3M Card Game 300cf User Manual

Instructions and Parts List  
Important Safety  
Information  
Read "Important Safeguards",  
pages 3 and 4, BEFORE  
INSTALLING OR  
3M-Matic  
300cf  
OPERATING THIS  
EQUIPMENT.  
Case Former  
Type 29800  
For Use With 3M-Matic™:  
100a Type 29600, 120a Type 19700,  
120a3 Type 19700, 120ab Type 19700,  
200a Type 39600, 700a Type 39600,  
800a Type 39600, 800a3 Type 39600,  
800ab Type 39600 Case Sealers  
Note: The 300cf is not compatible with the Low  
Tape Sensor Kit or outboard tape roll mounting  
Serial No.  
For reference, record machine serial number here.  
"3M-Matic" is a Trademark of 3M,  
St. Paul, MN 55144-1000  
3M Packaging Systems Division  
Printed in U.S.A.  
3M Center, Building 220-8W-01  
St. Paul, MN 55144-1000  
© 3M 1999 44-0009-1974-4(A49.0)  
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Replacement Parts And Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you  
ordered. It has been set up and tested in the factory with "Scotch" brand  
tapes. If any problems occur when operating this equipment, and you  
desire a service call, or phone consultation, call, write or Fax the  
appropriate number listed below.  
SERVICE AND PARTS AVAILABLE DIRECT FROM:  
Order parts by part number, part description and quantity required. Also include  
machine name, number and type.  
"3M-Matic", "AccuGlide" and “Scotch” are trademarks  
of 3M, St. Paul, Minnesota 55144-1000  
3M Packaging Systems Division  
Printed in U.S.A.  
3M Center, Building 220-8W-01  
© 3M 1997 44-0009-1852-2(C127.1)  
St. Paul, MN 55144-1000  
1-800/328 1390  
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Instruction Manual  
300cf Case Former  
Type 29800  
Table of Contents  
Page  
Intended Use.....................................................................................................................................  
Equipment Warranty and Limited Remedy.......................................................................................  
Contents............................................................................................................................................  
Important Safeguards .......................................................................................................................  
1
2
2
3 - 4  
Specifications  
.............................................................................................................................  
Air Power Requirements ..................................................................................  
Box Board .........................................................................................................  
Box Weight and Size Capacities ......................................................................  
Operating Conditions........................................................................................  
Machine Dimensions ........................................................................................  
5 - 6  
5
5
5
5
6
Installation and Set-Up .....................................................................................................................  
Receiving and Handling ...................................................................................  
Machine Set-Up................................................................................................  
7 - 9  
7
7 - 9  
Operation ..........................................................................................................................................  
Manual/Automatic Mode...................................................................................  
Emergency Stop Button ...................................................................................  
Reset Button.....................................................................................................  
Box Centering Guides ......................................................................................  
Box Ejector .......................................................................................................  
Manual Operating Procedure ...........................................................................  
Automatic Operating Procedure .......................................................................  
11 - 14  
12  
13  
13  
13  
13  
13  
14  
Maintenance .....................................................................................................................................  
Cleaning of the Machine...................................................................................  
Lubrication ........................................................................................................  
15  
15  
15  
Pneumatic Diagram ..........................................................................................................................  
Parts and Service Information ..........................................................................................................  
Replacement Parts Illustrations and Parts List.................................................................................  
16 - 17  
19  
21 - 37  
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Intended Use  
The 3M-MaticTM 300cf Case Former has been designed and tested for use with the following 3M-Matic™ case  
sealers:  
100a, 120a, 120a3, 120ab, 200a, 700a, 800a, 800a3 and 800ab. A regular slotted carton is placed on  
the center rail of the case former and the bottom side flaps are automatically closed by the machine. A pneumatic  
device pushes the carton into the case sealer for bottom sealing of the carton.  
3M-MaticTM 300cf Case Former, Model 29800 (Shown installed with 800a Case Sealer).  
1
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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED  
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR  
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR  
USAGE OF TRADE:  
3M warrants that its 3M-Matic™ 300cf Case Former, Type 29800 will be free from defects for ninety (90) days  
after delivery. If any part is proved to be defective within the warranty period, then the exclusive remedy and  
3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part  
is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be  
presumed to have become defective after the warranty period unless the part is received or 3M is notified of the  
problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part  
within a reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall  
have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall  
have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any  
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,  
improper operating environment, improper utilities or operator error.  
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential  
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.  
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a  
written agreement signed by authorized officers of 3M and seller.  
Contents – 300cf Case Former  
(1)  
(1)  
(1)  
300cf Case Former, Type 29800  
Tool/Spare Parts Kit, P/N 78-8111-1356-8  
Instruction and Parts Manual  
"3M-Matic" is a trademark of 3M, St. Paul, MN 55144-1000  
2
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Important Safeguards  
The "Emergency Stop" label, shown in Figure 1-2,  
is attached to the top of the adjustable carton ejector  
assembly around the E-Stop push-button. The label  
reminds operators and casual personnel of the  
function of this switch.  
