Agri Fab Spreader 45 0405 User Manual

OwNERS MANUAL  
Model No.  
45-0382  
45-0405  
125 LB. PUSH  
BROADCAST SPREADER  
• Safety  
• Assembly  
• Operation  
• Maintenance  
• Parts  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
the fastest way to purchase parts www.speedepart.com  
PRINTED IN USA  
FORM NO. 49905 (REV. 11/06)  
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HARDwARE PACKAGE CONTENTS (Shown full size except where noted)  
Key  
Qty.  
Description  
Key  
Qty.  
Description  
I
J
K
L
M
N
O
P
Q
1
1
1
1
1
1
Cotter Pin, 5/3ꢀ x ꢀ in.  
Cotter Pin, 9/64 x 1-1/ꢀ in.  
Cotter Pin, 1/8 x 3/4 in.  
Spring  
Wing Nut, 1/4-ꢀ0 Nylon  
Spacer  
Adjustable Stop  
Handle Grip  
Flow Control Lever Grip  
A
B
C
D
E
F
3
8
1
1
1ꢀ  
3
Hex Bolt, 1/4-ꢀ0 x ꢀ-1/ꢀ in. Long  
Hex Bolt, 1/4-ꢀ0 x 1-1/ꢀ in. Long  
Hex Bolt, 1/4-ꢀ0 x 3/4 in. Long  
Carr. Bolt,1/4-ꢀ0 x 3/4 in. Long  
Nylock Nut, 1/4-ꢀ0  
Washer, 1/4 in. SS  
Washer, Nylon  
Washer, 5/8 ID x 1 in. OD  
G
H
1
6
FULL SIZE  
E
D
C
A
B
H
G
F
I
J
K
L
N
O
M
P
Q
(Not Shown Full Size)  
(Not Shown Full Size)  
3
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ENGLISH  
ASSEMBLY INSTRUCTIONS  
9/64 x 1-1/2 in.  
COTTER PIN (J)  
5/32 x 2 in.  
COTTER PIN (I)  
TOOLS REQUIRED FOR ASSEMBLY  
(1) Pliers  
(ꢀ) 7/16 in. open or boxed end wrenches  
5/8 in. FLAT  
WASHER (H)  
1. Removethespreader, theloosepartsandthehardware  
package from the carton. Lay out parts and hardware  
and identify using the illustrations on pages ꢀ and 3.  
ꢀ. With the spreader resting upside down on the top of the  
hopper, assemble a 5/8 in. flat washer, a spacer and  
a second 5/8 in. flat washer onto each end of the axle.  
See figure 1.  
SPACER (N)  
FIGURE 2  
5/8 in. FLAT WASHER (H)  
6. Install an upper handle to each lower handle using four  
1/4 x 1-1/ꢀ in. bolts and nylock nuts. Do not tighten at  
this time. See figure 3.  
1/4-20 x 1-1/2 in.  
HEX BOLT (B)  
FIGURE 1  
3. Place a wheel onto each end of the axle.The long end  
of the hub goes to the inside. See figure 2.  
4. Assemble a 5/3ꢀ x ꢀ in. cotter pin through the hole in  
one wheel hub and the axle. See figure 2.  
5. Place a 5/8 in. flat washer onto each end of the  
axle and secure with a 9/64 x 1-1/ꢀ in. cotter pin.  
See figure 2.  
1/4-20 NYLOCK  
NUT (E)  
FIGURE 3  
4
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7. For the standard setup, use the holes shown in  
the illustration. Other hole combinations allow  
different handle heights and hopper angles. Do  
not use holes in stand that are farthest apart as a  
combination - flow gate may not close completely.  
Attach the stand to the hopper frame tube using two  
1/4 x 1-1/ꢀ in. bolts and nylock nuts. Attach the stand  
to the lower handle using two 1/4 x 1-1/ꢀ in. bolts and  
nylock nuts. Tighten all four bolts to secure the stand.  
