Washer/Extractor
AC Adjustable Frequency
Drive Information
For Allen-Bradley Model Numbers:
160
1305
1336
PowerFlex 40
PowerFlex 400
U072M
PHM1396C
FAULT
READY
U074M
U071M
M
U073M
Part No. F232120R6
January 2010
Download from Www.Somanuals.com. All Manuals Search And Download.
Supplement
General Information...........................................................................
3
Table of
Contents
Storage..................................................................................................
PowerFlex 40 and 400 Drive Control Logic .....................................
6
Allen-Bradley 160-Series AC Drives................................................. 36
Allen-Bradley 1305-Series AC Drives............................................... 62
HIM Structure Chart – Series A 3.00, Series B 1.01
or Later Versions................................................................................ 75
© Copyright 2010, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F232120
1
© Copyright 2006, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
Supplement
Allen-Bradley 1336-Series AC Drives............................................... 84
HIM Structure Chart – Series A 3.00, Series B 1.01
or Later Versions............................................................................ 100
© Published by permission of the copyright owner – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
F232120
2
General Information
General Information
•
•
•
This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static
control precautions are required when installing,
testing, or servicing this assembly. Component
damage may result if ESD control procedures are
not followed.
CAUTION
Only personnel familiar with the drive and
associated machinery should plan or
implement the installation, start-up, and
subsequent maintenance of the system.
Failure to comply may result in personal
injury and/or equipment damage.
An incorrectly applied or installed drive can
result in component damage or a reduction in
product life. Wiring or application errors, such as
incorrect or inadequate AC supply or excessive
ambient temperatures, may result in malfunction
of the system.
W659
This drive contains power storage devices that
retain their charge for a time after the removal of
main power. Extreme caution should be used
when working in and around the drive. It is
recommended that main disconnect power to the
drive remain off for three minutes prior to
approaching connections.
Warnings specific to a particular subject will appear in
the manual with the discussion of that subject.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
3
General Information
Nameplate Location
Pertinent drive information used in obtaining
information on drive operation or replacement is
Nameplate Located on
Exterior of Enclosure
1305 NAMEPLATE LOCATION
U072ME3A
FAULT
Nameplate Located on
Exterior of Enclosure
Figure 2
READY
160 NAMEPLATE LOCATION
U146ME3A
Figure 1
Nameplate Located
on Bottom Portion of
Chassis Behind Cover
Nameplate Located
on Mounting Plate of
Main Control Board
FRAMES B-G
FRAMES A1, A2, A3, A4
1336 PLUS NAMEPLATE LOCATION
U147ME3A
Figure 3
Nameplate Located on
Exterior of Enclosure.
POWERFLEX NAMEPLATE LOCATION
PHM1396C
Figure 4
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
4
Download from Www.Somanuals.com. All Manuals Search And Download.
General Information
General Inspection
Storage
Upon delivery, verify the item’s nameplate catalog
number against the purchase order.
The drive should remain in its shipping container prior
to installation. If the equipment is not to be used for a
period of time, it must be stored according to the
following instructions in order to maintain warranty
coverage:
Before the installation and start-up of the drive, a
general inspection of the mechanical integrity (i.e.,
loose parts, wires, connections, etc.) should be made.
•
•
Store in a clean, dry location.
Store within an ambient temperature range of -40
to 70 degrees C.
•
•
•
Store within a relative humidity range of 0 to 95
percent.
Do not store equipment where it could be
exposed to a corrosive atmosphere.
Do not store equipment in a construction area.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
5
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 and 400 Drive Control Logic
Input Power Conditioning
Installation/Wiring
The drive is suitable for direct connection to input
power within the rated voltage of the drive. Listed in
Table 1 are certain input power conditions which may
cause component damage or reduction in product life.
If any of the conditions exist, as described in Table 1,
install one of the devices listed under the heading
Corrective Action on the line side of the drive.
CAUTION
An incorrectly installed system can result in
component damage or reduction in product
life. The most common causes are:
1. Wiring AC line to drive output or control
terminals.
IMPORTANT: Only one device per branch circuit
is required. It should be mounted closest to the
branch and sized to handle the total current of the
branch circuit.
2. EXTERNAL voltage application to control
terminals.
3. Incorrect or inadequate AC supply.
Contact factory for assistance with
application or wiring.
W660
Input Power Condition
Low Line impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Corrective Action
•
•
•
Install Line Reactor
or Isolation Transformer
or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives
only
Line has power factor correction capacitors
Line has frequent power interruptions
•
•
Install Line Reactor
or Isolation Transformer
Line has intermittent noise spikes in excess of 6000V
(lightning)
Phase to ground voltage exceeds 125% of normal line to line
voltage
•
•
Remove MOV jumper to ground.
or Install Isolation Transformer with grounded
secondary
Ungrounded distribution system
if necessary
(1)
240V open delta configuration (stinger leg)
•
Install Line Reactor
(1)
For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the
system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the
reactor.
Table 1
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
6
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Electrical Interference
SINGLE PHASE MACHINES
EMI
1
2
ALLEN-BRADLEY
RFI
FILTER
L1
L2
INPUT
POWER
Careful attention must be given to the arrangement of
power and ground connections to the drive to avoid
interference with nearby sensitive equipment. Be sure
to replace all ground connections to their appropriate
locations.
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
RFI
Drives can be installed with an RFI filter, which
controls high-frequency conducted emissions into the
main supply lines.
THREE PHASE MACHINES
Where it is essential that very low emission levels
must be achieved or if conformity with standards is
required, the optional RFI filter may be present.
Figure 5 displays an electrical schematic for various
RFI configurations. Table 2 shows associated RFI
filter part numbers.
1
2
L1 ALLEN-BRADLEY
INPUT
POWER
L2
RFI
FILTER
L3
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
CAUTION
U166ME3A
ELECTRIC SHOCK HAZARD! Service and
Figure 5
maintenance to be performed only by an
authorized technician. Disconnect power
before opening any access panels.
W661
RFI Filter Part Number Information
Drive P/N
Drive Catalog
22B-B017N104xx
22B-D010N104xx
22B-B012N104xx
22B-D6P0N104xx
22B-B024N104xx
22B-D012N104xx
22B-D024N104xx
22B-B033N104Axx
Machine Voltage
Filter P/N
F8053901
F8053902
F8053901
F8053902
F8054001
F8054002
C002569
F8054001
F8044301 and F8168603
F8044401 and F8168604
F8044701 and F8168601
F8044901 and F8168602
C002501 and F8168701
C002502 and F8168702
C002507 and F8168705
200-240V 50-60Hz 3 phase
380-480V 50-60Hz 3 phase
200-240V 50-60 Hz 3 Phase
380-480V 50-60 Hz 3 Phase
200-240V 50-60 Hz 3 Phase
380-480V 50-60 Hz 3 Phase
380-480V 50-60 Hz 3 Phase
200-240V 50-60Hz 3 phase
C002502, F200309300
and F8168703
C002506, F200309400
and F8168704
22B-D017N104Axx
380-480V 50-60Hz 3 phase
F8054002
Table 2
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
7
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Terminal Block Access
Opening the Cover
1. Press and hold in the tabs on each side of the
WARNING
2. Pull the cover out and up to release.
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution.
W662
The following information illustrates the terminal
block designations for each of the drive models.
COVER
Figure 6
PHM636N
2. Slide finger guard down and out. Refer to
Power Terminal Block
The drive utilizes a finger guard over the power wiring
terminals. To remove:
3. Replace the finger guard when wiring is
complete.
1. Press in and hold the locking tab.
POWER TERMINAL BLOCK (TYPICAL)
PHM637N
Figure 7
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
8
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Power Terminal Block Description
PowerFlex 40
PowerFlex 400
Input and Output Power Terminals (TB1)
Input and Output Power Terminals (TB1)
Frame D
B Frame
R/L 1 S/L 2 T/L 3 U/T 1 V/T 2 W/T 3
R/L
1
S/L
2
T/L
3
P 1
P 2
DC-
U/T
1
V/T
2
W/T
3
PHM742N
DC- DC+ BR+ BR-
Figure 9
PowerFlex 400
PHM741N
Figure 8
PowerFlex Power Block Terminal (TBI)
PowerFlex 40
Terminal
R/L1, S/L2, T/L3
U/T1, V/T2, W/T3
P1, P3
Description
3-phase Power Input
3-phase Motor Output
Power Block Terminal (TB1)
Terminal
Description
DC Bus inductor connection
jumper or Bus inductor must
be present for drive to power-
up.
R/L1, S/L2, T/L3
Single-phase or
3-phase Power Input
3-phase Motor Output
DC Bus Connection
Ground Connection (PE)
U/T1, V/T2, W/T3
DC-1, DC+, -DC
P2, DC-
DC Bus Connection
Ground Connection (PE)
Table 3
Table 5
PowerFlex 40
PowerFlex 400
Power Terminal Block
Power Terminal Block
1.7-2.2 N-m (16-19 lb-in)
Torque
5.1N-m (45 lb-in)
Torque
2
2
33.6 mm (2 AWG)
Max Wire Size
Min Wire Size
5.3 mm (10 AWG)
Max Wire Size
Min Wire Size
2
2
8.4 mm (8 AWG)
1.3 mm (16 AWG)
Table 6
Table 4
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
9
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Control Terminal Blocks Description and
Control Logic
Balance Output
The AC drive balance output signal is transmitted to
the machine controller by the operation of an on-board
The AC drive will analyze the wash load distribution
during certain drain steps and communicate the
severity of load imbalance to the machine controller.
The machine controller then determines if the load is
suitably distributed for the programmed spin speed.
The severity of load imbalance is communicated
digitally by the on-board relay or transistor using a
series of pulses or continuous open or closed state.
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution.
W662
NOTE: Do not connect AC drive digital common,
analog common, or common terminals to chassis
ground.
CAUTION
Input Mode Parameter
Never permanently jumper the AC drive
balance output terminals or short the wires
in these terminals together. This will
override the balance detection routine and
cause the wash cycle to abort, potentially
causing machine damage or personal injury
The control terminal functions are determined in part
by the “Start Source” parameter #36. Changing this
parameter affects the function of some terminals.
Speed Selection
in the process.
Motor speeds on digitally-controlled AC drives are
controlled by solid state or mechanical switch closure
inputs to Digital In 1, Digital In 2, and Digital In 3
terminals. Similarly, motor rotation direction is
controlled by inputs to Start/Run FWD and Direction/
W671
Stop/Enable Input
The Stop Input function is machine dependent. The
input is typically used to disable the drive either when
the frame vibration safety limit switch has been
tripped or when the loading door has been opened.
Refer to the applicable machine electrical schematic
for details on the connection of this input. When the
Stop Input signal is interrupted, the control input
signals must be removed and reapplied to restart the
motor operation.
An inactive control input terminal (H) will measure
approximately 24v DC while an active control input
terminal (L) will measure less than 1v DC. When a
control input (i.e., Digital In 1, 2, 3, 4, Fwd, Rev, or
Stop) is connected to a common terminal (terminal 4),
the voltage on the control input terminal is reduced to
near zero and the input is activated.
direction based on inputs to the control terminals. The
AC drive’s input status parameters display of 1s and 0s
at various machine actions can be viewed while
monitoring parameter #13 and/or #14. When the
control input terminal voltage is high (inactive) the
status display will read “0” (logic 0). When the control
input terminal voltage is low (active) the status will
read “1” (logic 1).
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
10
PowerFlex 40 and 400 Drive Control Logic
Sink/Source Switch
0-10V/0-20m A Switch
The PowerFlex series of drives include a DIP switch
that will allow the drive analog input signals to be
wired as a 0-10V/0-20 mA switch.This switch should
be set to the 0-10V mode on all Alliance Laundry
Equipment made at the time of this publication.
Setting this switch in the 0-20 mA mode may cause
the drive to not operate and be mistaken as a failed
drive.
The PowerFlex series of drives include a DIP Switch
that will allow the drive input signals to be wired as
“sink” or “source”. This switch should be set to the
sink mode on all Alliance Laundry equipment made at
the time of this publication. Setting this switch in the
source mode will cause the drive to not operate and be
mistaken as a failed drive.
Fault Code Display
Refer to Fault Display and Troubleshooting
Information.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
11
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Control Terminal Block
Designations
Control Wiring Block Diagram
Enable
Jumper
Typical
SNK Wiring
Stop
01
02
03
04
05
06
07
08
09
FWD
REV
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Bal Common
SNK
SRC
+24V
+10V
+ 24V DC
+ 10V DC
11
12
13
14
15
16
17
18
19
0-10V ( or 10V) Input
Analog Common
4-20mA Input
Pot must be
1-10k ohm
1 Watt Min.
Relay N.O.
R1
0-10V
0/4-20mA
+
-
Analog Output
Bal Output
Relay Common
R2
Common
24V
Relay N.C.
R3
Opto Output 2
RS485 Shield
30V DC
50mA
Non-inductive
Enable
Jumper
0-10V
Analog Output Select
01 02 03 04 05 06 07 08 09
ENBL
0-20mA
R1 R2 R3
SNK
SRC
RS485
(DSI)
11 12 13 14 15 16 17 18 19
PHM780N
Figure 10
Control Input/Output Terminal Block
0.5-0.8 N-m (4.4-7.0 lb-in)
Torque
2
1.3 mm (16 AWG)
Max Wire Size
Min Wire Size
2
0.13 mm (26 AWG)
Table 7
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
12
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 400 Control Terminal Block
Designations
Control Wiring Block Diagram
Typical
SNK Wiring
Function Loss
Stop /
1 of 7 Digital Input Circuits
01
02
03
04
05
06
07
08
09
10
Start/Run FWD
Direction/Run REV
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Enable
Jumper
SNK
SRC
ENBL
SNK
SRC
Digital Common
Opto Common
#1 Relay N.O.
R1
R2
R3
+24V
+10V
+ 24V DC Source
+ 10V DC Source
#1 Relay Common
#1 Relay N.C.
11
12
13
14
15
16
17
18
19
20
Earth Referenced
Frames D & E
0-10V
Analog Input 1 (AI1)
0-20mA
0-10V
#2 Relay N.O.
#2 Relay Common
#2 Relay N.C.