This safety alert symbol identifies  
important safety messages in this  
manual. READ AND UNDERSTAND THEM  
BEFORE INSTALLING OR OPERATING  
THIS EQUIPMENT.  
Important – In the event the following safety  
labels are damaged or destroyed, they must  
be replaced to ensure operator safety. A  
label kit, part number 78-8119-6942-3 is  
available as a stock item or individual labels  
can be ordered. See Parts Illustration/List,  
pages 36 and 37.  
Figure 1-2 – Emergency Stop Label  
The "Re-Set" label, shown in Figure 1-3, is  
attached to the top of the adjustable carton ejector  
next to the "Reset"push-button. The "Reset" push-  
button must be pushed to restore air supply after  
stopping machine with E-Stop switch.  
The "Warning – Air Pressure" label, shown in  
Figure 1-1, is attached next to the return stroke air  
pressure regulator. The regulator is located behind  
the pneumatic compartment cover and is factory  
adjusted. No operator adjustment is required.  
Figure 1-1 – Air Pressure Warning Label  
Figure 1-3 – Reset Label  
3
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Important Safeguards (Continued)  
The "Operation Mode" label, shown in Figure 1-6 is  
attached on the left side of the machine frame below  
the Manual/Automatic switch. The label indicates  
the correct position of the switch for manual or  
automatic operation.  
The "Safety Instructions label, shown in  
Figure 1-4, is attached on the left side of the  
machine frame. The label provides convenient  
safeguard instructions for the operator and service  
personnel.  
Figure 1-4 – Safety Instructions Label  
Figure 1-46– Operation Mode Label  
The "Air Pressure – On/Off" label, shown in  
Figure 1-5, is attached on the left side of the  
machine frame above the On/Off valve. The label  
reminds operators of the location of the pneumatic  
On/Off valve,  
The "Ram Adjust" and "Box Ejector" labels,  
shown in Figure 1-7 are attached to the top of the  
adjustable carton ejector. The labels remind  
operators of the function of the push-button switch  
and the adjustment detent knob.  
Figure 1-7 – Ram Adjust and Box Ejector Labels  
Figure 1-5 – Air On/Off Label  
4
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Specifications  
Air Power Requirements  
517 kPa minimum gauge pressure, 6.0 m3/h @ 21°C, 101 kPa maximum at maximum cycle rate [75 PSIG  
minimum gauge pressure, 3.5 SCFM maximum at maximum random cycle rate]. A pressure regulator-filter is  
included. For best operation set pressure regulator to 90 PSIG.  
Box Board  
125 to 275 P.S.I. bursting test, single wall B, or C flute.  
Boxes should be well scored for proper performance.  
Box Weight and Size Capacities  
A. Box weight, filled – 2.3 kg [5 lbs] minimum to 37 kg [80 lbs] maximum.  
B . Sizes:  
Minimum  
Maximum  
Length  
Width  
Height  
205 mm [8.0 inch]  
205 mm [8.0 inch]  
100 mm [4.0 inch]  
600 mm [23.5 inch]  
545 mm [21.5 inch]  
limited by case sealer  
Note: The box size capacities for the 300cf may be limited by the capacity of the case sealer in some  
instances.  
Operating Conditions  
Use in dry, relatively clean environments at 5° to 40° C [40° to 105° F] with clean dry boxes.  
IMPORTANT SAFEGUARD  
Note –Machine should not be washed down or subjected to conditions causing moisture condensation on  
components.  
IMPORTANT SAFEGUARD  
(Specifications continued on next page.)  
5
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Specifications (Continued)  
Machine Dimensions  
A1  
H12  
H22  
L13,5  
L24,5  
W1  
W2  
Minimum  
mm  
120  
610  
685  
1375  
1385  
615  
765  
[Inches]  
[4.81]  
[24.0]  
[27.0]  
[54.1]  
[54.6]  
[24.3]  
[30.2]  
Maximum  
mm  
120  
775  
850  
1705  
1715  
615  
765  
[Inches]  
[4.81]  
[30.5]  
[33.5]  
[67.1]  
[67.6]  
[24.3]  
[30.2]  
1
Casters are optional  
Includes the height of a plastic foot which is removed if casters are used.  
L1 is 300cf Case Former connected to 120a, 120a3  
L2 is 300cf Case Former connected to 100a, 200a, 700a, 800a, 800a3  
Add 30 mm to these dimensions when connecting to a 120ab or 800ab  
2
3
4
5
Weight – Approximate 86 kg [190 pounds] crated (approximate)  
Approximate 75 kg [165 pounds] uncrated (approximate)  
6
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Installation and Set-Up  
Receiving And Handling  
2. Adjust machine bed height.  
The case former is equipped with four adjustable  
legs that are located at the corners of the frame.  
The legs can be adjusted to obtain different  
conveyor bed heights from 610 mm [24.0 inch]  
minimum to 775 mm [30.5 inch] maximum.  
After the machine has been uncrated, examine the  
case former for damage that might have occurred  
during transit. If damage is evident, file a damage  
claim immediately with the transportation company  
and also notify your 3M Representative.  
