MicroBoards Technology GX 1 User Manual

GX-1 Disc Publisher  
For Microsoft Windows® 2000 & XP  
Users Manual  
Microboards Technology LLC  
Version 1.1  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
TABLE OF CONTENTS  
INTRODUCTION ..............................................................................................................................................................4  
WHATS INCLUDED ...........................................................................................................................................................4  
SYSTEM REQUIREMENTS ...................................................................................................................................................5  
ASSEMBLY AND INSTALLATION...............................................................................................................................5  
ASSEMBLY INSTRUCTIONS ................................................................................................................................................5  
GX-1 Disc Publisher Assembly.....................................................................................................................................5  
INSTALLING INK CARTRIDGES...........................................................................................................................................6  
Supported Ink Cartridges .............................................................................................................................................6  
Loading / Replacing Ink Cartridges .............................................................................................................................6  
LOADING DISCS.................................................................................................................................................................7  
FRONT PANEL INDICATORS AND BUTTONS........................................................................................................................7  
GX-1 DISC PUBLISHER INSTALLATION..............................................................................................................................8  
CONNECTING TO A PC.......................................................................................................................................................8  
WINDOWS XP....................................................................................................................................................................9  
SETTING PRINTER ALIGNMENT..............................................................................................................................12  
ALIGNMENT.....................................................................................................................................................................12  
Print Test Disc............................................................................................................................................................12  
Print Alignment Disc ..................................................................................................................................................13  
PRINTING PREFERENCES..........................................................................................................................................14  
PAPER/QUALITY TAB ......................................................................................................................................................14  
Printing Recommendations.........................................................................................................................................14  
ADVANCED FEATURES ....................................................................................................................................................15  
COLOR TAB .....................................................................................................................................................................15  
UTILITY TAB ...................................................................................................................................................................16  
Ink Level .....................................................................................................................................................................16  
THE GX-1 DISC PUBLISHER AND ZULU2 ...............................................................................................................17  
MANUAL SOFTWARE RE-INSTALLATION............................................................................................................19  
SURETHING LABELER SOFTWARE RE-INSTALLATION .....................................................................................................19  
ZULU2 SOFTWARE RE-INSTALLATION.............................................................................................................................21  
TROUBLESHOOTING...................................................................................................................................................22  
PRINTER NOT PRINTING: ..................................................................................................................................................22  
DISK LOADING ERROR:....................................................................................................................................................22  
LOW INK INDICATION:.....................................................................................................................................................22  
DISCS NOT LOADING WHEN PRINTING FROM SURETHING ................................................................................................22  
PRINTING SPECIFICATIONS .....................................................................................................................................23  
TECHNICAL SUPPORT ................................................................................................................................................23  
3
Introduction  
The Microboards GX-1 Disc Publisher is a single drive, 50 disc, print and record system. The GX-1 combines  
industrial strength printing and recording into a single, easy to use duplicator. The system includes one 16x  
DVD recorder. Microboards and HP co-developed the printer technology, allowing up to 4800 x 1200 dpi  
printing. The Prassi Technology Zulu 2 software is a dynamic interface for both beginners and power users.  
Easily record DVD Video, DVD data, Audio CD’s, Data CD’s, Video CD’s and much more.  
Other features include:  
Asynchronous print and record function  
Creation of audio CD’s from MP3, wma or wave files  
Full support for CD Text, Pre-Gap, UPC and ISRC  
Batch mode, allowing up to 8 different masters to be used at a time.  
Multi-borders support.  
Integrated print function with prn or SureThing print files.  
What’s Included  
When unpacking your GX-1 Disc Publisher system, the following items should be included:  
GX-1 Disc Publisher print and record system  
GX-1 Disc Publisher Quick Start Guide  
GX-1 Unpack Guide  
Print Sample  
Power Cord  
Alignment CD’s  
Blank Printable CD’s  
Users Manual (This document)  
Microboards GX-1 Disc Publisher Install CD (Includes Windows 2000/XP drivers, Zulu2  
software and SureThing Label software)  
Microboards GX-200HC Color Ink cartridge (14ml)  
USB Printer Cable  
Input Bin rods (already installed)  
50 disc output assembly  
If any of these items are missing, please contact your distributor or Microboards Technology  
Technical Support department at 952-556-1639.  
