Washer-Extractor
Cabinet Hardmount
B-Series Microcomputer
Variable-Speed
HC125BYV and SC125BYV
B004C
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. F232215R1
September 2008
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Safety Information..............................................................................
Operator Safety.....................................................................................
2
Table of
Contents
Introduction.........................................................................................
6
Operation.............................................................................................
9
Display Indicators................................................................................. 10
Operating Instructions .......................................................................... 12
Maintenance........................................................................................ 14
Daily ..................................................................................................... 14
End of Day ....................................................................................... 14
Quarterly............................................................................................... 18
Care of Stainless Steel .......................................................................... 19
© Copyright 2008, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
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Safety Information
Explanation of Safety Messages
Important Safety Instructions
Precautionary statements (“DANGER,” “WARNING”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer and those maintaining the
machine.
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
DANGER
1. Read all instructions before using the washer.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
WARNING
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas is
flammable; do not smoke or use an open flame
during this time.
CAUTION
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
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Safety Information
9. Do not install or store the washer where it will be
exposed to water and/or weather.
20. If supply cord is damaged, it must be replaced by
a special cord or assembly available from the
manufacturer or its service agent.
10. Do not tamper with the controls.
21. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
22. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
23. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
connect the washer to the electrical power source.
13. Use washer only for its intended purpose,
washing textiles.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
24. Always follow the fabric care instructions
supplied by the textile manufacturer.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
25. Never operate the washer with any guards and/or
panels removed.
26. DO NOT operate the washer with missing or
broken parts.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
27. DO NOT bypass any safety devices.
28. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
flammable chemicals, thinner, etc. or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.
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3
Safety Information
WARNING
CAUTION
This machine must be installed, adjusted,
and serviced by qualified electrical
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
SW025
WARNING
damage, and may void the warranty.
SW004
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
IMPORTANT: Ensure that the recommended
clearances for inspection and maintenance
are provided. Never allow the inspection and
maintenance space to be blocked.
the pipe can be touched.
SW014
WARNING
Safety Decals
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
damage.
W703
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer-authorized spare parts to avoid
safety hazards.
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Safety Information
Do not bypass any safety devices in the machine.
Operator Safety
WARNING
WARNING
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
SW012
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
damage.
SW039
1. Prior to operating the machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate the machine if any of
the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
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5
Introduction
Harnessing
Introduction
Wiring harnesses are modular – harnesses common to
various configurations are similar, while those specific
to a certain configuration can be added. There are
harnesses for inputs to the control unit, for outputs
from the control power/output unit to the machine
components, and for the main incoming power to the
control power/output unit.
The “B” electronic control is composed of the
electronic control unit and the control fuse board with
wiring harness. Only an authorized person should look
inside the machine. First TURN OFF POWER, open
lid and remove any cover present. The components are
described below.
Electronic Control Unit
Communications
This portion of the control contains the “intelligence” –
the micro-controller and the miscellaneous components
on the printed circuit (PC) board. The board has a
metal cover, which MUST be in place at all times
during machine operation. Operation of the machine
without this cover installed will void the warranty.
The control will accept communications with a Card
Reader in order to perform vending transactions when
a card is inserted to pay for cycles. The Card Reader
can also allow the owner to program and collect audit
information.
For detailed information on the Card Reader
Communications, refer to the third party Card Reader
manufacturer.
The control unit monitors and responds to input, gives
information about the status of the washer and
monitors and responds to inputs from the user
interface (keypad). The control provides signals to the
control output unit, which in turn operates the
components that control the machine functions. This is
located behind the machine control panel.
Control Output Fuse Board
This portion of the control contains the power supply
for the control unit, and also the switching devices
which power the components in the machine, all of
which are on the output PC board. The switching
devices are controlled by the control unit, and are solid
state.
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Introduction
Nameplate Location
The nameplate is located at the rear of the machine and
inside door. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance.
1
B004C
1
Nameplate
Figure 1
Replacement Parts
If literature or replacement parts are required, contact
the source from which the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized
parts distributor.
Customer Service
For technical assistance, call: (920) 748-3121, Ripon,
Wisconsin U.S.A.
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7
Introduction
Model Number Familiarization Guide
Sample Model Number: *C125BYVQU60001
Model Number Prefix
Washer-Extractor Capacity (pounds dry weight of laundry)
*C
125
B
Type of Electrical Control
Actuation (Y = Prep for Card Reader)
Washer-Extractor Speed Capability (V = Variable-Speed)
Electrical Characteristics
Y
V
Q
Design Series
U6
001
Option Identification (varies from machine to machine)
* Denotes Brand
*C125BYVQU6001
00000000000
200 – 240
7
3
50 - 60
125
N/A
3
3
18
470
0
N/A
500000
EXAMPLE OF NAMEPLATE
CHM2012N
Figure 2
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Operation
Control Panel
Figure 3 shows the control panel.