Refer to Figure 2-1 and adjust the bed height as  
follows:  
Machine Set-Up  
(a) Block up the machine frame to allow  
adequate leg adjustment.  
Important – Read "Warnings", on page 12,  
before attempting to set up the case former  
for operation.  
(b) Loosen, but do not remove, two M8 x 16  
mm socket screws in one leg. Adjust  
the leg length for the desired bed height.  
Retighten the two screws to secure the  
leg. Adjust all four legs equally.  
For future reference, record machine serial number  
on front cover of this manual in the space provided.  
The following instructions are presented in the order  
recommended for setting up and installing the  
case former, as well as for learning the operating  
functions and adjustments. Following them step by  
step will result in your understanding of the machine  
and an installation in your production line that best  
utilizes the many features built into the case former.  
Refer to Figure 3-1 to identify the various  
components of the case former.  
Note – A tool kit consisting of metric open end  
and hex socket wrenches is provided with the  
machine. These tools should be adequate to set  
up the machine, however, other tools supplied by  
the customer will be required for machine  
maintenance.  
1. Follow "Unpacking Instructions" label attached  
to corrugated packing cover.  
Use appropriate material handling equipment to  
remove the machine from the pallet and move it  
into position.  
Figure 2-1 – Bed Height Adjustment  
Whenever the machine is lifted with a fork truck,  
insure that the forks span completely across the  
machine frame and do not contact any  
3. Install case former in production line.  
mechanism under the machine frame.  
Refer to Figure 2-2 for installation set up. Case  
former bed must be level and equal or slightly  
higher than case sealer bed height.  
CAUTION – Machine weighs  
approximately 85 kg ]190 lbs]  
uncrated.  
Install mounting brackets as shown in  
Figure 2-2.  
7
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Installation and Set-Up (Continued)  
Figure 2-2 – Mounting Bracket Installation  
8
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Installation and Set-Up (Continued)  
4. Pneumatic Connection  
The case former requires a 5.2 bar gauge  
pressure [75 PSIG], 6.0 m3/h @ 21°C, 1.01 bar  
[3.5 SCFM] compressed air supply.  
The customer supplied air supply hose should  
be connected to the barbed fitting on the On/Off  
valve and clamped tightly with the hose clamp  
provided. See Figure 2-3. Shut the air valve off  
and connect the air line. Turn the On/Off valve  
On (SUP), to energize the pneumatic  
components.  
If another type of connector is desired, the  
barbed fitting and/or elbow can be removed and  
replaced with the desired connector. The air  
On/Off valve inlet is 1/4-18 standard pipe  
threads.  
5. Side Guide Extensions  
Under certain circumstances, the centering  
guides may interfere with the side guides on the  
100a, 200a or 700a case sealers. If this occurs,  
the case sealer side guides can be removed and  
centering guide extensions can be installed on  
the 300cf Case Former. The side guide  
Figure 2-3 – Pneumatic Connections  
extensions are included with the 300cf. Install  
guides as shown in Figure 2-4.  
6. After completing the "Installation and Set-Up"  
procedure, continue through "Operation" to be  
sure case former is properly set-up to run boxes.  
Figure 2-4 – Side Guide Extensions  
9
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Operation  
IMPORTANT – Before operating the case former, read the "Important Safeguards", pages 3-4 and  
"Warnings" on page 12 as well as all of the "Operation" instructions.  
Refer to Figure 3-1 to acquaint yourself with the various components and controls of the case former.  
Figure 3-1 – 300cf Case Former Components  
11  
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Operation (Continued)  
WARNINGS  
1. Turn air supply off before performing any adjustments or maintenance on the machine.  
2. Turn air supply off when machine is not in use.  
3. The case former contains flap folders and sliding components that operate in rapid succes-  
sion. Keep hands out of this area when machine is in operation.  
4. Failure to comply with these warnings could result in severe personal injury and/or equip-  
ment damage.  
Manual/Automatic Mode  
The operator can control the box movement from the  
case former to the case sealer by the manual/  
automatic mode switch located on the left side of the  
frame. Figure 3-1.  
to cause the ejector to move the box forward into the  
case sealer.  
In the automatic mode, (for bottom taping only) the  
box is moved forward by the ejector without operator  
assistance.  
In the manual mode, (for top and bottom taping) the  
operator must press the ejector button (Figure 3-2)  
Figure 3-2 – Adjustable Carton Ejector  
12  
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Operation (Continued)  
Emergency Stop Button  
The E-Stop button can be pushed at any time to  
stop machine operation and bleed air from the  
pneumatic system.  
Reset Button  
When case former is stopped with E-Stop, the Reset  
Button must be pushed to restore air supply to the  
machine.  
Box Centering Guide  
The four knobs for locking the centering guides in  
position are located at the front and rear of the  
machine. Center the box in the machine with the  
centering guides and tighten the knobs to lock  
guides in place.  
Box Ejector  
Figure 3-3 – Box Placement  
The ejector and air cylinder are located on the top  
center rail of the case former as shown in Figure 3-2.  