See figure 4.  
9. Install a handle grip on each handle. See figure 6.  
10. Attach the flow control lever to the bracket using one  
1/4 x 3/4 in. bolt, nylon washer and nylock nut. Tighten  
carefully to allow the lever to move freely. Install the  
vinyl grip. See figure 6.  
HANDLE  
GRIP (P)  
1/4-20 x 3/4 in.  
HEX BOLT (C)  
1/4-20 NYLOCK  
NUT (E)  
USE  
MIDDLE  
HOLE  
LEVER  
GRIP (Q)  
1/4 in. NYLON  
WASHER (G)  
1/4-20 NYLOCK  
LEVER  
NUT (E)  
FIGURE 6  
1/4-20 x 1-1/2 in.  
HEX BOLT (B)  
USE THIS  
HOLE  
FIGURE 4  
11. Attach the spring to the stainless steel pattern plate as  
shown. Attach the opposite end of the spring to the 1/8  
in. hole in the flow control rod. Rotate the end of the rod  
into the flow control link. See figure 7.  
8. Attach the two upper handles together with  
the flow control bracket as shown using three  
1/4 x ꢀ-1/ꢀ in. bolts and nylock nuts. Do not tighten  
two bolts in flow control bracket. Tighten third bolt in  
upper handles. See figure 5.  
1/4-20 x 2-1/2 in.  
HEX BOLT (A)  
SPRING  
ANCHOR  
HOLE  
SPRING (L)  
1/8 in. HOLE  
FLOW  
CONTROL  
LINK  
1/4 in. WASHER (F)  
1/4-20 NYLOCK  
NUT (E)  
FIGURE 5  
FIGURE 7  
5
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12. Insert the end of the flow control rod through the slot in  
the flow control mounting bracket and through the hole  
in the flow control lever. Secure with a 1/8 in. x 3/4 in.  
cotter pin. See figure 8.  
14. Adjust the position of the flow control mounting bracket  
(figures 10 and 11):  
a. Set the adjustable stop at “5.Latch the flow control  
lever against the stop. Verify that the closure plate  
has opened about halfway. See figure 10.  
1/8 x 3/4 in.  
COTTER PIN (K)  
b. Ifclosureplateis notopenhalfway,adjusttheposition  
of the flow control mounting bracket until the closure  
plateisopenabouthalfwayat5andstillclosedwhen  
the lever is in the “OFF” position. Carefully tighten  
the 1/4 in. nylock nuts. Do not deform the slots in the  
flow control mounting bracket.  
c. Push the flow control lever to the “OFF” position  
and ensure the closure plate closes completely.  
See figure 11.  
FLOW  
CONTROL  
ROD  
FLOW  
CONTROL  
LEVER  
POSITION 5  
ADJUSTABLE  
STOP  
FIGURE 8  
1/4 in. NYLOCK NUTS  
13. Install the adjustable stop on the slot in the top of  
the flow control mounting bracket. Secure with the  
1/4 in. x 3/4 in. carriage bolt, a nylon washer, a 1/4 in.  
flat washer and the nylon wing nut. See figure 9.  
FIGURE 10  
1/4-20 WING NUT (M)  
1/4 in. WASHER (F)  
ADJUSTABLE  
STOP  
OFF  
ADJUSTABLE  
STOP (O)  
1/4-20 x 3/4 in.  
CARRIAGE BOLT (D)  
FIGURE 11  
FIGURE 9  
6
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15. Place the hopper screen down into the hopper, sliding  
the ends into the clips in the hopper. The screen helps  
break up clumpy material and prevents large clumps  
from reaching the bottom of the hopper and clogging  
the opening. See figure 12.  
1. To adjust the flow to be heavier to the left side,  
tighten the thumbscrew so the plate is pushed inward.  
See figure 13  
2. To adjust the flow to be heavier to the right side,  
loosen the thumbscrew so the plate is pulled outwards.  
