Alpha ToolComHK Limited Dust Collector ECOGRDGR User Manual

MANUAL  
Alpha® Ecoguard Type G  
Dust Collection Cover  
Instruction Manual  
(*Shown with angle grinder / sold separately)  
Part No: ECOGRDGR  
Version 1  
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114  
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INTRODUCTION  
Thank you for purchasing theAlpha® Ecoguard Type G Dust Collection Cover. The  
Ecoguard Type G must be used with a vacuum, or other dust collection system.  
To ensure correct use, read this Instruction Manual and the Instruction Manual for  
the power tool and follow the operating instructions. Keep this manual in a place  
where operators can access it easily whenever necessary!  
ABOUT THE SYMBOLS  
According to the hazard level, all safety notes in this manual are classified into  
DANGER”, “WARNING”, and “CAUTION”.  
DANGER!  
Death or serious personal injury is imminent when handling  
this polisher incorrectly.  
WARNING! There is a possibility of death or serious personal injury when  
handling this polisher incorrectly.  
CAUTION!  
There is a possibility of personal injury or property damage  
when handling this polisher incorrectly.  
Note: In some situations, failing to observe WARNING notes could result in  
death or serious personal injury. Be sure to read and observe the safety  
notes to ensure safety and correct use of the polisher.  
PRECAUTIONS FOR USING DUST COLLECTION COVER  
1. The Dust Collection Cover is for use with a 4.5” (115mm) and 5” (125mm)  
high-speed angle grinder.  
2. The Dust Collection Cover is designed for grinding concrete, stone and other  
masonry products. Do not use when cutting metal or other materials.  
3. The Dust Collection Cover is solely designed for use with a diamond cup  
wheel. Do not use with any other type of blade such as a grindstone or  
chip saw.  
4. Always check the Dust Collection Cover for damage, cracks or deformation  
before starting work. Do not use the Dust Collection Cover if it is damaged,  
cracked or bent as this could cause to injury.  
5. Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or  
hearing protection must be used for appropriate conditions.  
6. Keep the Dust Collection Cover away from gasoline, thinner, petroleum  
and paraffin.  
7. The supplied connector may not connect securely to every high-speed angle  
grinder. In this case, do not use the Dust Collection Cover.  
3
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ECOGUARD TYPE G OVERVIEW  
Half Cover  
Main Unit  
Sub Cover  
Connector  
Stainless Steel  
Hose Band  
Flexible Connector Hose  
(optional / sold separately)  
Rubber Hose Adapter  
ACCESSORIES  
Ecoguard Dust Collection Cover w/ Connector (Part# 500028) ..... 1 pc  
Collar .............................................................................................2 pcs  
Additional Connector Assembly for Most 5” Grinders....................2 pcs  
Flanges and Lock nut Set for Selected Grinders................1 Set (3pcs)  
Hex Wrench.................................................................................... 1 pc  
Rubber Hose Adapter..................................................................... 1 pc  
Spacers .........................................................................................4 pcs  
Stainless Steel Hose Band............................................................. 1 pc  
Pin Wrench..................................................................................... 1 pc  
4
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INSTALLING THE DUST COLLECTION COVER  
WARNING!  
1. Be sure to turn off the high-speed angle grinder and remove the plug from  
the electrical outlet before attaching and installing the Dust Collection Cover.  
2. Take the Guard off from the Grinder  
2. Make sure the Dust Collection Cover is securely attached, otherwise it may  
come loose which could cause injury.  
3. If you installed the Dust Collection Cover to a high-speed angle grinder  
but the connector is loose and cannot be securely attached, do not  
use the Dust Collection Cover. Using it in this state could cause injury.  
INSTALLING THE CONNECTOR  
ALPHA® /  
BOSCH  
HITACHI  
METABO®  
DEWALT  
MAKITA®  
HSG-125  
G12SR3 G13SE2  
& G12SS  
WE9-125 Quick  
& W11-125 Quick  
1801  
D28402 & D28131  
9565CV, 9558NB  
(Factory Preset)  
(Fig.1)  
5
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If the different Connector is needed, exchange the connector as per the following  
instructions.  
1. Loosen the Screws.  
2. Take the front of the Connector Assembly off.  
Connector Assembly  
(Front)  
Ecoguard Type G  
Screw  
3. Loosen the Flat Head Screws using the Hex Wrench.  
4. Take the back of the Connector Assembly off.  
5. Replace with other Connector.  
Flat Head Screw  
Hex-Wrench  
Connector Assembly  
(back)  
other Connector  
6
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Assembly.  
7. Tighten Flat Head Screws with Hex Wrench.  
(DO NOT forget to insert Taper Washers)  
Flat Head Screw  
Taper Washer  
Hex-Wrench  
8. Tighten the Screws  
(DO NOT forget to insert Spring Washers)  
Screw  
M4x10  
7
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CAUTION!  
The Dust Collection Cover is solely designed for use with a grinding cup wheel. Do  
not use with any other type of blade, such as a cutoff or tip saw blades.  
MOUNTING THE GRINDING CUP WHEEL TO THE GRINDER  
WARNING!  