The ejector is adjustable along the rail in 25 mm  
[1 inch] increments to accommodate box lengths  
from 205 mm [8 inch] minimum to 600 [23-1/2 inch]  
maximum.  
Manual Operating Procedure  
(Top and Bottom Taping)  
Refer to Figures 3-2 and 3-3  
1. Turn case former air valve "On" (SUP).  
2. Turn Manual/Auto valve to "Man".  
5. Fill the box with product.  
6. Close box top flaps, front and rear and then side  
flaps.  
3. Hold the empty box over the center rail. Fold  
the front bottom flap on the rail and rear bottom  
flap on the carton ejector.  
7. While holding top flaps down, press "Eject"  
button to move box into case sealer. Hold top  
flaps down until box moves into case sealer.  
4. Move box forward (toward case sealer) until  
both side bottom flaps contact the bottom flap  
actuator plates. The two bed plates will then  
rotate up and fold the side box flaps up.  
The ejector will return to the rest position and  
the bed plates will return to full open position  
ready for the next box.  
13  
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Operation (Continued)  
Automatic Operating Procedure  
(Bottom Taping Only)  
1. Raise case sealer upper taping head to  
maximum height (if applicable).  
5. Move box forward (toward case sealer) until  
both side bottom flaps contact the bottom flap  
actuator plates. The two bed plates will then  
rotate up and fold the side box flaps up.  
2. Turn case former air valve "On" (SUP).  
3. Turn Manual/Auto valve to "Auto".  
The box ejector will automatically push the box  
into the case sealer and then return to the rest  
position ready for the next box.  
4. Place open box with front and back bottom flaps  
folded in, onto the case former center rail.  
14  
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Maintenance  
WARNING – Disconnect air  
Note – Never attempt to remove dirt from  
machine by blowing it off with compressed air.  
This can cause dirt to be blown into critical  
machine components and cause premature wear.  
Never wash down or subject machine to  
conditions causing moisture condensation as  
serious equipment damage could result.  
supply to the machine before  
beginning any maintenance, Failure to  
do so could result in personnel injury  
or damage to the machine.  
Cleaning of the Machine  
Lubrication  
Regular slotted containers produce a great deal of  
dust and paper chips when processed or handled in  
equipment. If this dust is allowed to build-up on  
machine components, it can cause component wear.  
The dust build-up can best be removed from the  
machine by a shop vacuum. Depending on the  
number and type of boxes used in the case former,  
this cleaning should be done approximately once per  
month. If the boxes are dirty, or if the environment in  
which the machine operates is dusty, cleaning on a  
more frequent basis may be necessary. Excessive  
dirt build-up that cannot be removed by vacuuming  
should be wiped off with a damp cloth.  
The Lubrication Chart shown in Figure 4-1 illustrates  
the frame points which should be lubricated every  
250 hours of operation. Lubricate the rotating and  
pivoting points noted by the arrows with SAE #30  
non-detergent oil.  
Note – Wipe off excess oil and grease. It will  
attract dust which can cause premature equip-  
ment wear and jamming.  
Description (Parts Drawing Reference/Item Number)  
Lubricant  
Instructions  
Chain (Ref. No. 5422-9 & 5422-10)  
2
1
1
1
Lightly coat chain  
Sliding Block – Ejector Guide (Ref. No. 5424-13)  
Sliding Block – L/H (Ref. No. 5424-14)  
Sliding – Flap Folder (Ref. No. 5424-27)  
Lightly coat guide slots  
Lightly coat guide slots  
Lightly coat guide slots  
Lubricant  
1. White Moly Grease With Liquilon, Plate Master #177L  
2. NLGI Grade 2 Multi-purpose Film Forming With Liquilon, Polymere #400  
Figure 4-1 – Lubrication Chart  
15  
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Pneumatic Diagram  
On/Off Valve:  
SMC EVHS2500  
Filter-Regulator:  
Shuttle Valves:  
SMC EAW2000  
SMC EVZA5220  
Roller Valves:  
Telemecanique PXC-M52  
Legris 7665-56-11  
SMC EAR111  
Flow Controls 1 and 2:  
Pressure Regulator 2:  
Manual-Auto Select Valve:  
Flow Control Valves  
3 and 4:  
Sensor Valves:  
Bottom Side Flap  
Cylinders:  
Telemecanique PXB-B1011BA2  
Legris 7665-56-14  
Legris PWS-P  
SMC C65B32-125C-Y2-*  
SMC C65B40-500C-Y37-*  
Telemecanique PLK-A11  
Telemecanique PXB-B191  
Ejector Cylinder:  
OR Valve:  
Box Ejector Valve:  
Figure 5-1 – Pneumatic Diagram  
16  
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Parts and Service Information  
Labels  
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A  
label kit, part number 78-8119-6942-3 is available as a stock item. It contains all the safety labels used on the  
300cf Case Former or separate labels can be ordered from the parts list, page 37.  
Replacement Parts Ordering Information and Service  
Refer to the first page of this instruction manual "Replacement Parts and Service Information".  
