Omron Healthcare ZFX C User Manual

N E W  
Vision sensor  
with built-in LCD monitor  
"Smart Sensor" ZFX-C  
"Essential Innovation  
for Future Generations"  
Easy Vision Being Our Vision  
“Smart Recipe”  
The Omron's new ZFX-C Smart Vision Sensor is a total Image  
Processing system that includes everything from a camera with  
an integrated light source to an image-processing unit.  
World's first  
with condensed know-how  
Capturing the image processing know-how Omron has accumulated over many years, the world's first  
“Smart Recipe” has radically reduced setting up time allowing for greater productivity.  
With Omron's newly developed proprietary measurement  
algorithm, the parameter can be set through only a few steps  
involving the operation of a touch-panel color monitor.  
One-touch automatic setting  
The essential skills for image processing are now packaged into Omron's unique algorithm. The setting  
that traditionally required much fumbling is now made easy with the “select from auto listed options”  
using recipes. Lighting setup, the longtime problem for image processing, and the tricky parameter  
details involved in measurement setup, can now be done automatically with just the flip of a switch.  
This “Smart” user interface provides simplicity of usage giving  
anyone all they can need to perform a complete image  
enhancement.  
The new technology and style of the ZFX-C paves the way to a  
new era of vision sensors.  
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ZFX C  
Smart Recipe  
Smart Recipe is on Omron's invention of 3-step setting procedure.  
By adopting a new algorithm to encapsulate “human know-how”, the auto setup  
for lighting and measurement now possible.  
Anyone can rapidly perform a high level of image processing.  
Step1  
Step2  
Step3  
Patent pending  
Choose best lighting  
Choose measurement icon  
Draw region, press and go  
The know-how and trial and error that have been indispensable and required much time  
and effort up to now in lighting setup is now an automated process. By just selecting the  
best one from the candidate images automatically captured by changing the lighting  
pattern with the auto-lighting, anyone can easily find the optimal lighting. User can now  
easily determine settings for shiny work with high degrees of reflection and black  
monochrome work with low degrees of reflection, something very tricky before. In  
addition, when a more detailed setup is needed, the customized setup can be used to  
incorporate know-how.  
The measurement method can be specified by just choosing  
the icon from out of a total of 9 measurement items for  
different types of inspection.  
Just specify the region of interest and press Auto key and  
the system will determine the most suitable parameters for  
the target image.  
Now anyone can easily perform a complex and advanced  
parameter setting which used to require special knowledge  
and cumbersome steps.  
Pattern  
Area  
Defect  
Bright  
Count  
Sensiti  
Hue  
Customized setting is also possible by fine tuning the  
parameters automatically set up. The time required to set up  
parameters can be significantly reduced.  
Automatic lighting setup  
Customized lighting setup  
Position  
Width  
Width measurement  
Basic operations merely through  
selection of on-screen icons  
Intuitive operations  
Indicate the region  
Press the Auto key  
Obtain the width  
Appropriate filters and edge scan directions  
for width measurement can be automatically  
set by analyzing the target image.  
With automatic lighting setup, user can simply select  
the best image from thumbnail of candidate images.  
A more detailed set up is possible with the  
customized lighting setup while looking at the image.  
Easily adjusts position  
Built-in lighting camera that enables an advanced automatic lighting  
3-step position correction  
Step 1  
Step 2  
Step 3  
The Built-in lighting camera and improved controller brings  
about an even higher degree of automatic lighting. With this  
camera you can produce up to a maximum of 1296 patterns of  
reflective lighting making the chore of choosing lighting  
equipment unnecessary. The lighting setup can be managed as  
digital data so it is possible to store the optimal setup for each  
job, and it smoothly handles the changing of settings. It is also  
possible to fine-tune the customized setup can be added.  
Even when the position of work changes due to the  
conveyer condition, the excellent position correction  
2 model  
1 model  
function can come into play allowing adjustment using  
the work contours, two stage position correction and so  
on. With the auto setup, position difference can be easily  
adjusted to enable stable measurement.  
Area  
Position  
Select the suitable position  
correction icon for  
different tests  
Indicate each region  
(red frame) of the  
position correction.  
Press Auto key.  
In response to the position  
difference,  
the measurement region is  
automatically adjusted.  