Analog Common 1
Pot must be
R4
R5
R6
+
-
1-10k ohm
2 Watt Min.
Analog Output 1(AO1)
Analog Output 2 (AO2)
Analog Input 2 (AI2)
Analog Common 2
Opto Output
+
-
0-10V
Isolated
0-20mA
Common
24V
30V DC
50mA
Non-inductive
AS485 Shield
RS485
(DSI)
A01
A02
AI1
10V 20mA 10V 20mA 10V 20mA 10V 20mA
AI1
SNK
SRC
01 02 03 04 05 06 07 08 09 10
R1 R2 R3
RS485
RS485
R4 R5 R6
11 12 13 14 15 16 17 18 19 20
PHM781N
Figure 11
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
13
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Drive Control Logic Chart
Cabinet Hardmount
“A” control, “B” control, “V” Control and EDC/Netmaster Control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
04
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#01
#03
#02
Parameter #
(SW3)
(SW2)
(SW1)
(Stop)
(STR)
(STF)
N/A
71
71
72
72
74
73
76
75
H
H
H
H
H
L
H
H
H
L
H
L
L/H
L
H
H
L
H
L
H
L
H
L
L
L
L
0
0
0
0
0
1
1
0
1
1
0
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0/1
0
0
1
0
1
0
0
0
0
0
1
0
1
0
1
1
1
1
Idle
*1
0
0
0
0
0
1
0
1
1
1
1
1
1
1
1
1
1
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
L
L
H
H
H
L
L
H
L
*1
0
L
L
H
L
L
H
H
H
H
*1
*1
*1
*1
H
L
L
L
H
L
L
Spin 2
L
H
L
Spin 3
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Cabinet Hardmount
Galaxy control, Quantum control and UniMac Software Control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
04
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#01
#03
#02
Parameter #
(SW3)
(SW2)
(SW1)
(Stop)
(STR)
(STF)
N/A
70
70
72
72
71
76
75
73
77
74
H
H
H
H
H
H
L
H
H
H
L
H
H
H
H
H
L
L/ H
L
H
L
H
L
H
L
L
L
L
L
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0/1
0
1
0
1
0
1
1
1
1
1
1
0
0
1
0
1
0
0
0
0
0
0
Idle
0
0
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1
1
Reduced Wash speed (ccw)
Reduced Wash Speed (cw)
Wash Speed (ccw)
L
L
H
L
L
L
Wash Speed (cw)
H
L
L
H
H
H
H
H
H
Distribution Speed 1 (ccw)
Extract Speed 1 (ccw)
Extract Speed 2 (ccw)
Extract Speed 3 (ccw)
Extract Speed 4 (ccw)
Extract Speed 5 (ccw)
H
L
L
L
H
L
L
H
L
L
L
L
L
L
L
H
H
L
Table 8
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
14
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Drive Control Logic Chart
Pocket Hardmount - 35 lb through 125 lb Capacity
UniLinc control and M30 control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
04
Frequency
Preset
Parameter #
Terminal Terminal Terminal Terminal Terminal Terminal
Action
#07
#06
#05
#01
#03
#02
N/A
70
70
72
72
71
76
75
73
77
74
H
H
H
H
H
H
L
H
H
H
L
H
H
H
H
H
L
L/ H
L
H
H
L
H
L
H
L
H
L
L
L
L
L
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0/1
0
0
1
0
1
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
1
Idle
0
0
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1
1
Reduced Wash Speed (cw)
Reduced Wash Speed (ccw)
Wash Speed (cw)
L
L
H
L
L
L
Wash Speed (ccw)
H
L
L
H
H
H
H
H
H
Distribution Speed (cw)
Extract Speed 1 (ccw)
Extract Speed 2 (ccw)
Extract Speed 3 (ccw)
Extract Speed 4 (ccw)
Extract Speed 5 (ccw)
H
L
L
L
H
L
L
H
L
L
L
L
L
L
L
H
H
L
Pocket Hardmount - 150 Capacity
Terminator control Control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Control Input
Status – Parameter Status – Parameter
d014 d013
07
04
06
04
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Frequency
Preset
Parameter #
Terminal Terminal Terminal Terminal Terminal Terminal
Action
#07
#06
#05
#01
#03
#02
N/A
70
70
72
72
71
76
75
73
77
74
H
H
H
H
H
H
L
H
H
H
L
H
H
H
H
H
L
L/H
L
H
L
H
L
H
L
L
L
L
L
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0/1
0
1
0
1
0
1
1
1
1
1
1
0
0
1
0
1
0
0
0
0
0
0
Idle
0
0
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1
1
Reduced Wash speed (ccw)
Reduced Wash Speed (cw)
Wash Speed (ccw)
L
L
H
L
L
L
Wash Speed (cw)
H
L
L
H
H
H
H
H
H
Distribution Speed (ccw)
Very Low Extract (ccw)
Low Extract (ccw)
H
L
L
L
H
L
L
H
L
L
L
Medium Extract (ccw)
High Extract (ccw)
L
L
L
L
H
H
L
Very High Extract (ccw)
Table 9
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
15
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Drive Control Logic Chart
Pocket Hardmount
“V” control and “A” control - Designs 7 and 8
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
04
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#01
#03
#02
Parameter #
(SW3)
(SW2)
(SW1)
(Stop)
(STR)
(STF)
N/A
71
71
72
72
74
73
76
75
H
H
H
H
H
L
H
H
H
L
H
L
L/H
L
H
H
L
H
L
0
0
0
0
0
1
1
0
1
1
0
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0/1
0
0
1
0
1
0
0
0
0
0
1
0
1
0
1
1
1
1
Idle
*1
0
0
0
0
0
1
0
1
1
1
1
1
1
1
1
1
1
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1 Extract
L
L
H
L
H
H
H
L
L
H
L
*1
0
L
L
Ha
L
H
L
L
H
H
H
H
*1
*1
*1
*1
H
L
L
L
L
H
L
L
L
Spin 2 Extract
L
H
L
L
Spin 3 Extract
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Pocket Hardmount
WE-6 control - Design 5 and Earlier
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
04
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#01
#03
#02
Parameter #
(SW3)
(SW2)
(SW1)
(Stop)
(STR)
(STF)
N/A
74
74
72
72
71
76
75
73
77
H
L
H
H
H
L
H
L
L/H
L
H
H
L
H
H
H
H
H
L
0
0
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0/1
0
0
1
0
1
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
Idle
*1
0
1
1
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract/Spray Rinse
High 1 Extract
L
H
H
H
L
L
H
H
H
L
L
H
L
*1
0
L
L
H
L
L
H
H
H
H
H
*1
*1
*1
*1
*1
H
H
L
L
H
L
L
H
L
L
H
L
L
L
High 2 Extract
L
L
L
L
High 3 Extract
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 10
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
16
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Pocket Hardmount
WE-6 control - Design 6, 7 and 8
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
04
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#01
#03
#02
Parameter #
(SW3)
(SW2)
(SW1)
(Stop)
(STR)
(STF)
N/A
70
70
72
72
71
76
75
73
77
74
H
H
H
H
H
H
L
H
H
H
L
H
H
H
H
H
L
L/H
L
H
H
L
H
L
H
L
H
L
L
L
L
L
L
0
0
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0/1
0
0
1
0
1
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
1
Idle
*1
0
0
0
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
L
L
H
L
*1
0
L
L
H
L
L
H
H
H
H
H
H
*1
*1
*1
*1
*1
*1
H
L
L
Medium Extract/Spray Rinse
Extract Speed 1
L
H
L
L
H
L
L
L
Extract Speed 2
L
L
L
Extract Speed 3 (default)
Extract Speed 3 (maximum)
L
L
H
L
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 11
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
17
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Drive Control Logic Chart
Cabinet Freestanding
WE-6 control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Stop
Rev
Fwd
Digital Input
Status – Parameter Status – Parameter
d014 d013
Control Input
07
04
06
05
04
01
04
03
04
02
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
04
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#01
#03
#02
Parameter #
(SW3)
(SW2)
(SW1)
(Stop)
(STR)
(STF)
N/A
74
74
72
72
71
76
75
73
77
H
L
H
H
H
L
H
H
H
H
H
L
L/H
L
H
H
L
H
L
H
L
H
L
L
L
L
L
0
0
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0/1
0
0
1
0
1
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
Idle
*1
0
1
1
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract
L
L
H
H
H
L
L
H
L
*1
0
L
L
H
L
L
H
H
H
H
H
*1
*1
*1
*1
*1
H
L
L
L
H
L
L
High 1 Extract
H
L
L
L
High 2 Extract
L
L
L
High 3 Extract
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 12
PowerFlex 400 Drive Control Logic Chart
Cabinet Freestanding (250 Model Only)
WE-6 control
H – Signal Voltage High (greater than 10V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Digital
In 3
Digital
In 2
Digital
In 1
Fwd
Stop
Rev
Control Input Status – Parameter d302
07
04
06
04
05
04
02
04
01
04
03
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#07
#06
#05
#02
#01
#03
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
355
355
145
145
144
357
356
146
358
H
L
H
H
H
L
H
H
H
H
H
L
H
L
H
L
H
L
L
L
L
L
L or H
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
1
1
0
1
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
Idle
L
L
L
L
L
L
L
L
L
*1
0
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract
L
1
H
H
H
L
H
L
*1
0
1
L
1
H
L
H
H
H
H
H
*1
*1
*1
*1
*1
1
H
L
1
L
H
L
1
High 1 Extract
H
L
L
1
High 2 Extract
L
L
1
High 3 Extract
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 13
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
18
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Drive Control Logic Chart
Pocket Hardmount - IPH, IP and CP Models
PS40 control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Stop
Rev
03
Fwd
02
Control Input Status –
Parameter d013
01
04
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
04
04
Terminal Terminal Terminal
Action
#01
#03
#02
L
L
L
L
L
L
L
L
H
H
L
H
L
H
L
L
L
L
L
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
1
0
0
0
0
1
0
1
0
1
1
1
1
1
Idle
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Low Spin Speed
Medium Spin Speed
High Spin Speed
SmartSpin
H
H
H
H
L
NOTE: IPH models use analog signals to control speed - refer to parameter d002 (command freq.) and d020 (analog input %)
to verify speed input signal.
Table 14
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
19
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Computer Output Boards
Connections identified on these figures set speed and
direction of the drive.
V-COMPUTER OUTPUT BOARD
Drive Control
Connections
X - fmr
COM
RL
RM
RH
STR
STF
U135ME3A
Figure 12
WE-6 INTERFACE BOARD
Terminals 1 thru 16
J7A
J8
Drive Control
Connections
J2A
Terminals 17 thru 29
J3B
J1
30 31 32 33 34 35
U136ME3A
Figure 13
EDC OUTPUT BOARD
1
6
7
12
H4
H2
H5
Drive
Control
Connections
H1
H3
U148ME3A
Figure 14
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
20
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Drive
UNILINC, QUANTUM, GALAXY AND UNIMAC SOFTWARE OUTPUT BOARD
Harness
Connection
H13
16
8
9
1
PHM738N
Figure 15
A AND B-CONTROL OUTPUT BOARD
Drive Harness
Connection J11
PHM776N
Figure 16
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
21
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PS40 CONTROL OUTPUT BOARD
Drive Harness
Connection J11
PHM777N
Figure 17
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
22
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Control Wire
Table 15 (continued)
During troubleshooting, if the wire path between the
control board and the drive is uncertain, refer to
Table 15 for wire connection numbers.
UniLinc Control– Output Board F8108001
04
07
06
05
03
02
H13-2
Control Wire Connection Reference Table.
H13-3
H13-4
Output Board Terminal
H13-5
H13-6
H13-7
V-Control F370314, F8206501 and F370447-6, etc.
02
03
07
06
05
04
STF
STR
RH
Output Board Terminal
A and B-Control P/N: F0370448xx
J11-1-8/STF
RM
RL
02
03
07
06
03
04
COM
J11-1-7/STR
WE-6 Interface Board P/N: F370577, F0370446-xx
J11-1-6/RH
04
06
02
07
05
03
J2A-30
J11-1-5/RM
J2A-31
J11-1-4/RL
J2A-32
J11-1-3/COM
J2A-33
PS40 Main Board P/N: C000281
C12 OV, R-, L-
C12 0-10v
J2A-34
01, 04, 14
J2A-35
13
02
EDC – Output Board P/N: F370433
C12 R+
07
06
05
04
03
02
H2-7
03
C12 L+
H2-8
N/A
Jumper
H2-9
Table 15
H2-10
H2-11
H2-12
Table 15 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
23
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex Drive Parameters
PowerFlex 40
Parameter
Group and
Number
PowerFlex 400 Parameter Group
and Number
Parameter
Description
Function
d001
b001
b002
Output
Frequency
Displays instantaneous output frequency
(in Hz).
d002
Command
Frequency
Displays command output frequency (in
Hz).
d003
d004
d005
b003
b004
b005
Output Current
Output Voltage
Displays output current (in Amps).
Displays output voltage (in VAC).
DC Bus Voltage Displays DC Bus capacitor voltage (in
VDC).
d006
d007
d008
d009
d010
d012
b006
d307
d308
d309
b008
d301
Drive Status
Fault 1 Code
Fault 2 Code
Fault 3 Code
Read from left to right, the four bits
indicate the drive's condition
(decelerating, accelerating, forward and
running). “0” = false and “1” = true
Memory location for the most recent
fault codes. Repetitive faults are stored
only once.
Memory location for the 2nd most recent
fault codes. Repetitive faults are stored
only once.
Memory location for the 3rd most recent
fault codes. Repetitive faults are stored
only once.
Process Display Not applicable to Alliance Laundry
Systems’ equipment. Refer to the
manual supplied with the PowerFlex
drive for detailed information.
Control Source
Read from left to right, the digits
indicate the active source of the Speed
Reference (P038) and Start Source
(P036) command.
d013
d014
d015
d302
d302
d303
Control Input
Status
Control Status Input diagnostics.
Digital Input
Status
Digital Input Status diagnostics.
Communication Not applicable to Alliance Laundry
Status
Systems' equipment. Refer to the manual
supplied with the PowerFlex drive for
detailed information.
Table 16 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
24
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Table 16 (continued)
PowerFlex 40
Parameter
Group and
Number
PowerFlex 400 Parameter Group
and Number
Parameter
Description
Function
d016
d320
Control
Firmware
Version
Displays the AC drive's firmware
version. For PowerFlex 40 drives, this
will be 70.xx, 80.xx or 90.xx. For
PowerFlex 400 drives, this will be 14.01.
d017
d018
d321
b012
Drive Type
Displays the numeric code of the drive's
rating (e.g., 4508 = 5hp 200V drive)
Elapsed Run
Time
Displays the accumulated time the drive
has output power. The display is in 10-
hour increments (e.g., a display of 1
represents a value of 10 hours).
d019
d020
d021
d319
d305
d306
Testpoint Data
Displays a hexadecimal value of the
“Testpoint Selection” in parameter
A102.
Analog In
(0-10V)
Displays the value (in percentage) of the
voltage at terminal 13(e.g.,
100.0%=10V)
Analog In
(4-20mA)
Displays the value (in percentage) of the
current at terminal 15 (e.g., 0.0%=4mA;
100.0%=20mA)
d022
d023
b010
d318
Output Power
Displays the kilowatts present at
terminals U, V and W (in kW).
Output Power
Factor
Displays the angle in electrical degrees
between the motor voltage and the motor
current.
d024
d025
d026
d028
b014
N/A
N/A
N/A
Drive
Temperature
Displays the present operating
temperature (in Celsius) of the drive's
internal power devices. Refer to Fault
Counter Status
Timer Status
Not applicable to Alliance Laundry
Systems' equipment. Refer to the manual
supplied with the PowerFlex drive for
detailed information.
Not applicable to Alliance Laundry
Systems' equipment. Refer to the manual
supplied with the PowerFlex drive for
detailed information.
Step Logic
Status
Not applicable to Alliance Laundry
Systems' equipment. Refer to the manual
supplied with the PowerFlex drive for
detailed information.
Table 16 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
25
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40
Table 16 (continued)
Parameter
Group and
Number
PowerFlex 400 Parameter Group
and Number
Parameter
Description
Function
d029
b013
N/A
Torque Current
Displays the present value of the motor's
torque current (in Amps).
d030
P041
OL Level
Displays the real-time motor overload
progression (100% = F007 Fault).
P041
Reset to Defaults NOTE: This will reset the drive's
parameters back to the factory-default
values, requiring the AC drive to be re-
programmed. This will not reset A193.
(0 = Not Active; 1 = Reset - Induces
Fault F048).
A101
A152
A198
N/A
Parameter Lock
Allows parameter modification.
0 = Parameters Unlocked
1= Parameters Locked
See also parameters A192 and A193.
Limited
Frequency
Displays the maximum allowable
frequency (in Hz) based on DC Bus
voltage. The drive output frequency may
be limited due to low input voltage
conditions to alleviate potential motor
stalling.
A164
R261
Balance State
Displays the balance detection algorithm
progression (See A187 and A188). (0 =
Algorithm not active; 1 = programmed
pause time; 2 = programmed sample
time; 3 = programmed filter time; 4 =
result obtained)
A187
A188
N/A
SmartSpin
Frequency
Displays the commanded SmartSpin
frequency (in Hz) as determined from
Balance Result A188.
R285
Balance Result
Displays the numeric value indicating
severity of load imbalance. A balance
result value will be displayed only when
A164 = 4, otherwise the display will be
0.
A192
N/A
Parameter
CRC-16
Displays the numeric code culminating
from the value of all of the parameters.
This is intended as a quick reference and
is used to validate the parameter settings
for a specific application.
Table 16 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
26
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Table 16 (continued)
PowerFlex 40
Parameter
Group and
Number
PowerFlex 400 Parameter Group
and Number
Parameter
Description
Function
A193
N/A
Counter
This counter will increment each time
parameter A192 changes. This is
intended as a quick reference to show if
any parameter has been changed after
factory programming, even if a
parameter was changed and then
restored to the ALS-specified value.
NOTE: The above parameters and descriptions are based on firmware version 90.06 and may differ or be missing
from earlier versions of PowerFlex drive firmware. Refer to parameter d016 for the firmware's version.
NOTE: All PowerFlex drives used in Alliance Laundry Systems' equipment are custom-developed with unique
features and parameters. Parameter information provided within the Allen-Bradley PowerFlex series AC drive
manual will differ and may not be relevant.
Table 16
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
27
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Integral Keypad
AC Drive Diagnostics/Parameter
Viewing
The integral keypad displays several main menu group
selections such as “d”, “P”, and “A” as described
below. Within the Display Group is a fault storage
buffer that stores the last three AC drive fault codes.
Refer to the Fault Display and Troubleshooting
Information Section for more information.
PowerFlex Integrated Keypad
The PowerFlex series AC drives have an integral
keypad that can be used for viewing and editing
parameter values. No external parameter unit is
required, however an external hand-held parameter
unit is available (22-HIM-A3) that can provide a user-
friendly method of viewing and editing parameter
values in hard-to-access locations.
1
2
7
RUN
FWD
REV
VOLTS
AMPS
HERTZ
3
6
PROGRAM
FAULT
5
4
POWERFLEX LED DISPLAYS
PHM640N
Number
1
LED
Display
LED State
Steady Red
Flashing Red
Description
Indicates parameter number, parameter value, or fault code.
Single digit flashing indicates that digit can be edited. All digits flashing
indicates a fault condition. See table below.
Displayed Units
Fault Status
Steady Red
Indicates the units of the parameter value being displayed.
2
3
Flashing Red
Indicates drive is faulted.
Start Key Status
Steady Green Indicates Start key on Integral Keypad is active. The Reverse key is also
active unless disabled by A095 (Reverse Disable).
4
Pot Status
Steady Green Indicates potentiometer on Integral Keypad is active.
5
6
Program Status
Steady Red
Indicates parameter value can be changed.
Run/Direction
Status
Steady Red
Flashing Red
Indicates drive is running and commanded motor direction.
Drive has been commanded to change direction. Indicates actual motor
direction while decelerating to zero.
7
Figure 18
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
28
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 Alphanumeric LED Display Groups
Menu
d
Description
Menu
Description
Display Group (View Only). Consists of
commonly viewed drive operating conditions.
Advanced Program Group. Consists of remaining
programmable functions.
A
Basic Program Group. Consists of most
commonly used programmable functions.
Fault Designator. Consists of list of codes for
specific fault conditions. Displayed only when fault is
present.
P
F
Table 17
PowerFlex 400 Alphanumeric LED Display Groups
Menu
Description
Menu
Description
Basic Display
Advanced Program
Terminal Block
Aux Relay Card
b
C
d
P
A
T
Communications
Advanced Display
Basic Program
R
Table 18
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
29
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
2
3
RUN
VOLTS
AMPS
HERTZ
1
FWD
REV
4
PROGRAM
FAULT
5
8
6
7
POWERFLEX KEYPAD BUTTONS
Description
Back one step in programming menu.
Cancel a change to a parameter value and exit Program Mode.
PHM640
Number
1
Name
Escape
Select
Advance one step in programming menu.
Select a digit when viewing parameter value.
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Advance one step in programming menu.
Save a change to a parameter value.
Used to stop the drive or clear a fault. This key is always active.
Controlled by parameter P037 (Stop Mode).
Used to reverse direction of the drive. Default is active.
Controlled by parameters P036 (Start Source) and A095 (Reverse Disable).
Used to start the drive. Default is active.
Controlled by parameters P036 (Start Source).
Used to control speed of drive. Default is active.
Controlled by parameter P038 (Speed Reference).
2
3
4
5
6
7
8
Up Arrow
Down Arrow
Enter
Stop
Reverse
Start
Potentiometer
Figure 19
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
30
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
The following is an example of basic integral keypad
and display functions. This example provides basic
navigation instructions and illustrates how to program
the first Program Group parameter.
Viewing and Editing Parameters
The last user-selected Display Group parameter is
saved when power is removed and is displayed by
default when power is reapplied.
