door
14
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Double Revolving Oven
Replacement Parts
Table 5. Customer Side Door Parts
ITEM #
1
2
3
4
5
6
7
8
PART #
WB95121000
WB95122300
SCR138
L0103
SCR390
WC95122900
WB95122100
FB95122203
B0231
SCR030
WSH093
SCR160
NUT131
SCR316
FB95133003
MA95124700
MA95124800
FB95120903
SCR359
QTY
DESCRIPTION
DOOR TOP WELD DR
1
1
8
1
4
1
1
1
2
8
2
2
2
2
4
4
2
2
8
2
1
6
2
8
2
DOOR TOP COVER WELD, DR
SCREW, 10 X 1/2 PHIL TR HD
LATCH, MAGNETIC COMPOSITE
SCREW, 10-24 X 1-1/2 SOC FLAT HD
DOOR FRAME WELD, CUST DR-34
DOOR BOTTOM WELDMENT DR
DOOR BOTTOM COVER DR
BEARING, BRONZE W/ FLANGE
SCREW, 10-24 X 1/2 PHIL RD HD
WASHER, #10 LOCK
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
SCREW, 10-24 X 1 1/2 SLTD RD
NUT, 10-24 SS 18-8 HEX
SCREW, 10-24 X 1/2 SELF TAP
MTG BRACKET, DR DOOR FRAME
DOOR SIDE GLASS TRIM, DR
DOOR FRONT GLASS TRIM, DR
DOOR TRIM, DR
SCREW, 10 X 1/2 TYPE B PHIL
EXTRUSION, DOOR 21.562 DR
GLASS, 21 13/32 X 27 13/32
GASKET, LG. U BLACK
EA0067
GL0176
GT0004
GL0194
WSH091
H0069
GLASS, SIDE DOOR DR34
WASHER, 3/16 FLAT
HINGE, DOOR DR
15
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Double Revolving Oven
Replacement Parts
Figure 6. Operator Side Door
16
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Double Revolving Oven
Replacement Parts
Table 6. Operator Side Door Parts
ITEM #
1
2
3
4
5
6
7
8
PART #
WB95121000
WB95122300
SCR138
L0103
SCR390
WC95123500
WB95122100
FB95122203
B0231
SCR030
WSH093
SCR160
NUT131
SCR316
FB95133003
MA95124700
MA95124800
FB95120903
SCR359
QTY
DESCRIPTION
DOOR TOP WELD DR
1
1
8
1
4
1
1
1
2
8
2
2
2
2
4
4
2
2
8
2
1
11
2
8
2
DOOR TOP COVER WELD, DR
SCREW, 10 X 1/2 PHIL TR HD
LATCH, MAGNETIC COMPOSITE
SCREW, 10-24 X 1-1/2 SOC FLAT HD
DOOR FRAME WELD OPER DR34
DOOR BOTTOM WELDMENT DR
DOOR BOTTOM COVER DR
BEARING, BRONZE W/ FLANGE
SCREW, 10-24 X 1/2 PHIL RD HD
WASHER, #10 LOCK
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
SCREW, 10-24 X 1 1/2 SLTD RD
NUT, 10-24 SS 18-8 HEX
SCREW, 10-24 X 1/2 SELF TAP
MTG BRACKET, DR DOOR FRAME
DOOR SIDE GLASS TRIM, DR
DOOR FRONT GLASS TRIM, DR
DOOR TRIM, DR
SCREW, 10 X 1/2 TYPE B PHIL
EXTRUSION, DOOR 21.562 DR
GLASS, W/HEAT BARRIER DR34
GASKET, LG. U BLACK
EA0067
GL0276
GT0004
GL0194
WSH091
H0069
GLASS, SIDE DOOR DR34
WASHER, 3/16 FLAT
HINGE, DOOR DR
17
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Double Revolving Oven
Replacement Parts
Figure 7. Drive Rotor
18
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Double Revolving Oven
Replacement Parts
Table 7. Drive Rotor Parts
ITEM #
PART #
RO0029
H0067
QTY
1
5
15
15
5
5
5
5
5
DESCRIPTION
1
2
3
4
5
6
7
8
9
ROTOR, DRIVE SPINNING DR34
HUB, PLANETARY GEAR 951
SCREW, 10-24 X 1/2 PHIL RD HD
WASHER, #10 LOCK
GEAR, PLANETARY(5) 6 DIA PITCH
RETAINING RING, PLANETARY GEAR
SHIM, PLANETARY GEAR DR34
WASHER, THRUST .765ID X 1.25OD
WASHER, THRUST .765ID X 1.25OD