1
16
2
5
6
7
15
14
13
NORMAL
PERM PRESS
WASH
HOT
WARM
ADD
BLEACH
NORMAL
PERM PRESS
RINSE
SPIN
WARM
COLD
QUICK WASH
QUICK WASH
12
11
START
DOOR
8
HOT
WARM
HEAVY SOIL
DELICATE
HOT
COLD
10
9
4
3
CHM482R
1
2
3
4
5
6
7
8
Cycle 1
Cycle 2
Cycle 3
Cycle 4/Up Edit
Cycle 5
Cycle 6
Cycle 7
Cycle 8/Down Edit
9
START Keypad
“Clean Filter” Indicator LED
Door Open LED
10
11
12
13
14
15
16
Spin Cycle LED
Rinse Cycle LED
Add Bleach LED
Wash Cycle LED
Main LED Display
Figure 3
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Operation
Display Indicators
Table 1 lists the various displays and what they
mean. The operator should become familiar with
these machine displays.
Display
Meaning
Diagnostic test cycle selected or enabled
Spin (extract) step
tESt
SPIn
SUP1
SUP2
SUP3
SUP4
SUP5
SdLY
CFIL
HFIL
bFIL
bLCH
PASS
FAIL
bAL?
CY__
norn
gEnt
SPn1
SPn2
For
Supply signal 1 (“S1” output), normally detergent
Supply signal 2 (“S2” output), normally bleach
Supply signal 3 (“S3” output), normally softener
Supply signal 4 (“S4” output)
Supply signal 5 (“S5” output)
Spin coast (motor coasts after high speed extract)
Cold Fill
Hot Fill
Warm Fill (cold + hot)
Control will also light “add bleach” indicator
Variable-speed ONLY – balance “PASS” condition; shows in “test” cycle only
Variable-speed ONLY – balance “FAIL” condition; shows in “test” cycle only
Variable-speed ONLY – meaning: “Do you wish to enter balance detection test routine?”
Cycle number (followed by a space and number 1 through highest cycle number)
Normal agitation selected
Gentle (reduced) agitation selected
Variable-speed ONLY – low spin speed (the lower of 2 spin speeds)
Variable-speed ONLY – high spin speed (the higher of 2 spin speeds)
Wash speed forward (during test cycle)
Wash speed reverse (during test cycle)
rEv
Variable-speed ONLY – distribution speed (during test cycle)
Low water level
dISt
LO
Medium water level
nEd
High water level
HI
Display all temperatures in degrees Celsius
Display all temperatures in degrees Fahrenheit
The first 3 digits are reserved for temperature reading, C indicates “degrees Celsius”
CEL
FAr
___C
Table 1 (Continued)
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Operation
Table 1 (Continued)
Meaning
Display
___F
The first 3 digits are reserved for temperature reading, F indicates “degrees Fahrenheit”
“Fill error” – machine did not fill to programmed water level within 10 minutes
“Door” opened during cycle
FILL
dOOr
Machine user must “shut door” of the washer to allow the cycle to begin
Control cannot unlock the door
SHUt/door
CAnt/OPEn
Control will interpret the coin 2 input as a START signal from a Card Reader with no timing
max restriction, meaning the signal can last any amount of time once recognized
CArd
“Wash 1” segment
USH1
USH2
USH3
USH4
rIn1
“Wash 2” segment
“Wash 3” segment
“Wash 4” segment
“Rinse 1” segment
“Rinse 2” segment
rIn2
“Rinse 3” segment
rIn3
“Rinse 4” segment (final rinse)
rIn4
Cycle has concluded
dOnE
drAI
----
Drain selected for segment; also indicates in drain step during 2 speed version test cycle
Flashes for a period of time (for safety) after power up while keeping outputs OFF
Denomination assigned for coin 1 input (example: .25 would mean a US quarter)
Denomination assigned for coin 2 input (example: 100 would mean a US dollar)
dEn1
dEn2
Table 1
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Operation
5. Close door and turn handle clockwise to
Operating Instructions
1. Turn on main power at its source (circuit
breaker).
2. Use left hand to press and hold door unlock
button located on top left of door lock box. Refer
3. Turn handle counterclockwise to open. Refer to
CHM2014N
Figure 6
6. The default wash cycle will display. Refer to
NOTE: Perm Press Cold is the default cycle if none
is selected.