The GX-1 Disc Publisher installation disc includes  
an Installer that will walk you through the process  
step by step. Please perform the installation in  
order as specified in the Installer before  
connecting to a computer.  
4
Introduction  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
System Requirements  
The Microboards GX-1 Disc Publisher has the following minimum requirements and compatibilities:  
Operating System  
Microsoft Windows 2000 with SP4 or Windows XP with SP2.  
Processor  
Pentium 4 (or equivalent) CPU, running at 2.0 GHz or faster.  
System Memory  
Minimum 512 MB of system memory. More memory is suggested for DVD recording operation.  
Hard Drive Space  
Only 10MB of free space is required on the system hard drive for the applications and drivers. For  
storing disc images, temporary space is needed for the full disc dimension. That could be up to about  
800MB for CD or about 5 GB for DVD.  
A separate internal 7200 RPM hard drive is recommended for storing your data. Using the same  
hard drive as the operating system can cause the system to perform slowly.  
USB Connection  
USB 2.0 is required. USB 1.1 is not supported, as using USB 1.1 will result in significantly longer  
recording times and the potential for recording failures.  
Assembly and Installation  
Assembly Instructions  
Input Rods  
GX-1 Disc Publisher Assembly  
Remove the GX-1 Disc Publisher system from the shipping box  
and confirm you received all of the items.  
Place the GX-1 Disc Publisher on a stable, flat surface. You will  
need room both in front and to the left of the system, as discs will  
be accessed from both locations.  
The input bin posts are pre-installed, with the wide post to the  
front.  
The Reject Bin is pre-installed on the left side of the GX-1 Disc  
Publisher. This bin, which slides out, should be emptied when  
you know discs have been rejected.  
Slide the 50-disc Output Bin into the channel between the feet at  
the front of the GX-1 Disc Publisher.  
Output Bin  
5
Installing Ink Cartridges  
Supported Ink Cartridges  
The GX-1 Disc Publisher uses a single color ink cartridge. The part number for this cartridge is GX-  
200HC. If other cartridges are installed, the GX-1 Disc Publisher will not function. These cartridges  
are available from any Microboards reseller.  
Refill kits or non-Microboards ink cartridges are not recommended for use in the GX-1 Disc  
Publisher system. Use of these types of cartridges will cause the printer to fail. Use of these  
types of cartridges will void the warranty.  
Loading / Replacing Ink Cartridges  
Cartridges can be changed while the GX-1 Disc Publisher is on, but it should never be turned on  
without an ink cartridge in place.  
The GX-1 Disc Publisher system ships with one GX-200HC color ink cartridge.  
Remove the front cover. The print cartridge cradle will be on the right side of the GX-1 Disc  
Publisher, as shown below.  
Tilt the old cartridge forward to release the cartridge from the cradle, as shown in the inset  
below.  
Lift the old cartridge out of the cradle.  
Remove the new print cartridge from its packaging and carefully remove the plastic tape.  
Hold the print cartridge so that the copper strip is at the bottom.  
With the front of the new ink cartridge tilted down, slide the cartridge into the cradle.  
Tilt the front of the cartridge back up to lock the ink cartridge in place.  
Replace the front cover.  
6
Assembly and Installation  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Loading Discs  
The next step is to load your GX-1 Disc Publisher with output discs. The system will accept CD or  
DVD 120 mm (12 cm) inkjet printable discs. If the disc does not have an inkjet printable surface, the  
ink will not adhere to the surface of the disc. The GX-1 Disc Publisher will only accept 12 cm discs.  
Business card or 8 cm discs are not supported by this system.  
Figure 1  
Figure 2  
Load the first 5 or 6 discs flat, as seen in figure 1.  
Load the rest of the discs at an angle, against the wide input rod, as seen in figure 2.  
