ACT 250
TURBOMOLECULAR PUMP CONTROLLER
FOR ATP 150 AND ATP 400
ATP Series User’s Manual addendum
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Contents
ACT 250 addendum
Commissioning
(continued)
I RS 232/485 serial link . . . . . . . . . . . . . . I p. 14
I Wiring the RS 232 or RS 485
serial link
I Configuring the RS 232 or RS 485
serial link
I Use
I Detailed description of RS commands. . . . . . I p. 15
I Syntax conventions applicable to
all commands
Use
I Controlling the pump from the
ACT 250 controller . . . . . . . . . . . . . . . . . I p. 24
I Controller functions. . . . . . . . . . . . . . . . . I p. 26
I Precautions
I Operation in local mode
I Fault management
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Presentation
The ACT 250 controller
Dear Customer,
You have just bought an
ACT 250 controller. In
order to ensure the best
possible performance of the
equipment and your
complete satisfaction in
using it, we advise you to
read this addendum
carefully before attempting
to service or use your
controller.
Insertable “box” version
Part No. 108320
Integrable “OEM” version
Part No. 108151
This controller drives ATP 150 or ATP 400 pumps,
providing their power supply and enabling remote control.
ACT 250 controller
The ACT 250 controller is available as:
I an insertable “box” version with case,
I an integrable “OEM” version without case.
This version can replace the “box” version when
integrating the pump in a complex installation or device.
Main characteristics
I Dry contact signal outputs
I Opto-isolated control inputs
I RS 232 / 485 serial links
I Operate at all voltages from 85 to 265 V, 50/60 Hz
The ACT 250 controller is a new product, not described in Edition 09 of the ATP Series
Pump User Manual.
This addendum provides the additional information needed to use the controller.
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Presentation
Accessories
Pump power supply
cable
The controller is connected to the pump using a
corresponding power supply cable, ordered separately.
Cable length (m)
1
Part No.
105086
A458885
101812
101810
101811
105303
A458478
1.5
3.5
5
10
15
20
“End-user” kit
This kit, ordered separately, is needed to use the ACT in
local mode. It includes:
I 1 mains cable,
I 1 connector plug,
I 4 legs.
Kit
Part No.
108935
108936
108948
USA
Europe
UK
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Presentation
ACT 250 “box” controller
control modes
There are two possible control modes:
local control and remote control.
Local control mode
Pump start-up switch
Pump stop switch
START
STOP
POWER
FAULT
SPEED
Controller power and fault
indicators
Pump status indicators
A C T 2 5 0
There are three possible remote control modes:
Remote control
1
The remote control
Established by the REMOTE
connector which:
2
- provides remote control of
the START, STOP, STANDBY,
EXTERNAL SAFETY and
MODE SELECT functions;
1
- replicate the available
monitoring parameters
(At speed / Starting / Fault)
on dry contacts.
2
2
RS 232 serial link The RS232 serial link is used to control and monitor the
pump using a computer.
RS 485 serial link The RS485 serial link is used to connect several pumps in
a network.
The wiring characteristics are given on page 13
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Presentation
ACT 250 “OEM” controller
control modes
There are two possible control modes:
local control and remote control.
Local control mode
Pump start-up switch
Pump stop switch
Controller power and fault
indicators
Pump status indicators
Remote control
There are three possible remote control modes:
Established by the REMOTE
connector which:
1
The remote control
- provides remote control of
the START, STOP, STANDBY,
EXTERNAL SAFETY and
2
1
MODE SELECT functions;
- replicate the available
monitoring parameters
(At speed / Starting / Fault)
on dry contacts.
The RS232 serial link is used to control and monitor the
2
2
RS 232 serial link
RS 485 serial link
pump using a computer.
The RS485 serial link is used to connect several pumps in
a network.