See figure 13  
HOPPER  
SCREEN  
THUMB SCREW  
FIGURE 13  
FIGURE 12  
16. Lubricate the spreader following the instructions in the  
USINGYOUR SPREADER  
MAINTENANCE section on page 9.  
The use of powdered lawn chemicals is not recommended,  
due to difficulty in obtaining a satisfactory or consistent  
broadcast pattern.  
OPERATION  
1. Determine approximate square footage of area to be  
covered and estimate amount of material required.  
HOw TO USEYOUR SPREADER  
SETTING THE FLOw CONTROL  
2. Beforellingthehopper,makesuretheowcontrollever  
(Refer to figure 10 on page 6.)  
is in the “OFF” position and the closure plate is shut.  
3. Break up any lumpy fertilizer as you fill the hopper.  
1. Loosen the nylon wing nut, set the adjustable stop to  
the desired flow rate setting and retighten the wing nut.  
The higher the setting number, the wider the opening  
in the bottom of the hopper.  
4. Set the adjustable stop with the flow control lever still  
in the “OFF” position. Refer to the Application Chart on  
page 8 and to the instructions on the fertilizer bag to  
select the proper flow rate setting.  
ꢀ. Refer to the Application Chart on page 8 and to the  
instructions on the fertilizer bag to select the proper  
flow rate setting.  
5. The Application Chart on page 8 is calculated for light-  
to-heavy application at a walking speed of 3 mph, or  
100 ft. in ꢀ3 seconds. A variation in speed will require  
an adjustment of the flow rate to maintain the same  
coverage.The faster you walk, the wider the broadcast  
width.  
3. Pulltheowcontrolleverbackandlatchtotheadjustable  
stop for the “ON” position. Unlatch and push toward the  
hopper for the “OFF” position.  
USING THE PATTERN ADJUSTMENT PLATE  
6. Always start the spreader in motion before opening the  
closure plate.  
The pattern adjustment plate is used to adjust the flow of  
material being spread to the left or right side. The pattern  
adjustment plate is located between the gate opening and  
the spreader plate.  
7. Always shut the closure plate before turning or stopping  
the spreader.  
8. Iffertilizerisaccidentallydepositedtooheavilyinasmall  
area, soak the area thoroughly with a garden hose or  
sprinkler to prevent burning of the lawn.  
The adjustment of the pattern plate is sensitive and it is  
recommended to test your spread pattern in a small area  
first.  
7
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9. To insure uniform coverage, make each pass so that the  
broadcast pattern slightly overlaps the pattern from the  
previous pass as shown in figure 14. The approximate  
broadcast widths for different materials are shown in  
the Application Diagram figure 14.  
IMPORTANT: Application rates shown in the chart are  
affected by humidity and by the moisture content of  
the material (granular and pellet). Some minor setting  
adjustments may be necessary to compensate for this  
condition.  
10. When broadcasting weed control fertilizers, make sure  
the broadcast pattern does not hit evergreen trees,  
flowers or shrubs.  
APPLICATION CHART  
MATERIAL  
TYPE  
FLOW SETTING  
3 MPH  
(100 FT. IN ꢀ3 SEC.)  
SPREAD  
WIDTH IN  
FEET  
FERTILIZER  
Powder  
Granular  
Pelleted  
APPLICATION DIAGRAM  
3-5  
3-5  
3-5  
6-8  
3-4  
8-10  
10-1ꢀ  
6-8  
Organic  
GRASS SEED  
Fine  
Coarse  
3-4  
4-5  
6-8  
6-7  
8-9  
10-1ꢀ  
8' to  
10'  
ICE MELTER  
OPERATING SPEED - 3 MPH. (100 ft. in ꢀ3 seconds)  
OVERLAP  
FIGURE 14  
8
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MAINTENANCE  
CHECK FOR LOOSE FASTENERS  
GREASE  
1. Before each use, make a thorough visual check of  
the spreader for any bolts and nuts which may have  
loosened. Retighten any loose bolts and nuts.  