Example
Key(s)
Step
1
Description
Displays
When power is applied, the last user-selected Display Group
parameter number is briefly displayed with flashing characters. The
display then defaults to that parameter’s current value. (Example
shows the value of d001 [Output Freq.] with the drive stopped.)
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
Press Esc or Sel until the Group Menu letter begins to flash.
VOLTS
AMPS
HERTZ
or
2
3
4
5
6
PROGRAM
FAULT
Press the Up Arrow or Down Arrow to scroll through the group menu
(d, P and A).
or
Press Enter or Sel to enter a group. The right digit of the last viewed
parameter in that group will flash.
VOLTS
AMPS
HERTZ
or
or
or
PROGRAM
FAULT
Press the Up Arrow or Down Arrow to scroll through the parameters
that are in the group.
Press Enter or Sel to view the value of a parameter. If you do not want
to edit the value, press Esc to return to the parameter number.
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
Press Enter or Sel to enter program mode to edit the parameter value.
The right digit will flash and the Program LED will illuminate if the
parameter can be edited.
VOLTS
AMPS
HERTZ
or
or
7
8
PROGRAM
FAULT
Press the Up Arrow or Down Arrow to change the parameter value. If
desired, press Sel to move from digit to digit or bit to bit. The digit or
bit that you can change will flash.
Press Esc to cancel a change. The digit will stop flashing, the previous
value is restored and the Program LED will turn off.
OR
9
VOLTS
AMPS
HERTZ
Press Enter to save a change. The digit will stop flashing and the
Program LED will turn off.
PROGRAM
FAULT
Press Esc to return to the parameter list. Continue to press Esc to back
out of the programming menu.
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
10
If pressing Esc does not change the display, then d001 (Output
Frequency) is displayed. Press Enter or Sel to enter the group menu.
Table 19
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
31
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
When a fault occurs, the fault indicator light on the
integral keypad will illuminate. The fault code will
immediately be indicated on the display, such as
“F005”. The last three fault codes are also stored in the
Repetitive faults of the same fault code will only be
recorded once.
Fault Display and Troubleshooting
Information
This section provides information to guide users in
understanding drive fault conditions and general
troubleshooting procedures for Allen-Bradley drives.
Included is a listing and description of the various
drive faults with possible solutions, when applicable.
For any questions regarding fault conditions, consult
with the factory.
Refer to Viewing and Editing Parameters section of
AC Drive Diagnostics/Parameter Viewing chapter for
details on how to access parameter values.
Each drive is equipped with a fault indicator light
which illuminates when a fault condition exists.
Once a fault code is identified, refer to the AC drive
manual for the most up-to-date explanation of codes.
Table 20 also contains an abbreviated list of typical
fault codes.
Clearing Faults
When a fault occurs, the cause must be corrected
before the fault can be cleared. Resetting a fault will
not correct the cause of the fault condition. After
corrective action has been taken, simply cycling power
to the drive will clear the fault.
1
RUN
FWD
REV
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
POWERFLEX SERIES AC DRIVES
PHM651N
1
Fault Indicator Light
Figure 20
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
32
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Allen-Bradley Drive Fault Codes
Allen-Bradley Drive Fault Codes
Description
Corrective Action/
Remarks
Fault
003
Power Loss Fault
DC Bus voltage remains below
85% nominal for longer than .5
seconds.
Monitor incoming AC line for low voltage or line power
interruption.
004
005
Under Voltage Fault
Over Voltage Fault
DC Bus voltage fell below
minimum.
Monitor AC incoming AC line for low voltage or line
power interruption.
DC Bus maximum voltage
exceeded.
Monitor the AC line for high line voltage or transient
conditions. High voltage can result from motor
regeneration. Buck transformer may be required.
006
007
008
012
024
Motor Stall
Motor has stalled. Motor load is
excessive.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Motor Overload Fault
Over Temperature Fault
Overcurrent Fault
Unable to Decelerate
Internal electronic overload trip.
Excessive motor load exists.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Excessive heat detected by
heatsink transducer.
Clear blocked or dirty heatsink fins. Check ambient
temperature. Check for blocked or nonoperating fan.
Overcurrent detected in
instantaneous hardware trip circuit. load conditions at motor.
Check short circuit at the controller output or excessive
DC Bus regulation prevents
machine from decelerating
Verify DC Bus (d005) is less than 340V for 200-240V
applications or 680V for 380-480V applications. Check for
typically due to high input voltage, an imbalanced wash load. Check for proper speed
motor regeneration or unstable
motor operation.
increment through all extract speeds.
033
038
Max Retries Fault
Phase U Fault
Controller failed to reset fault
within the number of retries.
Fault exists that must be corrected before further operation.
Check “Fault Buffer 1” on 1305 and 1336 for specific fault
that triggered max retries fault.
Phase-to-ground fault detected
between controller and motor in
Phase U.
Check wiring between the drive and motor. Check for
grounded phase.
Table 20 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
33
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Table 20 (continued)
Allen-Bradley Drive Fault Codes (continued)
Description
Corrective Action
Remarks
Fault
Phase V Fault
039
040
041
042
043
Phase to ground fault detected
between controller and motor in
Phase V.
Check wiring between the drive and motor. Check for
grounded phase.
Phase W Fault
UV Short Fault
UW Short Fault
VW Short Fault
Phase to ground fault detected
between controller and motor in
Phase W.
Check wiring between the drive and motor. Check for
grounded phase.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
048
063
Reset to Default Values
Software Over-current
Parameters were reset to the
factory default values.
Verify or re-load the Alliance Laundry Systems specified
parameters.
Instantaneous (100 ms) trip based
on ALS-specified maximum
current setting.
Check for a locked motor or basket. Check for correct
motor, basket and pulley combination. Check for an
intermittent signal at the drive’s input terminals.
064
100
Drive Overload
The drive’s current rating has been Verify that the parameters are compatible with the motor
exceeded by 150% for 1 minute or and pulley combination. Check for a restriction in the
by 200% for 3 seconds.
basket’s rotation. Check for a poor or improper connection
in the motor circuit.
Parameter Checksum
There is an internal checksum
discrepancy.
Reset the drive’s parameters to the default factory settings
and re-load the ALS-specified parameters.
Table 20
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
34
Download from Www.Somanuals.com. All Manuals Search And Download.
PowerFlex 40 and 400 Drive Control Logic
Problem:
Troubleshooting Suggestions
Drive started but wash basket is not rotating.
Important Considerations
Corrective Action
•
•
•
Drive cooling is extremely important to the
overall service life of the product. Extreme care
should be used to keep cooling air paths clean.
Drive cabinet enclosures have been designed to
optimize cooling. Keep cabinet doors closed and
panels installed to maintain proper operation.
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
3. Check control input signals. Refer to applicable
table of inputs.
Resetting a fault will not correct the cause of the
fault condition. Corrective action must be taken
prior to resetting a fault. Many drive error codes
are reset by cycling power to the drive. The fault
may not reappear until drive operation is
initiated.
Problem:
Wash basket not accelerating properly.
Corrective Action
Drive to motor wiring is critical to proper drive
operation. Loose or bad connections can generate
heat and increase current output from drive.
These problems can manifest themselves in
operation by many fault codes indicating
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify speed selection control wire connections.
Refer to applicable table.
overcurrent condition and maximum retries fault.
Problem/Corrective Action
Problem:
Wash basket does not rotate.
Corrective Action
1. Ensure computer control display on washer is
showing proper operation.
2. Check power circuit, supply voltage, fuses and
disconnects.
3. Verify drive to motor wires are damage free,
properly connected and torqued to specifications.
4. Check belt tension and condition.
5. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
6. Check control input signals. Refer to applicable
table of inputs.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
35
Allen-Bradley 160-Series AC Drives
Allen-Bradley 160-Series AC Drives
Input Power Conditioning
Installation/Wiring
The drive is suitable for direct connection to input
power within the rated voltage of the drive. Listed in
Table 21 are certain input power conditions which may
cause component damage or reduction in product life.
install one of the devices listed under the heading
Corrective Action on the line side of the drive.
CAUTION
An incorrectly installed system can result in
component damage or reduction in product
life. The most common causes are:
1. Wiring AC line to drive output or control
terminals.
IMPORTANT: Only one device per branch circuit
is required. It should be mounted closest to the
branch and sized to handle the total current of the
branch circuit.
2. EXTERNAL voltage application to control
terminals.
3. Incorrect or inadequate AC supply.
Contact factory for assistance with
application or wiring.
W660
Input Power Condition
Low Line impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Corrective Action
•
•
•
Install Line Reactor
or Isolation Transformer
or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives
only
Line has power factor correction capacitors
Line has frequent power interruptions
•
•
Install Line Reactor
or Isolation Transformer
Line has intermittent noise spikes in excess of 6000V
(lightning)
Phase to ground voltage exceeds 125% of normal line to line
voltage
•
•
Remove MOV jumper to ground.
or Install Isolation Transformer with grounded
secondary
Ungrounded distribution system
if necessary
(1)
240V open delta configuration (stinger leg)
•
Install Line Reactor
(1) For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase
that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This
leg should be identified throughout the system with red or orange tape on the wire at each connection point. The
stinger leg should be connected to the center Phase B on the reactor.
Table 21
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
36
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Electrical Interference
CAUTION
EMI
ELECTRIC SHOCK HAZARD! Service and
Careful attention must be given to the arrangement of
power and ground connections to the drive to avoid
interference with nearby sensitive equipment. Be sure
to replace all ground connections to their appropriate
locations.
maintenance to be performed only by an
authorized technician. Disconnect power
before opening any access panels.
W661
RFI
SINGLE PHASE MACHINES
Drives can be installed with an RFI filter, which
controls high-frequency conducted emissions into the
main supply lines.
1
2
ALLEN-BRADLEY
RFI
FILTER
L1
L2
INPUT
POWER
Where it is essential that very low emission levels
must be achieved or if conformity with standards is
required, the optional RFI filter may be present.
Figure 21 displays an electrical schematic for various
numbers.
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
THREE PHASE MACHINES
1
2
L1 ALLEN-BRADLEY
INPUT
POWER
L2
RFI
FILTER
L3
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
U166ME3A
Figure 21
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
37
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
RFI Filter Part Number Information
Drive P/N
Drive Catalog
Machine Voltage
Filter P/N
Series A or Series B*
370839
370839
370840
370841
370841
370842
160-AA04 Series A or B
160-AA04 Series A or B
160-BA03 Series A or B
160-AA08 Series A or B
160-AA08 Series A or B
160-BA04 Series A or B
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
200-240-V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
330277
330276
330275
330277
330276
330275
Series C
370855
370855
370856
370857
370857
370858
370843
370843
370844
370853
370853
370854
160-AA04 Series C
160-AA04 Series C
160-BA03 Series C
160-AA08 Series C
160-AA08 Series C
160-BA04 Series C
160-AA12 Series C
160-AA12 Series C
160-BA06 Series C
160-AA18 Series C
160-AA18 Series C
160-BA10 Series C
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
330282
330281
330281
330285
330280
330281
Not Available
330280
330280
Not Available
330284
330283
*Applies to *C 18–50 lb. models or *F 18–25 lb. models built before July 1999 with Series A or B drives. If Series A or B
drive was replaced with a Series C drive, refer to the Series C section.
Table 22
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
38
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Terminal Block Access
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution.
W662
The following information illustrates the terminal
block designations for each of the drive models.
The power and control terminal blocks are located
T
L
U
Y
D
FA
1
1
0
1
EA
R
9
7
8
5
6
4
1
2
3
DC+
-
DC
/T3
W
V/T2
U/T1
FAULT
READY
Ground
Ground
TB1
R/L1 S/L2 T/L3 BR- BR+
FAULT
READY
FAULT
READY
TB3
TB2
1
2
3
4
5
6
7
8
9
1011
U/T1 V/T2 W/T3DC- DC+
Ground
160 SERIES A & B
160 SERIES C
U164ME3A
Figure 22
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
39
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Power Terminal Block Description
Input and output power connections are performed
through two separate terminal blocks. Refer to
160 Series A & B
160 Series C
Terminal Block One (TB1) -
For Line Power
Terminal Block One (TB1) -
For Line Power
Chassis
Chassis
Protected AC Input
Ground Tab
Protected AC Input
R/L1 S/L2 T/L3 BR- BR+
L1
R
L2
L3
BR
BR
S
T
-
+
FAULT
READY
R/L1 S/L2 T/L3 BR- BR+
FAULT
READY
1
2
3
4
5
6
7
8
9
1011
Terminal Block Two (TB2) -
For Motor
U/T1 V/T2 W/T3DC- DC+
Terminal Block Two (TB2) -
For Motor
T1
T2
T3
-
+
U
V
W
DC
DC
U/T1
V/T2 W/T3 DC- DC+
MOTOR
MOTOR
160 SERIES A & B
160 SERIES C
U165ME3A
Figure 23
A-B 160 Power Block Terminal (TB1, TB2,
GRD)
A-B 160 Torque Specifications
Max/MinWire
Size mm
(AWG)
Max/Min
Torque
N-m (lb-in)
Screw
Size
2
Terminal
Terminals
Description
Earth Ground
GRD
TB1 & TB2
Series A & B
M4
M4
4/0.75
(12/18)
1.81/1.35
(16/12)
R, S, T (L1, L2, L3)
BR+, BR-
AC Input Line Terminals
Dynamic Brake Resistor
Option – Refer to instructions
with option
4.0 kW
(7.5 HPDP)
Series C
5.26 – 3.31
(10 – 12)
1.35 – 0.90
(12 – 8)
DC+, DC-
Capacitor Module Option
All Other
Ratings
Series C
M4
3.31 – 0.82
(12 – 18)
1.35 – 0.90
(12 – 8)
U, V, W (T1, T2, T3) Motor Connection
Table 23
Table 24
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
40
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Control Terminal Blocks Description and
Control Logic
Input Mode = “1” Parameter #46
Typical Configuration
Control Terminal Block (TB3) Function
Washer-Extractor
Control Hardware
Drive Hardware
WARNING
To reduce risk of electric shock, severe
TB3
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
1 - SW1 - Preset Input 1
2 - SW2 - Preset Input 2
3 - Common
with caution.
W662
4 - SW3 - Preset Input 3
5 - STR - Start Reverse
6 - STF - Start Forward
7 - Common
CAUTION
The controller is supplied with an internal
power supply. Dry contacts or open
collectors are required for discrete control
inputs. If an external voltage is applied,
8 - Stop
9 - Not Used
10,11 - Output - Balance
Detection
component failure could occur.
W663
Jumper,*
Switch,
or Relay
Input Mode Parameter
The control terminal functions are determined in part
by the Input Mode parameter #46. Changing this
parameter affects the function of some terminals. All
machines equipped with A-B 160 drives use Input
Mode “1”.
Solid State Switch
* on older models
PHM654N
Figure 24
NOTE: If Input Mode is changed, power must be
cycled to the drive for the change to take effect.
Control Terminal Block Designations
Terminal
Signal
Machine Use
Speed Selection
Number
1, 3
Motor speeds on digitally-controlled AC drives are
controlled by solid state or relay switch closure inputs
to SW1, SW2, and SW3 in conjunction with STR and
SW1
Preset Speed Input
#1
SW2
SW3
Preset Speed Input
#2
2, 3
4, 3
Preset Speed Input
#3
STR
STF
Stop
Reverse Motion
Forward Motion
Safety Device
Not Used
5, 3
6, 7
8, 7
Programmable
Output 1 Normally
Closed
9, 10
Programmable
Output 1 Normally
Open
Balance Output
10, 11
Table 25
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
41
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
To activate a control input (i.e., SW1, SW2, etc.), the
terminal is connected to a common terminal (TB3-3 or
TB3-7) to lower the signal voltage to a low condition
(less than 1 Volt DC).
160 Series Drive Control Logic Chart
the preset speed selection based on the inputs to the
control terminals. A disconnected control terminal will
seek the high signal voltage condition (greater than
10V DC).
Pocket Hardmount
V Control and A control
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW3
SW2
SW1
STF
6
Stop
STR
Preset Status –
Parameter 15
Input Status –
Parameter 12
4
3
2
3
1
3
8
3
5
3
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
3
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#4
#2
#1
#6
#8
#5
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
62
62
63
63
65
64
67
66
H
H
H
H
H
L
H
H
H
L
H
L
H
L
H
L
H
L
L
L
L
L/H
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
0
0
1
1
0
1
1
0
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
L
L
1
H
H
H
L
L
H
L
1
L
L
1
H
L
L
H
H
H
H
1
H
L
L
1
L
H
L
L
1
Spin 2
L
H
L
1
Spin 3
Pocket Hardmount
WE-6 Control - Design 5 and Earlier
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW3
SW2
SW1
STF
6
Stop
STR
Preset Status –
Parameter 15
Input Status –
Parameter 12
4
3
2
3
1
3
8
3
5
3
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
3
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#4
#2
#1
#6
#8
#5
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
65
65
63
63
62
67
66
64
68
H
L
H
H
H
L
H
H
H
H
H
L
H
L
H
L
H
L
L
L
L
L
L/H
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
1
1
0
1
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
0
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract/Spray Rinse
High 1 Extract
L
L
1
H
H
H
L
L
H
L
1
L
L
1
H
L
L
H
H
H
H
H
1
H
L
L
1
L
H
L
L
1
H
L
L
L
1
High 2 Extract
L
L
L
1
High 3 Extract
Table 26
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
42
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Pocket Hardmount
WE-6 Control Designs 6, 7 and 8
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW3
SW2
SW1
STF
6
Stop
STR
Preset Status –
Parameter 15
Input Status –
Parameter 12
4
3
2
3
1
3
8
3
5
3
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
3
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#4
#2
#1
#6
#8
#5
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
61
61
63
63
62
67
66
64
68
65
H
H
H
H
H
H
L
H
H
H
L
H
H
H
H
H
L
H
L
H
L
H
L
L
L
L
L
L
L/H
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
1
1
0
0
0
1
1
0
0
0
1
1
0
0
0
0
1
0
1
1
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
0
0
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
L
1
L
H
L
1
L
L
1
H
H
H
L
L
H
H
H
H
H
H
1
L
L
1
Medium Extract/Spray Rinse
Extract Speed 1
L
L
L
1
H
L
L
L
1
Extract Speed 2
L
L
L
1
Extract Speed 3 (Default)
Extract Speed 3 (Maximum)
L
H
H
L
1
Table 27
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
43
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
160 Series Drive Control Logic Chart
Cabinet Hardmount
A Control, B control, V control and EDC/Netmaster control
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW3
SW2
SW1
STF
6
Stop
STR
Preset Status –
Parameter 15
Input Status –
Parameter 12
4
3
2
3
1
3
8
3
5
3
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
3
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#4
#2
#1
#6
#8
#5
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
62
62
63
63
65
64
67
66
H
H
H
H
H
L
H
H
H
L
H
L
H
L
H
L
H
L
L
L
L
L/H
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
0
0
1
1
0
1
1
0
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
L
L
1
H
H
H
L
L
H
L
1
L
L
1
H
L
L
H
H
H
H
1
H
L
L
1
L
H
L
L
1
Spin 2
L
H
L
1
Spin 3
Table 28
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
44
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
160 Series Drive Control Logic Chart
Cabinet Freestanding - 18 lb. and 25 lb.