BEARING, .75 ID X 1. OD .813 L
COUPLING, FEMALE 4" 951
SCR411
WSH093
G0103
FT0366
FT0367
WSH256
WSH257
B0241
FC0002
SCR384
WSH260
NUT131
10
11
12
13
14
5
1
2
2
SCREW, 5/16-18 X 1/2 S/S HEX
WASHER, 5/16 S/S LOCKWASHER
NUT, 10-24 SS 18-8 HEX
15
19
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Double Revolving Oven
Replacement Parts
Figure 8. Motor Plate (220-240V)
Table 8. Motor Plate (220-240V) Parts
ITEM #
PART #
PN95147900
M0087
QTY
1
1
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
MOTOR MOUNT PLATE PAINTED
MOTOR, 110-120/220-240 .94/.55 AMP
TERM BLOCK END PLATE
TB0068
1
TB0066
TB0064
TP0037
F0079
4
1
0.25
2
2
1
1
1
4
TERM BLOCK 2 CONDUCTOR CTR
TERM BLOCK 4 CONDUCTOR CTR
TAPE, 7/8 DBL SIDE 3M6381 WHITE
THREAD INSERT 1/4-20 STEEL
COLLAR, 3/8" LSC-6 RB
MOTOR MOUNT HINGE PIN, DR
DR MOTOR MOUNT CHANNEL HINGE
SPROCKET, FLGD,H32-5M-25,.625
SCREW, 1/4-20 X 1/2 HEX CAP
WASHER, 1/4 LOCK ZINC PLTD
FT0032
MA95124402
PN95124300
S0129
SCR058
WSH044
4
20
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Double Revolving Oven
Replacement Parts
Figure 9. Rotor/Shaft
Table 9. Rotor/Shaft Parts
ITEM #
PART #
AN95132900
F0077
H0068
RO0030
SCR364
SCR384
WSH045
QTY
DESCRIPTION
ROTOR SHAFT/MALE CPLG DR
ROLL PIN, 5/32 X 1 1/8
1
2
3
4
5
6
7
1
1
1
1
2
2
2
HUB, ROTOR 4" DIA 951
ROTOR, PASSIVE SPINNING DR
SCREW, 1/4-20 X 1/4 SOC SET
SCREW, 5/16-18 X 1/2 S/S HEX
WASHER, 5/16 LOCK ZINC PLTD
21
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Double Revolving Oven
Replacement Parts
Electrical Components
Description
Component #
Figure #
Item #
BREAKER, CIRCUIT .6 AMP 250V
CB0059
10
10
1
2
CALROD, 208V 2000W
OR
C0290
OR
CALROD, 240V 2000W
C0291
FUSE HOLDER, 15A 300V HPF-EE
FUSE, 15A 300V SC15 TIME DELAY
FH0001
F0097
10
10
10
3
4
5
LAMPHOLDER W/BULB 12V 20W (OSRAM)
LENS, REPLACEMENT FOR LH0024 LAMP
BULB, 20W 12V G4HALOGEN OSRAM 66428
LH0024
LN0001
B0562
RELAY, 3 POLE 42CF35AG
R0148
S0111
TB0002
10
10
10
10
6
7
8
9
SWITCH, DPST 15A RED LITE 250V
TERM BLOCK END SECTION
TERM BLOCK MDM10/3 70A 600V
OR
TB0081
OR
TERM BLOCK MDM10/4 70A 600V
TB0082
THERMOCOUPLE, TYPE K T-2016
THERMOSTAT, HI LIMIT 2E253B
TRANSFORMER, 115/230 PRI 80VA
T0085
T0057
TF0043
10
10
10
10
11
12
22
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Double Revolving Oven
Replacement Parts
Figure 10. Electrical Components
23
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Double Revolving Oven
Replacement Parts
Mechanical Components
Description
Component #
B0502
Figure #
Item #
1
BELT, SYNCHRONOUS 985-5M-25
INNER CENTER ELEMENT BRACKET
OUTER CENTER ELEMENT BRACKET
CALROD RETAINER
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
FB95128102
FB95128002
FB95116302
LZ0005
2
3
4
CLIP, SUN GEAR RETAINING
GREASE DRAWER WELDMENT
GASKET, DOOR HANDLE
GEAR, SUN 951 57 TEETH
GUARD, DR34 DOOR TRIM
HUB, ROTOR 4" DIA 951
5
WB95125800
G0314
6
7
G0102
8
G0104
9
H0068
10
11
12
13
14
15
16
17
18