The GX-1 Disc Publisher will hold a maximum of 50 discs. DO NOT load more than 50 discs in the  
system, as this may cause the discs to feed incorrectly.  
Front Panel Indicators and Buttons  
1. Cancel  
2. Print  
3. OK  
4. Power  
1. Cancel Button – Pressing the Cancel button cancels the current print job.  
2. Print Button – The light on this button will flash when printing is in progress.  
3. OK Button – This button will only be used when you are prompted to do so while processing  
discs.  
4. Power Button and Light – The Power button turns the GX-1 Disc Publisher on and off. It may  
take a few seconds for the GX-1 Disc Publisher to turn on after you press the Power button.  
The green light at the base of the Power button flashes when the printer is processing.  
NOTE: The AC power switch located on the back of the GX-1 Disc Publisher must be turned on first  
in order to supply power to the Front Panel.  
7
GX-1 Disc Publisher Installation  
The GX-1 Disc Publisher installation disk includes an Installer that will walk  
you through the process step by step. Please use the Installer and follow the  
installation steps in order.  
The following installation sections are intended only as a reference for the installation process, not as  
a guide to installing the GX-1 Disc Publisher. Performing the installation out of order could result in  
an unsuccessful installation.  
The GX-1 Disc Publisher Installation Quick Reference Guide will show you the order in which the  
installation will occur.  
Connecting to a PC  
DO NOT CONNECT YOUR GX-1 DISC PUBLISHER TO A COMPUTER BEFORE  
RUNNING THE INSTALLER LOCATED ON THE INSTALLATION DISK!!  
The connection between the PC and the Microboards GX-1 Disc Publisher is done with one USB  
cable.  
1. Confirm that the power is turned OFF on the GX-1 Disc Publisher and on your PC.  
2. Plug in the AC power cord to the back of the GX-1 Disc Publisher. Do not turn on power to  
the GX-1 Disc Publisher until an ink cartridge has been installed.  
3. Connect the square shaped end of the USB cable to the back of the GX-1 Disc Publisher.  
4. Connect the flat, rectangular end of the USB cable into a USB 2.0 port in  
your PC.  
8
Assembly and Installation  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Windows XP  
The Windows Found New Hardware Wizard will appear during any installation, including when using  
the Installer. Please follow all directions in the order in which they appear when using the Installer.  
Turn on power to the GX-1 Disc Publisher.  
Turn on power to the PC.  
Windows will now boot up and Windows XP will start stating that  
new hardware is found, much like this screen:  
Insert the Microboards GX-1 Disc Publisher CD into a drive in your  
computer.  
The operating system will next display the following screen:  
1. Select No, not this time and click Next.  
3. Click the Next button and the files will  
be copied from the CD.  
The following screen will appear:  
4. Click Finish  
2. Click the Next button and the files will  
be copied from the CD.  
The following screen will appear:  
9
5. Select No, not this time and click Next.  
9. Click Next.  
6. Click Next.  
10. Click Continue Anyway.  
7. Click Finish for the next screen.  
11. Click Finish for the next screen.  
8. Select No, not this time and click Next.  
12. Select No, not this time and click Next.  
10  
Assembly and Installation  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
17. Click Next.  
13. Click Next.  
18. Click Continue Anyway.  
14. Click Continue Anyway.  
19. Click Finish.  
15. Click Finish for the next screen.  
16. Select No, not this time and click Next.  
11  
Setting Printer Alignment  
Alignment  
The GX-1 Disc Publisher system has been aligned at the factory. The factory alignment values are on  
a label on the back of the GX-1 Disc Publisher. Follow these steps to enter the factory values:  
Click on the Start Button on your  
Windows computer.  
Select Settings and then  
Printers.  
Right click on the Microboards  
GX Series icon.  
Select Printing Preferences.  
Select the Utility Tab.  
Click on the .1mm selection in  
the Resolution box.  
Enter the values listed with the  
GX-1 Disc Publisher into the Top  
and Left Side boxes.  
Click the Apply button.  
Click the OK button.  