P Control, V control and EDC/Netmaster control
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW3
SW2
SW1
STF
6
Stop
STR
Preset Status –
Parameter 15
Input Status –
Parameter 12
4
3
2
3
1
3
8
3
5
3
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
3
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#4
#2
#1
#6
#8
#5
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
62
62
63
63
65
64
67
66
H
H
H
H
H
L
H
H
H
L
H
L
H
L
H
L
H
L
L
L
L
L/H
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
0
0
1
1
0
1
1
0
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
L
L
1
H
H
H
L
L
H
L
1
L
L
1
H
L
L
H
H
H
H
1
H
L
L
1
L
H
L
L
1
Spin 2
L
H
L
1
Spin 3
Cabinet Freestanding
WE-6 Control
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW3
SW2
SW1
STF
6
Stop
STR
Preset Status –
Parameter 15
Input Status –
Parameter 12
4
3
2
3
1
3
8
3
5
3
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
3
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#4
#2
#1
#6
#8
#5
Parameter #
(SW3)
(SW2)
(SW1)
(STF)
(Stop)
(STR)
N/A
65
65
63
63
62
67
66
64
68
H
L
H
H
H
L
H
H
H
H
H
L
H
L
H
L
H
L
L
L
L
L
L/H
L
H
H
L
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
1
1
0
1
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
1
1
1
1
0/1
1
0
0
1
0
1
0
0
0
0
0
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract
L
L
1
H
H
H
L
L
H
L
1
L
L
1
H
L
L
H
H
H
H
H
1
H
L
L
1
L
H
L
L
1
High 1 Extract
H
L
L
L
1
High 2 Extract
L
L
L
1
High 3 Extract
Table 29
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
45
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
160 Series Drive Control Logic Chart
Pocket Hardmount - IPH, IP and CP Models
PS40 control
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
Fwd
Stop
08
Rev
05
Control Input Status –
Parameter 12
06
03
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
03
03
Terminal Terminal Terminal
Action
#06
#08
#05
(STF)
(Stop)
(STR)
H
L
H
L
L
L
L
L
L
L
L
L
L
L
L
L
H
H
L
0
0
0
0
0
0
0
0
0
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
1
0
0
0
0
1
Idle
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Low Spin Speed
Medium Spin Speed
High Spin Speed
SmartSpin
H
H
H
H
L
NOTE: These models use analog signals to control speed – refer to parameter #6 (command freq.) and parameter #16 (analog
input %) to verify speed input signal.
Table 30
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
46
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
The Preset and Input Status displays of 1s and 0s
represent the drive’s display of parameters #12 and
#15. These inputs can be viewed in the status display
with a Program Key Module (Parameter Unit). Refer
to the AC drive Diagnostics/Parameter Viewing
Section. Parameter #15 displays the Preset Status and
Parameter #12 displays the Input Status. When voltage
is high (inactive) for an input, the status display will
read “0” (Logic 0). When voltage is low (active) for an
input, the status display will read “1” (Logic 1).
Table 31 contains the correct display value for each
function. The first digit in the Preset and Input Status
parameters do not correspond to a control input
function.
CAUTION
MACHINE DAMAGE AND/OR PERSONAL
INJURY. Balance output terminals TB3-10
and TB3-11 should never be jumpered. This
action will force the machine beyond
designed tolerances.
W669
A secondary out-of-balance switch has been added to
some machine models to prevent an extreme out-of-
balance load from spinning. The switch opens the
STOP input which disables the drive. The control
inputs must be removed and reapplied to the drive for
motion to resume after a STOP input has been
interrupted.
Balance Output
The AC Drive Balance Output is transmitted to the
machine controller by the closure of an on-board
This action occurs at distribution speed connecting
TB3-10 and TB3-11 when the drive detects an
acceptable balance condition.
Control Terminal (TB3) Torque Specifications
Max/Min Wire Size
Maximum Torque
N-m (lb-in)
2
mm (AWG)
2.5/0.5
(14/22)
0.8/0.4
(8/4)
Table 31
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
47
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Computer Output Boards
Connections identified on these figures set speed and
direction of the drive.
V-COMPUTER OUTPUT BOARD
Drive Control
Connections
X - fmr
COM
RL
RM
RH
STR
STF
U135ME3A
Figure 25
WE-6 INTERFACE BOARD
Terminals 1 thru 16
J7A
J8
Drive Control
Connections
J2A
Terminals 17 thru 29
J3B
J1
30 31 32 33 34 35
U136ME3A
Figure 26
EDC OUTPUT BOARD
1
6
7
12
H4
H2
H5
Drive
Control
Connections
H1
H3
U148ME3A
Figure 27
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
48
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
A AND B-CONTROL OUTPUT BOARD
Drive Harness
Connection J11
PHM776N
Figure 28
PS40 CONTROL OUTPUT BOARD
Drive Harness
Connection J11
PHM777N
Figure 29
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
49
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Control Wire
Table 32 (continued)
Output Board Terminal
A and B-Control P/N: F0370448xx
J11-1-8/STF
During troubleshooting, if the wire path between the
control board and the drive is uncertain, refer to
Table 32 for wire connection numbers.
Control Wire Connection Reference Table.
6
5
4
2
1
3
J11-1-7/STR
Output Board Terminal
J11-1-6/RH
V-Control F370314, F8206501 and F370447-6, etc.
J11-1-5/RM
6
5
4
2
1
3
STF
STR
RH
J11-1-4/RL
J11-1-3/COM
PS40 Main Board P/N: C000281
C12 OV, R-, L-
RM
3
RL
2
C12 0-10v
COM
6
5
C12 R+
WE-6 Interface Board P/N: F370577, F0370446-xx
C12 L+
3
2
6
4
1
5
J2A-30
7 and 8
Jumper
J2A-31
Table 32
J2A-32
J2A-33
J2A-34
J2A-35
EDC – Output Board P/N: F370433
4
2
1
3
5
6
H2-7
H2-8
H2-9
H2-10
H2-11
H2-12
Table 32 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
50
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Installing the PKM
AC Drive Diagnostics/Parameter
Viewing
1. Remove power from the machine at main
disconnect. Delay approximately three minutes.
160 Program Keypad Module (PKM or
Parameter Unit)
2. Insert a small screwdriver into slot, pry back, and
Installation/Removal
3. Insert the PKM bottom end first and then press
The following are instructions for installing/removing
the Program Keypad Module (P/N F370851) for
parameter viewing and basic troubleshooting. Refer to
the symbol at the top of the module until the
module is fully seated. The module is fully seated
when its face is flush with the edges of its
surrounding case.
Removing the PKM
CAUTION
1. Remove power from the machine at main
disconnect. Delay approximately three minutes.
Users are prohibited from changing
parameter values unless specifically
instructed by the washer-extractor
manufacturer. Modification to parameter
values may present potential harmful
operating conditions for both hardware and
2. Insert small screwdriver into slot, pry back, and
pivot module out. Avoid bending or twisting
contact pins located underneath center portion of
personnel.
3. Reinstall the status display cover.
W673
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution.
W662
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
51
Allen-Bradley 160-Series AC Drives
3 0.
0. 0
FA
FAULT
READY
ESC SEL
Status Display Cover
U091M
PROGRAM KEYPAD MODULE
(PKM OR PARAMETER UNIT)
Program
Keypad Module
(PKM)
Figure 31
PKM – Key Explanation
ESC
Escape key. Use to return to last or original
position.
3
0.
ESC
0.
SEL
0
SEL
U090ME3A
Select key. Use to move cursor position.
STATUS DISPLAY COVER
Up arrow key. Scroll up.
Figure 30
Program Keypad Module (PKM) Operation
Down arrow key. Scroll down.
The PKM contains a six-digit display on the front. The
parameter number is displayed as the left two digits
and the value obtained from the right four digits
Enter key. Use to enter program selection or new
parameter value.
The PKM displays two groups of parameters: display
Display Group shows commonly viewed conditions
that are helpful for troubleshooting problems. The
Program Group contains parameters used to match the
drive to a particular motor and application.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
52
Allen-Bradley 160-Series AC Drives
Viewing a Display Group
Display Mode Parameter Set
(Parameters #1 – 16 for Series A & B or
Parameters #1 – 19 for Series C)
Output Frequency
Output Voltage
Output Current
Output Power
1
2
1. Install PKM on A-B 160 drive. Refer to
“Installation/Removal”.
3
4
2. Turn on machine power.
Bus Voltage
5
3. Select the desired parameter by pressing the Up
Frequency Command
Last Fault
6
7
and Down arrow keys
. The parameter
Heatsink Temperature
Controller Status
Controller Type
Control Version
Input Status
8
value is shown in the last four digits of the
display.
9
10
11
12
13
14
15
16
*17
*18
*19
0
1
0.
0
CAUTION
Power Factor Angle
Memory Probe Address
Preset Status
Users are prohibited from changing
parameter values unless specifically
instructed by the washer-extractor
manufacturer. Modification to parameter
values may present potential harmful
operating conditions for both hardware and
Balance Angle
Fault Buffer 0
Fault Buffer 1
personnel.
W673
Fault Buffer 2
Table 33
Viewing a Program Group
(Parameters #30 – 80 for Series A & B or
Parameters #30 – 86 for Series C)
1. Install PKM on A-B 160 drive. Refer to
“Installation/Removal.”
2. Turn on machine power.
3. The PKM begins in Display. Press the ESC key
ESC
to enter the Program Group.
NOTE: Confirmation of the mode is presented by a
decimal point after the second parameter digit.
4. Parameter #30 should be displayed if entering the
program group for the first time.
5. From this point, parameters #30 – 80 can be
viewed by pressing the Up and Down arrow keys
.
3
0.
5.
0
6. To exit the Program Group, press the
ESC
ESC key
.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
53
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
CopyCat Keypad
Remote Programming Adapter (RPA)
Installation/Removal
(For use with A-B 160 Series C Drives
P/N F370843, F370844, and
F370853 – F370858)
Installing the RPA
1. Remove power from machine at main
disconnect. Delay for approximately three
minutes.
The operation of the CopyCat Keypad requires the
installation of the 160 Series C Parameter Unit Kit
(F798751). The kit includes the following parts.
2. Insert a small screwdriver into slot, pry back, and
remove status display cover.
F370733 – Remote Programming Adapter
(RPA)
F370732 – Connector Cable (Note: This cable
is different than P/N F370716 used
with the HIM units on the 1305 and
1336 Model Drives).
RPA
FAULT
READY
Remote
Program
Adaptor
F370734 – CopyCat Keypad
CAUTION
4
5
6
7
8
9
10
11
Users are prohibited from changing
parameter values unless specifically
instructed by the washer-extractor
manufacturer. Modification to parameter
values may present potential harmful
operating conditions for both hardware and
LT
Contact Pins
(underneath)
F
AU
L
T
R
E
FA
A
D
Y
R
e
ro
U
P
m
o
LT
R
A
E
g
te
A
d
ra
p
to
r
a
D
m
Y
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
personnel.
W673
U / T 1
U / T 1
V / T 2
/ T 3
V / T 2
W
W / T 3
D C -
D C -
D C +
D C +
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
U167ME3A
with caution.
Figure 32
W662
3. Insert the RPA bottom end first and then press the
symbol
at the top of the adapter until its face
is flush with the edges of its surrounding case.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
54
Allen-Bradley 160-Series AC Drives
Removing the RPA
CAUTION
It is required that the RPA be earth grounded
to improve noise immunity and to guard the
CopyCat Keypad against hazardous DC bus
1. Remove power from machine at main
disconnect. Delay approximately three minutes.
2. Insert small screwdriver into slot, pry back, and
pivot module out. Avoid bending or twisting
contact pins located underneath center portion of
potential voltages.
W667
3. Reinstall the status display cover.
Connector Cable
To remove the cable from the drive or the CopyCat
Keypad, pull back on the plastic housing of the cable
a locking mechanism to ensure the cable will not be
accidentally disconnected.
F
A
U
L
T
A
Remote
Program
Adaptor
D
Y
1
2
3
4
5
6
7
8
9
10
11
U168M
Cable Connector
F
A
U
LT
A
R
D
e
Y
P
ro
d
m
o
te
Figure 33
A
g
a
ra
p
m
to
1
in
g
r
2
3
4
5
6
7
8
9
1
0
11
WARNING
U / T 1
V / T 2
/ T 3
W
D C -
C +
D
A hazard of electric shock exists if the RPA
is not tied to earth ground. Failure to
provide an earth ground connection can
result in severe personal injury or death.
AB
ALLEN-BRADLEY
P
R
O
G
R
A
M
L
E
O
A
S
C
D
W668
1
5
2
R
U
N
S
E
4
L
R
E
VE
R
S
E
7
0
8
3
.
6
9
D
E
L
U169M
Figure 34
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
55
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
CopyCat Keypad Operation
SEL
Select key. In Program mode, press to use Up or
INDICATOR LEDS
Down arrow keys to edit a parameter value.
Up and Down arrow keys. In Program
mode, use to scroll parameter numbers or change a
parameter value. In Load mode, use to select a menu
option. In Display mode, use to scroll through display
parameters.
PROGRAM
LOAD
RUN
REVERSE
AB ALLEN-BRADLEY
Numeric keys. Numbers 0 through 9, decimal point,
and Delete keys enable direct entry of parameter
values.
PROGRAM
ESC
LOAD
RUN
REVERSE
SEL
3
6
1
4
2
5
8
0
Enter key. Press to save a new parameter value.
9
7
.
DEL
CAUTION
Users are prohibited from changing
parameter values unless specifically
instructed by the washer-extractor
manufacturer. Modification to parameter
values may present potential harmful
operating conditions for both hardware and
U175ME1A
Figure 35
CopyCat Keypad – Key Explanation
Indicator LEDs. Indicate mode of operation.
personnel.
W673
ESC
Escape key. Use to navigate a menu structure.
Press to select mode of operation or, in Edit mode, to
cancel an edit sequence.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
56
Allen-Bradley 160-Series AC Drives
4. Enter the desired two-digit parameter number
using the numeric keys.
Selecting a Parameter
There are two methods for selecting and viewing
Display and Program Group parameters: scrolling
through the parameters or entering the parameter
number with the numeric keypad.
The display shows the parameter number entered.
For example: >17.
Output Current
P-03: 0.00 >17
Scroll Parameter List
1. Connect CopyCat Keypad to Drive. Refer to
“Installation/Removal” in this section.
To correct an entry, press the Delete
DEL
2. Turn on machine power.
key
.
3. For Display Group parameters (#1 – 19), press
ESC
5. Press the Enter key
, and the newly selected
the Escape key
until the Program LED and
parameter name, number and value are displayed.
Load LED are both off; for Program Group
parameters (#30 – 86), press the Escape key until
the Program LED lights.
Fault Buffer 0
P-17: Under Volt
4. Press the Up or Down arrow key
to
If the parameter number entered does not exist, an
error message is displayed.
scroll to the next or previous parameter. Press
and hold the Up or Down arrow key to increase
scrolling speed.
ERROR, No
Parameter P-33
Enter Parameter Number
1. Connect CopyCat Keypad to Drive. Refer to
“Installation/Removal”.
ESC
6. Press the Enter key
or the Escape key
to return to the previous parameter.
2. Turn on machine power.
NOTE: Ensure the parameter to be displayed is in
the group that is currently being displayed: Display
Group (#1 – 19) or Program Group (#30 – 86).
Refer to Step 3.
3. For Display Group parameters (#1 – 19), press
ESC
the Escape key
until the Program LED and
Load LED are both off; for Program Group
parameters (#30 – 86), press the Escape key until
the Program LED lights.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
57
Allen-Bradley 160-Series AC Drives
Clearing Faults
Fault Display and Troubleshooting
Information
When a fault occurs, the cause must be corrected
before the fault can be cleared. Resetting a fault will
not correct the cause of the fault condition. After
corrective action has been taken, simply cycling power
to the drive will clear the fault.
This section provides information to guide users in
understanding drive fault conditions and general
troubleshooting procedures for Allen-Bradley drives.
Included is a listing and description of the various
drive faults with possible solutions, when applicable.
For any questions regarding fault conditions, consult
with the factory.
Each drive is equipped with a fault indicator light
which illuminates when a fault condition exists.
Fault Code Identification
FAULT
READY
Fault Indicator
Light
A-B 160
When a fault occurs, the fault indicator light will
illuminate on the front cover of the A-B 160 drive, as
or CopyCat Keypad must be installed. The A-B 160
fault number is located in parameter #07. Refer to
PKM or CopyCat Keypad installation and operation.
The PKM will flash the display when a fault is present
as shown below (i.e., Fault Code 22). Cross reference
possible corrective action.
U071ME3A
FAULT INDICATOR LIGHT LOCATION
Figure 36
In addition, A-B 160 Series C fault codes are stored in
a fault buffer with the capability to store up to three
fault codes. If more than three faults are identified, the
least recent fault is deleted to make room for the
additional fault. “Fault Buffer 0” is the most recent
fault. The faults are viewed using a PKM as shown
below. Refer to PKM installation and operation.