Make sure the Ecoguard Type G is securely atttached to the grinder, otherwise it  
may come loose, causing injury.  
1. Firmly hold Connector Assembly and tighten the screws.  
Connector Assembly  
8
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2. Set the proper Spacer into the spindle.  
3. Set the Base or Inner Flange on the Spacer.  
4. Set the Grinding Cup Wheel on the Base or Inner Flange.  
5. Set the Lock Nut on the Grinding Cup Wheel.  
(Be careful to ensure the correct direction of the Lock Nut)  
2. Depress the spindle and tighten the Lock Nut with the Pin Wrench.  
Lock Nut  
Pin Wrench  
Grinding Cup Wheel  
Base / Inner Flange  
Spindle  
9
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Choose proper Spacer to Keep X and  
Y as below:  
1<X<5  
1<Y  
Reference: Example of the combination of Spacer and Base Flange  
ALPHA®  
MAKITA®  
HITACHI  
CUP Type  
Parts  
Flange  
HSG-125  
9565CV 9558NB G12S43 G13SE2  
500029  
Original  
Lock Nut  
Spacer  
Flange  
500011 / T2.5  
500011 / T2.5  
N/A  
500011 / T2.5  
500012 / T5.0  
500029  
Original  
N/A  
Lock Nut  
Spacer  
Flange  
Lock Nut  
N/A  
Spacer  
METABO®  
WE9-125 W11-125  
BOSCH  
1801  
DEWALT  
CUP Type  
Parts  
Flange  
D28402 D28131  
500007  
500029  
Original  
Lock Nut  
500008  
Spacer  
Flange  
500011 / T2.5 500012 / T5.0  
500029  
N/A  
500007  
Lock Nut  
Spacer  
Original  
500008  
500012 / T5.0 500013 / T7.0  
500011 / T2.5  
Flange  
N/A  
Lock Nut  
Spacer  
500011 / T2.5  
500013 / T7.0  
Cup Type C does not need Drawing No. 12/Base Flange  
10  
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GRINDING APPLICATIONS  
SURFACE GRINDING  
Securely connect the Flexible Connector Hose to the Dust Collection Cover. Turn  
Grinder and Vacuum on to start grinding application.  
Use theAlpha® Rubber Hose Connector as a joint between duct and Flexible Connector  
Hose.  
Flexible Connector Hose  
Rubber Hose Connector  
Duct  
Stainless Steel Hose Band  
WALL GRINDING  
Screw M4 x 10  
1. Loosen the screws and remove the  
Sub Cover and Half Cover.  
Half Cover  
Sub Cover  
11  
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2. Switch the position of the Sub Cover and Half Cover.  
3. Tighten screws.  
Sub Cover  
Half Cover  
ATTACHING THE DUST COLLECTOR  
1. Securely connect Flexible Connector Hose to the duct of the grinder, then turn  
Grinder and Vacuum Cleaner on to start grinding application.  
2. Use an adapter such as theAlpha® Rubber Hose Connector as a joint between  
the duct and the Flexible Hose Connector.  
Duct  
Rubber Hose Connector  
Stainless Steel Hose Band  
12  
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ALPHA® ECOGUARD TYPE G SCHEMATIC  
ALPHA® / MAKITA®  
CONNECTOR, SPACERS  
AND FLANGE / LOCK NUT  
*Original indicates Lock Nut included with tool.  
13  
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ECOGUARD TYPE G OTHER CONNECTORS AND SPACERS  
14  
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ALPHA® ECOGUARD TYPE G PARTS LIST  
DRAWING NO. PART NO.  
DESCRIPTION  
Main Cover  
Sub Cover  
QUANTITY  
1
2
500032  
500033  
500034  
500005  
500006  
500037  
500038  
500039  
500020  
500028  
500003  
500004  
500011  
500012  
500013  
500014  
500029  
500007  
500022  
500035  
500008  
500024  
210105  
500036  
500040  
500041  
500042  
500021  
1
1
1
1
1
4
1
4
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
4
5
6
7
8
9
Half Cover  
Rubber Hose Adapter  
Stainless Steel Hose Band  
Screw M4x10  
Set Plate  
Holder Spring  
Flat Head Screw M4x5  
Connector Assembly (Alpha®/Makita®)  
Connector Assembly (Hitachi)  
Connector Assembly (Metabo®/Bosch /Dewalt)  
Spacer / T2.5  
10a  
10b  
10c  
11a  
11b  
11c  
11d  
12a  
12b  
13  
14  
16  
17  
18  
19  
20  
21  
22  
23  
Spacer / T5.0  
Spacer / T7.0  
Spacer / T9.4  
Base Flange  
Inner Flange  
Collar M (Metabo)  
Collar D (Dewalt)  
Lock Nut  
Hex. Wrench  
Pin Wrench  
Seal  
Brand Label  
Brush (A)  
Brush (B)  
Taper Washer  
Optional Accessory:  
Shown on pg 4  
500026  
Flexible Connector Hose 18”  
1
15  
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103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114  
Copyright © 2010 Alpha Professional Tools. All rights reserved.  
10/2010  
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