Opal Pro to Mod TCP
Opal Pro MS6 SERIES
AB Ethernet IP Interface Users Manual
Revision 1.00
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Opal Pro to Mod TCP
FOR YOUR SAFETY
Only qualified personnel should install this equipment, after first
reading and understanding all the information in this manual. All
instructions should be strictly adhered to. The user should consult
Brock Solutions or a SAF OPAL Starters supplier for clarification of
the contents of this manual should any doubt or questions arise.
The installation of this equipment must be conducted in
accordance with all national, regional and local electrical codes.
All drawings and technical representations included in this manual
are for typical installations and should not in any way be considered
for specific applications or modifications. Consult SAF OPAL
Starters for supplemental instructions.
Brock Solutions Inc. accepts no liability for any consequences
resulting from inappropriate, negligent or incorrect installation,
application or adjustment of this equipment.
The contents of this manual are believed to be correct at the time
of printing. In following with our commitment to the ongoing
development and improvement of our products SAF OPAL Starters
reserves the right to change the specification of this product and/or
the content of this instruction manual without notice.
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Opal Pro to Mod TCP
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Opal Pro to Mod TCP
Table of Contents
INTRODUCTION..............................................................................................6
HARDWARE ....................................................................................................6
JUMPER SETTINGS........................................................................................6
LED INDICATORS ...........................................................................................7
OPAL PRO PARAMETER SETTINGS ............................................................8
I/O CONFIGURATION....................................................................................10
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Opal Pro to Mod TCP
Opal Pro to Mod TCP
Introduction
The Opal Pro can be monitored and controlled over an Ethernet
communication network using the AB Ethernet IP protocol. The Opal Pro
connects to the Ethernet network through and optional Ethernet card that
is mounted on the main Opal Pro control card (CA530). Access is gained
to the Ethernet card via the communication opening on the right side of
the Opal Pro. The Opal Pro is a AB Ethernet IP slave and is mapped as
I/O through an Ethernet bridge
Hardware
Connection is made via a 10Mbaud Ethernet port which utilizes a RJ45
connector. Connection should be made using CAT 5 cable.
Jumper Settings
Jumper Setting
Description
J3
J4
Not installed Boot Block write enable
Installed on
pins 1 and 2
Disable test mode
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Opal Pro to Mod TCP
LED Indicators
Two bi-colour (red/green) LED indicators are mounted beside the network
connector. The upper LED indicates the Ethernet interface card status.
LED State
OFF
Ethernet Interface Card Status
No power
Flashing Red
Recoverable configuration fault (card is not
configured, contact Brock Solutions for support)
Hardware Error (contact Brock Solutions for support)
No errors client interface is not open ( check software
firmware version of Opal Pro)
Solid Red
Flashing Green
Solid Green
Amber
(Red/Green)
No errors (normal operation)
Configuration Mode (card is not configured, contact
Brock Solutions for support)
The lower LED indicator indicates the Ethernet Network status.
LED State
OFF
Flashing Red
Ethernet Network Status
Network interface offline, No network power
I/O connection in timed-out state or other
Recoverable fault
Flashing Green
Solid Red
Device in online but has no connections
Unrecoverable fault
Solid Green
Amber
(Red/Green)
Online with established connections
Device is in Communication Faulted state and
responding to an Identify Communication Faulted
Request
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Opal Pro to Mod TCP
Opal Pro Parameter Settings
The parameters in the Opal Pro used to configure the Ehernet interface
card (group 14) are only accessible if a Ethernet interface card is installed.