The fault parameters are identified as follows:
“Last Fault”
Parameter #7
Most Recent
“Fault Buffer 0” Parameter #17
Most Recent
(same as
Parameter #7)
“Fault Buffer 1” Parameter #18
“Fault Buffer 2” Parameter #19
—
—
Fault
Parameter
Fault
Code
0
7
2
2
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
58
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Allen-Bradley Drive Fault Codes
Allen-Bradley Drive Fault Codes
Description
Corrective Action/
Remarks
Fault
03
Power Loss Fault
DC Bus voltage remains below
Monitor incoming AC line for low voltage or line power
85% nominal for longer than 0.005 interruption.
seconds.
04
05
Under Voltage Fault
Over Voltage Fault
DC Bus voltage fell below
minimum.
Monitor AC incoming AC line for low voltage or line
power interruption.
DC Bus maximum voltage
exceeded.
Monitor the AC line for high line voltage or transient
conditions. High voltage can result from motor
regeneration. Buck transformer may be required.
06
07
08
11
12
20
22
Motor Stall
Motor has stalled. Motor load is
excessive.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Motor Overload Fault
Over Temperature Fault
Serial Fault
Internal electronic overload trip.
Excessive motor load exists.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Excessive heat detected by
heatsink transducer.
Clear blocked or dirty heatsink fins. Check ambient
temperature. Check for blocked or nonoperating fan.
Drive lost communication with
controlling device.
HIM removed while power applied, cycle power to clear.
Overcurrent Fault
IPM Overtemp Fault
Controller Reset Fault
Overcurrent detected in
instantaneous hardware trip circuit. load conditions at motor.
Check short circuit at the controller output or excessive
Internal power module thermal
limit exceeded.
Check for blocked or dirty heatsink fins. Check ambient
air. Check fan operation or filter blockage.
Stop input not present.
Check stop input into control terminal board. Close door
and ensure any jumpers are placed correctly.
32
33
EEPROM Fault
EEProm has invalid data.
Consult the factory for further instructions.
Max Retries Fault
Controller failed to reset fault
within the number of retries.
Fault exists that must be corrected before further operation.
Check “Fault Buffer 1” on 1305 and 1336 for specific fault
that triggered max retries fault.
38
Phase U Fault
Phase-to-ground fault detected
between controller and motor in
Phase U.
Check wiring between the drive and motor. Check for
grounded phase.
Table 34 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
59
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Table 34 (continued)
Allen-Bradley Drive Fault Codes (continued)
Description
Corrective Action
Remarks
Fault
Phase V Fault
39
40
41
42
43
48
Phase to ground fault detected
between controller and motor in
Phase V.
Check wiring between the drive and motor. Check for
grounded phase.
Phase W Fault
Phase to ground fault detected
between controller and motor in
Phase W.
Check wiring between the drive and motor. Check for
grounded phase.
UV Short Fault
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
UW Short Fault
VW Short Fault
Reset to Default Values
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Parameters were reset to the
factory default values.
Verify and re-load the desired parameters.
Table 34
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
60
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 160-Series AC Drives
Problem:
Troubleshooting Suggestions
Wash basket not accelerating properly.
Important Considerations
Corrective Action
•
•
•
Drive cooling is extremely important to the
overall service life of the product. Extreme care
should be used to keep cooling air paths clean.
Drive cabinet enclosures have been designed to
optimize cooling. Keep cabinet doors closed and
panels installed to maintain proper operation.
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify speed selection control wire connections.
Refer to applicable table.
Problem:
Resetting a fault will not correct the cause of the
fault condition. Corrective action must be taken
prior to resetting a fault. Many drive error codes
are reset by cycling power to the drive. The fault
may not reappear until drive operation is
initiated.
Drive gives Serial Fault (F10) when HIM is removed
from the drive.
Corrective Action
1. Cycle power to drive to clear the fault.
Drive to motor wiring is critical to proper drive
operation. Loose or bad connections can generate
heat and increase current output from drive.
These problems can manifest themselves in
operation by many fault codes indicating
When a HIM is disconnected with the drive powered,
communication is lost and a fault results. Always
remove power from the drive prior to HIM or PKM
removal or installation.
Problem:
overcurrent condition and maximum retries fault.
Drive displays fault code #22 (i.e., “0722”).
Corrective Action
Problem/Corrective Action
Problem:
1. Verify connection between TB3 terminals 7
and 8.
Wash basket does not rotate.
Corrective Action
This fault is most likely caused by the absence of the
Stop Input.
1. Ensure computer control display on washer is
showing proper operation.
2. Check power circuit, supply voltage, fuses and
disconnects.
3. Verify drive to motor wires are damage free,
properly connected and torqued to specifications.
4. Check belt tension and condition.
5. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
6. Check control input signals. Refer to applicable
table of inputs.
Problem:
Drive started but wash basket is not rotating.
Corrective Action
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
3. Check control input signals. Refer to applicable
table of inputs.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
61
Allen-Bradley 1305-Series AC Drives
Allen-Bradley 1305-Series AC Drives
Input Power Conditioning
Installation/Wiring
The drive is suitable for direct connection to input
power within the rated voltage of the drive. Listed in
Table 35 are certain input power conditions which may
cause component damage or reduction in product life.
install one of the devices listed under the heading
Corrective Action on the line side of the drive.
CAUTION
An incorrectly installed system can result in
component damage or reduction in product
life. The most common causes are:
1. Wiring AC line to drive output or control
terminals.
IMPORTANT: Only one device per branch circuit
is required. It should be mounted closest to the
branch and sized to handle the total current of the
branch circuit.
2. EXTERNAL voltage application to control
terminals.
3. Incorrect or inadequate AC supply.
Contact factory for assistance with
application or wiring.
W660
Input Power Condition
Low Line impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Corrective Action
•
•
•
Install Line Reactor
or Isolation Transformer
or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives
only
Line has power factor correction capacitors
Line has frequent power interruptions
•
•
Install Line Reactor
or Isolation Transformer
Line has intermittent noise spikes in excess of 6000V
(lightning)
Phase to ground voltage exceeds 125% of normal line to line
voltage
•
•
Remove MOV jumper to ground.
or Install Isolation Transformer with grounded
secondary
Ungrounded distribution system
if necessary
(1)
240V open delta configuration (stinger leg)
•
Install Line Reactor
(1)
For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the
system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the
reactor.
Table 35
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
62
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Electrical Interference
SINGLE PHASE MACHINES
EMI
1
2
ALLEN-BRADLEY
RFI
FILTER
L1
L2
INPUT
POWER
Careful attention must be given to the arrangement of
power and ground connections to the drive to avoid
interference with nearby sensitive equipment. Be sure
to replace all ground connections to their appropriate
locations.
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
RFI
Drives can be installed with an RFI filter, which
controls high-frequency conducted emissions into the
main supply lines.
THREE PHASE MACHINES
Where it is essential that very low emission levels
must be achieved or if conformity with standards is
required, the optional RFI filter may be present.
Figure 37 displays an electrical schematic for various
filter part numbers.
1
2
L1 ALLEN-BRADLEY
INPUT
POWER
L2
RFI
FILTER
L3
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
CAUTION
U166ME3A
ELECTRIC SHOCK HAZARD! Service and
Figure 37
maintenance to be performed only by an
authorized technician. Disconnect power
before opening any access panels.
W661
RFI Filter Part Number Information
Drive P/N
370815
370815
370816
370818
Drive Catalog
1305-AA12
1305-AA12
1305-BA06
1305-BA09
Machine Voltage
Filter P/N
Not Available
330272
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
380-480V/3 Phase
330271
330272
Table 36
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
63
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
2. Lower hinged panel located below HIM or blank
front cover.
Terminal Block Access
3. For drives equipped with a blank front panel,
slide panel downward and remove it from drive.
Skip to Step 5.
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
4. For drives equipped with a Human Interface
Module (HIM), press retaining lever directly
beneath the HIM and slide the HIM downward to
remove it from drive.
with caution.
W662
5. Loosen front panel fastener by rotating
The following information illustrates the terminal
block designations for each of the drive models.
6. Holding upper corners of front panel, pull top of
panel down 90 degrees and lift off.
To access the power and control terminal blocks, refer
1. Remove power from the machine at main
disconnect.
A-B 1305
Front Panel
Retaining Lever
Stopped
+0.00 Hz
E
S
C
S
Hinged Panel
E
L
HIM
TB2
TB1
U145ME3B
Figure 38
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
64
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Power Terminal Block Description
Control Terminal Blocks Description and
Control Logic
Input and output power connections are performed
through a ten-position terminal block, TB1. Refer to
Control terminal functions are unique to each Allen-
Bradley Drive. Each drive’s control terminal is
addressed independently.
Control Terminal Block (TB2) Function
1
L3 +DC BRK T1 T2 T3
GRD GRD L1
R
L2
S
WARNING
T
(-DC)
U
V
W
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
To Motor
To
Motor
with caution.
Protected AC Input
W662
U082ME3A
Figure 39
CAUTION
Power Block Terminal (TB1)
The controller is supplied with an internal 5V
supply. Dry contacts or open collectors are
required for discrete control inputs. If an
external voltage is applied, component
Terminals
Description
Earth Ground
GRD
R, S, T (L1, L2, L3)
+DC, BRK (or -DC)
AC Input Line Terminals
failure could occur.
W670
Dynamic Brake Option – Refer
to instructions with option
Input Mode Parameter
U, V, W (T1, T2, T3)
Motor Connection
The control terminal functions are determined in part
by the Input Mode parameter #21. Changing this
parameter affects the function of some terminals. All
machines equipped with 1305 drives use Input Mode
“UNIMAC”.
Table 37
Torque Specifications
Max/MinWire
Max/Min
Torque
N-m (lb-in)
Screw
Size
2
Terminal
Size mm
(AWG)
NOTE: If the Input Mode is changed, power must
be cycled to the drive for the change to take effect.
TB1 (0.37 to
0.75 kW
M4
3.5/0.75
(12/18)
0.90
(8)
Speed Selection
1/2 to 1 HP)
Motor speeds are controlled by solid state or
mechanical switch closure inputs to SW1, SW2 and
SW3 in conjunction with STR and STF (direction)
TB1 (All
except above)
M4
4/0.75
(10/18)
1.81
(16)
TB2 (All)
M3.5
1.5/0.20
(14/24)
0.90
(8)
Table 44 designates the preset speed selection based
on the inputs to the control terminals. A disconnected
control terminal will seek the high control voltage
condition (approx. 5 Volts DC). To activate a control
input (i.e., SW1, SW2, etc.), the terminal is connected
to a common terminal (TB2-7, TB2-12, or TB2-15) to
lower the control voltage to a low condition (less than 1
Volt DC).
Table 38
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
65
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
The Input Status’ display of 1s and 0s represents the
drive’s display of parameter #55. These inputs can be
viewed in the status display with a Human Interface
Module (HIM or parameter unit). Parameter #55
displays the Input Status. When voltage is high
(inactive) for an input, the status display will read “0”
(Logic 0). When voltage is low (active) for an input,
the status display will read “1” (Logic 1).
CAUTION
MACHINE DAMAGE AND/OR PERSONAL
INJURY. Never jumper inputs if not
previously configured with jumpers as
identified on the applicable electrical
schematic. Jumpering these inputs will
override safety features.
Table 44 contains the correct display value for each
W665
function.
Running Status
The first digit in the Input Status parameter does not
correspond to a control input function. Refer to
Some machines require an output from the drive
indicating the drive is running. TB2-19 and TB2-20
connect to the computer (V-Computer, EDC). The
drive connects the two terminals with a solid state
switch to indicate the drive is running.
NOTE: The Preset Speed logic is specific to the
type of computer the machine is equipped with (i.e.,
WE-6 or V-Control).
Control Terminal Block Designations
Balance Output
Terminal
Number
Typical
Signal
The Balance Output is transmitted to the machine
controller by the closure of a normally open
occurs at distribution speed connecting TB2-9 and
TB2-10 when the drive detects an acceptable balance
condition.
Machine Use
External Speed Pot
Specialty
Machines Only
1, 2, 3
2, 3
0 – 10V Analog Input
Specialty
Machines Only
4 – 20mA Analog Input Specialty
Machines Only
4, 3
CAUTION
0 – 10V Analog Output Specialty
Machines Only
5, 3
6, 7
8, 7
MACHINE DAMAGE AND/OR PERSONAL
INJURY. Balance output terminals TB2-9
and TB2-10 should never be jumpered. This
action will force machine beyond
STF
Stop
Forward Motion
Out-of-Balance
designated tolerances.
Switch or Jumper
W664
Programmable Output 1 Balance Relay
Normally Open
9, 10
A secondary out-of-balance switch has been added to
some machine models to prevent an extreme out-of-
balance load from spinning. The switch opens the
Enable or STOP input which disables the drive. The
control inputs must be removed and reapplied to the
drive for motion to resume after a STOP or Enable
input has been interrupted.
Drive Enable
Emergency Stop
Disable Out-of-
Balance Switch or
Jumper
11, 12
STR
Jog
Reverse Motion
Unused
13, 12
14, 15
Jumpered Inputs
SW1
Preset Speed
Input #1
Carefully review electrical schematics when replacing
a drive. Some machine models jumper the STOP and/
16, 15
17, 15
18, 15
19, 20
SW2
SW3
Preset Speed
Input #2
NOTE: Verify that inputs are jumpered. Wire or
metal clip jumpers may be used and can be easily
overlooked during a replacement.
Preset Speed
Input #3
Programmable Output 2 Drive running
Normally Open output
Table 39
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
66
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Input Mode = “UniMac” Parameter #21
Typical Configuration
1305
Drive Hardware
TB2
Washer-Extractor
Control Hardware
1
2
3
4
5
6
7
STF - Start Forward
Common
8
Stop
Jumper,
Drive Interlock or
Out-of-Balance
Switch
9
Output
Balance
Detection
Output - Balance Relay
10
11
12
13
14
15
Enable
Common
STR - Start Reverse
Unused
1/2 Wash Relay
On Some Machines
Common
16
17
18
19
20
SW1 - Preset Input 1
SW2 - Preset Input 2
SW3 - Preset Input 3
Output Run
Indication
Output 2 - Solid State Switch (Sink)
Running Indication
Solid State Switch or
Relay Contact
PHM665N
1
2
Jumper Balance Switch or Drive Interlock Relay
Jumper or Motor Overtemp Switch
3
4
1/2 WashRelay on some machines
Fault Indicator Light
Figure 40
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
67
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Control Logic Chart
Pocket Hardmount
V Control
H – Control Voltage High (approximately 5V DC)
L – Control Voltage Low (less than 1V DC)
0 = No Signal Received
1 = Signal Received
SW3
SW2
17
SW1
16
Rev
Stop
Fwd
18
7
13
7
8
7
6
7
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status - Parameter #55
7
7
Frequency
Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#18
#17
#16
#13
#8
#6
Parameter
(SW3)
(SW2)
(SW1)
(STR)
(Stop)
(STF)
H
H
H
H
L/H
H
0
0
0
0
0
0
0/1
0
N/A
27
27
28
28
73
29
75
74
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
H
H
H
H
L
H
H
L
L
L
H
L
L
L
L
L
L
L
L
L
L
H
L
H
L
L
L
L
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
0
0
1
0
0
1
1
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
0
1
1
1
1
1
H
H
H
H
H
L
H
L
L
H
L
H
H
H
H
L
L
L
Spin 2
L
H
Spin 3
Pocket Hardmount
WE-6 Control
H – Control Voltage High (approximately 5V DC)
L – Control Voltage Low (less than 1V DC)
0 = No Signal Received
1 = Signal Received
SW3
SW2
SW1
Rev
Stop
Fwd
18
7
17
7
16
7
13
7
8
7
6
7
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status - Parameter #55
Frequency
Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#18
#17
#16
#13
#8
#6
Parameter
(SW3)
(SW2)
(SW1)
(STR)
(Stop)
(STF)
N/A
H
H
H
H
L/H
H
0
0
0
0
0
0
0/1
0
Idle
73
73
28
28
27
75
74
29
76
L
L
H
H
L
L
H
L
L
L
L
H
H
H
H
L
H
L
L
L
L
L
L
L
L
L
L
L
L
L
H
L
L
L
L
L
0
0
0
0
0
0
0
0
0
1
1
0
0
0
1
1
0
1
0
0
1
1
1
1
0
1
1
0
0
0
0
0
0
1
1
1
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
1
0
0
1
1
1
1
Half-Wash Speed Forward
Half-Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract/Spray Rinse
High 1 Extract
H
H
H
L
H
L
H
H
H
H
H
H
L
H
H
L
L
High 2 Extract
L
High 3 Extract
Table 40
Control Terminal (TB2) Torque Specifications
Max/Min Wire Size
Maximum Torque
N-m (lb-in)
2
mm AWG
1.5/0.20
(14/24)
0.90
(8)
Table 41
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
68
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
1305-Series Drive Control Logic Chart
Cabinet Hardmount
V-Control and EDC/Netmaster Control
H – Control Voltage High (approximately 5V DC)
L – Control Voltage Low (less than 1V DC)
0 = No Signal Received
1 = Signal Received
SW3
18
SW2
SW1
16
Rev
Stop
Fwd
17
7
13
7
8
7
6
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status - Parameter #55
7
7
7
Frequency
Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#18
#17
#16
#13
#8
#6
Parameter
(SW3)
(SW2)
(SW1)
(STR)
(Stop)
(STF)
H
H
H
H
L/H
H
0
0
0
0
0
0
0/1
0
N/A
27
27
28
28
73
29
75
74
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
H
H
H
H
L
H
H
L
L
L
H
L
L
L
L
L
L
L
L
L
L
H
L
H
L
L
L
L
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
0
1
1
0
1
1
0
1
1
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
1
0
1
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
0
1
1
1
1
H
H
H
L
H
L
L
H
L
H
H
H
H
H
L
L
H
L
Spin 2
L
H
Spin 3
Table 42
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
69
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
1305-Series Drive Control Logic Chart
Cabinet freestanding
P Control, V Control and EDC/Netmaster Control
H – Control Voltage High (approximately 5V DC)
L – Control Voltage Low (less than 1V DC)
0 = No Signal Received
1 = Signal Received
SW3
18
SW2
SW1
16
Rev
Stop
Fwd
17
7
13
7
8
7
6
7
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status - Parameter #55
7
7
Frequency
Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#18
#17
#16
#13
#8
#6
Parameter
(SW3)
(SW2)
(SW1)
(STR)
(Stop)
(STF)
H
H
H
H
L/H
H
0
0
0
0
0
0
0/1
0
N/A
27
27
28
28
73
29
75
74
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
H
H
H
H
L
H
H
L
L
L
H
L
L
L
L
L
L
L
L
L
L
H
L
H
L
L
L
L
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
0
1
1
0
1
1
0
1
1
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
1
0
1
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
0
1
1
1
1
H
H
H
L
H
L
L
H
L
H
H
H
H
H
L
L
H
L
Spin 2
L
H
Spin 3
Cabinet Freestanding
WE-6 Control
H – Control Voltage High (approximately 5 V DC)
L – Control Voltage Low (less than 1 V DC)
0 = No Signal Received
1 = Signal Received
SW3
SW2
SW1
Rev
Stop
Fwd
18
7
17
7
16
7
13
7
8
7
6
7
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status - Parameter #55
Frequency
Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#18
#17
#16
#13
#8
#6
Parameter
(SW3)
(SW2)
(SW1)
(STR)
(Stop)
(STF)
N/A
H
H
H
H
L/H
H
0
0
0
0
0
0
0/1
0
Idle
73
73
28
28
27
75
74
29
76
L
L
H
H
L
H
H
H
H
L
H
L
L
L
L
L
L
L
L
L
L
L
H
L
H
L
L
L
L
L
0
0
0
0
0
0
0
0
0
1
1
0
0
0
1
1
0
1
0
0
1
1
1
1
0
1
1
0
0
0
0
0
0
1
1
1
0
0
0
0
0
0
0
0
0
0
1
0
1
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
1
0
1
1
1
1
1
Half-Wash Speed Forward
Half-Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract
H
H
H
L
H
L
L
H
L
H
H
H
H
H
H
L
L
H
L
High 1 Extract
H
L
L
High 2 Extract
L
L
High 3 Extract
Table 43
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
70
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Computer Output Boards
Connections identified on these figures set speed and
direction of the drive.