OIL  
CHECK FOR wORN OR DAMAGED PARTS  
ꢀ. Check for worn or damaged parts before each use.  
Repair or replace parts if necessary.  
CHECK TIRE INFLATION  
3. Check if tires are adequately inflated before each use.  
Do not inflate tires beyond maximum recommended  
pressure on tire.  
HAIRPIN  
HAIRPIN  
FIGURE 15  
CAUTION: DO NOT inflate tires beyond the  
maximum recommended pressure printed  
on side of tire.  
STORAGE  
1. Rinse inside of hopper and exterior of spreader and  
CLEANING  
allow to dry before storing.  
4. Rinse inside of hopper and exterior of spreader and  
allow to dry before storing.  
ꢀ. Store in a clean, dry area.  
LUBRICATE (See figure 15)  
SERVICE AND ADJUSTMENTS  
5. Remove one small and two large hairpins and separate  
the gearbox housings.  
1. If the axle and gear assembly is disassembled, mark  
down the positions of the parts as they are removed.  
The drive wheel and large gear positions, in relation  
to the small gear, determine which direction the  
spreader plate will spin. Be sure to reassemble them  
in their original positions. (Refer to parts exploded  
view on page 10). Ensure washer (Refer to item ꢀ5  
on page 10 and 11) is in place when assembling the  
axle components. Add grease to gears.  
6. Lightly apply automotive grease as needed to the  
sprocket and gear.  
7. Oil the nylon bushings on the vertical sprocket shaft.  
Apply grease to the axle at least once a year, or more  
often as needed.  
8. Oil (idler) wheel at least once a year or more often as  
needed.  
ꢀ. If the agitator hairpin becomes damaged or worn, it  
can be replaced. Remove old agitator hairpin from  
hole in sprocket shaft and replace with new agitator  
hairpin. See figure 16.  
9. Install gearbox housings and secure with hairpins.  
SPROCKET  
SHAFT  
AGITATOR  
HAIRPIN  
FIGURE 16  
9
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REPAIR PARTS FOR BROADCAST SPREADER  
MODEL 45-0382 AND 45-0405  
55  
9
8
7
6
9
12  
8
1
6
31  
47  
30  
7
44  
50  
45  
18  
20  
41  
46  
43  
52  
37  
19  
20  
27  
29  
28  
7
10  
13  
6
17  
10  
11  
49  
16  
48  
22  
33  
54  
10  
24  
14  
25  
32  
33  
15  
56  
27  
36  
3
4
25  
42  
34  
53  
2
25  
39  
23  
26  
39  
40  
35  
10  
32  
4
21  
5
36  
48  
10  
38  
25  
35  
39  
4
25  
21  
40  
5
10  
3
25  
54  
10  
4
10  
10  
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REPAIR PARTS FOR BROADCAST SPREADER  
MODEL 45-0382 AND 45-0405  
Ref.  
No.  
Part  
No.  
Qty. Description  
Ref.  
No.  
Part  
No.  
Qty.  
Description  
ꢀ9  
30  
31  
3ꢀ  
33  
34  
35  
36  
37  
38  
47ꢀ05  
4367  
1
1
1
1
1
1
1
8
1
3
1
1
1
1
1
1
1
1
1
1
1
1
Gear, Small  
Impeller  
Agitator, Hairpin  
1
44466  
4884ꢀ  
4884ꢀSS  
ꢀ5755  
ꢀ5755SS  
741-0ꢀ49  
49910  
1543-69  
49890  
ꢀ567ꢀ  
4989ꢀ  
49891  
65457  
49894  
44ꢀ85  
49895  
ꢀ5757  
ꢀ3533  
ꢀ5917  
4388ꢀ  
ꢀ5758  
40199  
49798  
ꢀ5759  
47ꢀ09  
47ꢀ04  
49899  
43659  
46055  
49896  
1
1
1
4
7
7
6
19  
1
4
1
4
1
1
1
1
1
1
1
7
1
3
1
Hopper, Spreader (1ꢀ5 lb.)  