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Replacement Parts Illustrations and Parts List  
300cf Case Former, Type 29800  
Frame Assemblies  
1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the  
machine.  
2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number.  
3. The replacement parts list that follows each illustration, includes the part number and part description for the  
parts in that illustration.  
Note – The complete description has been included for standard fasteners and some commercially  
available components. This has been done to allow obtaining these standard parts locally, should the  
customer elect to do so.  
4. Order parts by part number, part description and quantity required. Also include machine name, number and  
type.  
5. Refer to first page of this instruction manual for parts ordering address and/or fax number.  
IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies  
shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirm  
item availability.  
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300cf Case Former  
Frame Assemblies  
23  
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300cf Case Former  
Figure 5420  
24  
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Figure 5420  
Ref. No.  
3M Part No.  
Description  
5420-1  
78-8119-6529-8  
78-8100-0914-8  
78-8100-0915-5  
78-8100-0916-3  
78-8060-8480-8  
78-8055-0867-4  
78-8017-9318-9  
78-8017-9313-0  
78-8052-6677-8  
78-8052-6676-0  
26-1003-7963-0  
78-8100-0917-1  
26-1003-7964-8  
78-8100-0918-9  
26-1003-7943-2  
78-8005-5740-3  
78-8010-7416-8  
78-8114-4982-2  
78-8010-7169-3  
78-8100-0920-5  
78-8032-0375-7  
78-8042-2919-9  
78-8100-0922-1  
78-8100-0921-3  
26-1003-7957-2  
78-8100-0923-9  
78-8094-6489-0  
78-8114-4703-2  
78-8094-6177-1  
78-8076-4535-9  
78-8094-6305-8  
78-8060-8087-1  
78-8098-9076-3  
26-1009-9096-4  
26-1009-9094-9  
26-1009-9095-6  
78-8100-0926-2  
78-8100-0927-0  
78-8100-0924-7  
78-8100-0925-4  
26-1003-5842-8  
Conveyor – Bed, W/English Language Label  
Leg Assembly  
5420-2  
5420-3  
Leg – Outer  
5420-4  
Leg – Inner  
5420-5  
Pad – Foot  
5420-6  
Screw – Hex Hd – M8 x 30  
Washer – Plain, 8 mm  
Nut – Self-Locking, M8  
Clamp – Inner  
5420-7  
5420-8  
5420-9  
5420-10  
5420-11  
5420-12  
5420-13  
5420-14  
5420-15  
5420-16  
5420-17  
5420-18  
5420-19  
5420-21  
5420-22  
5420-23  
5420-24  
5420-25  
5420-26  
5420-27  
5420-28  
5420-29  
5420-30  
5420-31  
5420-32  
5420-33  
5420-34  
5420-35  
5420-36  
5420-37  
5420-40  
5420-41  
5420-42  
5420-43  
5420-44  
Clamp – Outer  
Screw – Soc Hd, M8 x 16  
Label – Leg  
Screw – Soc Hd Hex Soc Dr, M8 x 20  
Reinforcement  
Screw – Soc Hd, M4 x 12  
Washer – Plain, 4 mm  
Nut – Hex, M4  
Plate – Reinforcement  
Screw – Hex Hd, M6 x 12  
Cover – Front  
Screw – Hex Hd, M6 x 16  
Washer – Triple, M6  
Support  
Cover  
Screw – Soc Hd Hex Hd, M6 x 16  
Grommet  
Snap Bushing – SB 1250-15  
End Cap – /25 x 1.2  
Cap  
Bracket  
Plate – Gauge  
Screw – M5 x 10  
Caster Assembly  
Caster – Dual Locking  
Washer – Spring Helical, M12  
Nut – M12  
Bracket – R/H, 100a, 200a, 700a, 800a  
Bracket – L/H, 100a, 200a, 700a, 800a  
Bracket – R/H  
Bracket – L/H  
Screw – Hex Hd, M8 x 20  
25  
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300cf Case Former  
Figure 5421  
26  
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Figure 5421  
Ref. No.  
3M Part No.  