V-COMPUTER OUTPUT BOARD
Drive Control
Connections
X - fmr
COM
Figure 41
J7A
RL
RM
RH
STR
STF
U135ME3A
WE-6 INTERFACE BOARD
Terminals 1 thru 16
J8
Drive Control
Connections
J2A
Terminals 17 thru 29
J3B
J1
30 31 32 33 34 35
U136ME3A
Figure 42
EDC OUTPUT BOARD
1
6
7
12
H4
H2
H5
Drive
Control
Connections
H1
H3
U148ME3A
Figure 43
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
71
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Control Wire
During troubleshooting, if the wire path between the
control board and the drive is uncertain, refer to
Table 44 for wire connection numbers.
Control Wire Connection Reference Table.
Output Board Terminal
V-Control F370314, F8206501 and F370447-6, etc.
6
STF
STR
RH
13
18
17
16
7
RM
RL
COM
WE-6 Interface Board P/N: F370577, F0370446-xx
7
J2A-30
17
6
J2A-31
J2A-32
18
16
13
J2A-33
J2A-34
J2A-35
EDC – Output Board P/N: F370433
18
17
16
7
H2-7
H2-8
H2-9
H2-10
H2-11
H2-12
Table 44
13
6
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
72
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
3. Slide blank panel cover toward base of drive and
remove it. Place top edge of HIM approximately
1/2 inch from top edge of the cover. Push inward
on bottom of HIM and slide HIM up (toward the
top of the drive) into position.
AC Drive Diagnostics/Parameter
Viewing
Human Interface Module (HIM or
Parameter Unit)
Removing the HIM
Installation/Removal
1. Remove power from machine at main
The following are instructions for installing/removing
the Human Interface Module (P/N F370597) on the
drive for parameter viewing and basic troubleshooting.
The parameter unit (F370597) and instructions
(F232120) are included in the Parameter Kit (P/N
F744501).
disconnect. Delay approximately three minutes.
2. Lower hinged panel located below HIM.
3. Press retaining lever located directly beneath
HIM. Slide HIM downward and remove it from
drive.
4. Reinstall blank panel cover. Close hinged panel.
CAUTION
External HIM Connection
Users are prohibited from changing
parameter values unless specifically
instructed by the washer-extractor
manufacturer. Modification to parameter
values may present potential harmful
operating conditions for both hardware and
The HIM unit can be installed using an adapter cable
(P/N P370716). This method of attaching the HIM
HIM unit operates in the same manner in this
configuration.
personnel.
NOTE: If the HIM is removed while the drive is
powered, a communication fault (Serial Fault #10)
will occur and the drive will be disabled. Cycle
power to the drive to reset the fault condition.
W673
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution.
W662
Installing the HIM
1. Remove power from machine at main
External HIM
Cable Connection
disconnect. Delay approximately three minutes.
Retaining Lever
2. Lower the hinged panel located below the HIM.
Stopped
+0.00 Hz
E
S
C
S
E
Hinged Panel
L
Human Interface
Module
Blank Panel Cover
U079ME3A
Figure 44
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
73
Allen-Bradley 1305-Series AC Drives
HIM – Key Explanation
Human Interface Module (HIM) Operation
When power is first applied to the drive, the HIM will
cycle through a series of displays. The displays will
show drive name, HIM ID number, and
ESC
Escape key. Use to return to last or original
position.
communications status. Upon completion, the Status
Display will be displayed. If a fault condition exists, it
will appear on the display.
SEL
Select key. Use to move cursor position.
NOTE: If “Not Enabled” is displayed, the Enable
input is not active. Check that the door is closed
and locked, or that all necessary jumpers are in
place. Refer to Section 2 of this manual.
Up arrow key. Scroll up.
Down arrow key. Scroll down.
Enter key. Use to enter program selection or new
parameter value.
Stopped
+0.00 Hz
The structure charts on the following pages illustrate
how to navigate between the levels to obtain
information necessary for troubleshooting for earlier
and later HIM versions.
ESC SEL
The HIM Structure is broken into 4 levels: Operator
Level, Mode Level, Group Level (Main File for earlier
versions), and Parameter Level.
In the Group Level (Main File for earlier versions),
only three Groups are used: Metering, Faults, and
Linear List. Most diagnostic information is found in
Metering or Faults.
U093M
Human Interface Module (HIM)
Figure 45
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
74
Allen-Bradley 1305-Series AC Drives
HIM Structure Chart – Series A 3.00,
Series B 1.01 or Later Versions
OPERATOR LEVEL
Power-Up Mode &
Status Display
ESC SEL
MODE LEVEL
"Choose Mode"
Control
Password
Status
Display
Process
Program
EEProm
Search
GROUP LEVEL
Advanced
Setup
Frequency
Set
Output
Config
Feature
Select
Metering
Setup
Ratings
(1336 only)
Faults
Masks
Owners
Diagnostics
Adapter I/O
Process
Display
Encoder
Feedback
(1336 only)
Linear List
PARAMETER LEVEL
Output Current
Output Voltage
Output Power
DC Bus Voltage
Output Freq
Freq Command
...
Fault Buffer 0
Fault Buffer 1
Fault Buffer 2
Fault Buffer 3
...
Parameters
Listed By
Number
Heatsink Temp
Last Fault
...
U141M
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
75
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
HIM Structure Chart – Earlier
Versions
OPERATOR LEVEL
Power-Up Mode &
Status Display
ESC SEL
MODE LEVEL
"Choose Mode"
Display
Process
Program
EEProm
Password
MAIN FILE
Advanced
Setup
Frequency
Set
Feature
Select
Output
Config
Metering
Setup
Ratings
(1336 only)
Faults
Masks
Owners
Diagnostics
Process
Display
Encoder
Feedback
(1336 only)
Adapter I/O
Linear List
PARAMETER LEVEL
Output Current
Output Voltage
Output Power
DC Bus Voltage
Output Freq
Freq Command
...
Fault Buffer 0
Fault Buffer 1
Fault Buffer 2
Fault Buffer 3
...
Parameters
Listed By
Number
Heatsink Temp
Last Fault
...
U138M
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
76
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
NOTE: The following programming instructions
include information for two versions of HIMs
(Human Interface Modules or parameter units).
Refer to the nameplate information on the back of
HIM to determine which programming
information to use.
6. Press the Enter key
to choose Group Level.
Display will read:
Choose Group
Metering
For earlier HIM versions, press the Enter key
Displaying Metering Information
1. Install the HIM on the A-B drive.
2. Turn on machine power.
to choose Main File. Display will read:
Metering
Main File
3. After three to five seconds of initialization,
display will show the status display. If drive is in
a faulted condition, fault will appear in display;
otherwise, drive will read current status. Refer to
examples below.
7. Use the Up and Down arrow keys
to
select “Metering” if not displayed immediately.
Faulted Drive
Normal Condition
8. Press the Enter key
to choose Parameter
Status of Drive
Fault Description
Fault Number
Level. Display now shows parameters under the
“Metering” Group.
Frequency Commanded
Output Current
0.00 Amps
Examples of Faults
Example of Normal
Condition
Serial Fault
F
Stopped
+0.00 Hz
10
9. Use the Up and Down arrow keys
to
select desired parameter display.
Max Retries Fault
33
ESC
F
10. From this point, press the Escape key
to
move display up one Level (i.e., press the Escape
key three times to return to Operator Level).
4. Press any key to enter Mode Level,
ESC SEL
. Display will read:
Choose Mode
Display
5. Use the Up and Down arrow keys
to
select “Display” if not displayed immediately.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
77
Allen-Bradley 1305-Series AC Drives
Displaying Fault Buffers
1. Install the HIM on the A-B drive.
2. Turn on machine power.
6. Press the Enter key
to choose Group Level.
Display will read:
Choose Group
Faults
3. After three to five seconds of initialization,
display will show the status display. If drive is in
a faulted condition, fault will appear in display;
otherwise, drive will read current status. Refer to
examples below.
For earlier HIM versions, press the Enter key
to choose Main File. Display will read:
Faulted Drive
Normal Condition
Faults
Main File
Fault Description
Fault Number
Status of Drive
Frequency Commanded
7. Use the Up and Down arrow keys
to
select “Faults.”
Examples of Faults
Example of Normal
Condition
8. Press the Enter key
to choose Parameter
Stopped
+0.00 Hz
Serial Fault
F
Level. Display now shows parameters under the
“Faults” Group.
10
Fault Buffer 0
48
Max Retries Fault
33
F
4. Press any key to enter Mode Level,
ESC SEL
9. Use the Up and Down arrow keys
to
select desired fault buffer display.
. Display will read:
ESC
Choose Mode
Display
10. From this point, press the Escape key
to
move display up one Level (i.e., press the Escape
key three times to return to Operator Level).
5. Use the Up and Down arrow keys
to
select “Display” if not displayed immediately.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
78
Allen-Bradley 1305-Series AC Drives
Displaying Linear List of Parameters
1. Install the HIM on the A-B drive.
2. Turn on machine power.
6. Press the Enter key
to choose Group Level.
Display will read:
Choose Group
Linear List
3. After three to five seconds of initialization,
display will show the status display. If drive is in
a faulted condition, fault will appear in display;
otherwise, drive will read current status. Refer to
examples below.
For earlier HIM versions, press the Enter key
to choose Main File. Display will read:
Linear List
Main File
Faulted Drive
Normal Condition
Status of Drive
Fault Description
Fault Number
Frequency Commanded
7. Use the Up and Down arrow keys
to
select “Linear List.”
Examples of Faults
Example of Normal
Condition
8. Press the Enter key
to choose Parameter
Stopped
+0.00 Hz
Serial Fault
F
Level. Display now shows all parameters in
numerical order.
10
Output Voltage
0 Vlts 1
Max Retries Fault
33
F
4. Press any key to enter Mode Level,
ESC SEL
9. Use the Up and Down arrow keys
to
select desired parameter display.
. Display will read:
ESC
10. From this point, press the Escape key
to
Choose Mode
Display
move display up one Level (i.e., press the Escape
key three times to return to Operator Level).
5. Use the Up and Down arrow keys
to
select “Display” if not displayed immediately.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
79
Allen-Bradley 1305-Series AC Drives
The fault parameters are identified as follows:
Fault Display and Troubleshooting
Information
“Last Fault”
Parameter #4
Most Recent
“Fault Buffer 0” Parameter #86
Most Recent
(same as
Parameter #4)
This section provides information to guide users in
understanding drive fault conditions and general
troubleshooting procedures for Allen-Bradley drives.
Included is a listing and description of the various
drive faults with possible solutions, when applicable.
For any questions regarding fault conditions, consult
with the factory.
“Fault Buffer 1” Parameter #87
“Fault Buffer 2” Parameter #88
“Fault Buffer 3” Parameter #89
Clearing Faults
—
—
Least Recent
Each drive is equipped with a fault indicator light
which illuminates when a fault condition exists.
When a fault occurs, the cause must be corrected
before the fault can be cleared. Resetting a fault will
not correct the cause of the fault condition. After
corrective action has been taken, simply cycling power
to the drive will clear the fault.
Fault Code Identification
When the A-B 1305 drives encounter a fault, an LED
respectively. These LEDs are viewed with the front
cover removed. To view the specific fault description,
the HIM (parameter unit) must be installed. Refer to
HIM installation and operation.
Once the HIM is installed, the current fault condition
is displayed as shown below with the corresponding
fault identification and possible corrective action.
Serial Fault
F
10
Fault Indicator Light
In addition, A-B 1305 fault codes are stored in a fault
buffer with the capability to store up to four fault
codes. If more than four faults are identified, the least
recent fault is deleted to make room for the additional
fault. “Fault Buffer 0” is the most recent fault. The
faults are viewed using a HIM as shown below. Refer
to HIM installation and operation
Blank Panel
U076ME3A
.
Figure 46
Fault Buffer 0
48
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
80
Allen-Bradley 1305-Series AC Drives
Allen-Bradley Drive Fault Codes
Allen-Bradley Drive Fault Codes
Description
Corrective Action/
Remarks
Fault
03
Power Loss Fault
DC Bus voltage remains below
85% nominal for longer than .5
seconds.
Monitor incoming AC line for low voltage or line power
interruption.
04
05
Under Voltage Fault
Over Voltage Fault
DC Bus voltage fell below
minimum.
Monitor AC incoming AC line for low voltage or line
power interruption.
DC Bus maximum voltage
exceeded.
Monitor the AC line for high line voltage or transient
conditions. High voltage can result from motor
regeneration. Buck transformer may be required.
06
07
08
10
12
22
Motor Stall
Motor has stalled. Motor load is
excessive.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Motor Overload Fault
Over Temperature Fault
Serial Fault
Internal electronic overload trip.
Excessive motor load exists.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Excessive heat detected by
heatsink transducer.
Clear blocked or dirty heatsink fins. Check ambient
temperature. Check for blocked or nonoperating fan.
Drive lost communication with
controlling device.
HIM removed while power applied, cycle power to clear.
Overcurrent Fault
Controller Reset Fault
Overcurrent detected in
instantaneous hardware trip circuit. load conditions at motor.
Check short circuit at the controller output or excessive
Stop input not present.
Check stop input into control terminal board. Close door
and ensure any jumpers are placed correctly.
32
33
EEPROM Fault
EEProm has invalid data.
Consult the factory for further instructions.
Max Retries Fault
Controller failed to reset fault
within the number of retries.
Fault exists that must be corrected before further operation.
Check “Fault Buffer 1” on 1305 and 1336 for specific fault
that triggered max retries fault.
38
Phase U Fault
Phase-to-ground fault detected
between controller and motor in
Phase U.
Check wiring between the drive and motor. Check for
grounded phase.
Table 45 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
81
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Table 45 (continued)
Allen-Bradley Drive Fault Codes (continued)
Description
Corrective Action
Remarks
Fault
Phase V Fault
39
40
41
42
43
44
Phase to ground fault detected
between controller and motor in
Phase V.
Check wiring between the drive and motor. Check for
grounded phase.
Phase W Fault
Phase to ground fault detected
between controller and motor in
Phase W.
Check wiring between the drive and motor. Check for
grounded phase.
UV Short Fault
UW Short Fault
VW Short Fault
IPM Current Fault
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Internal power module overcurrent Check for short circuit at the drive output or excessive load
limit exceeded.
conditions at the motor, specifically cable capacitance to
ground.
45
48
IPM Overtemp Fault
Internal power module thermal
limit exceeded.
Check for blocked or dirty heatsink fins. Check ambient
air. Check fan operation or filter blockage.
Reset to Default Values
Parameters were reset to the
factory default values.
Verify and re-load the desired parameters.
Table 45
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
82
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1305-Series AC Drives
Problem:
Troubleshooting Suggestions
Wash basket not accelerating properly.
Important Considerations
Corrective Action
•
•
•
Drive cooling is extremely important to the
overall service life of the product. Extreme care
should be used to keep cooling air paths clean.
Drive cabinet enclosures have been designed to
optimize cooling. Keep cabinet doors closed and
panels installed to maintain proper operation.
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify speed selection control wire connections.
Refer to applicable table.
Problem:
Resetting a fault will not correct the cause of the
fault condition. Corrective action must be taken
prior to resetting a fault. Many drive error codes
are reset by cycling power to the drive. The fault
may not reappear until drive operation is
initiated.
Drive gives Serial Fault (F10) when HIM is removed
from the drive.
Corrective Action
1. Cycle power to drive to clear the fault.
Drive to motor wiring is critical to proper drive
operation. Loose or bad connections can generate
heat and increase current output from drive.
These problems can manifest themselves in
operation by many fault codes indicating
When a HIM is disconnected with the drive powered,
communication is lost and a fault results. Always
remove power from the drive prior to HIM or PKM
removal or installation.