The wiring characteristics are given on page 13
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Presentation
ACT 250 controller
technical characteristics
Characteristic
Weight
Unit
kg
ACT 250 “box”
1.8
ACT 250 “OEM”
1.3
Dimensions H x W x D
mm
128.4 × 106.3 × 220
3U × 1/4 Rack
95 × 100 × 212
Nominal voltage
Frequency
Maximum power
Maximum ambient
temperature
Storage temperature
Customer mains
circuit breaker rating
V
Hz
W
85 - 265
50/60
300
° C
° C
A
T ≤ 50
–15/+70
T10A
220
ACT 250 “box”
dimensions
(in mm)
106,3
91,4
105
250
60Hz
PUMP
POWER FAULT
SPEED
ACT 250
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Presentation
ACT 250 controller
technical characteristics
ACT 250 “OEM”
dimensions
(in mm)
RS232/485
POWER SUPPLY
REMOTE
PUMP
L1
T
4 tr Ø 3,2
L2
18,67
153,1
Attached using four M3 screws or mounted in an Alcatel
cabinet
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Commissioning
Safety instructions
Before switching on the controller, the user should
study the manual and follow the safety
instructions listed in the compliance certificate
booklet supplied with the pump.
See sheet B10 in the ATP pump User Manual.
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Commissioning
ACT 250 controller
electrical connections
I If the controller is remote controlled, make the various
connections on the REMOTE connector (see page 13 for
wiring details).
I If the controller is used in local mode, the
pump can only operate if the connector plug
(ordered separately) is connected to the REMOTE
connector (see page 13 for wiring details).
ATP 150
or ATP 400
pump
PC
Connect the RS232/485 serial link
cable to the connector (cable and PC
supplied by customer)
RS configuration
Connect the
fan
(air-cooled
ATP)
Remote cable
or
Connector plug
(standard
wiring) to use
the unit in local
mode.
Connect the controller to
the pump using the cable
(ordered separately)
Connect the controller to the mains
(cable ordered separately).
An earth connection must be provided.
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Commissioning
ACT 250 remote connector
characteristics
When units containing the control circuits are
equipped with dry contact outputs, it is the
customer's responsibility to use the outputs in
compliance with safety regulations.
The inputs are activated when
Voltage control mode
6
11
12
13
14
15
1
+
+
+
+
–
an AC or DC voltage is
applied. The voltage should be
between 15 and 24 Volts.
(15-pin Sub-D female
connector).
10
5
Cable supplied
by customer
+15 V
0 V
Inactive = the external safety device is activated
(e.g. an emergency stop)
Active = pump operation authorised
Principle of voltage-
controlled optocoupled
inputs
Ext. safety
11
Select “status” or “pulse” command mode. This
affects the START/STOP and STANDBY commands.
Select Mode
12
I 12 - inactive = “status” mode
Example : Ext. safety activated
Start
Start
Stop
Stop
Ex. pin 14
Ex. pin 13
6
11
12
13
1
standby
standby
nominal
speed
nominal
speed
I 12 - active = “pulse” mode
14
15
10
Stop
Start
Stop
Start
Ex. pin 14
Ex. pin 13
5
nominal
speed
nominal
speed
standby
standby
O V
Inactive = operation at nominal speed
Active = operation at reduced speed
+15 V
Standby Mode
13
External contact
supplied by customer
Inactive = Stop
Active = Start
Start/Stop
14
Common for inputs
15
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Commissioning
ACT 250 remote connector
characteristics
Signalling on output
contacts
These are dry contacts (48 V AC - 1 A) which replicate
pump status information.