WARNING
CHM2013N
To avoid personal injury, recommended
inlet water temperature should be no
Figure 4
higher than 125° Fahrenheit (51° Celsius).
4. Load to capacity whenever possible. DO NOT
W709
NOTE: Underloading can cause out-of-balance
conditions that can shorten machine life.
NORMAL
PERM PRESS
WASH
HOT
WARM
ADD
BLEACH
NORMAL
PERM PRESS
RINSE
SPIN
WARM
COLD
QUICK WASH
QUICK WASH
START
DOOR
HOT
WARM
HEAVY SOIL
DELICATE
HOT
COLD
CHM482R
Figure 7
U003I
7. If desired, select a different cycle at this point or
after satisfying vend. The LED indicator for that
cycle will light.
Figure 5
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Operation
8. Add liquid and/or powder supplies to supply
dispenser.
9. Insert and remove card. Contact the third party
Card Reader manufacturer for details.
CHM2015N
Figure 8
10. When applicable, add bleach when the ADD
BLEACH LED is lit.
11. Press the desired wash cycle keypad. Refer to
12. Press the START keypad.
13. During first fill, the desired wash cycle can be
changed. After first fill has ended, the wash cycle
active at that moment remains the chosen wash
cycle.
14. When cycle is complete, display shows “dOnE”.
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13
Maintenance
3. Check door interlock before starting operation:
WARNING
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
Sharp edges can cause personal injury.
Wear safety glasses and gloves, use
proper tools and provide lighting when
handling sheet metal parts.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
W366R1
c. Close and lock the door, and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
IMPORTANT: Replace all panels that are removed
to perform service and maintenance procedures.
Do not operate the machine with missing guards or
with broken or missing parts. Do not bypass any
safety devices.
If the door lock and interlock are not functioning
properly, call a service technician.
Daily
End of Day
1. Clean the door gasket of residual detergent and
all foreign matter.
IMPORTANT: Door lock should be checked daily
to ensure proper operation. Also check that all
safety and instruction stickers are on the machine.
Any missing or illegible safety instructions stickers
should be replaced immediately.
2. Clean between the door gasket and the door glass
with a damp cloth.
3. Clean automatic supply dispenser lid and general
area. Flush dispenser with clean water.
Beginning of Day
4. Clean the machine’s top, front and side panels
with mild detergent. Thoroughly rinse and dry all
surfaces after cleaning them.
1. Inspect water inlet valve hose connections on the
back of the machine for leaks.
2. Inspect steam hose connections for leaks (where
applicable).
5. Leave loading door open at the end of each day to
allow moisture to evaporate.
NOTE: Unload the machine promptly after each
completed cycle to prevent moisture buildup. Leave
loading door open after each completed cycle to
allow moisture to evaporate.
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Maintenance
Weekly
Monthly
1. Clean the AC drive box filter(s) weekly or more
frequently as needed:
NOTE: Disconnect power to the machine at its
source before performing the monthly maintenance
procedures.
NOTE: If fan filter service indicator light is on, fan
filter must be cleaned immediately to prevent
possible damage. Press the thermostat button to
reset the indicator light.
1. Use the following procedures to determine if
V-belt(s) require replacement or adjustment. Call
a qualified service technician in either case.
IMPORTANT: If filter indicator is ignored,
repeated resets might shorten life of drive. Clean
filter regularly to avoid indicator prompt.
a. Check V-belt(s) for uneven wear and frayed
edges.
b. For groove-pulley drive systems, verify
alignment by placing a straightedge across
both pulley faces. The straightedge should
make contact with the pulleys in four places.
a. Open the top cover.
b. Grasp the filter handle and pull straight up to
remove filter.
c. Wash the filter with warm water and allow
filter to air-dry. As an alternative, the filter
may be vacuumed clean.
1
IMPORTANT: The control module cover and fan
filter must be in place for the fan to properly cool
the AC inverter drive. Failure to observe this
warning will void the warranty and could lead to
expensive AC inverter drive repair.
4
2
3
2. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gasket do not leak.
H040I
1
2
3
4
Motor
c. Verify that the drain valve is operating and
that the drain system is free from obstruction.
If water does not leak out during the first wash
segment, the drain valve is closed and
functioning properly.