No position correction  
Position corrected  
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Tailored Measurement item  
Including two shape measurement items, the system contains 5 categories and 9 types of  
Shape, Size, Edge, Bright and Hue, Application measurement items.  
It responds to the variety of inspection requirements in the manufacturing sites.  
Shape measurement item  
Bright and Hue measurement item  
Edge measurement item  
NEW  
Fastest in the industry  
Pattern search  
Hue  
Position  
The shape measurement is a fundamental algorithm for image processing. By adopting a new  
image processor, the pattern search achieves a balance in the three factors of speed,  
precision and stabilization, something that  
The three factors in color, i.e. hue, saturation and brightness  
value, are measured and digitalized. And whilst an accurate  
differentiation of the color is performed, it is also possible to  
measure the color variety with the deviation measurement  
function (with color camera connected).  
The existence or not and the position  
of the edge is measured. Oblique  
edges can now be measured even in  
complex conditions and even more  
was an arduous task until now. It now  
supports a 360-degree revolving search and  
accurate position measurements can be taken. The peak  
bottom measurement function that can accurately capture  
the edges is now supported.  
a sub-pixel processing of 1000 to 1 pixel  
Normal time  
When lowering illumination  
units as well as a multi area searcher. The  
robust pattern search can respond to the  
A further improvement is the balance achieved in revolving  
searches that occur in pattern matching for a revolving  
multitude of inspects and measurements of  
work. The most time-consuming 360-degree revolving  
search can be performed with an excellent accuracy.  
any application.  
Width  
maximum  
minimum  
The individual threshold for the hue, saturation and brightness value  
The width of the edge is measured.  
By using the edge partitioning  
parameters can be set up so that even if one of them is different, it can be  
detected accurately and intensely. On the other hand, by expanding the range  
for the brightness value and saturation, and so on, it is possible to stabilize the  
color detection in the hue without any interference from illumination alterations.  
NEW  
Sensitive search  
method, it is possible to measure the  
maximum and minimum width.  
When it comes to the difficult processing of detecting small differences, the Omron's  
unique sensitive search matches  
good  
defective  
work at a smallest detail and in doing  
so makes such detection all the more  
possible.It resists variations in  
position and density to capture even  
the smallest detail in the complex  
patterns.  
Bright  
Count  
Measures the brightness  
within a region. It can be  
used for checking the  
The number of edges inside the area  
is counted. Based on the number of  
edges on the pre-registered good  
model, it counts the edges in the  
area and determines the correctness.  
OK  
NG  
presense of a component,  
It is possible to detect even the smallest differences in the work.  
etc., by generating  
Based on the change in brightness, the  
presense of a screw (OK or NG) is  
determined.  
average density and  
density deviation values.  
Application specific measurement item  
Size measurement item  
Functions to support optimal measurements  
Defect  
Region  
Cap  
Up to 32 regions  
Gray filtering setup  
using double screen  
detection  
It is used to detect smears, scratches,  
chipping and burrs on the work. Defects  
are displayed on the screen, which makes  
it ideal tool for visual inspection.  
Detects the existence of work within a  
region and measures its size based on  
the area to perform various  
classification.  
by color  
abstraction  
Smear  
check  
In one captured image, it is possible to  
measure a multiple up to 32 regions.  
When carrying out difficult inspection, it is  
possible to set-up a color filter and color  
extraction for each measurement item.  
For each measurement item, it is possible to  
run 8 types of gray filtering such as  
expansion and contraction to enable stable  
measurements. Through the “setup while  
looking” option that makes it possible to  
check the preview, the optimal gray filtering  
can be selected.  
Labeling  
error  
check  
Measures three regions.  
Screen registration function  
Calculations function  
It is possible to register the image used in the setup. When you use the live  
image during setup sometimes the set up is not correct due to position  
differences in the work. However, with the registered image saved in the SD  
memory card as a“master image for setup”, it can be easily verified when  
abnormal measurements occur.  
It is possible to make arithmetical calculations for measurement values, and  
calculations involving general functions, trigonometry, geometrical functions and  
logical functions. It is possible to setup internal variables, and complex calculations  
can be carried out.  
Almost indistinguishable  
scratches can be detected  
after enhancing contrast  
using the color filter.  
Counts the number of  
scratches  
LED illumination is determined based on the area  
of extracted color.  
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Visualized Controller  
Intensive camera solutions  
Smallest in class controller build in embedded LCD saves space and time.  
