Agri Fab Lawn Aerator 45 0299 User Manual

OWNERS  
MANUAL  
Model No.  
45-0299  
48" PLUG AERATOR  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
Assembly  
Operation  
Maintenance  
Repair Parts  
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PRINTED IN USA  
FORM NO. 48309 (4/25/07)  
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SHOWN FULL SIZE  
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HARDWARE PACKAGE CONTENTS  
Key  
Qty.  
Description  
Key  
Qty.  
Description  
M
N
O
P
Q
R
S
T
U
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2
32  
8
8
1
2
1
2
1
1
8
Jam Nut, 1/2"  
Lock Washer, 5/16"  
Flat Washer, 3/4" (2 for shims)  
Spacer, 1/4" Long  
Spacer Tube, 3.90" Long  
Spacer Tube, 1.00" Long  
Spacer Tube, 2.38" Long  
Spacer Tube, 5.29" Long  
Shoulder Spacer  
A
B
C
D
E
F
G
H
I
2
3
6
6
8
32  
1
1
2
Hex Bolt, 1/2" x 3-1/2" Lg.  
Hex Bolt, 1/4" x 1-3/4" Lg.  
Hex Bolt, 3/8" x 1-1/4" Lg.  
Hex Bolt, 3/8" x 1" Lg.  
Hex Bolt, 5/16" x 3/4" Lg.  
Carriage Bolt, 5/16" x 3/4"  
Hitch Pin  
Hair Cotter Pin  
Nylock Jam Nut, 1/2"  
Nylock Nut, 3/8"  
Handle Grip  
Split Plastic Bearing  
J
K
L
12  
40  
3
W
Nylock Nut, 5/16"  
Nylock Nut, 1/4"  
3
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3. Assemble a wheel bracket to the middle hole in the  
shaft so that the hub of the bracket faces the short end  
of the shaft. Fasten the bracket to the shaft using a 1/4"  
x 1-3/4" hex bolt and a 1/4" nylock nut. Tighten. See  
figure 2.  
ASSEMBLY INSTRUCTIONS  
TOOLS REQUIRED FOR ASSEMBLY  
(2) 7/16" wrenches  
(2) 1/2" wrenches  
(2) 9/16" wrenches  
(2) 3/4" wrenches or adjustable wrenches  
4. Pre-assemble a 3/8" x 1-1/4" hex bolt and a 3/8" nylock  
nut to the smaller hole in the wheel bracket. Insert the  
bolt from the hub side of the bracket. Do not tighten  
till step 18. See figure 2.  
Before assembling the aerator, lay out all the parts  
and hardware as shown on previous pages.  
SHORT END  
3/8" x 1-1/4"  
OF SHAFT  
CAUTION: POINTS OF AERATOR  
KNIVES ARE SHARP! EXERCISE  
CAUTION AT ALL TIMES WHILE  
ASSEMBLING AND USING THE  
AERATOR.  
HEX BOLT  
1/4"  
NYLOCK NUT  
1/4" x 1-3/4"  
HEX BOLT  
3/8"  
1. Assemble eight aerator knives on the outside of each  
double spool assembly. Rotate each knife to insert the  
locking tab into the spool plate, then align the square  
holes and secure with a 5/16" x 3/4" carriage bolt, a  
5/16" lockwasher, and a 5/16" nylock nut. See figure  
1.  
NYLOCK NUT  
FIGURE 2  
2. Pushsplitplasticbearingsintobothendsofeachdouble  
spool tube. See figure 1.  
5. Assembleadoublespoolassembly,a5.29"longspacer,  
anotherdoublespoolassembly,a1.00"longspacerand  
a 3/4" flat washer onto the short end of the shaft. See  
figure 3.  