6
7
8
9
1
2
3
4
When the output contact is closed:
1 - 6
2 - 7
3 - 8
4 - 9
The pump has reached the selected speed
The pump is accelerating
No fault signal
Not used
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Commissioning
ACT 250 remote connector
wiring
I Standard connector plug (factory wired)
Use in local mode
6
11
12
1
Wiring seen from solder side
10
15
5
Use in remote control I With galvanic isolation (recommended)
mode
Wiring seen from solder side.
compulsory screen
customer
device
6
15 V –> 24 V
11
12
13
14
15
1
I Ext. safety
I Select. Mode
I Standby Mode
I Start/Stop
10
5
I Common for
inputs
ACT unit
ground
device ground
I Without galvanic isolation (not recommended)
Wiring seen from solder side.
compulsory screen
customer
device
6
11
12
13
14
15
1
I Ext. safety
I Select. Mode
I Standby Mode
I Start/Stop
10
5
ACT unit
ground
device ground
The voltage used to power the contacts is supplied by the
ACT 250 (terminal 5). The disadvantage of this method is
the risk of exposing this voltage to external interference
(see also diagrams on page 11 ).
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Commissioning
RS 232 / 485 serial link
Wiring the RS 232 or
RS 485 serial link
See sheet B 110 in the ATP Series Pump User Manual.
Configuring the RS 232
The link is configured using switches on the rear panel of
the controller.
or RS 485 serial link
0 1
Switch
description
parity type
parity
baud rate
RS type
0
odd
no
1
even
yes
1
2
3
4
9600
RS 485 RS 232
4800
Factory configuration: 9600 baud, NO parity, RS 232
See the detailed list of commands on page 15
Use
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Commissioning
Detailed description of RS commands
adr = address, from 000 to 255
<CR> Carriage Return (ascii 13)
<LF> Line Feed (ascii 10); shown in brackets as it is not
compulsory.
Syntax conventions
applicable to all
commands
Status values
ok : command executed correctly
Err0 : adjustment error (out of bounds)
Err1 : command error (syntax)
Err2 : parameter error (e.g. non-hexadecimal character)
Err3 : context error
Error messages
Err4 : checksum error
Specifies the address of the device for networking
#adrADRaaa<CR>[<LF>]
ADR
Syntax
adr
= address of device before this command
= new address of device
aaa
condition
: 000 ≤ aaa ≤ 255
Result
#aaa,ok or Err2
This command is used to allocate a specific number to each device
on the network
(loop for RS232 or parallel for RS485).
Note: it is important to note the number allocated to
each device.
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Commissioning
Detailed description of RS commands
CKS Enables or disables checksums on reply strings
Syntax #adrCKSON<CR>[<LF>]
Enables the ASCII checksum character at the end of a
reply string
or
#adrCKSOFF<CR>[<LF>]
Disables the ASCII checksum character at the end of a
reply string
Result #adr,ok,S
for CKSON
for CKSOFF
#adr,ok
This feature enables the user to test whether a transmission error has
occurred for the reply string.
S is a character whose ASCII value is the 7-bit checksum of all ASCII
character values from the start of the reply string to the character
preceding the S. The 8th bit of S (most significant bit) is always 1.
CYC Starts the specified running-in cycle
Syntax #adrCYC1<CR>[<LF>] to start running-in program 1,
or
#adrCYC2<CR>[<LF>] to start running-in program 2
Result #adr,ok
Running-in program 1 should be executed after a pump maintenance
operation (change of bearings).
At the end of the program, the pump maintenance parameters are
updated and the “maintenance requested” alert can be cleared.
Program 2 is used after regreasing (ATP series only), or after
prolonged storage (ATH 20/40 only).
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Commissioning
Detailed description of RS commands
DLI Defines the DataLogger transmission interval
Syntax
#adrDLIxxx<CR>[<LF>]
xxx: DataLogger transmission interval in seconds
condition: 001 ≤ xxx ≤ 255
Result
#adr,ok or Err2
See also: DLR
Note: if ok, the interval sent is stored in user memory.
DLR
Syntax
Result
Enables DataLogger operation (RS232 only)
#adrDLR<CR>[<LF>]
#adr,sssss,nnnnn,iiii,ttttt,uuuu.o,www,ppp,vvv
Returns current values
:
sssss : current speed (rpm)
nnnnn : speed set point (rpm)
iiii
ttttt
: current value (mA)
: pump operating time (hours)
uuuu.o: (reserved)
www : pwm (reserved)
ppp : pump temperature (°C)
vvv
: variator temperature (°C)
The main characteristics of the pump and its controller are sent over
the RS link, at the rate defined by the DLI command.