8 types of cameras that can be selected for different types of work to achieve optimal measurement.  
Smallest in class  
NEW  
Visualized setting and monitoring  
Built-in lighting  
C-mount camera unit  
camera  
Triple-speed camera (IP65)  
Triple-speed camera  
Despite its small form factor, the enlarged screen significantly improves the visibility and  
the ease of operation. The method of operation can be selected from 3way - the touch  
pen, key pad or console.  
Line up of 6 types of built-in lighting cameras that do not  
need lighting selection or setup. The color camera can  
respond to a wide range of work with a 5-150mm field of  
view. Through image compression and partial capturing, it  
can support a high-speed line.  
This product line includes C-mount camera that can select  
the lens to match the field. It can be used in combination  
with optional lighting such as transmitted lighting, low angle  
lighting and bar lighting, etc. to support different inspection  
types.  
Enlarged screen enables  
wide range of views  
130mm  
ZFX-SC  
(color)  
ZFX-S  
(monochrome)  
90mm  
ZFX-SC50 (color)  
Field of view 10 50  
ZFX-SR10 (monochrome)  
Field of view  
mm  
Simple setting with  
large screen  
(IP67 model available)  
Fastest in the industry  
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Innovative triple-speed camera  
mm  
Performs fast transfer of 11.1ms that are 3 times faster than standard  
cameras and 1.5 times faster than high-speed cameras while  
maintaining a resolution of the whole screen. In addition, a super  
speed, minimum 3.2ms transfer is possible with image compressions  
and partial capturing.  
ZFX-SC90 (color)  
Field of view 50 90  
(IP67 model available)  
mm  
ZFX-SR50 (monochrome)  
Overview with  
thumbnail screen  
Field of view 10 50  
Standard  
camera  
mm  
33.3ms  
Touch pen  
key pad  
Console  
Double-speed  
camera  
16.7ms  
Triple-speed  
camera  
11.1ms  
Rich interface support  
Automatically detects the connected camera and displays the appropriate menu. With rich selection of  
interface including parallel RS-232C/RS-422, USB 2.0, the extensibility is superior.  
Triple-speed  
camera,  
ZFX-SC150 (color)  
Field of view 80 150  
(IP67 model available)  
3.2ms  
with compression  
mm  
ZFX-SC10 (color)  
capturing  
Field of view  
5
9
mm  
Camera I/F  
RGB monitor  
Camera  
USB2.0  
FULL SPEED  
VGA (640 × 480)  
Excellent ease of use  
Flexible installation  
Hybrid interface  
Flexible installation supported for  
different mounting site conditions. It  
can be mounted on DIN rail as well as  
on the control panel surface. (Optional  
panel mount adapter available.)  
A new interface that supports both  
parallel I/O and terminal platform to  
dramatically improve the ease of  
wiring.  
PLC  
SD memory card  
Ethernet  
Console  
RS232-C/RS422  
Parallel I/O terminal  
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ZFX C  
advanced Color Engine  
Versatile support tool  
The ZFX-C's advanced auto-color processing ability makes stable and accurate  
measurements a reality, even for usually difficult to detect contrast and low lighting work.  
The concept behind Smart Recipe that eradicates the pain of image processing has been  
leveraged in the system ramp-up and deployment.  
Industry's first  
Automatic color filter  
Image storing and re-measurement  
Even for images clearly distinguishable in color, when  
converted to monochrome the contrast tends to  
become low. Color filter analyzer automatically selects  
the optimal color filter (auto color filter) based on the  
image analysis result to adjust the contrast, to allow  
for stable image measurement. Any intermediate color  
can be arranged for the color filter using custom  
settings.  
Stores up to 100 files of image data in the main  
memory without slowing measurement speed.  
Images data can be re-measured so even with  
a high-speed line, for example, the results of  
Red  
(auto)  
NG images can be  
grouped and stored  
separately.  
Yellow  
(auto)  
Magenta  
(auto)  
the measurements can be checked at leisure  
afterwards.  
Gray  
(auto)  
Blue  
(auto)  
Green  
(auto)  
NEW  
On-site fine adjustment  
(color)  
Cyan  
(auto)  
On site variety adjustment of work is essential. Without  
returning to the menu mode, the measurement region, color  
contrast setup and so on can be tuned in adjust mode,  
using double screen to compare with the original image.  