Tube, Frame (45-038ꢀ)  
Tube, Frame (45-0405)  
Handle, Lower (45-038ꢀ)  
Handle, Lower (45-0405)  
Bearing, Flanged  
Spacer, Axle Tube ss  
Washer, Nylon  
Washer, 1/4 in. Std. ss  
Clip  
Bolt, Hex 1/4-ꢀ0 x 1-3/4 ss  
Nut, Hex 1/4-ꢀ0 Nylock ss  
Weldment, Guide Closure  
Bolt, Slot Truss 10-3ꢀ x 1/ꢀ in. ss  
Bushing, Hopper  
Hex Nut, 10-3ꢀ Nylock ss  
Pattern, Plate  
Closure, Plate  
48934  
47ꢀ1ꢀ  
49897  
49898  
49930  
49907  
4990ꢀ  
ꢀ576ꢀ  
ꢀ576ꢀSS  
49909  
ꢀ5761  
ꢀ5761SS  
ꢀ4855  
49908  
ꢀ5760  
43848  
ꢀ5763  
49903  
47141  
49904  
49931  
49901  
14ꢀ  
Housing, Large Gear  
Hairpin, Clip Large  
Hairpin, Clip Small  
Spacer, Tube  
Wheel, Poly 5/8 in. ID x 13-5.00  
Flow Control Rod  
Tube Stand (45-038ꢀ)  
Tube Stand (45-0405)  
Bolt, Hex 1/4-ꢀ0 x 1-1/ꢀ in.  
Handle, Upper (45-038ꢀ)  
Handle, Upper (45-0405)  
Flow Control Bracket  
Bolt, Hex 1/4-ꢀ0 x ꢀ-1/ꢀ in. ss  
Lever, Flow Control  
Grip, Control Arm  
Stop, Adjustable ss  
Bolt, Carr. 1/4-ꢀ0 x 3/4 in.  
Nut, Wing 1/4-ꢀ0 Nylon  
Grip, Handle  
3
4
5
6
7
8
9
39  
40  
10  
11  
1ꢀ  
13  
14  
15  
16  
17  
18  
19  
ꢀ0  
ꢀ1  
ꢀꢀ  
ꢀ3  
ꢀ4  
ꢀ5  
ꢀ6  
ꢀ7  
ꢀ8  
41  
4ꢀ  
43  
44  
45  
46  
47  
48  
49  
50  
5ꢀ  
53  
54  
55  
56  
Slide Gate Angle Bracket ss  
Rivet, POP ss 3/16 in.  
Link, Flow Control ss  
Bolt, Hex 1/4-ꢀ0 x 3/4 in. ss  
Fitting. Grease 1/4 in.  
Shaft, Axle Spreader ss  
Gear, Large  
Screw, Thumb 1/4-ꢀ0 x 1-1/4 in.  
Spring, ss  
Pin, Cotter 1/8 x 3/4 in.  
Pin, Cotter 5/3ꢀ x ꢀ in.  
Pin, Cotter 9/64 x 1-1/ꢀ in.  
Screen, Spreader  
40ꢀ49  
49911  
47441  
405ꢀ0  
49905  
Yoke, Large  
Washer, Flat 5/8 in. ID x 1 in. OD  
Spring, Pin, 3/16 x 1 in.  
Spring, Pin 1/8 x 1 in.  
Shaft, Impeller ss  
Nut, Nylon  
Owners Manual (Not Shown)  
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11  
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the fastest way to purchase parts www.speedepart.com  
REPAIR PARTS  
Agri-Fab, Inc.  
809 South Hamilton  
Sullivan, IL 61951  
ꢀ17-7ꢀ8-8388  
© ꢀ006 Agri-Fab, Inc.  
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