Problem:
overcurrent condition and maximum retries fault.
HIM displays “Pin ID Error” or “Network Error.”
Corrective Action
Problem/Corrective Action
Problem:
1. Place the HIM directly on the drive.
Wash basket does not rotate.
Corrective Action
This communication error with the drive may be the
result of a bad cable or connector that establishes
communication with the HIM.
1. Ensure computer control display on washer is
showing proper operation.
Problem:
2. Check power circuit, supply voltage, fuses and
disconnects.
HIM displays “Not Enabled.”
Corrective Action
3. Verify drive to motor wires are damage free,
properly connected and torqued to specifications.
1. Verify the jumper connecting the control terminal
“Enable” to “Common” is present and is not
loose.
4. Check belt tension and condition.
5. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
This connection must be present to enable the drive.
6. Check control input signals. Refer to applicable
table of inputs.
Problem:
Drive started but wash basket is not rotating.
Corrective Action
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
3. Check control input signals. Refer to applicable
table of inputs.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
83
Allen-Bradley 1336-Series AC Drives
Allen-Bradley 1336-Series AC Drives
Input Power Conditioning
Installation/Wiring
The drive is suitable for direct connection to input
power within the rated voltage of the drive. Listed in
Table 46 are certain input power conditions which may
cause component damage or reduction in product life.
install one of the devices listed under the heading
Corrective Action on the line side of the drive.
CAUTION
An incorrectly installed system can result in
component damage or reduction in product
life. The most common causes are:
1. Wiring AC line to drive output or control
terminals.
IMPORTANT: Only one device per branch circuit
is required. It should be mounted closest to the
branch and sized to handle the total current of the
branch circuit.
2. EXTERNAL voltage application to control
terminals.
3. Incorrect or inadequate AC supply.
Contact factory for assistance with
application or wiring.
W660
Input Power Condition
Low Line impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Corrective Action
•
•
•
Install Line Reactor
or Isolation Transformer
or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives
only
Line has power factor correction capacitors
Line has frequent power interruptions
•
•
Install Line Reactor
or Isolation Transformer
Line has intermittent noise spikes in excess of 6000V
(lightning)
Phase to ground voltage exceeds 125% of normal line to line
voltage
•
•
Remove MOV jumper to ground.
or Install Isolation Transformer with grounded
secondary
Ungrounded distribution system
if necessary
(1)
240V open delta configuration (stinger leg)
•
Install Line Reactor
(1)
For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the
system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the
reactor.
Table 46
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
84
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Electrical Interference
SINGLE PHASE MACHINES
EMI
1
2
ALLEN-BRADLEY
RFI
FILTER
L1
L2
INPUT
POWER
Careful attention must be given to the arrangement of
power and ground connections to the drive to avoid
interference with nearby sensitive equipment. Be sure
to replace all ground connections to their appropriate
locations.
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
RFI
Drives can be installed with an RFI filter, which
controls high-frequency conducted emissions into the
main supply lines.
THREE PHASE MACHINES
Where it is essential that very low emission levels
must be achieved or if conformity with standards is
required, the optional RFI filter may be present.
Figure 47 displays an electrical schematic for various
filter part numbers.
1
2
L1 ALLEN-BRADLEY
INPUT
POWER
L2
RFI
FILTER
L3
2
3
PROVEN EARTH GROUND
3
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
WASHING
MACHINE
GROUNDING
TERMINAL
CAUTION
U166ME3A
ELECTRIC SHOCK HAZARD! Service and
Figure 47
maintenance to be performed only by an
authorized technician. Disconnect power
before opening any access panels.
W661
RFI Filter Part Number Information
Drive P/N
370838
370838
370835
370837
370834
370828
370825
Drive Catalog
1336-AQF50
1336-AQF50
1336-BRF50
1336-AQF100
1336-BRF100
1336-AO15
Machine Voltage
Filter P/N
Not Available
330274
200-240V/1 Phase
200-240V/3 Phase
380-480V/3 Phase
200-240V/3 Phase
380-480V/3 Phase
200-240V/3 Phase
380-480V/3 Phase
330273
Not Available
330274
330268
1336-BO25
330268
Table 47
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
85
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
To access the power and control terminal blocks,
perform the following procedure:
Terminal Block Access
1. Remove power from machine at main
disconnect. Verify power light is off.
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
2. Loosen the front cover fastener located at the
3. Lift off cover.
with caution.
W662
NOTE: HIM unit extension unit cable inserts into
separate port for 1305 and 1336 A-B drives.
The following information illustrates the terminal
block designations for each of the drive models.
TB3
Stopped
+0.00 Hz
E
S
C
Stopped
+0.00 Hz
S
E
L
E
S
C
S
E
L
TB2 TB1
TB3 TB2 TB1
U077ME3B
Front Cover
A-B 1336
Figure 48
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
86
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Power Terminal Block Description
Input and output connections are performed through
A1-A3 Frame
A4 Frame
200-240V, 0.37 Ð 3.7 kW (0.5 Ð 5 HP) Terminal Designations
380-480V, 0.37 Ð 3.7 kW (7.5 Ð 10 HP) Terminal Designations
380-480V, 5.5 Ð 7.5 kW (7.5 Ð 10 HP) Terminal Designations
GRD GRD
R
S
T
(L1) (L2) (L3)
DC DC
-
U
V
(T1) (T2) (T3)
W
GRD GRD
R
S
T
(L1) (L2) (L3)
DC DC BRK2
U
V
W
(T1) (T2) (T3)
+
+
-
COM
-
To
Motor
To Motor
To
Motor
DC
Input Line
To Motor
Protected AC Input
Protected
AC Input
Dynamic Brake
U083ME3A
U084ME3A
B2 Frame
B1 Frame
200-240V, 5.5 kW (7.5 HP) Terminal Designations
380-480V/500-600V, 5.5 Ð 11 kW (7.5 Ð 15 HP) Terminal Designations
200-240V, 7.5 Ð 11 kW (10 Ð 15 HP) Terminal Designations
380-480V, 15 Ð 22 kW (20 Ð 30 HP) Terminal Designations
PE PE DC DC
+
R
S
T
U
(L1) (L2) (L3) (T1) (T2) (T3)
V
W
-
PE PE DC DC
-
R
(L1) (L2) (L3) (T1) (T2) (T3)
S
T
U
V
W
+
To
Motor
To Motor
To
Motor
To Motor
Protected
AC Input
Protected
AC Input
Dynamic Brake
Dynamic Brake
U086ME3A
U085ME3A
Figure 49
Power Block Terminal (TB1)
Torque Specifications
Terminal
Description
Potential Earth Ground
Drive
Frame
Size
Max./Min. Wire
Maximum Torque
N-m (lb.-in.)
Size*
PE
2
mm (AWG)
R (L1), S (L2), T (L3)
+DC, -DC
AC Line Input Terminals
DC Bus Terminals
A1-A4
5.3/0.8
(10/18)
1.81
(16)
U (T1), V (T2), W (T3)
Motor Connection
B1
B2
8.4/0.8
(8/18)
1.81
(16)
Table 48
13.3/0.5
(6/20)
1.70
(15)
* Wire sizes given are maximum/minimum sizes that TB1 will accept –
these are not recommendations.
Table 49
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
87
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
The Input Status’ display of 1s and 0s represents the
drive’s display of parameter #55. These inputs can be
viewed in the status display with a Human Interface
Module (HIM or parameter unit). Parameter #55
displays the Input Status. When voltage is high
(inactive) for an input, the status display will read “0”
(Logic 0). When voltage is low (active) for an input,
the status display will read “1” (Logic 1).
Control Terminal Blocks Description and
Control Logic
Control terminal functions are unique to each Allen-
Bradley Drive. Each drive’s control terminal is
addressed independently.
Control Terminal (TB2/TB3) Function
Table 50 contains the correct display value for each
function. The sixth display digit from the left in Input
Status parameter does not correspond to a control
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
NOTE: The Preset Speed logic is specific to the
type of computer the machine is equipped with (i.e.,
WE-6 or V-Computer).
with caution.
W662
Balance Output
WARNING
The AC drive Balance Output is transmitted to the
machine controller by the closure of an on-board
This action occurs at distribution speed connecting
TB3-16 and TB3-17 when the drive detects an
acceptable balance condition.
The controller is supplied with an internal 5V
supply. Dry contacts or open collectors are
required for discrete control inputs. If an
external voltage is applied, component
failure could occur.
W670
NOTE: Do not connect drive common terminals
(TB2 or TB3) to ground. There must be no ground
potential difference between source and drive.
CAUTION
MACHINE DAMAGE AND/OR PERSONAL
INJURY. Balance output terminals TB2-16
and TB2-17 should never be jumpered. This
action will force machine beyond designed
Input Mode Parameter
The control terminal functions are determined in part
by the Input Mode parameter #21. Changing this
parameter affects the function of some terminals. All
machines equipped with A-B 1336 drives use Input
Mode “12”.
tolerances.
W666
Stop Input (Door Interlock /Out-of-Balance
Switch)
The Stop Input function is machine dependent. The
input is used in some machines to disable the drive in
case of an excessive out-of-balance condition; in
others, the input is used to disable the drive when the
door is open. Refer to the applicable electrical
schematic to see the correct wiring of this input. The
control inputs must be removed and reapplied to the
drive for motion after a STOP input has been
interrupted.
NOTE: If the Input Mode is changed, power must
be cycled to the drive for the change to take effect.
Speed Selection
Motor speeds are controlled by solid state or
mechanical switch closure inputs to SW1, SW2, and
SW3 in conjunction with STR and STF (direction)
Table 50 designates the preset speed selection based
on the inputs to the control terminals. A disconnected
control terminal will seek the high control voltage
condition (approx. 5 Volts DC). To activate a control
input (i.e., SW1, SW2, etc.), the terminal is connected
to a common terminal (TB3-21, TB3-25, or TB3-29)
to lower the control voltage to a low condition (less
than 1 Volt DC).
Jumpered Inputs
Carefully review electrical schematics when replacing
a drive. Some machine models jumper the STOP,
Motor Temp Input, and/or ENABLE inputs to the
NOTE: Wire or metal clip jumpers may be used
and can be easily overlooked during a replacement.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
88
Allen-Bradley 1336-Series AC Drives
Fault Indicator Light
CAUTION
The A-B 1336 is equipped with a mechanical relay
which transitions when a drive fault occurs. Some
machines use this contact for lighting an external
indicator light. This relay is used to switch the neutral
(AC common) lead to the fault indictor light and
connects between TB3-13 and TB3-14. Refer to
MACHINE DAMAGE AND/OR PERSONAL
INJURY. Never jumper inputs if not
previously configured with jumpers as
identified on the applicable electrical
schematic. Jumpering these inputs will
override safety features.
W665
Motor Thermal Protection
On some machines the motor is equipped with a
thermal protection switch. Switch inputs are placed
between TB3-24 and TB3-25. If an over-temp occurs,
the switch is opened triggering a drive fault indicator
light to illuminate. If no thermal switch is present, the
connections are jumpered. This input can be viewed in
the Input Status parameter. For normal operation, logic
input for “Motor Temp” remains “1”. If the logic input
is “0”, a jumper is missing or an over-temp condition
exists with the motor.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
89
Allen-Bradley 1336-Series AC Drives
Input Mode =“12” Parameter #21
Typical Configuration
Washer-Extractor
Control Hardware
1336
Drive Hardware
TB3
1
19
20
21
22
23
STF - Start Forward
Stop
Common
STR - Start Reverse
Common
2
3
24
25
26
27
28
29
30
Motor Temp Input
Common
SW3 - Preset Input 3
SW2 - Preset Input 2
SW1 - Preset Input 1
Common
1
Enable
TB2
Resistor
or
Potentiometer
on some
Models
1
2
3
+5v
A/D
Common
5
12
13
14
Fault Indicator Contact
(Some Machines)
15
16
17
Output
Balance
Detection
Output - Balance Relay
18
A1
A2
Solid State Switch or
Relay Contact
PHM638N
1
2
Jumper, Balance Switch or drive interlock relay
Jumper or motor overtemp switch
3
5
1/2 wash relay on some machines
Fault indicator light
Figure 50
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
90
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Control Terminal Block Designations
Terminal
Torque Specifications
Max/Min Wire Size
Maximum Torque
N-m (lb-in)
1.36
Signal
Machine Use
2
Number
TE
mm (AWG)
True Earth
Not Used
2.1/0.3
(14/22)
(12)
External Speed Pot
Signal Common
0 – 10V DC Input
4 – 20 mA Input
Select Machines
Only
1, 2, 3
Table 51
Specialty
Machines Only
4
5
Specialty
Machines Only
Specialty
Machines Only
6
Pulse Input for
Frequency
Specialty
Machines Only
7, 8
Analog Output
Not Used
9
Programmable Contact Not Used
10, 11
11, 12
Run Contact
Not Used
Fault Contact NO
Fault Indicator
Light (Some
Machines)
13, 14
Fault Contact NC
Alarm Contact NO
Alarm Contact NC
Future Use
Not Used
14, 15
16, 17
17, 18
A1, A2
19, 29
Balance Relay
Not Used
Not Used
STF
Forward Motion
Stop
Drive Balance
Switch Interlock
Relay or Jumper
20, 21
Common
STR
21
Reverse Motion
Not Used
22, 29
23, 21
Input
Input
Motor Thermal
Switch (Some
Machines)
24, 25
Common
SW1
25
Preset Speed Input
#1
28, 29
SW2
SW3
Preset Speed Input
#2
27, 29
Preset Speed Input
#3
26, 29
29
Common
Enable
Balance Switch,
Drive Interlock or
Jumper
30, 29
Table 50
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
91
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Allen-Bradley 1336-Series
1336-Series Drive Control Logic Chart
Pocket Hardmount
WE-6 Control - Design 5 and Earlier
H – Signal Voltage High (approximately 5V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No Signal Received
1 = Signal Received
SW2
SW1
28
SW3
26
Rev
22
Stop
20
Fwd
19
Input Status –
Parameter #55
27
29
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
29
29
29
29
29
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#27
#28
#26
#22
#20
#19
Parameter #
(SW2)
(SW1)
(SW3)
(STR)
(Stop)
(STF)
N/A
73
73
28
28
27
75
74
29
76
H
H
H
L
H
H
H
H
H
L
H
L
H
H
L
L/H
L
H
L
H
L
H
L
L
L
L
L
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0
1
1
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0/1
1
0
1
0
1
0
1
1
1
1
1
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract/Spray Rinse
High 1 Extract
L
L
1
H
H
H
L
H
L
L
1
L
L
1
H
L
H
H
H
H
H
L
1
H
L
L
1
H
L
L
L
1
L
H
L
L
1
High 2 Extract
L
L
L
1
High 3 Extract
Pocket Hardmount
WE-6 Control Designs 6, 7 and 8
H – Signal Voltage High (approximately 5V DC)
L – Signal Voltage Low (less than 1V DC)
0 = No Signal Received
1 = Signal Received
SW2
27
SW1
28
SW3
26
Rev
22
Stop
20
Fwd
19
Input Status –
Parameter #55
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
29
29
29
29
29
29
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#27
#28
#26
#22
#20
#19
Parameter #
(SW2)
(SW1)
(SW3)
(STR)
(Stop)
(STF)
N/A
73
73
28
28
27
75
74
29
76
H
H
H
L
H
H
H
H
H
L
H
H
H
H
H
H
L
H
H
L
L/H
L
H
L
0
0
0
1
1
0
1
0
0
1
0
0
0
0
0
1
0
1
0
1
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0/1
1
0
1
0
1
0
1
1
1
1
1
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
L
H
L
1
H
L
L
1
L
L
H
L
1
H
L
H
H
H
L
L
1
H
L
L
L
1
Medium Extract/Spray Rinse
High Extract Speed 1
High Extract Speed 2
H
H
H
L
L
L
1
L
L
L
H
L
1
H
L
H
L
1
High Extract Speed 3
(Default)
76
H
H
L
H
L
L
0
0
1
1
0
0
1
1
High Extract Speed 3
(Maximum)
Table 52
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
92
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
1336-Series Drive Control Logic Chart
Cabinet Freestanding
WE-6 Control
H – Control Voltage High (approximately 5 V DC)
L – Control Voltage Low (less than 1 V DC)
0 = No Signal Received
1 = Signal Received
SW2
27
29
SW1
SW3
26
29
Rev
Stop
20
29
Fwd
28
29
22
29
19
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status - Parameter #55
29
Frequency
Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#27
#28
#26
#22
#20
#19
Parameter
(SW2)
(SW1)
(SW3)
(STR)
(Stop)
(STF)
N/A
73
73
28
28
27
75
74
29
76
H
H
H
L
H
H
H
H
H
L
H
L
H
H
L
L/H
L
H
L
H
L
H
L
L
L
L
L
0
0
0
1
1
0
1
0
1
1
0
0
0
0
0
1
0
1
1
1
0
1
1
0
0
0
1
1
0
1
1
1
1
1
1
1
1
1
1
1
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0/1
1
0
1
0
1
0
1
1
1
1
1
Idle
Half-Wash Speed Forward
Half-Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Medium Extract
L
L
1
H
H
H
L
H
L
L
1
L
L
1
H
L
H
H
H
H
H
L
1
H
L
L
1
H
L
L
L
1
High 1 Extract
L
H
L
L
1
High 2 Extract
L
L
L
1
High 3 Extract
Table 53
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
93
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
1336-Series Drive Control Logic Chart
Cabinet Hardmount
A Control and V Control
H – Control Voltage High (greater than 10V DC)
L – Control Voltage Low (less than 1V DC)
0 = No signal received
1 = Signal received
SW2
27
29
SW1
SW3
26
29
Rev
Stop
Fwd
28
29
22
29
20
29
19
29
DC Volt Meter Red Probe Terminal Location
DC Volt Meter Black Probe Terminal Location
Input Status – Parameter 55
Frequency Terminal Terminal Terminal Terminal Terminal Terminal
Action
Preset
#27
#28
#26
#22
#20
#19
Parameter #
(SW2)
(SW1)
(SW3)
(STR)
(Stop)
(STF)
N/A
73
73
28
28
27
75
29
74
H
H
H
L
H
H
H
H
H
L
H
L
H
H
L
L/H
L
H
L
H
L
H
L
L
L
L
0
0
0
1
1
0
1
1
0
0
0
0
0
0
1
0
1
1
0
1
1
0
0
0
1
0
1
1
1
1
1
1
1
1
1
1
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0/1
1
0
1
0
1
0
1
1
1
1
Idle
1/2 Wash Speed Forward
1/2 Wash Speed Reverse
Wash Speed Forward
Wash Speed Reverse
Distribution Speed
Spin 1
L
L
1
H
H
H
L
H
L
L
1
L
L
1
H
L
H
H
H
H
L
1
H
L
L
1
L
H
L
L
1
Spin 2
H
L
L
1
Spin 3
Table 54
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
94
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Computer Output Boards
Connections identified on these figures set speed and
direction of the drive.