The measurement results of the stored images can also be  
displayed so the unnecessary rejects can be efficiently  
reduced.  
Filter can be customized  
for intermediate colors  
Without filter  
With filter  
Variety adjustment can be  
controlled Simply using  
the adjust mode.  
(monochrome)  
(monochrome)  
NEW  
Choose desired color  
NEW  
Visualized monitoring and analysis  
Simply select from the list of colors  
It is now possible to run an automatic pickup of color, something that used to be a  
complex procedure, using  
Through a list/individual view of measurement results, and a logging monitor display,  
user can easily understand the measurement situation. The results display can be  
chosen from 9 patterns including  
simply the Auto key. The  
advanced color engine  
individual results view (upper left,  
automatically detects the color  
upper middle), lists of results/region  
distribution in the selected  
view (lower left, lower middle), list of  
range and automatically lists  
results/All results view (upper right),  
Select color  
to be pickup  
up to 4 optional color pickup in  
the order of color area. After  
that, user can simply select the  
desired color to be pickup.  
and data list view (bottom right). The  
results can be reviewed in detail which  
is useful for statistical analysis.  
Specify the pickup area and press the Auto key  
to display 4 optional colors for pickup.  
pickup image  
Password function  
Display capture function  
Fine-tuning by using dual-screen  
It is possible to set up a password that alters  
between operating mode and other. This protects  
against operational errors at the manufacturing site.  
Display images can be captured and stored in  
the SD memory card. Useful for report  
documentation.  
The auto color pickup can fine-tune each of the hue, saturation  
and brightness value. Using double screens, the source image and  
the color pickup image can be compared and adjusted. This  
enables easy and stable pickup of colors with low illumination  
(traditionally difficult to pickup) and colors with large variation. The  
efficiency of operation is greatly increased.  
Source image  
10  
11  
Specifications  
Controllers  
ZFX-C10  
ZFX-C15  
Item  
Number of connected cameras  
Connectable camera  
1
ZFX-SR_/SC_/S/SC  
When ZFX-SR_/SC_ is connected:464 (H) x464 (V)  
When ZFX-S/SC is connected:608 (H) x464 (V)  
Processing resolution  
LCD monitor  
Indicator  
Input  
3.5" TFT color LCD (320 x 240 pixels)  
"Measuring" indicator (color: green): RUN  
Trigger indicator (color: blue): ENABLE  
Judgment indicator (color: orange): OUTPUT  
Error indicator (color: red): ERROR  
Display  
12 points (RESET, DSA, DI0 to 8, TRIG)  
Parallel  
interface  
22 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0, DO0 to 15)  
Output  
Circuit type  
NPN  
PNP  
USB2.0  
RS-232C  
RS-422  
1 port, FULL SPEED, MINI-B connector  
Serial interface  
External  
1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)  
1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)  
I/F  
Network  
communications  
1 port, 100BASE-TX/10BASE-T  
Ethernet  
Analog RGB output, 1 ch (resolution VGA: 640 x 480)  
Monitor output  
Memory card I/F  
SD card slot 1 ch  
Operation I/F  
Number of registered banks  
Number of setup items  
Shape inspection  
Touch panel, key operation, console connection  
32 banks  
32 items/1 bank  
Pattern search, sensitive search  
Area  
Size inspection  
Main  
Measurement  
items  
functions  
Edge inspection  
Position, width, count  
Brightness, HUE  
Brightness/color inspection  
Application-based inspection  
Defects  
Position correction  
1 model search, 2 model search, position, area  
Max. 100 images  
Support Image memory function  
Menu language  
Japanese/English (can be switched)  
21.6 to 26.4 VDC (including ripple)  