The parameter settings are as follows:
Opal Pro
Setting
Description
Parameter
2.02 Comm Module Ethernet
Type of interface card installed
(read only)
10.01 Start/Stop
10.04 Iref Source
Comm
Module
This allows the Opal Pro to be
started and stopped over the
communication link
If this is set to Comm Module the
Opal pro will follow the Current
reference from the communication
link. If there is no reference being
sent on the communication link this
should be set to “Internal”
Comm
Module
10.05 Phase Angle
Source
Comm
Module
If this is set to Comm Module the
Opal pro will follow the Phase Angle
reference from the communication
link. If there is no reference being
sent on the communication link this
should be set to “Internal”
14.07 Node
1 – 254
0-255
0-255
0-255
0-255
This is the Node # of the slave Opal
Pro
First number in the IP address of
the Opal Pro
Second number in the IP address of
the Opal Pro
Third number in the IP address of
the Opal Pro
Fourth number in the IP address of
the Opal Pro. (the node number as
set in 14.07 is added on to this
number to get the final IP address)
First number in the SubNet Mask
Second number in the SubNet
Mask
14.08 IP Addr 1
14.09 IP Addr 2
14.10 IP Addr 3
14.11 IP Addr 4
14.12 SubNet 1
14.13 SubNet 2
0-255
0-255
14.14 SubNet 3
14.15 SubNet 4
0-255
0-255
Third number in the SubNet Mask
Fourth number in the SubNet Mask
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Opal Pro to Mod TCP
15.04 Comm Fault
Enable
Disable
Enable – Opal Pro trips out on a
communication fault
Disable – Nothing happens on a
communication fault
15.05 Comm Fault
Time
0.1 to 5.0
secs
This is the time setting that the Opal
Pro uses to detect a communication
fault. Bit 15 of the command word
must change state twice with in the
time set in this parameter.
If parameters in group 14 are modified the changes do not take effect until
the control power for the Opal Pro is turned off and then back on again.
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Opal Pro to Mod TCP
I/O Configuration
The Opal Pro supports 4 input words and 51 output words. Their
description is as follows:
Input
AB
Name
Description
Words
(Polled)
Word 1
Ethernet
IP
Output
Word 0
Command
Bit 0 – Run Command
Bit 1 – Jog Command
Bit 2 – Reverse Command
Bit 3 – Reset Command
Bit 4 – DCI/Soft Stop Enable
Bit 5 – Reserved
Bit 6 – Reserved
Bit 7 – Reserved
Bit 8 – Reserved
Bit 9 – Reserved
Bit 10 – Reserved
Bit 11 – Reserved
Bit 12 – Reserved
Bit 13 – Reserved
Bit 14 – Reserved
Bit 15 – Watch Dog bit (this bit
must change at least twice in the
time set by parameter 15.05)
0 –1000, 833 = 500% of Motor
Current set in parameter 13.01
Word 2
Word 3
Output
Word 1
Output
Word 2
Current
Reference
Phase Angle 0 – (0.5 * Line Freq Cycle time in
Reference
Reserved
usec)
ie: 60 Hz 0 – 8333
Word 4
Output
Word 3
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Opal Pro to Mod TCP
Output
Words
(Polled)
Word 1
AB Ethernet Name
IP
Description
Input Word 0 Status
Bit 0 – Ready to Run (drive is enable
and has 3 phase power)
Bit 1 –Running (start is regulating)
Bit 2 – Full On (starter is phased fully
on)
Bit 3 – Up to Speed (started is
phased fully on and the current is
below 105% of nameplate current as
set in 13.01)
Bit 4 – Reverse
Bit 5 – Jogging
Bit 6 – DC Injecting
Bit 7 – Faulted
Bit 8 – IOC Fault
Bit 9 – MOL Fault
Bit 10 – Phase Loss Fault