See also: DLI, LNG, SEP, SHT
Note: any new characters arriving on the serial port (RS 232) will
cancel the automatic DataLogger transmission.
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Commissioning
Detailed description of RS commands
ECH Enables or disables command echoing
Syntax
#adrECHON<CR>[<LF>]
enables all characters received to be echoed over the serial port
or
#adrECHOFF<CR>[<LF>]
disables characters received from being echoed over the serial port.
Result
#adr,ok
Comments:
- This command is disabled in RS 485 operation, the value OFF
is required.
- Using a loop-type RS 232 network requires “ECHON”.
HDR Defines the start character for a command reply string
Syntax #adrHDRnnn<CR>[<LF>]
nnn: 3-digit decimal value of the ascii code of the
corresponding character (with leading zeros).
condition : 020 •nnn •255
Result ?adr,ok
? is the desired character.
if error
#adr,ErrX
Allows the user to distinguish between the first character in a “command” string
(for which # cannot be changed) and the first character of a “reply” string.
Affects the first character of all replies.
Default value: the hash sign, # (ascii code = 035)
If ok, the selected value is automatically stored in user memory.
IDN
Identifies the device which is communicating, and its
software version
Syntax
Result
#adrIDN<CR>[<LF>]
#adr, VS.... - Vx.zz’
or
#adr, VS.... - Vx.zz for “Alcatel pump type”
Returns the type of Variator Supervisor, the software version (x), the
software edition (zz), and the type of pump for which this variator is
set up.
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Commissioning
Detailed description of RS commands
LEV
Syntax
Result
Returns the state of the parameters defined by SET
#adrLEV<CR>[<LF>]
#adr,nnnnn,sssss,aaaa,hhhhh or
#adr,nnnnn rpm,sssss rpm,aaaa mA,hhhhh hours
Returns the current values:
nnnnn : speed set point
sssss : stand-by speed
aaaa : max. current set point
hhhhh : alert level for pump bearing maintenance
LNG
Syntax
Result
Returns the strings sent with the identification sub-strings
#adrLNG<CR>[<LF>]
#adr,ok
AVT>
Allows the parameters returned by the DLR, LEV and SPD commands
to be identified with sub-strings. DLR, LEV, SPD.
Also generates the “AVT>” prompt each time a <CR> character is
received.
See also: SHT
NSP
Syntax
Result
Switches the speed set point to the nominal speed value
#adrNSP<CR>[<LF>]
#adr,ok
The speed set point for the pump is set to its nominal value.
This configuration is automatically saved in user memory.
This mode of operation prevents the use of the “RPM” command.
See also: RPM, SBY
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Commissioning
Detailed description of RS commands
OPT
Used to select possible user choices
Syntax
#adrOPT2 n<CR>[<LF>]
choice of temperature unit:
n = 0 : degrees Centigrade
n = 1 : degrees Fahrenheit
Result
#adr,ok
Comment: The choice of the temperature unit affects
the results of the DLR and STA strings.
See also: SEL
RPM
Syntax
Result
Defines the speed set point in stand-by mode
#adrRPM nnnnn<CR>[<LF>] or #adrRPMnnnnn<CR>[<LF>]
#adr,ok or #adr,ErrX
X = 1, out of range; 2, parameters ; 3, context (not in Stand-by mode)
Comment: if ok, the new speed is automatically stored in user
memory.
See also: NSP, SBY
SAV Saves the internal parameters in user memory
Syntax #adrSAV<CR>[<LF>]
Result #adr,ok
Saves the current context (except for running-in cycles). If this
command is sent when the pump is powered up, it can for example
allow automatic re-start in the event of a power cut.