Power supply voltage  
Current consumption  
Insulation resistance  
Dielectric strength  
1.5 A max.  
Ratings  
Across all lead wires and controller case: 20 M (by 250 V megger)  
Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min  
Operating: 0 to + 50˚C, Storage: -15 to +60˚C (with no icing or condensation)  
Operating and storage: 35% to 85% (with no condensation)  
No corrosive gases allowed  
Ambient temperature range  
Ambient humidity range  
Ambient atmosphere  
Operation environment  
robustness  
IP20 (IEC60529)  
Degree of protection  
Vibration resistance (durability) Vibration frequency: 10 to 150 Hz Single-amplitude: 0.35 mm Acceleration: 50 m/s2 10 times for 8 minutes  
Shock resistance (destructive)  
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)  
Case: Polycarbonate (PC), Plate face: PMMA  
Approx. 620 g  
Material  
Weight  
Touch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter (ZFX-XTB),  
Ferrite core (2 p'ces), Instruction Sheet  
Accessories  
13  
Specifications  
Cameras  
ZFX-SC50  
/SC50W  
ZFX-SC90  
/SC90W  
ZFX-SC150  
/SC150W  
ZFX-S  
(monochrome type)  
ZFX-SC  
(color type)  
Item  
ZFX-SR10  
ZFX-SR50  
ZFX-SC10  
Detection range (H x V)  
Detection  
5 mm x 4.9 mm to 10 mm x 9.8 mm  
9 mm x 8.9 mm to 50 mm x 49 mm to 9 mm x 8.9 mm to 50 mm x 49 mm to 90 mm x 89 mm to 150 mm x 148 mm  
5 mm x 4.9 mm  
10 mm x 9.8 mm  
50 mm x 49 mm  
90 mm x 89 mm  
V
range  
(variable)  
(variable)  
(variable)  
(variable)  
(variable)  
(variable)  
H
The CCTV lens is selected  
according to the detection range  
and the setting distance.  
34 mm to 49 mm  
Setting distance (L)  
31 mm to 187 mm 67 mm to 142 mm 115 mm to 227 mm  
38 mm to 194 mm 34 mm to 49 mm  
Setting distance (L)  
Setting distance (L)  
Setting distance (L)  
Setting distance (L)  
Setting distance (L)  
Setting distance (L)  
49  
194  
mm  
49  
187  
mm  
142  
mm  
227  
mm  
mm  
mm  
Relationship between  
setting distance and  
detection range  
34  
38  
34  
31  
67  
115  
mm  
mm  
mm  
mm  
mm  
mm  
5mm  
9mm  
10mm  
50mm  
5mm  
9mm  
10mm  
50mm  
50mm  
90mm  
90mm 150mm  
Detection range (H)  
Detection range (H) Detection range (H)  
Detection range (H)  
Detection range (H)  
Detection range (H)  
All-pixel capture inter-line  
All-pixel capture  
All-pixel capture  
transfer type  
1/3" CCD (monochrome)  
All-pixel capture inter-line transfer type 1/3" CCD (color)  
inter-line transfer type inter-line transfer type  
Image capture element  
1/3" CCD (monochrome)  
1/3" CCD (color)  
Effective number of pixels  
Pixel size  
659(H) x 494 (V)  
7.4 µm (H) x 7.4 µm (V)  
1/170s to 1/20000s  
Shutter speed  
1/2 partial,  
1/4 partial  
Partial function  
(partial capture)  
OFF  
1/2 partial, 1/4 partial  
Not available  
Not available  
Fine, Normal,  
High speed  
Fine, Normal, High speed  
Not available  
Image rate function  
Frame rate  
(at capture of entire screen)  
96 fps  
90 fps  
C mount  
Lens mount  
Lighting method  
LED  
(with Lens)  
Pulse lighting  
White LED  
Red LED  
Direct lighting  
Type  
Available (center, measurement region)  
Not available  
Not available  
Lighting Guide light  
Available  
Optional  
lighting I/F  
External lighting: 3Z4S-LT Series  
Flash Controller: made by Moritex  
Corporation 3Z4S-LT MLEK-C100E1TSX  
Available (ZFV-LT Series)  
Not available  
Class 1  
Class 1  
Class 2  
Class 2  
Indicator Class*1  
Power supply voltage  
(supplied from Controller)  
15 VDC  
15 VDC, 48 VDC  
15 VDC, 48 VDC  
Approx. 100 mA  
Approx. 350 mA (15 VDC: approx. 150 mA,  