5/16" x 3/4"  
CARRIAGE BOLT  
5/16" LOCK  
WASHER  
5/16"  
SPLIT  
NYLOCK NUT  
BEARING  
3/4" FLAT  
WASHER  
1.00" LONG  
SPACER  
5.29" LONG  
SPACER  
SHORT END  
SPLIT  
BEARING  
FIGURE 1  
FIGURE 3  
4
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6. Assemble a 2.38" long spacer, a 3/4" flat washer, the  
middle brace, a 3/4" flat washer and a 3.90" long spacer  
onto the long end of the shaft.The bent lip of the middle  
bracemustfacetheshortendoftheshaft.Nextassemble  
a double spool assembly, a 5.29" long spacer, another  
double spool assembly, a 1.00" long spacer and a 3/4"  
flat washer onto the shaft. See figure 4.  
8. Assemble a wheel to a wheel bracket using a 1/2" x 3-  
1/2" hex bolt, a 1/2" jam nut and a1/2" nylock jam nut.  
Adjust the nuts so that the wheel is held securely but  
will spin freely. Repeat on other side. See figure 6.  
MIDDLE  
BRACE  
2.38" LONG  
SPACER  
3.90" LONG  
SPACER  
LONG END  
OF SHAFT  
3/4" FLAT  
3/4" FLAT  
WASHER  
1/2" NYLOCK JAM NUT  
1/2"JAM NUT  
WASHER  
1/2" x 3-1/2"  
HEX BOLT  
5.29" LONG  
SPACER  
FIGURE 6  
1.00" LONG  
SPACER  
FIGURE 4  
9. Assemble the hitch bracket to the tongue using two 3/8"  
x 1" hex bolts and 3/8" nylock nuts. Tighten. See figure  
7.  
7. Rotate the wheel bracket fastened to the middle of the  
shaft so that it is pointing upward. Assemble an end  
plate, a 3/4" flat washer and a second wheel bracket  
onto the long end of the shaft. Point this wheel bracket  
as shown in figure 5. Secure it to the shaft using a 1/4"  
x 1-3/4" hex bolt and 1/4" nylock nut. Tighten. Repeat  
on short end of shaft.  
10. Assemble the hitch pin through the hitch bracket and  
the tongue. Secure it with the hair cotter pin. See figure  
7.  
3/8" x 1"  
HITCH  
MIDDLE WHEEL BRACKET  
POINTING UP  
HEX BOLT  
PIN  
1/4" x 1-3/4"  
HEX BOLT  
3/8" NYLOCK NUT  
HAIR COTTER PIN  
3/4" FLAT  
WASHER  
FIGURE 7  
1/4" NYLOCK NUT  
FIGURE 5  
5
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11. Assemblethetonguetothetray,placingtheslot'slocking  
notch to the front. Use two 3/8" x 1" hex bolts, two 3/8"  
x 1-1/4" hex bolts, four 1/4" long spacers, and four 3/8"  
nylock nuts as shown in figure 8. Tighten.  
13. Place the tray between the end plates. Temporarily  
insert three 5/16" x 3/4" hex bolts to hold the tray and  
end plates together at the corners. Leave one upper  
corner empty. See figure 9.  
12. Assemble two 3/8" x 1-1/4" hex bolts, four 1/4" long  
spacers and two 3/8" nylock nuts to the holes on the  
right side of the slot in the tray. Tighten. See figure 8.  
14. Rotate the middle brace up against the tongue, aligning  
it with the holes that are closest to the slot in the tray.  
Fasten the brace to the tongue using two 3/8" x 1" hex  
bolts and 3/8" nylock nuts. Do not tighten till step 18.  
See figure 9.  
3/8" x 1-1/4"  
HEX BOLT  
3/8" x 1"  
HEX BOLT  
5/16" x 3/4"  
3/8" x 1"  
3/8" x 1-1/4"  
HEX BOLT  
HEX BOLT  
HEX BOLT  
(Temporary)  
1/4" LONG  
SPACERS  
MIDDLE  
BRACE  
3/8" NYLOCK NUT  
FIGURE 8  
3/8" NYLOCK NUT  
FIGURE 9  
15. Fasten the end plates to the corners of the tray using  
eight 5/16" x 3/4" hex bolts and 5/16" nylock nuts. Do  
not tighten till step 18.  