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Commissioning
Detailed description of RS commands
SBY
Syntax
Result
Switches the speed set point to the stand-by value
#adrSBY<CR>[<LF>]
#adr,ok
Resets the stand-by speed to its last stored value, and allows it to be
modified if an “RPM” command is sent.
This configuration is automatically stored in user memory.
See also: NSP, RPM
SEL Returns the state of the parameters defined by OPT
Syntax #adrSEL<CR>[<LF>]
Result #adr,a,u
a: Reserved
u: Returns the choice of temperature unit::
u = 0: degrees Centigrade
u = 1: degrees Fahrenheit
SEP Defines the character which separates the parameters
in a reply
Syntax #adrSEPnnn<CR>[<LF>]
3-digit decimal value of the ASCII code of the desired char-
acter (with leading zeros if necessary).
condition: 000 ≤ nnn ≤ 255
Result #adr,ok or #adr,ErrX if error
Allows the user to select the character which separates
the parameters returned by the DLR, STA and LEV
commands. Default value: comma “,” ASCII code = 044
If ok, the selected value is automatically stored in user memory.
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Commissioning
Detailed description of RS commands
SET Defines the internal operating parameters
Syntax #adrSET1 hhhhh<CR>[<LF>] : maintenance time limit
000<hhhhh<65535
Result #adr,ok or #adr,ErrX
See also: LEV
Return the DataLogger string without the identification
sub-string
SHT
#adrSHT<CR>[<LF>]
Syntax
Result
#adr,ok
The strings sent following DLR, LEV and SPD commands are sent
without parameter identification sub-strings (e.g. without units).
See also: LNG
SPD Returns the current speed
Syntax #adrSPD<CR>[<LF>]
Result #adr,nnnnn
See also: LNG, SHT #adr,nnnnn rpm
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Commissioning
Detailed description of RS commands
Returns the status of the internal dynamic parameters
#adrSTA<CR>[<LF>]
STA
Syntax
Result
#adr,xxxxxx,yyyyyy,zzzzzz,sssss,iiii,www,ppp,vvv,ttttt<CR><LF>
adr: address
543210
xxxxxx
status bits:
yyyyyy fault bits:
5 - variator temperature
4 - motor temperature
3 - excess current
2 - sensors or start-up
1 - external
5 - RS echo (1->off)
4 - String long (0) / short (1)
3 - On (1) / Off (0)
2 - reduced or nominal
speed reached(1)
1 - standby (1)
0 - pump not connected
0 - running-in (1)
zzzzzz alert bits:
sssss current speed value in rpm
iiii current value in mA
www reserved (pwm value)
ppp pump temperature value
vvv variator temperature
5 - reserved (future use)
4 - reserved (future use)
3 - variator temperature
2 - motor temperature
1 - start-up time exceeded (future)
0 - operating time exceeded
ttttt pump operating time value
Reminder: The “#” character at the start of the reply
string can be set with the “HDR” command.
The “,” character which separates the parameters in
the reply string can be modified with the “SEP”
command.
Defines the turbomolecular pump operating state
TMP
#adrTMPON<CR>[<LF>]: start pump rotation
#adrTMPOFF<CR>[<LF>]: stop pump
Syntax
#adr,ok or #adr,Err3
if the pump is already in the state
requested (context error)
Result
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Use
Controlling the pump from the ACT 250
controller
Once all connections are complete, plug the controller into
the mains.
Indicator lights
“box” version
START
STOP
POWER
FAULT
SPEED
A C T 2 5 0
Yellow lit
Controller on
Red lit
Yellow lit
pump rotation
speed accelerating greater than the selected
speed (speed reduction during
operation)
Green flashing
The pump rotation speed is
Controller fault
Red flashing
Controller alert
Green lit
The pump has attained the
selected speed.