48 VDC: approx. 200 mA)  
(including current consumption when  
optional lighting is connected)  
Ratings  
Current  
consumption  
Approx. 200 mA  
Operating: 0 to + 50˚C,  
Storage: -20 to +65˚C  
(with no icing or condensation)  
Ambient  
temperature range  
Operating: 0 to + 40˚C, Storage: -20 to +65˚C (with no icing or condensation)  
Operating and storage: 35% to 85% (with no condensation)  
No corrosive gases allowed  
Ambient humidity range  
Operation  
Ambient atmosphere  
Degree of protection  
Dielectric strength  
IP65 (IEC60529)  
ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529)  
1000 VAC 50 Hz/60 Hz 1 min  
IP20 (IEC60529)  
environment  
robustness  
500VAC 50 Hz/60Hz 1 min  
Vibration resistance  
(durability)  
10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions  
Shock resistance  
(destructive)  
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)  
Cable built-in type (cable length: 2 m)  
Connector connection type  
(camera cable ZFX-VS/VSR required)  
Connection method  
Material  
Case: Aluminum die-cast,  
Case: ABS, mounting fixture: PBT  
Cover: Zinc-plated copper plate 0.5 mm thick,  
Camera mounting base:ABS  
Approx. 270 g  
(including  
Approx. 300 g  
(including  
Approx. 600 g  
(including  
Approx. 200 g (including mounting fixture and cable)  
Approx. 80 g  
Weight  
mounting fixture mounting fixture mounting fixture  
and cable)  
and cable)  
and cable)  
mounting fixture  
(ZFV-XMF2) 1 p'ce, (ZFV-XMF2) 1 p'ce,  
Ferrite core 2 p'ces, Ferrite core 2 p'ces,  
Warning label 1,  
Instruction Sheet  
mounting fixture  
mounting fixture  
(ZFV-XMF) 1 p'ce,  
Ferrite core 2 p'ces,  
Instruction Sheet  
mounting fixture (ZFV-XMF) 1 p'ce,  
Ferrite core 2 p'ce,  
Instruction Sheet  
Ferrite core 2 p'ces,  
Instruction Sheet  
Instruction Sheet  
Accessories  
Warning label 1,  
Instruction Sheet  
*1: Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001  
14  
CCTV Lenses  
Optical Graph  
If using the ZFX-S/SC Camera (Camera only), refer to the optical graph below and select the lens and Extension  
Tubes. The lens to be selected will depend on the size of the measurement object and the camera distance.  
Camera Only ZFX-S/SC  
10000  
3Z4S-LE  
ML-0614  
Meaning of Optical Graph  
The X axis of the graph shows  
the field of vision L (mm), and  
the Y axis shows the camera  
distance A (mm).  
t0  
ML-0813  
ML-1214  
ML-1614  
ML-2514  
ML-3519  
ML-5018  
t1.5  
t0  
t0  
t0  
1000  
t0  
t2  
Camera  
t0.5  
t1  
t1.5  
t5  
t0  
t0.5  
Extension Tube  
thickness:  
t10  
t2  
t2  
t1  
t0.5  
t15  
t20  
t1.5  
t
(mm)  
t25  
t5  
t1  
t30  
t20  
t35  
t40  
t25  
t0.5  
t10  
t0  
t1.5  
t: Extension  
Tube length  
t15  
t10  
t5  
Lens  
t2  
t1  
t0.5  
t15  
The value "t0" indicates  
applications where an  
Extension Tube is not  
needed and the value "t5"  
indicates applications  
where a 5-mm Extension  
Tube is used.  
Camera  
distance  
A (mm)  
t20  
t1.5  
t1  
100  
40  
t5  
t2  
t1.5  
t0.5  
t10  
t1  
4
10  
100  
1000  
Field of vision L (mm)  
Field of vision (mm)  
10000  
3Z4S-LE  
t0  
ML-7527  
t2  
ML-10035  
t0  
t5  
t2  
t10  
t20  
t15  
t15  
t25  
t40 t35  
t45  
t30  
1000  
200  
t50  
t60  
t5  
t10  
t20  
t50  
t25  
t30  
t35  
t45  
t40  
2
10  
100  
1000  
Field of vision L (mm)  
CCTV Lenses  
CCTV Lens  
3Z4S-LE  
ML-0614  
3Z4S-LE  
ML-0813  
3Z4S-LE  
ML-1214  
3Z4S-LE  
ML-1614  
3Z4S-LE  
ML-2514  
3Z4S-LE  
ML-3519  
3Z4S-LE  
ML-5018  
3Z4S-LE  
ML-7527  
3Z4S-LE  
ML-10035  
Model  
Appearance  
30 dia.  
30 dia.  
30 dia.  
30 dia.  