Description  
5421-1  
5421-2  
5421-3  
5421-4  
5421-5  
5421-6  
5421-7  
5421-8  
78-8114-4983-0  
78-8114-4984-8  
78-8032-0375-7  
26-1000-0010-3  
78-8094-6081-5  
78-8100-0930-4  
78-8114-4985-5  
78-8114-4986-3  
78-8100-0933-8  
78-8094-6083-1  
26-1005-5316-8  
78-8052-6600-0  
78-8070-1269-1  
78-8010-7417-6  
78-8094-6084-9  
26-1003-7946-5  
78-8005-5740-3  
78-8010-7416-8  
78-8055-0786-6  
78-8055-0782-5  
26-1003-5833-7  
78-8114-4674-5  
78-8114-4675-2  
26-1003-7951-5  
78-8055-0783-3  
78-8055-0781-7  
78-8055-0787-4  
78-8055-0790-8  
78-8052-6566-3  
26-1003-6918-5  
78-8094-6087-2  
78-8057-5748-7  
78-8016-5855-6  
78-8055-0785-8  
78-8055-0784-1  
78-8017-9301-5  
26-1003-7976-2  
26-1005-6893-5  
26-1005-6895-0  
78-8094-6078-1  
78-8114-4987-1  
78-8119-8701-1  
78-8119-8702-9  
78-8119-8703-7  
78-8119-8704-5  
26-1001-9843-6  
78-8100-0936-1  
Support – Valve, R/H  
Support – Valve, L/H  
Screw – Hex Hd – M6 x 16  
Washer – Flat, M6  
Hinge  
Support – Cam  
Cam – Flap, R/H  
Cam – Flap, L/H  
Actuator – Valve, R/H  
Lever – Actuator  
5421-9  
5421-10  
5421-11  
5421-12  
5421-13  
5421-14  
5421-15  
5421-16  
5421-17  
5421-18  
5421-19  
5421-20  
5421-21  
5421-25  
5421-26  
5421-27  
5421-30  
5421-31  
5421-32  
5421-33  
5421-34  
5421-35  
5421-36  
5421-37  
5421-38  
5421-39  
5421-40  
5421-41  
5421-42  
5421-43  
5421-44  
5421-45  
5421-46  
5421-47  
5421-48  
5421-49  
5421-50  
5421-51  
5421-52  
Screw – Flat Hd Hex Dr, M5 x 16  
Spacer  
Bumper  
Nut – Hex, M5  
Limit Switch PXC-M521  
Screw – Soc Hd, M4 x 25  
Washer – Plain, M4  
Nut – Hex, M4  
Support – Shaft Right  
Support – Shaft Left  
Screw – Hex Hd, 6 x 30  
Support – Long  
Support – Short  
Screw – Soc Hd Hex Soc, M5 x 20  
Washer – D18/30 x 7  
Ring Nut  
Washer – D14 /30 x 5  
Shaft – Cylinder Support  
Washer – Friction  
Nut – Hex Flange, M10  
Cylinder – C65 B332-125C-Y2  
Mount – Cylinder Rod End  
E-Ring – 10 mm  
Lever – Cylinder, Right  
Lever – Cylinder, Left  
Screw – Hex Hd, M8 x 25  
Screw – Hex Hd, M10 x 35  
Elbow – 90°  
Elbow – 90°  
Sensor – 78180410  
Spring – Cam  
Flap Folder Assembly – R/H  
Flap Folder Assembly – L/H  
Plate – Flap Folder, R/H  
Plate – Flap Folder, L/H  
Screw – Flat Soc Hd, M6 x 16  
Arm  
27  
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300cf Case Former  
Figure 5422  
28  
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Figure 5422  
Ref. No.  
3M Part No.  
Description  
5422-1  
78-8100-0938-7  
78-8055-0808-8  
78-8010-7165-1  
78-8005-5741-1  
78-8055-0807-0  
78-8055-0806-2  
78-8052-6566-3  
26-1003-6918-5  
78-8100-0939-5  
78-8054-8777-0  
78-8054-8786-1  
78-8054-8788-7  
78-8054-8785-3  
78-8010-7418-4  
78-8054-8784-6  
78-8054-8787-9  
78-8056-3945-3  
78-8060-7520-2  
78-8059-5517-2  
78-8060-7519-4  
78-8054-8783-8  
78-8055-0800-5  
78-8059-5526-3  
78-8054-8779-6  
78-8100-0940-3  
78-8060-8452-7  
78-8100-0941-1  
78-8070-1549-6  
Lever – Front  
5422-2  
Sprocket  
5422-3  
Screw – Flat Hd Soc, M5 x 25  
Washer – Flat, M5  
Shoulder Bolt  
5422-4  
5422-5  
5422-6  
Spacer – D16/30 x 35  
Washer – Friction  
Nut – Hex Flange, M10  
Chain – 3/8 Inch Pitch, 28 Pitch  
Chain – 3/8 Inch, 41 Pitch Long  
Chain Connector  
5422-7  
5422-8  
5422-9  
5422-10  
5422-11  
5422-12  
5422-13  
5422-14  
5422-15  
5422-16  
5422-17  
5422-18  
5422-19  
5422-20  
5422-21  
5422-22  
5422-23  
5422-24  
5422-25  
5422-26  
5422-27  
5422-28  
Chain Connector  
Rod – Threaded Right/Left  
Nut – Hex, M6  
Block – Chain  
Chain Link  
E-Ring – M4  
Screw – M3 x 20  
Nut – Self-Locking, M3  
Screw – M3 x 25  
Washer – Special  
Plate – 5 x 15 x 70  
Screw – Soc Hd Hex Soc Dr – M6 x 15  
End Cap  
Hexagon – Threaded  
Washer – M10  
Washer – Nylon  
Knob – VTR-B-M10  
29  
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300cf Case Former  
Figure 5423  
30  
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Figure 5423  
Ref. No.  
3M Part No.  