5/16" x 3/4"  
HEX BOLT  
5/16" NYLOCK NUT  
FIGURE 10  
6
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16. Place the lift handle through the slot in the tray. Fasten  
the lift handle to the smaller, inner hole in the middle  
wheel bracket using the bolt and nut which you pre-  
assembled earlier (figure 2). Fasten the lift handle to  
the larger, outer hole in the wheel bracket using a 3/8"  
x 1-1/4" hex bolt, the shoulder spacer, and a 3/8" nylock  
nut. Tighten both nylock nuts. See figure 11.  
CAUTION: The Lift Handle can drop  
to the rear unexpectedly. It will not lock  
securely in transport position until step  
"c" below is completed.  
17. Push the grip onto the lift handle. See figure 11.  
18. Performthefollowingstepsinsequencetoassuresecure  
locking of the lift handle. Refer to figure 12.  
a. Turn the aerator upright, then place the lift handle  
into the transport locking notch at the front end of  
the slot in the tray.  
b. Stand on the right side of the aerator and push  
against the tray, which will force the lift handle over  
to the right side of the notch.  
c. Keep the tray and lift handle in this alignment and  
tighten the eight bolts at the corners of the tray.  
d. Tighten the two bolts which fasten the middle brace  
to the tray.  
GRIP  
SHOULDER  
SPACER  
3/8" x 1-1/4"  
HEX BOLT  
e. After performing these steps, some effort should  
be required to shift the lift handle from the transport  
locking notch over into the slot to lower the aerator.  
When the aerator is raised, the lift handle should  
spring back over into the transport locking notch.  
3/8" NYLOCK NUT  
PRE-ASSEMBLED  
NUT AND HEX BOLT  
c
PUSH AGAINST  
THIS SIDE  
FIGURE 11  
b
a
c
c
d
c
FIGURE 12  
7
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OPERATION  
MAINTENANCE  
Aerating means pulling small soil plugs, ranging up to three  
inches in length, from the soil to create small reservoirs that  
will bring oxygen, fertilizer and water down into the roots.  
Forbestaeratorperformance,thefollowinglawnpreparations  
and operating procedures are recommended.  
1. Pluggerpointscanperiodicallybesharpenedwithasmall  
grinder to maintain good penetration. Points should be  
removed to sharpen. Follow original angle and contour  
of points when grinding.  
2. For storage, clean the aerator and lightly oil all exposed  
metal parts to prevent rust.  
CAUTION: POINTS OF AERATOR  
KNIVES ARE SHARP! EXERCISE  
CAUTION AT ALL TIMES WHILE  
USING THE AERATOR.  
LUBRICATION  
1. Mow lawn and remove loose clippings prior to use of  
lawn aerator.  
2. Start tractor engine with controls in neutral and place  
throttle at slow engine speed.  
1. Oil the spool assemblies and shaft as needed.  
2. Oil the wheel hubs as needed.  
3. Engage shift lever at lowest possible forward speed  
and lower aerator, allowing plugger points to enter the  
ground. Increase speed as conditions permit.  
4. Aerateinthestraightestlinepossible,makingoverlapping  
passes to increase the plugger point pattern.  
5. Avoid extremely sharp turns with plugger points  
engaged in ground to prevent damage to lawn.  
6. DO NOT cross over walks or drives without first raising  
the aerator to the transport position.  
7. On sloped lawns, always aerate in an up and down  
direction. DO NOT attempt to follow the contour of the  
ground.  
8. To increase the depth of plugger point penetration,  
up to 140 lbs. of weight, such as bags of sand or (4)  
concrete blocks, may be added to the tray. The weight  
can be secured to the tray with ties or straps fastened  
to the front and rear of the tray. Fasten so that the ties  
or straps cannot become entangled on rotating parts.  