30 dia.  
34.5  
24.5  
30 dia.  
29  
32 dia.  
24.5  
32 dia.  
32 dia.  
30  
34.5  
37  
42.5  
43.9  
Focal length  
Brightness  
6 mm  
F1.4  
8 mm  
F1.3  
12 mm  
16 mm  
F1.4  
25 mm  
F1.4  
35 mm  
F1.9  
50 mm  
75 mm  
F2.7  
100 mm  
F1.4  
F1.8  
F3.5  
M27  
P0.5  
M25.5  
P0.5  
M27  
P0.5  
M27  
P0.5  
M27  
P0.5  
M27  
P0.5  
M30.5  
P0.5  
M30.5  
P0.5  
M30.5  
P0.5  
Filter size  
Extension Tubes  
Model  
Contents  
Set of 7 tubes  
3Z4S-LE ML-EXR  
Maximum outer diameter: 30 mm dia.  
Precautions  
Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section  
of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are used together.  
Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration.  
15  
External Dimensions(Unit:mm)  
Controllers  
Panel Mount Adapters  
ZFX-XPM  
ZFX-C10/C15  
12.5  
3
145  
172  
130  
(130)  
15  
(2)  
(60.5)  
(Note 1)  
Panel cutout dimensions  
Note 1:  
Dimensions when the panel  
thickness is 2.0 mm  
(130)  
4.5  
82  
72  
52  
168  
1
Optional Lighting  
ZFV-LTL01  
ZFV-LTL04  
100 0.1  
62  
100 0.1  
Four, M4  
(through-hole)  
20  
29  
Mounting Hole Dimensions  
Two sets of three, M3  
Depth: 5  
3.2  
33  
165.4  
140  
P5.8 × 9 = 52.2  
37.4  
20  
59.9  
90°  
8
8
0.1  
+100  
2000  
20  
0
14  
20 0.1  
Mounting Hole Dimensions  
85  
85  
+35  
350  
62  
10.7  
165.4  
140 100  
P5.8 × 9 = 52.2  
69 0.1  
Mounting Hole Dimensions  
Two, M3  
Depth: 5  
20  
20  
69  
74  
20  
20  
100  
2000+100  
0
ZFV-LTL02  
ZFV-LTF01  
100 0.1  
74 0.1  
100 0.1  
74 0.1  
Mounting Hole Dimensions  
Mounting Hole Dimensions  
1
103  
70  
Four, M4  
(through-hole)  
3.2  
22  
74  
33  
(light-emitting surface)  
+35  
0
140  
59.9  
350  
90°  
20  
70  
109  
(light-  
74  
emitting  
surface)  
85  
85  
165.4  
100  
140  
P5.8 × 9 = 52.2  
Four, M3  
Depth: 8  
20  
20  
62  
20  
20  
100  
+100  
0
2000  
16  
Cameras  
ZFX-SR10/SR50  
ZFX-SC90/SC90W  
1/4-20UNC  
Depth 6  
38.14  
34  
20  
83.7  
67.9  
38.14  
34  
20  
1/4-20UNC  
Depth 6  
33  
5.6  
17.9  
5.6  
2-M4  
Depth 6  
2-M4  
Depth 6  
Mounting hole  
Mounting hole dimensions  
9.8  
dimensions  
20 0.10  
20 0.1  
2-M4  
2-M4  
Output for external lighting  
Focus adjustment control  
35.5  
8.5  
52.5  
Heat-resistant PVC shielded cable  
6.2 mm dia. standard length 2 m  
7
32  
30  
Heat-resistant PVC shielded cable  
5.8 mm dia. standard length 2 m  
(6.36)  
33  
34  
Focus adjustment control  
39  
Mounting brackets can be mounted on each side.  
33.6  
17.9  
34  
Mounting brackets can be mounted on each side.  
ZFX-SC10  
ZFX-SC150/SC150W  
110.2  
59.5  
1/4-20UNC  
Depth 6  
38.14  
38.14  
67.9  
34  
20  
0.8 17.9  
5.6  
140  
Heat-resistant PVC shielded  
cable 6.2 mm dia. standard  
length 2 m  
2-M4  
Depth 6  
Mounting hole  
dimensions  
20 0.1  
2-M4  
32  
30  
(6.36)  
Focus adjustment control  
8.5  
7
Focus adjustment  
control  
12  
35  
57  
Mounting surface  
Heat-resistant PVC shielded cable  
5.8 mm dia. standard length 2 m  
33  
98  
Heat-/oil-resistant PVC shielded cable  
5 mm dia. standard length 200 mm  
20 0.1  
10  
10  
2-M4  
17.9  
34  
Mounting brackets can be mounted on each side.  