Description  
5423-1  
78-8100-0942-9  
78-8100-0943-7  
78-8094-6057-5  
78-8052-6566-3  
26-1003-6918-5  
78-8054-8577-4  
26-1001-9843-6  
78-8055-0798-1  
78-8055-0800-5  
78-8059-5526-3  
78-8054-8779-6  
78-8114-4678-6  
78-8114-4679-4  
78-8114-4680-2  
26-1003-7957-2  
26-1000-0010-3  
78-8100-0941-1  
78-8060-8452-7  
78-8070-1549-6  
78-8100-0969-2  
78-8100-0971-8  
78-8100-0970-0  
78-8100-0972-6  
78-8023-2334-1  
Lever – Rear, R/H  
5423-2  
Lever – Rear, L/H  
5423-3  
Shaft – Lever  
5423-4  
Washer – Friction  
5423-5  
Nut – Plastic Insert Hex, M10  
Washer – Special  
5423-6  
5423-7  
Screw – Flat Soc Hd, M6 x 16  
Guide – Centering  
5423-8  
5423-9  
Plate – 5 x 15 x 70  
Screw – Soc Hd Hex Soc Dr, M6 x 15  
End – Cap  
5423-10  
5423-11  
5423-12  
5423-13  
5423-14  
5423-15  
5423-16  
5423-17  
5423-18  
5423-19  
5423-20  
5423-21  
5423-22  
5423-23  
5423-24  
Screw – Hex Hd, M10 x 50  
Spacer  
Guide Adjustment  
Screw – Soc Hd Hex Hd, M6 x 16  
Washer – Flat, M6  
Washer – Nylon  
Washer – M10  
Knob – VTR-B-M10  
Extension Assembly – Side Guide  
Extension – Inner  
Extension – Outer  
Plate  
Screw – Soc Hd Hex Soc, M6 x 25  
31  
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300cf Case Former  
Figure 5424  
32  
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Figure 5424  
Ref. No.  
3M Part No.  
Description  
5424-1  
5424-2  
5424-3  
5424-4  
5424-5  
5424-6  
5424-7  
5424-8  
78-8094-6089-8  
78-8032-0375-7  
78-8042-2919-9  
78-8114-4681-0  
26-1000-0010-3  
78-8010-7418-4  
78-8114-4988-9  
78-8010-7210-5  
78-8100-0947-8  
78-8032-0382-3  
78-8005-5741-1  
78-8100-0948-6  
78-8055-0768-4  
78-8114-4682-8  
25-1003-7951-5  
26-1005-6859-6  
78-8060-8454-3  
78-8060-8455-0  
78-8114-4683-6  
78-8119-8682-3  
78-8060-7933-7  
78-8060-8179-6  
26-1003-6916-9  
78-8100-0783-7  
78-8091-0775-4  
78-8114-4684-4  
78-8100-0952-8  
78-8100-0953-6  
78-8094-6096-3  
78-8055-0775-9  
78-8094-6097-1  
78-8055-0772-6  
78-8100-0954-4  
78-8017-9096-1  
78-8091-0510-5  
78-8094-6078-1  
78-8060-7690-3  
26-1002-5820-6  
78-8114-4686-9  
78-8114-4687-7  
78-8094-6079-9  
78-8057-5735-4  
78-8055-0640-5  
78-8119-6870-6  
78-8114-4990-5  
78-8114-4991-3  
78-8114-4992-1  
78-8119-8683-1  
78-8094-6451-0  
78-8119-8684-9  
78-8119-8685-6  
78-8119-8686-4  
78-8119-8687-2  
Bracket  
Screw – Hex Hd, M6 x 16  
Washer – Triple, M6  
Box Holder  
Washer – Flat, M6  
Nut – Hex, M6  
Support – Cylinder  
Screw – Soc Hd Hex Soc, M6 x 20  
Plate  
Screw – Soc Hex Hd, M5 x 16  
Washer – Flat, M5  
Cylinder – C65B40-500C  
Sliding Block – Ejector Guide  
Sliding Block – L/H  
Screw – Soc Hd Hex Soc, M5 x 20  
Nut – Self-Locking, M5  
Union – 1/2 Inch  
Sheath – /18 (1 MT)  
Flap Folder – Cylinder  
Bracket – Cylinder  
Guide  
Screw – Flat Hd Hex, M6 x 20  
Nut – Locking Plastic Insert, M6  
Washer – Special, /12  
Nut – M12 x 1.25  
Sliding – Flap Folder  
Screw – Soc Hd Hex Hd, M5 x 14  
Latch  
Sleeve – Latch  
Jack – Ejector  
Spring  
Spacer – D8/15 x 8  
Knob  
Nut – Special, M18 x 1  
Regulator – Speed  
Sensor – 78180410  
Cap – B-1/8 Inch  
Screw – Hex Hd, M5 x 16  
Bumper  
5424-9  
5424-10  
5424-11  
5424-12  
5424-13  
5424-14  
5424-15  
5424-16  
5424-17  
5424-18  
5424-19  
5424-20  
5424-21  
5424-22  
5424-23  
5424-25  
5424-26  
5424-27  
5424-28  
5424-29  
5424-30  
5424-31  
5424-32  
5424-33  
5424-34  
5424-35  
5424-36  
5424-37  
5424-38  
5424-44  
5424-45  
5424-46  
5424-47  
5424-48  
5424-49  
5424-50  
5424-51  
5424-52  
5424-53  
5424-54  
5424-55  
5424-56  
5424-57  
5424-58  
5424-59  
Slide  
Union – Y, Male  
Fitting – Reducer  
Spacer – Collar  
Cover – Support, W/English  
Push Button Assembly – Parker  
Union  
Bumper  
Bushing – Cylinder  
Valve – Selector, Parker  
Valve – W/Support, PXB-B1011  
Button – Pulse, ZB2-BA6  
Valve – Single, PXB-B1921  
E-Stop  
33  
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300cf Case Former  
Figure 5425  
34  
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Figure 5425  
Ref. No.  