V-COMPUTER OUTPUT BOARD
Drive Control
Connections
X - fmr
COM
RL
RM
RH
STR
STF
U135ME3A
Figure 51
WE-6 INTERFACE BOARD
Terminals 1 thru 16
J7A
J8
Drive Control
Connections
J2A
Terminals 17 thru 29
J3B
J1
30 31 32 33 34 35
U136ME3A
Figure 52
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
95
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
UNILINC OUTPUT BOARD
Drive
Harness
Connection
H13
16
8
9
1
PHM738N
Figure 53
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
96
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Control Wire
During troubleshooting, if the wire path between the
control board and the drive is uncertain, refer to
Table 55 for wire connection numbers.
Control Wire Connection Reference Table.
Output Board Terminal
V-Control F370314, F8206501 and F370447-6, etc.
19
22
28
27
26
29
STF
STR
RH
RM
RL
COM
WE-6 Interface Board P/N: F370577, F0370446-xx
29
27
19
26
28
22
J2A-30
J2A-31
J2A-32
J2A-33
J2A-34
J2A-35
UniLinc Control– Output Board F8108001
H13-2
29
28
27
26
22
19
H13-3
H13-4
H13-5
H13-6
H13-7
Table 55
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
97
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
External HIM Connection
AC Drive Diagnostics/Parameter
Viewing
The HIM unit can be installed using an adapter cable
(P/N P370716). This method of attaching the HIM
HIM unit operates in the same manner in this
configuration.
Human Interface Module (HIM or
Parameter Unit)
Installation/Removal
NOTE: If the HIM is removed while the drive is
powered, a communication fault (Serial Fault #10)
will occur and the drive will be disabled. Cycle
power to the drive to reset the fault condition.
The following are instructions for installing/removing
the Human Interface Module (P/N F370597) on the
drive for parameter viewing and basic troubleshooting.
The parameter unit (F370597) and instructions
(F232120) are included in the Parameter Kit (P/N
F744501).
CAUTION
Users are prohibited from changing
parameter values unless specifically
instructed by the washer-extractor
manufacturer. Modification to parameter
values may present potential harmful
operating conditions for both hardware and
personnel.
S
W673
to
p
+
p
e
H
0
.0
d
ESC
0
z
SEL
Retaining
Lever
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
External HIM
Cable Connection
Front Cover
Human Interface
Module
with caution.
W662
Installing the HIM
Blank Panel Cover
U092ME3A
1. Remove power from machine at main
disconnect. Delay approximately three minutes.
Figure 54
2. Remove the front cover.
3. Slide blank panel cover toward base of drive and
remove it. Place top edge of HIM approximately
1/2 inch from top edge of the cover. Push inward
on bottom of HIM and slide HIM up (toward the
top of the drive) into position.
Removing the HIM
1. Remove power from machine at main
disconnect. Delay approximately three minutes.
2. Remove front cover.
3. Press retaining lever located directly beneath
HIM. Slide HIM downward and remove it from
drive.
4. Replace front cover.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
98
Allen-Bradley 1336-Series AC Drives
HIM – Key Explanation
Human Interface Module (HIM) Operation
When power is first applied to the drive, the HIM will
cycle through a series of displays. The displays will
show drive name, HIM ID number, and
ESC
Escape key. Use to return to last or original
position.
communications status. Upon completion, the Status
Display will be displayed. If a fault condition exists, it
will appear on the display.
SEL
Select key. Use to move cursor position.
NOTE: If “Not Enabled” is displayed, the Enable
input is not active. Check that the door is closed
and locked, or that all necessary jumpers are in
place. Refer to Section 2 of this manual.
Up arrow key. Scroll up.
Down arrow key. Scroll down.
Enter key. Use to enter program selection or new
parameter value.
Stopped
+0.00 Hz
The structure charts on the following pages illustrate
how to navigate between the levels to obtain
information necessary for troubleshooting for earlier
and later HIM versions.
ESC SEL
The HIM Structure is broken into 4 levels: Operator
Level, Mode Level, Group Level (Main File for earlier
versions), and Parameter Level.
In the Group Level (Main File for earlier versions),
only three Groups are used: Metering, Faults, and
Linear List. Most diagnostic information is found in
Metering or Faults.
U093M
Human Interface Module (HIM)
Figure 55
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
99
Allen-Bradley 1336-Series AC Drives
HIM Structure Chart – Series A 3.00,
Series B 1.01 or Later Versions
OPERATOR LEVEL
Power-Up Mode &
Status Display
ESC SEL
MODE LEVEL
"Choose Mode"
Control
Status
Display
Process
Program
EEProm
Search
Password
GROUP LEVEL
Advanced
Setup
Frequency
Set
Output
Config
Feature
Select
Metering
Setup
Ratings
(1336 only)
Faults
Masks
Owners
Diagnostics
Adapter I/O
Process
Display
Encoder
Feedback
(1336 only)
Linear List
PARAMETER LEVEL
Output Current
Output Voltage
Output Power
DC Bus Voltage
Output Freq
Freq Command
...
Fault Buffer 0
Fault Buffer 1
Fault Buffer 2
Fault Buffer 3
...
Parameters
Listed By
Number
Heatsink Temp
Last Fault
...
U141M
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
100
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
HIM Structure Chart – Earlier Versions
OPERATOR LEVEL
Power-Up Mode &
Status Display
ESC SEL
MODE LEVEL
"Choose Mode"
Display
Process
Program
EEProm
Password
MAIN FILE
Advanced
Setup
Frequency
Set
Feature
Select
Output
Config
Metering
Setup
Ratings
(1336 only)
Faults
Masks
Owners
Diagnostics
Adapter I/O
Process
Display
Encoder
Feedback
(1336 only)
Linear List
PARAMETER LEVEL
Output Current
Output Voltage
Output Power
DC Bus Voltage
Output Freq
Freq Command
...
Fault Buffer 0
Fault Buffer 1
Fault Buffer 2
Fault Buffer 3
...
Parameters
Listed By
Number
Heatsink Temp
Last Fault
...
U138M
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
101
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Displaying Metering Information
1. Install the HIM on the A-B drive.
2. Turn on machine power.
6. Press the Enter key
to choose Group Level.
Display will read:
Choose Group
Metering
3. After three to five seconds of initialization,
display will show the status display. If drive is in
a faulted condition, fault will appear in display;
otherwise, drive will read current status. Refer to
examples below.
For earlier HIM versions, press the Enter key
to choose Main File. Display will read:
Faulted Drive
Normal Condition
Metering
Main File
Status of Drive
Fault Description
Fault Number
Frequency Commanded
7. Use the Up and Down arrow keys
to
select “Metering” if not displayed immediately.
Examples of Faults
Example of Normal
Condition
8. Press the Enter key
to choose Parameter
Serial Fault
F
Stopped
+0.00 Hz
10
Level. Display now shows parameters under the
“Metering” Group.
Max Retries Fault
33
Output Current
0.00 Amps
F
4. Press any key to enter Mode Level,
ESC SEL
9. Use the Up and Down arrow keys
to
select desired parameter display.
. Display will read:
ESC
Choose Mode
Display
10. From this point, press the Escape key
to
move display up one Level (i.e., press the Escape
key three times to return to Operator Level).
5. Use the Up and Down arrow keys
to
select “Display” if not displayed immediately.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
102
Allen-Bradley 1336-Series AC Drives
Displaying Fault Buffers
1. Install the HIM on the A-B drive.
2. Turn on machine power.
6. Press the Enter key
to choose Group Level.
Display will read:
Choose Group
Faults
3. After three to five seconds of initialization,
display will show the status display. If drive is in
a faulted condition, fault will appear in display;
otherwise, drive will read current status. Refer to
examples below.
For earlier HIM versions, press the Enter key
to choose Main File. Display will read:
Faults
Main File
Faulted Drive
Normal Condition
Status of Drive
Fault Description
Fault Number
Frequency Commanded
7. Use the Up and Down arrow keys
to
select “Faults.”
Examples of Faults
Example of Normal
Condition
8. Press the Enter key
to choose Parameter
Stopped
+0.00 Hz
Serial Fault
F
Level. Display now shows parameters under the
“Faults” Group.
10
Fault Buffer 0
48
Max Retries Fault
33
F
4. Press any key to enter Mode Level,
ESC SEL
9. Use the Up and Down arrow keys
to
select desired fault buffer display.
. Display will read:
ESC
Choose Mode
Display
10. From this point, press the Escape key
to
move display up one Level (i.e., press the Escape
key three times to return to Operator Level).
5. Use the Up and Down arrow keys
to
select “Display” if not displayed immediately.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
103
Allen-Bradley 1336-Series AC Drives
Displaying Linear List of Parameters
1. Install the HIM on the A-B drive.
2. Turn on machine power.
6. Press the Enter key
to choose Group Level.
Display will read:
Choose Group
Linear List
3. After three to five seconds of initialization,
display will show the status display. If drive is in
a faulted condition, fault will appear in display;
otherwise, drive will read current status. Refer to
examples below.
For earlier HIM versions, press the Enter key
to choose Main File. Display will read:
Linear List
Main File
Faulted Drive
Normal Condition
Status of Drive
Fault Description
Fault Number
Frequency Commanded
7. Use the Up and Down arrow keys
to
select “Linear List.”
Examples of Faults
Example of Normal
Condition
8. Press the Enter key
to choose Parameter
Stopped
+0.00 Hz
Serial Fault
F
Level. Display now shows all parameters in
numerical order.
10
Output Voltage
0 Vlts 1
Max Retries Fault
33
F
4. Press any key to enter Mode Level,
ESC SEL
9. Use the Up and Down arrow keys
to
select desired parameter display.
. Display will read:
ESC
10. From this point, press the Escape key
to
Choose Mode
Display
move display up one Level (i.e., press the Escape
key three times to return to Operator Level).
5. Use the Up and Down arrow keys
to
select “Display” if not displayed immediately.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
104
Allen-Bradley 1336-Series AC Drives
The fault parameters are identified as follows:
Fault Display and Troubleshooting
Information
“Last Fault”
Parameter #4
Most Recent
“Fault Buffer 0” Parameter #86
Most Recent
(same as
Parameter #4)
This section provides information to guide users in
understanding drive fault conditions and general
troubleshooting procedures for Allen-Bradley drives.
Included is a listing and description of the various
drive faults with possible solutions, when applicable.
For any questions regarding fault conditions, consult
with the factory.
“Fault Buffer 1” Parameter #87
“Fault Buffer 2” Parameter #88
“Fault Buffer 3” Parameter #89
—
—
Least Recent
Each drive is equipped with a fault indicator light
which illuminates when a fault condition exists.
NOTE: FOR A-B 1336 ONLY. During normal
operating conditions (no faults present, drive
running) the fault contacts at TB2-13 & 14 are
open, and the contacts at TB2-14 & 15 are closed.
When a fault occurs, the state of these contacts will
change. On some machine models, this contact is
connected to a fault indicator light.
Fault Code Identification
When the A-B 1336 drives encounter a fault, an LED
viewed with the front cover removed. To view the
specific fault description, the HIM (parameter unit)
must be installed. Refer to HIM installation and
operation.
In addition, A-B 1336 fault codes are stored in a fault
buffer with the capability to store up to four fault
codes. If more than four faults are identified, the least
recent fault is deleted to make room for the additional
fault. “Fault Buffer 0” is the most recent fault. The
faults are viewed using a HIM as shown below. Refer
to HIM installation and operation.
Fault Buffer 0
48
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
105
Allen-Bradley 1336-Series AC Drives
Clearing Faults
When a fault occurs, the cause must be corrected
before the fault can be cleared. Resetting a fault will
not correct the cause of the fault condition. After
corrective action has been taken, simply cycling power
to the drive will clear the fault.
Fault Indicator
Light
Fault Indicator
Light
CAUTION HA
WHEN NEON
AND WAIT
Z
DC Bus Charge Light
U143ME3A
Figure 56
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
106
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Allen-Bradley Drive Fault Codes
Allen-Bradley Drive Fault Codes
Description
Corrective Action/
Remarks
Fault
02
03
Motor Temp
Fault
The motor thermal switch path is
open.
Motor temperature high. Check for: ambient air, cooling
fan blockage or operation, break in switch wire path (not
on all machines).
Power Loss Fault
DC Bus voltage remains below
85% nominal for longer than .5
seconds.
Monitor incoming AC line for low voltage or line power
interruption.
04
05
Under Voltage Fault
Over Voltage Fault
DC Bus voltage fell below
minimum.
Monitor AC incoming AC line for low voltage or line
power interruption.
DC Bus maximum voltage
exceeded.
Monitor the AC line for high line voltage or transient
conditions. High voltage can result from motor
regeneration. Buck transformer may be required.
06
07
08
10
12
22
Motor Stall
Motor has stalled. Motor load is
excessive.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Motor Overload Fault
Over Temperature Fault
Serial Fault
Internal electronic overload trip.
Excessive motor load exists.
Check motor wiring and connection terminals. Check wash
basket freedom of movement and excess belt tension.
Excessive heat detected by
heatsink transducer.
Clear blocked or dirty heatsink fins. Check ambient
temperature. Check for blocked or nonoperating fan.
Drive lost communication with
controlling device.
HIM removed while power applied, cycle power to clear.
Check short circuit at the controller output or excessive
Overcurrent Fault
Controller Reset Fault
Overcurrent detected in
instantaneous hardware trip circuit. load conditions at motor.
Stop input not present.
Check stop input into control terminal board. Close door
and ensure any jumpers are placed correctly.
32
33
EEPROM Fault
EEProm has invalid data.
Consult the factory for further instructions.
Max Retries Fault
Controller failed to reset fault
within the number of retries.
Fault exists that must be corrected before further operation.
Check “Fault Buffer 1” on 1305 and 1336 for specific fault
that triggered max retries fault.
38
Phase U Fault
Phase-to-ground fault detected
between controller and motor in
Phase U.
Check wiring between the drive and motor. Check for
grounded phase.
Table 56 (continued)
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
107
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Table 56 (continued)
Allen-Bradley Drive Fault Codes (continued)
Description
Corrective Action
Remarks
Fault
Phase V Fault
39
40
41
42
43
57
48
Phase to ground fault detected
between controller and motor in
Phase V.
Check wiring between the drive and motor. Check for
grounded phase.
Phase W Fault
Phase to ground fault detected
between controller and motor in
Phase W.
Check wiring between the drive and motor. Check for
grounded phase.
UV Short Fault
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
UW Short Fault
VW Short Fault
Ground Warning
Reset to Default Values
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
Excessive current has been
detected between two controller
output terminals.
Check motor and external wiring to the controller output
terminals for shorted condition.
A current path to ground in excess Check motor and external wiring to drive output terminals
of 2A has been detected at one or
more of the drive output terminals.
for a grounded condition.
Parameters were reset to the
factory default values.
Verify and re-load the desired parameters.
Table 56
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
108
Download from Www.Somanuals.com. All Manuals Search And Download.
Allen-Bradley 1336-Series AC Drives
Problem:
Troubleshooting Suggestions
Wash basket not accelerating properly.
Important Considerations
Corrective Action
•
•
•
Drive cooling is extremely important to the
overall service life of the product. Extreme care
should be used to keep cooling air paths clean.
Drive cabinet enclosures have been designed to
optimize cooling. Keep cabinet doors closed and
panels installed to maintain proper operation.
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify speed selection control wire connections.
Refer to applicable table.
Problem:
Resetting a fault will not correct the cause of the
fault condition. Corrective action must be taken
prior to resetting a fault. Many drive error codes
are reset by cycling power to the drive. The fault
may not reappear until drive operation is
initiated.
Drive gives Serial Fault (F10) when HIM is removed
from the drive.
Corrective Action
1. Cycle power to drive to clear the fault.
Drive to motor wiring is critical to proper drive
operation. Loose or bad connections can generate
heat and increase current output from drive.
These problems can manifest themselves in
operation by many fault codes indicating
When a HIM is disconnected with the drive powered,
communication is lost and a fault results. Always
remove power from the drive prior to HIM or PKM
removal or installation.
Problem:
overcurrent condition and maximum retries fault.
HIM displays “Pin ID Error” or “Network Error.”
Corrective Action
Problem/Corrective Action
Problem:
1. Place the HIM directly on the drive.
Wash basket does not rotate.
Corrective Action
This communication error with the drive may be the
result of a bad cable or connector that establishes
communication with the HIM.
1. Ensure computer control display on washer is
showing proper operation.
Problem:
2. Check power circuit, supply voltage, fuses and
disconnects.
HIM displays “Not Enabled.”
Corrective Action
3. Verify drive to motor wires are damage free,
properly connected and torqued to specifications.
1. Verify the jumper connecting the control terminal
“Enable” to “Common” is present and is not
loose.
4. Check belt tension and condition.
5. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
This connection must be present to enable the drive.
6. Check control input signals. Refer to applicable
table of inputs.
Problem:
Drive started but wash basket is not rotating.
Corrective Action
1. Verify drive to motor wires are damage-free,
properly connected and torqued to specifications.
2. Verify no mechanical problems exist (i.e.,
binding, motion restriction).
3. Check control input signals. Refer to applicable
table of inputs.
F232120
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
109
|