Bit 11 – Shear Pin Fault
Bit 12 – Shorted SCR Fault
Bit 13 – Heat Sink OT Fault
Bit 14 – Reserved
Bit 15 – Watch Dog Bit
833 = 500% of motor name plate
current as set in 13.01
Amount of time phased on in
microseconds
Word 2
Input Word 1 Current
Feedback
Input Word 2 Phase Angle
Actual
Word 3
Parameter
AB Ethernet Name
IP
Description
1.01
1.02
Input Word 3 Current
Input Word 4 L1 to L2
Voltage
Current feedback in Amps
Line 1 to Line 2 Voltage in Volts
1.03
1.04
1.05
Input Word 5 L1 to L3
Voltage
Input Word 6 L2 to L3
Voltage
Line 1 to Line 3 Voltage in Volts
Line 2 to Line 3 Voltage in Volts
Input Word 7 DI Status
Digital input status
Bit 0 – Start
Bit 1 – Stop
Bit 2 – Jog
Bit 3 – Reverse
Bit 4 – Reset
1.06
Input Word 8 Analog Input
Analog input value in Volts X 100
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Opal Pro to Mod TCP
1.07
Input Word 9 Relay Status
Status of the Relay Outputs
Bit 0 – Running
Bit 1 – By-Pass
Bit 2 – Shorted SCR
Bit 3 – Reverse
Bit 4 – Faulted
1.08
2.01
2.02
2.03
10.01
Input Word
10
Input Word
11
Input Word
12
Input Word
13
Analog Output Analog Output value in Volts X 100
Stack Size
Opal Pro Stack Size in Amps
Comm
0 – None
Module Type
Firmware
Version
2 – Ethernet
Opal Pro Firmware Version x 100
Input Word
14
Start/Stop
Control
4 = 2 Wire
5 = 3 Wire
6 = Comm Module
10.02
10.03
10.04
Input Word
15
Input Word
16
Input Word
17
Ramp Time
Step Current
Time is seconds
In % of nameplate current
Current
Reference
7 = Internal
8 = Analog Input
9 = Comm Module
10 = Internal
11 = Analog Input
12 = Comm Module
In % of nameplate current
10.05
Input Word
18
Phase Angle
10.06
10.07
10.08
11.01
Input Word
19
Input Word
20
Input Word
21
Input Word
22
Jog Accel
Current Limit
Jog Current
Limit
In % of nameplate current
Time is seconds x 10
Jog Ramp
Stop Mode
13 = Coast
14 = Soft Stop
15 = DC Injection
11.02
11.03
11.04
11.05
Input Word
23
Input Word
24
Input Word
25
Input Word
26
Soft Stop
Step
Soft Stop
Ramp
In % of incoming line voltage
Time in seconds
DCI Current
In % of nameplate current
Time in seconds
DCI Time
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Opal Pro to Mod TCP
12.01
Input Word
27
Analog Output 16 = Current Reference
17 = Current Feedback
18 = Overload level
19 = Phase Angle
13.01
13.02
13.03
Input Word
28
Input Word
29
Input Word
30
Motor Amps
Motor Volts
Motor nameplate current in Amps
Motor nameplate volts in Volts
Service
Factor
Motor nameplate service factor x 100
14.01-14.06 Input Word
31- Input
Reserved
Word 36
14.07
14.08
14.09
14.10
14.11
14.12
14.13
14.14
14.15
15.01
15.02
Input Word
37
Input Word
38
Input Word
39
Input Word
40
Input Word
41
Input Word
42
Input Word
43
Input Word
44
Node Number 1 – 254
IP Address 1
IP Address 2
IP Address 3
IP Address 4
SubNet 1
0 – 255
0 – 255
0 – 255
0 – 255
0 – 255
0 – 255
0 – 255
0 – 255
SubNet 2
SubNet 3
Input Word
45
Input Word
46
Input Word
47
SubNet 4
Shear Pin Flt
MOL Fault
34 = Enabled
35 = Disabled
36 = Disabled
37 = Class 10
37 = Class 15
37 = Class 20
37 = Class 30
In %
Drive trips at 100%
41 = Enabled
42 = Disabled
Time in seconds x 10
15.03
15.04
15.05
Input Word
48
Input Word
49
Input Word
50
Overload
Level
Comm Fault
Comm Flt
Time
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Opal Pro to Mod TCP
NOTE: The Opal Pro must have firmware version
1.70 or higher.
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