3M Part No.  
Description  
5425-1  
5425-2  
5425-3  
5425-4  
5425-5  
5425-6  
5425-7  
5425-8  
78-8100-0956-9  
26-1014-4558-8  
78-8100-0957-7  
78-8100-0958-5  
78-8060-7900-6  
26-1005-6897-6  
26-1005-6890-1  
78-8055-0756-9  
78-8076-4891-6  
78-8032-0382-3  
78-8028-8214-8  
78-8091-0430-6  
78-8054-8838-0  
78-8076-4672-0  
78-8094-6071-6  
78-8100-0959-3  
78-8119-8705-2  
78-8094-6074-0  
78-8076-4886-6  
78-8094-6075-7  
78-8119-8706-0  
26-1003-7947-3  
78-8005-5740-3  
78-8057-5732-1  
26-1005-6893-5  
78-8094-6077-3  
78-8094-6076-5  
78-8114-4688-5  
26-1005-5909-0  
26-1005-6910-7  
78-8076-4537-5  
78-8076-4538-3  
78-8114-4690-1  
78-8076-4675-3  
78-8114-4673-7  
26-1003-7957-2  
26-1000-0010-3  
78-8094-6451-0  
78-8076-4664-7  
78-8094-6079-9  
78-8057-6170-3  
78-8057-5735-4  
78-8060-8033-5  
78-8060-8034-3  
78-8076-4911-2  
Filter Regulator/Assembly  
Filter – Regulator, W/Metal Bowl  
Valve – EVHS 2500-F02-X116  
Block  
Union – RA 022, 1/4 Inch - 1/4 Inch  
Hose Connector – RA 030 9 1/4 Inch  
Muffler  
Union  
5425-9  
Union – Straight KQHH-O1S  
Screw – Soc Hd, Hex Soc, M5 x 16  
Washer  
Clamp – /14-24  
Gauge – Air  
Union – Straight, Female  
Valve – PXB-B2011BD2  
Valve Assembly  
Manifold  
Valve – EVZA 5220  
Muffler – 1/4 Inch  
5425-10  
5425-11  
5425-12  
5425-13  
5425-14  
5425-15  
5425-16  
5425-17  
5425-18  
5425-19  
5425-20  
5425-21  
5425-22  
5425-23  
5425-24  
5425-25  
5425-26  
5425-27  
5425-28  
5425-29  
5425-30  
5425-31  
5425-32  
5425-33  
5425-34  
5425-36  
5425-37  
5425-38  
5425-39  
5425-40  
5425-41  
5425-42  
5425-43  
5425-44  
5425-45  
5425-46  
Union – Straight  
Union  
Screw – Soc Hd Hex Soc, M4 x 35  
Washer – Plain, 4 mm  
Fitting – Elbow  
Elbow – 90 Degree  
Regulator – Flow, 77080610  
Union – Y  
Valve Assembly – EVZA 5220  
ELbow  
Union – Straight  
Screw – Soc Hd, Hex Hd, M3 x 25  
Washer – Flat, M3  
Nut – M3  
Regulator – 0.5-7 BAR  
Bracket  
Screw – Soc Hd Hex Hd, M6 x 16  
Washer – Flat, M6  
Valve – Selector, PLK-A11  
Union – Female  
Union – Y, Female  
Tee – Tubing, 6 mm  
Fitting – Reducer  
Tubing – 5M Skein, D4/3  
Tubing – 5M Skein, D6/4  
Tubing – DX6, 5 MT  
35  
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120af-if Infeed Conveyor  
Safety and Information Labels  
36  
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120af-if Safety and Information Labels  
A label kit, part number 78-8113-6932-7 is available as a stock item. It contains all the safety and information  
labels used on the coder conveyor, or labels can be ordered separately from the following list.  
Ref. No.  
3M Part No.  
Description  
Qty.  
1
2
3
4
78-8062-4266-1  
78-8070-1329-3  
78-8068-3859-1  
78-8060-8481-6  
Label – Product  
2
1
1
4
Label – Warning, Hazardous Voltage  
Label – Service and Spares  
Label – Leg  
37  
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