Motor Pulley
Straightedge
Basket Pulley
Figure 9
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Maintenance
c. Verify that V-belts are properly tensioned by
applying a set force to the belt and measuring
the deflection to determine the belt tension.
tension ranges. Belt tension measurements
should be taken as close to the center of the
1
2
H039I
1
2
Deflection
Span Length
Figure 10
Belt Tension Testing
Deflection Range
Force
Model
Belt
Belt Span
50 in. (1270 mm)
Min – Max
125
Motor-Basket
.78 in. (20 mm)
Table 2
5 – 7 lbs. (22 – 31 N)
NOTE: Hoses and other natural rubber parts
deteriorate after extended use. Hoses may develop
cracks, blisters or material wear from the
temperature and constant high pressure they are
subjected to.
2. Check all hoses for any visible signs of
deterioration. Any hoses showing signs of
deterioration listed above should be replaced
immediately.
NOTE: All hoses should be replaced every five
years.
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Maintenance
1
2
H047I
1
2
Bearing Grease Fitting
Seal Grease Fitting
Figure 11
3. Lubricate bearings and seals each month OR
after every 200 hours of operation. Refer to
b. Pump the grease gun slowly, permitting only
the following number of strokes:
● Bearing grease fitting, 2 strokes
● Seal grease fitting, 1 stroke
a. Use a premium-grade lithium-based #2
grease. Never mix two types of grease, such
as petroleum and silicone.
IMPORTANT: Do not pump the grease gun until
grease comes out of the bearing housing. This can
result in overlubrication, causing damage to
bearings and seals.
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Maintenance
4. Remove back panel and check overflow hose and
drain hose for leaks.
5. Clean supplied steam filter, where applicable.
5. Unlock the hinged lid and check the supply
dispenser hoses and hose connections.
a. Turn off steam supply and allow time for the
valve to cool.
6. Clean inlet hose filter screens:
b. Unscrew Cap.
a. Turn water off and allow valve to cool, if
necessary.
c. Remove Element and clean.
d. Replace Element and Cap.
b. Unscrew inlet hose and remove filter screen.
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
7. Tighten motor mounting bolt locknuts and
bearing bolt locknuts, if necessary.
8. Use compressed air to clean lint from motor.
1
9. Use compressed air to ensure that all electrical
components are free of moisture and dust.
10. Verify that the insulation is intact on all external
wires and that all connections are secure. If bare
wire is evident, call a service technician.
2
Quarterly
NOTE: Disconnect power to the machine at its
source before performing the quarterly
maintenance procedures.
I
H042I
1
2
Cap
Filter Element
1. Tighten door hinges and fasteners, if necessary.
2. Using a Teflon-based spray lube, lubricate the
door lock by applying the spray to the door lock
pin while turning the door handle.
Figure 12
6. Measure the out-of-balance switch gap setting
and adjust it as needed. Refer to the Installation
Manual, which is supplied with the machine.
3. Verify that the drain motor shield is in place and
secure, if so equipped.
4. Check all painted surfaces for exposed metal.
(Matching paint is available from the
manufacturer.)
7. Check the bearing mounting bolts to make sure
specifications.
● If bare metal is showing, paint with primer or
with a solvent-based paint.
Machine
Bearing
Torque
Capacity
● If rust appears, remove it with sandpaper or by
chemical means and then paint the affected
area with primer or with a solvent-based paint.
125
Front
Rear
500 ft.-lbs.
140 ft.-lbs.
125
Table 3
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Maintenance
Care of Stainless Steel
●
Remove dirt and grease with detergent and water.
Thoroughly rinse and dry after washing.
●
●
●
Remove discoloration or heat tint from
overheating by scouring with a powder or by
employing special chemical solutions.
●
Avoid contact with dissimilar metals to prevent
galvanic corrosion when salty or acidic solutions
are present.
Do not leave sanitizers or sterilizing solutions on
stainless steel equipment for prolonged periods
of time.
●
●
Do not allow salty or acidic solutions to
evaporate and dry on stainless steel. Wipe clean
of any residues.
When an external chemical supply is used, ensure
no siphoning of chemicals occurs when the
washer-extractor is not in use. Highly
concentrated chemicals can cause severe damage
to stainless steel and other components with the
machine. Damage of this kind is not covered by
the manufacturer’s warranty. Locate the pump
below the washer-extractor’s injection point to
prevent siphoning of chemicals into the machine.
Rub in the direction of the polish lines or “grain”
of the stainless steel to avoid scratch marks when
using abrasive cleaners. Use stainless steel wool
or soft non-metal bristle brushes. Do not use
ordinary steel wool or steel brushes.
●
If the stainless steel appears to be rusting, the
source of the rust may actually be an iron or steel
part not made of stainless steel, such as a nail or
screw. Tip: Paint all carbon steel parts with a
heavy protective coating. Stainless steel fasteners
should be used whenever possible.
F232215
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