Print Test Disc  
To confirm the computer is communicating with the GX-1 Disc Publisher, print a Test Disc. This can  
be done with one of the inkjet printable CD’s included with your GX-1 Disc Publisher, or an inkjet  
compatible disc you may already have. To print the Test Disc:  
Place the inkjet printable  
media into the input hopper.  
Launch the Zulu2 program  
(see page 17).  
Once Zulu2 is running, select  
the Robotic menu  
Select Utilities  
Select Print Test Disc.  
A disc will be dropped onto  
the belts and then printed.  
Once printing is complete,  
the disc will be ejected into  
the output hopper.  
If the alignment is OK,  
proceed with your printing  
project.  
If not, go to Print Alignment  
Disc.  
12  
Setting Printer Alignment  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Print Alignment Disc  
NOTE: The Alignment Disc should always be printed using Photo mode for the best accuracy.  
There are factory default alignment values for the TOP and LEFT values for your GX-1 Disc  
Publisher, referring to the top and left margin sizes, respectively. These can be found on the label on  
the back of the GX-1 Disc Publisher. You may need to adjust the values, depending on the images  
you are printing. To run the alignment utility, first set the Top and Left values are 0 (zero).  
1. Place an Alignment CD (see figure 1) in the input bin.  
Figure 1  
2. In the Utilities menu, select Print Alignment Disc.  
3. The alignment guide will be printed on the disc (see figure 2).  
4. Confirm the numbers that cross the circle.  
5. If the circle does not cross the alignment guide at both zero points, change the vertical and  
horizontal numbers in the Utility Tab by the number at which the circle does cross the guide  
(See figure 3).  
6. Once the new numbers are entered, click Apply.  
7. The Alignment CD pattern is also included on the GX-1 Disc Publisher CD, so you can print  
additional Alignment patterns with your GX-1 Disc Publisher, once it is aligned. The  
alignment circle is 8 cm in diameter and is 2 cm from the outer edge of the CD.  
Figure 2  
Figure 3  
13  
Printing Preferences  
Access the Printing Preferences by clicking the Start Button on your Windows computer. Select  
Settings and then select Printers. Right click on the Microboards GX Series icon, then select  
Printing Preferences.  
Paper/Quality Tab  
Print Quality  
Best  
Normal  
Fast  
Print Modes  
Text and Graphics  
Photo  
Printing Recommendations  
Text and Graphics mode is used for printing mainly text information and small graphics. Below are  
some examples for images in Fast, Normal and Best Modes:  
Text and Graphics – Fast  
Text and Graphics – Normal  
Text and Graphics – Best  
Photo Mode should be used when printing on the entire disc.  
Here is an example:  
Photo – Normal Best  
and 4800x1200 Modes  
14  
Printing Preferences  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Advanced Features  
Advanced Features allow you to adjust the  
amount of ink placed on the disc using the  
Ink Volume setting, and adjust the Dry  
Time of the disc.  
Color Tab  
Saturation, Brightness and Color Tone  
allow you to fine tune your print image.  
Color Space defines the range of colors  
that can be printed. sRGB/sYCC will be  
the setting selected unless your image  
specifically was created using the  
AdobeRGB standard.  
15  
Utility Tab  
The Resolution setting should always be  
set at .1mm for best results.  
Alignment values will move the print  
image on the disc.  
The Outer and Inner Diameters will  
change the size of the area to be printed.  
To avoid excessive ink buildup, these  
values should never be set so that the GX-  
1 Disc Publisher is printing off the media.  
If you have media with a printable inner  
hub separated from the rest of the disc by  
an unprintable ring, you can set the inner  
and outer hub diameters appropriately. If  
you are using media with a continuous  
print surface, the Print on Hub setting  
should not be checked.  
Ink Level  
The Ink Levels show how much remains of all 3 colors, Cyan, Magenta and Yellow.  
NOTE: If you place a used cartridge in the GX-1, the ink level may not be reported correctly. If the  
GX-1 can identify the cartridge, it may report the correct ink levels; if not, it will assume that the ink  
cartridge is new and will show ink levels of 100%.  