33.6  
Mounting hole dimensions  
2-M4, depth 6  
U1/4-20UNC, depth 5  
ZFX-SC50/SC50W  
ZFX-S/SC  
1/4-20UNC  
Depth 6  
38.14  
86  
34  
20  
26.5  
5.6  
(46.5)  
54.5  
8
31  
(15.5)  
2-M4  
Depth 6  
(4.8)  
(6.3)  
(8.8 mm dia.)  
Mounting hole dimensions  
9.8  
20 0.1  
2-M4  
Focus adjustment control  
35.5  
5
52.5  
(6.36)  
Heat-resistant PVC shielded cable  
6.2 mm dia. standard length 2 m  
9
44.5  
2
28  
1"-32UN-2A (C mount)  
1/4"-20UNC, depth 8  
31.25  
Output for external lighting  
26.5  
34  
8
39  
Mounting brackets can be mounted on each side.  
2-M4, depth 8  
20 0.1  
21.25  
2
LCD Monitor  
FZ-M08  
Console  
ZFX-KP  
Mountable plate thickness: 1.6 to 4.8  
(103.5)  
40  
75  
4-M4  
(31.5)  
135  
18.6  
(130)  
(172)  
230  
(90)  
Panel cutout dimensions  
161.5+0.5  
-0 mm  
Heat-resistant PVC shielded cable  
4.8 mm dia. standard length 2 m,5m  
220  
221.5+0.5  
-0 mm  
17  
READ AND UNDERSTAND THIS DOCUMENT  
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or  
comments.  
WARRANTY  
OMRON´s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if  
specified) from date of sale by OMRON.  
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,  
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT  
THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR  
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.  
LIMITATIONS OF LIABILITY  
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR  
COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY,  
NEGLIGENCE, OR STRICT LIABILITY.  
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.  
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS  
OMRON´S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND  
NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.  
SUITABILITY FOR USE  
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING  
SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH  
PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.  
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the  
customer´s application or use of the product.  
At the customer´s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply  
to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end  
product, machine, system, or other application or use.  
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all  
possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:  
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.  
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,  
safety equipment, and installations subject to separate industry or government regulations.  
• Systems, machines, and equipment that could present a risk to life or property.  
Please know and observe all prohibitions of use applicable to the products.  
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT  
THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED  
AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.  
PERFORMANCE DATA  
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may  
represent the result of OMRON´s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject  
to the OMRON Warranty and Limitations of Liability.  
CHANGE IN SPECIFICATIONS  
Product specifications and accessories may be changed at any time based on improvements and other reasons.  
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.  
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix  
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual  
specifications of purchased products.  
DIMENSIONS AND WEIGHTS  
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.  
ERRORS AND OMISSIONS  
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,  
typographical, or proofreading errors, or omissions.  
PROGRAMMABLE PRODUCTS  
OMRON shall not be responsible for the user´s programming of a programmable product, or any consequence thereof.  
COPYRIGHT AND COPY PERMISSION  
This document shall not be copied for sales or promotions without permission.  
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or  
reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in  
its entirety.  
Smart sensor (With ultra high-speed CCD cameras)  
ZFVSeries  
Easy Vision,Teach&Go-In color and monochrome  
Smart sensor with advanced features of image sensor  
at implementation cost of optical sensor  
Integration of sensor and illumination allows  
for easy installation  
Intuitive icon based operation using  
LCD display  
Ultra-high response supports fast lines  
This document provides information mainly for selecting suitable models. Please read the User's Manual (Z251-E1-01) carefully for information  
that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.  
Cat. No. E381-E1-01  
Printed in Japan  
Note: Specifications subject to change without notice.  
0307-5M (0307) (H)  
Cat. No. E381-E1-01  
2007.11  
In the interest of product improvement, specifications are subject to change without notice.  
OMRON Corporation  
Industrial Automation Company  
(c)Copyright OMRON Corporation 2007 All Rights Reserved.  

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