10. Ifthegroundisextremelyhardanddry,itisrecommended  
that it be sprinkled or watered down for one or two hours  
prior to aerating.  
11. DO NOT attempt to aerate if ground is too wet,  
(muddy).  
12. Dotosmallrocksandgravelwhicharenormallypresent  
inaeratedsoilplugs,itisrecommendedthattheplugsbe  
raked;otherwisedamagetothelawnmowerbladesmay  
arise, especially when reel type mowers are used.  
CAUTION: TO PREVENT INJURY,  
DISMOUNT FROM TRACTOR TO  
RAISE OR LOWER AERATOR  
CONTAINING ADDED WEIGHT.  
8
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NOTES  
9
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REPAIR PARTS FOR 48" PLUG AERATOR MODEL 45-0299  
13  
12  
12  
8
9
27  
13  
14  
13  
12  
1
12  
3
19  
3
21  
17  
17  
27  
22  
5
13  
9
34  
7
17  
23  
8
26  
17  
25  
24  
30  
27  
28  
4
17  
33  
35  
28  
10  
28  
23  
12  
18  
2
32  
17  
17  
27  
12  
22  
10  
28  
9
31  
29  
27  
28  
6
28  
32  
10  
28  
21  
28  
30  
20  
36  
27  
37  
10  
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REPAIR PARTS FOR 48" PLUG AERATOR MODEL 45-0299  
REF. PART QTY.  
NO. NO.  
DESCRIPTION  
REF. PART QTY.  
NO. NO.  
DESCRIPTION  
23 47189  
24 46526  
25 43019  
26 48115  
27 43009  
28 741-0439A  
29 44474  
30 44500  
31 46537  
32 47675  
33 47707  
34 47623  
35 43343  
36 24924  
37 43080  
48309  
3
2
2
2
8
8
1
2
1
2
1
1
1
32  
32  
1
Nylock Nut, 1/4-20 Thd.  
Hex Bolt, 1/2-13 x 3-1/2" Long  
Hex Jam Nut, 1/2-13 Thd.  
Nylock Jam Nut, 1/2" Thd.  
Flat Washer, 3/4"  
1
2
3
4
5
6
7
8
9
24625  
24623  
24619  
24624  
24103  
24626  
23687  
46503  
63931  
1
1
2
1
1
1
1
2
3
4
6
6
8
Tray (48")  
Middle Brace  
End Plate  
Lift Handle  
Tongue  
Shaft (48")  
Hitch Bracket  
Wheel  
Wheel Bracket Assembly  
Spool Assembly (Double)  
Hex Bolt, 3/8-16 x 1-1/4" Long  
Hex Bolt, 3/8-16 x 1" Long  
Spacer, 1/4" Long  
Nylock Nut, 3/8-16 Thd.  
Spacer, Shoulder  
Hex Bolt, 5/16-18 x 3/4" Long  
Lock Washer, 5/16"  
Nylock Nut, 5/16-18 Thd.  
Hex Bolt, 1/4-20 x 1-3/4" Long  
Split Bearing, 3/4"  
Spacer, 2.38" Long  
Spacer, 1.00" Long  
Spacer, 3.90" Long  
Spacer, 5.29" Long  
Grip  
Hitch Pin, 3/8" Flat Head  
Hair Cotter Pin, 1/8"  
Knife, Aerator  
10 63929  
12 43087  
13 43001  
14 23625  
17 HA21362 12  
Carriage Bolt, 5/16-18 x 3/4"  
Owners Manual  
18 44685  
19 43182  
20 43086  
21 47810  
22 1509-69  
1
8
32  
40  
3
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REPAIR PARTS  
Agri-Fab, Inc.  
303 West Raymond  
Sullivan, IL 61951  
217-728-8388  
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,  
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced  
or transmitted in any form or by an means, electronic or mechanical, including photocopying or recording, or by any  
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or  
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United  
States Copyright Laws.  
© 2002 Agri-Fab, Inc.  
12  
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