Before each disc is printed, the ink levels are checked. If the level of any one color is has reached  
10%, a warning message will be displayed on your PC and printing will be temporarily suspended.  
You can either change the cartridge at this point and click OK, or click OK to continue printing using  
the same cartridge.  
If you continue with the same cartridge, printing will continue uninterrupted until the ink level reaches  
5%. The low ink level warning will be displayed once more. Again, either change the cartridge or  
continue.  
Once the ink level reaches 3% or less, the warning will be displayed before each print.  
It is strongly recommended that you replace the cartridge at this point.  
16  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
The GX-1 Disc Publisher and Zulu2  
All printing and burning is done using Zulu2. Do not print using SureThing, as SureThing  
does not control the loading and unloading process.  
The first time the user launches Zulu2, the software will ask you to configure the GX-1 Disc Publisher  
system. This only needs to be done the first time the software is used.  
When launching Zulu2 for the first time, the following  
screen appears:  
When the GX-1 Disc Publisher is installed, Windows  
creates a new COM port. This new port is used by the GX-  
1 Disc Publisher. The new port can be determined by  
looking at the device manager.  
To view the device manager, right click on My  
Computer from the Windows Desktop or the Start  
button menu and select Manage:  
The Computer Management screen  
will appear.  
Open up the Ports (COM & LPT)  
selection.  
17  
You will see an entry labeled  
“USB Serial Port (COMx)” entry  
for each GX-1 Disc Publisher you  
have installed. The COMx will  
be the COM port number to be  
entered into the Configure  
screen.  
Select the COM port as found on  
the Computer Management  
screen.  
Next, select the recorder.  
Finally, select the Printer.  
To confirm you have made the correct selection, you  
can click on the T box next to each item, as follows:  
When the T is pressed for the COM Port, the  
disc flippers will move up and down.  
When the T is pressed for the recorder, the  
tray will open and then close.  
When the T is pressed for the Printer, the  
belts will move in reverse.  
Once you have completed your selections,  
check the Don’t show this window again  
box to bypass this step when launching  
Zulu2 again. You will be able to reset this  
option should it be necessary to configure the  
system again.  
Click the OK button.  
The system will now initialize the GX-1 Disc Publisher. The belts will be cleared of any discs and any  
discs in the recorders will be removed and rejected.  
Once initialization is complete, the system is ready for use.  
Please see the Zulu2 for Microboards Disc Publishers manual for more information on using Zulu2.  
18  
The GX-1 Disc Publisher and Zulu2  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Manual Software Re-Installation  
The information in this section will only apply to a manual re-installation of the individual software  
packages. If you have not yet installed the GX-1 Disc Publisher using the Installer, it is  
recommended that you do so. Installing the GX-1 Disc Publisher in an incorrect order could result in  
an unsuccessful installation.  
SureThing Labeler Software Re-Installation  
Insert the Microboards GX-1 Disc Publisher Installation CD into the CD/DVD ROM drive on your  
computer. The installer should open automatically; click the Cancel button to exit the installer.  
Click the Start button and select Run from the  
Start menu. Click the Browse button, go to the  
CD/DVD drive and highlight Surething.exe.  
Click the Open button.  
Click OK.  
The SureThing software will now start to install.  
Click the I Accept button.  
Click Next to continue.  
19  
If you wish to change the default Install directory, it  
can be done here. Click Next when completed.  
Next, you have options to add an icon to your  
desktop and/or a folder in the Start Menu. Once  
selected, click Next.  
Click Start to begin copying the files.  
The files will now be transferred from the CD to the operating system.  
Once completed, the finished screen will appear.  
You can choose to register the software online at  
this screen. Click Finish.  
Restart your computer.  
20  
Manual Software Re-Installation  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Zulu2 Software Re-Installation  
Insert the Microboards GX-1 Disc Publisher Installation CD into the CD/DVD ROM drive on your  
computer. The installer should open automatically; click the Cancel button to exit the installer.  
Click the Start button and select Run from the Start menu. Click the Browse button, go to the  
CD/DVD drive and highlight PrassiTech Zulu2 (EFIGS).exe.  