“OEM” version
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Use
Controlling the pump from the ACT 250
controller
Starting the pump with
the START switch
The pump is started up to reach the selected speed. The
yellow rising speed indicator light comes on. When the
pump reaches its selected speed, the yellow indicator light
goes off and the green indicator light comes on.
START
Stopping the pump with
the STOP switch
The rotation speed monitoring indicator lights go off.
The pump motor is no longer powered, the pump
decelerates.
STOP
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Use
Controller functions
Precautions
The “OEM” version of the ACT 250 has been
designed with electrical safety and
electromagnetic compatibility standards in mind.
It is the user’s responsibility to provide external shielding
to comply with EMC and electrical safety standards.
Local mode operation
The Start and Stop functions use switches located on the
front panel of the “box” version and on the board for the
“OEM” version.
START
STOP
POWER
FAULT
SPEED
The pump’s operating status is shown by the state of the
“POWER” indicator (yellow) and the three “FAULT” (red)
and “SPEED” (yellow and green) indicators.
Press button
START STOP
State of indicators
Power Fault Speed
Indication of rotation
during operation
(controller on)
Pump
rotation
speed
Pump
motor on
Yellow Red Yellow Green
0
0
NO
YES
0
1
2
Before start-up
< selected
speed
1
0
0
0
During start-up
= selected
speed
YES
3
4
Pump at nominal speed
≤ selected
speed
YES
NO
Alert or fault
triggered
(see page 27 )
Alert
Fault
0
0
0
0
< selected
speed
0
0
YES
5
Overload
> selected
speed
0
1
YES
NO
6
7
Speed set point lowered
Pumping stopped
0
0
indicator off
indicator on
indicator flashing
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Use
Controller functions
Fault monitoring
I Alerts are indicated by:
- flashing red indicator. The pump power supply is
maintained.
I Faults are indicated by:
- lit red indicator. The pump is stopped as soon as a fault
is detected.
Alerts and faults shown by the indicator light include:
- controller overheating,
- pump motor overheating,
- cable disconnected (pump / controller)
- external safety device open,
- overcurrent on speed variator.
Alerts and faults can be identified using the serial link (see
page 23, STA command).
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France
Alcatel Vacuum Technology - France
98, avenue de Brogny - BP 2069
74009 ANNECY - Cedex
Tel : (33) 4 50 65 77 77
Fax : (33) 4 50 65 77 89
Germany
Alcatel Hochvakuum Technik GmbH
Am Kreuzeck 10
D – 97877 WERTHEIM
Tel: (49) 9342 96100
Fax: (49) 9342 961030
Italy
Alcatel Vacuum Systems S.p.A
Via Trento, 30
20059 VIMERCATE (MI)
Tel : (39) 039 686 3855
Fax : (39) 039 667 125
Japan
Alcatel Japan LTD
13 fl. Dai Tokyo - Kasai Shinjuku bldg
3 - 25 - 3 - Yoyogi, Shibuya - ku
TOKYO 1510053 - JAPAN
Tel : (81) 3 5302 4350
Fax : (81) 3 5302 4332
Korea
Alcatel Vacuum Technology Korea
5th Floor, Sunghyun B/D
10-5, Karak-Dong, Songpa-Ku
Seoul - SOUTH KOREA
Tel : (82) 2 409 6277
Fax : (82) 2 409 6279
United Kingdom
Alcatel Vacuum Technology UK Ltd
8 Bain Square
Kirkton Campus
Livingstone - WEST LOTHIAN
EH - 547 DQ - SCOTLAND
United Kingdom
Tel. (44) 1 506 418 000
Fax. (44) 1 506 418 002
USA
Alcatel Vacuum Products
67 Sharp Street
HINGHAM, MA. 02043
USA
Tel :1(781) 331 4200
Fax :1(781) 331 4230
Alcatel Vacuum Technology - France - 98, avenue de Brogny - BP 2069 - 74009 ANNECY Cedex France
Tel. (33) 4 50 65 77 77 - Fax (33) 4 50 65 77 89 - Telex 385 153 F
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