19
20
21
BRACKET, CALROD HOLDER AND BRACKET
LEG, INSERT TYPE FOR 2" TUBE
PROBE GUARD
B0459B
L0045
FA95128202
FA95134202
SCR121
FT0391
ROTOR SHIM
SCREW, 10-24 X 3/4 KNURLED BRT
SHAFT SEAT
SPROCKET, UNFLGD,MTO H96-5M-25
TERM BLOCK 6H12-TSCU-F
TERM BLOCK, 1 POLE CERAMIC
TERMINAL GROUNDING LUG
PAN, BOTTOM
S0130
TB0001
F0358
F0111
FB95103303
Figure 11. Mechanical Components
1
2
3
4
5
6
24
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Double Revolving Oven
Replacement Parts
Figure 11. Mechanical Components - Continued
7
8
9
10
13
16
19
11
14
17
20
12
15
18
21
25
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Double Revolving Oven
Replacement Parts
Accessories
Description
Accessory #
MB0015
MB0011
G0052
Figure #
Item #
BASKET, MEAT LARGE CLAMSHELL
BASKET, MEAT SM CLAMSHELL
INSULATED MITT 13"
12
12
12
12
12
12
1
2
3
4
5
6
MEAT FORK ASSY
SB9536
SB9537
MF0021
MEAT FORK ASSY, TURKEY
VEE SPIT 26.563"
Figure 12. Accessories
1
2
3
4
5
6
26
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Double Revolving Oven
Wiring Diagrams
Wiring Diagrams
Refer to the table below to find the wiring diagram associated with your unit.
Wiring Diagram
Figure #
Figure 13
Figure 14
Figure 15
Figure 16
Page #
28
220V, 240V, 208V, 3 Phase
240/415V, 220/380V, 3 Phase
220V, 240V, 208V, 1 Phase
240/415V, 220/380V, 1 Phase
30
32
34
27
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Double Revolving Oven
Wiring Diagrams
Figure 13. 220V, 240V, 208V, 3 Phase (Sheet 1 of 2)
28
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Double Revolving Oven
Wiring Diagrams
Figure 13. 220V, 240V, 208V, 3 Phase (Sheet 2 of 2)
29
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Double Revolving Oven
Wiring Diagrams
Figure 14. 240/415V, 220/380V, 3 Phase (Sheet 1 of 2)
30
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Double Revolving Oven
Wiring Diagrams
Figure 14. 240/415V, 220/380V, 3 Phase (Sheet 2 of 2)
31
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Double Revolving Oven
Wiring Diagrams
Figure 15. 220V, 240V, 208V, 1 Phase (Sheet 1 of 2)
32
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Double Revolving Oven
Wiring Diagrams
Figure 15. 220V, 240V, 208V, 1 Phase (Sheet 2 of 2)
33
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Double Revolving Oven
Wiring Diagrams
Figure 16. 240/415V, 220/380V, 1 Phase (Sheet 1 of 2)
34
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Double Revolving Oven
Wiring Diagrams
Figure 16. 240/415V, 220/380V, 1 Phase (Sheet 2 of 2)
35
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Double Revolving Oven
Notes
Notes
36
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Double Revolving Oven
Notes
37
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P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA
Made and printed in the U.S.A
LI0194/0407
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