Click the Open button, then click OK.  
Next, the Zulu2 software install screen will  
appear:  
Note in the upper right-hand corner that during  
an update of Zulu2, the version currently  
installed is listed under the version of Zulu2 on  
this installation.  
Select the language to install; the default is  
English.  
Click Next.  
The files will now be copied from the CD to the operating system.  
Once finished, this screen will appear:  
When reinstalling over an existing  
installation of Zulu2, the Reboot  
Computer option may not appear. If the  
Reboot Computer option is available,  
you  
should  
reboot  
after  
the  
installation.  
21  
Troubleshooting  
Printer not printing:  
1. Confirm the GX-1 Disc Publisher is plugged into a power source and is turned on. The  
ON/OFF switch is located at the back of the unit, above the power cable connector.  
2. Confirm the green light on the power button is lit on the front panel. If AC  
power is on and the green light is off, press the power button firmly and  
wait for several seconds. If the light still does not come on, contact  
Microboards Technical Support.  
3. Confirm the GX-1 Disc Publisher is connected to the computer, with a USB cable. This can  
be checked by clicking on Start, going to Settings and selecting Printers. Confirm the printer  
is listed and is active. If the icon is not active, make sure the Use Printer Offline is not  
selected. Also check to make sure the correct printer port is selected.  
Disk Loading error:  
1. If a disc is not loaded correctly, an error message will be displayed on your PC. Check to see  
if there are any discs on the belt. Remove any discs that are left on the belt.  
2. Lift the cover and check for any discs on the front deck of the GX-1 Disc Publisher. Remove  
any discs found on the belts. Close the cover.  
3. Next, reload the input bin and click the OK button on the error message to continue. The  
system will load the next disc and continue printing the remaining discs for that job.  
Low Ink indication:  
Before each disc is printed, the ink levels are checked. If the level of any one color is has reached  
10%, a warning message will be displayed on your PC and printing will be temporarily suspended.  
You can either change the cartridge at this point and click OK, or click OK to continue printing using  
the same cartridge.  
If you continue with the same cartridge, printing will continue uninterrupted until the ink level reaches  
5%. The low ink level warning will be displayed once more. Again, either change the cartridge or  
continue.  
Once the ink level reaches 3% or less, the warning will be displayed before each print.  
It is strongly recommended that you replace the cartridge at this point.  
If you notice poor ink quality or a missing color in your prints at any time, replace the ink cartridge.  
Discs not loading when printing from SureThing  
SureThing does not have the capability of controlling the robotics in the GX-1 Disc Publisher, and  
should only be used for label designing. All printing must be done using the Print Only function in  
Zulu2.  
22  
Troubleshooting  
MICROBOARDS TECHNOLOGY, LLC  
GX-1 DISC PUBLISHER  
Printing Specifications  
Print Speed:  
Depends upon percentage of coverage and print mode selected  
Approx. 45 seconds for 100% full-color coverage, Photo Normal Mode  
Approx. 20 seconds for 100% full-color coverage, Text & Graphics Best Mode  
Approx. 12 seconds for 20% coverage Text & Graphics, Normal Mode  
Ink Cartridge Types:  
Microboards GX-200HC  
Media Types:  
Printable-surface 120mm CD-R or DVD-R  
Label Editing Software:  
SureThing™ First Edition Software for Windows included  
Maximum Print Width:  
4.72” (120mm)  
Power Supply:  
Auto Detect AC Power:  
90VAC – 240VAC, 47Hz – 63Hz  
Warranty:  
One Year Limited Warranty  
Print Technology:  
HP Thermal Inkjet  
Print Quality, Black: 600 x 600 dpi, with HP PhotoREt  
Print Quality, Color: up to 4800 x 1200 optimized dpi, with HP PhotoREt  
Color Technology: HP PhotoREt  
Memory:  
64MB  
Connectivity:  
USB 2.0 required  
Technical Support  
For technical questions or support issues, please contact Microboards Technology technical support  
at PH: 952-556-1639, FAX: 952-556-1628, by email at [email protected] or on the web at  
23  

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