Keating Of Chicago Top Side 1 800 User Manual

®
SAFE & EASY  
FILTER  
OWNERS MANUAL  
This Owner’s Guide provides specific operating instructions for your model.  
Use the Safe & Easy Filter only as instructed in this Service Guide.  
Versión en español  
Si desea obtener una copia en español de este Manual de el Usuario,  
sirvase escribir a la dirección que se incluye a continuación.  
1-800-KEATING  
037402  
®
SAFE & EASY FILTER  
OPERATING INSTRUCTIONS  
A. PREPARING THE FILTER-DRAWER  
CRUMB  
BASKET  
CAUTION  
WATER IN ANY FORM & HOT OIL DON'T MIX!  
NOTE: Operator should be outfitted with proper  
protective attire: safety goggles, oil and heat  
resistant gloves, apron and footwear  
SPRINKLE ACIDOX EVENLY ON PAPER  
Filter assembly inside of cabinet:  
1. Pull the handle marked “Pull to Release Filter”  
(top of filter panel).  
HOLD  
DOWN RING  
2. Remove the entire assembly from the cabinet by rolling it  
forward.  
3. Pull the handle marked “Pull to Release Tub”  
(bottom of panel)  
FILTER  
PAPER  
4. Slide the tub back, lift up and remove from cart.  
5. Ensure all components are clean  
(NOTE: Filter tub and components are dishwasher safe).  
6. Install components into tub as follows:  
a. Sump screen  
SUMP  
SCREEN  
b. Filter paper  
c. Hold down ring (Note 1)  
d. Acidox (1 package per 40lbs oil) (Note 2)  
FILTER  
TUB  
e. Crumb basket  
See Figure 1  
NOTE 1: Hold down ring makes a gasket-like seal on filter  
paper. Filter paper must be placed edge to edge from front to  
back, overlapping on sides. Filter Paper must be smooth and  
flat under hold down ring to get a proper seal. Lock the two  
tension arms into place by pushing down and rotating 90°.  
NOTE 2: One package of Acidox is needed for every 40  
pounds of oil.  
FIGURE 1.  
Motor Housing  
7. Place entire tub assembly onto the cart (NOTE: Ensure  
the lip on the tub goes under the cart frame in the rear).  
8. Reconnect the tub to the motor by pulling together the  
handles on the front of the tub and the handles on the  
side of the motor housing.  
Pull handles  
to connect  
tub to  
pump  
See Figure 2  
NOTE: Push on the front of the tub to verify connection. If tub  
moves, repeat steps 7-8.  
FIGURE 2.  
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL  
– 1 –  
9. Sprinkle Keating Acidox Powder evenly over the paper.  
10. Replace crumb basket and push drawer fully into cabinet.  
Ensure the connection on top of the housing mates with the  
connection inside the cabinet.  
Pull the front of the filter system lightly to verify proper  
connection  
NOTE: Cabinet door should be closed during filtration.  
NOTE: For best results, new filter paper and Acidox Powder  
must be used for each fryer.  
B.  
PREPARING OIL FOR FILTRATION  
NOTE: Oil in fryer must be between 250° - 350°F.  
1. Turn fryer completely off.  
2. Remove screen from over tubes/element with tongs or a  
Drain Clean Out Rod. Refer to Figure 3.  
FIGURE 3.  
REMOVE SCREEN OVER  
TUBES/ELEMENTS  
CAUTION  
SPOON  
Screen over tubes will be very hot and should be moved to  
a safe place.  
3. Use spoon provided to stir oil. Bubbling will occur until all  
water is removed. Failure to do so will clog the filter paper.  
Refer to Figure 4.  
NOTE: Water settles in the cooler oil in the Cold Zone. If the  
water is not removed, the filter paper absorbs the water  
preventing the oil from passing through it.  
C. FILTRATION  
1. On filter assembly, have handle with the black knob set to  
FIGURE 4.  
STIR WITH SPOON PROVIDED TO  
REMOVE WATER  
oil to fryer. Refer to Figure 5.  
2. Open the drain valve slowly by lifting and then pulling the  
drain valve handle and drain fryer (handle with largest black  
knob).  
NOTE: A Drain Clean Out Rod may be needed to loosen any  
solid residue. Use it only when valve is fully open.  
ON/OFF  
Switch  
3. Wipe crumbs from splashdeck while fryer is empty. Plug  
the filter unit into the outlet.  
NOTE: On units with more than one fryer or a separate cabinet  
for the filter system, you must open the return valve handle  
(small black knob next to drain handle) by pulling it forward. This  
will allow the oil to pump into the correct fryer.  
4. On the filter panel, turn the pump switch to the “ON” position.  
The green light will illuminate. Refer to Figure 5.  
Knob must  
NOTE: If oil does not return to fryer, check the following:  
1. Filter tub setup (See Fig. 1)  
be in this  
position  
when hose  
is not used  
2. Tub to motor connection (See Fig. 2)  
3. Water may have clogged the paper (See Fig. 4)  
4. Return valve for units with more than one fryer or  
separate filter cabinet is not opened.  
5. Let the pump run with drain valve open to remove crumbs  
and residue from the bottom of fryer and the drain lines.  
FIGURE 5.  
FRONT VIEW OF FILTER  
– 2 –  
Failure to do so may cause the drain lines to clog up.  
NOTE: If the pump shuts down, turn it off and let the motor cool.  
Push the motor reset button located on the filter panel. Check  
filtering procedure or clean tub and paper if needed.  
6. Let swirling action rinse down fryer.  
7. Fully drain fryer.  
FIGURE 6.  
NOTE: Pump should be run for at least 30 seconds after  
crumbs are removed from fryer. This will help prevent blockage  
in the drain lines.  
8. Close drain valve by pushing in the large black knob and  
locking it into place and completely refill fryer. Refer to  
Figure 6.  
NOTE: The drain valve handle controls fryer’s Main Power  
Switch. If drain valve is not fully closed and locked, fryer  
will not operate. See Figure 6.  
9. Turn pump switch to the “OFF” position. Close return valve  
by pushing in the small black knob completely, after turning  
OFF the pump switch (for units with more than one fryer or  
central filter). See Figure 7.  
D. CLEAN UP  
WARNING  
Filter drawer and pipes will remain hot following filtration.  
Allow the unit to cool down before clean up. Failure to do  
so may result in serious injury to the operator.  
See 1-4 on page 1.  
5. Remove crumb basket.  
6. Push down on the 2 tension arms on the hold down ring,  
rotate 90°, and remove.  
7. Remove the used filter paper and discard.  
8. Remove sump screen.  
9. Throughly clean the entire filter tub and all components.  
NOTE: Tub and components are diswasher safe.  
10. Prepare drawer for next use (see section A “Preparing the  
Filter Drawer”).  
Return valve (small  
black knob) must  
be pulled to open  
when filtering and  
pushed closed  
when complete.  
FIGURE 7.  
BATTERY OF 2 FRYERS WITH SAFE & EASY  
FILTER. NOTE: ONLY 1 FRYER CAN BE  
FILTERED AT A TIME  
NOTE: Instructions for cleaning the fryer are in the Operating  
Section of the Fryer Service Manual.  
E. DISCARDING THE OIL  
NOTE: The 6 foot hose provided with the filters should  
be used to discard the oil ONLY. DO NOT use the filter  
assembly to transport hot oil. DO NOT remove filter tub  
containing hot oil!  
1. Prepare the filter drawer (see section A).  
NOTE: Acidox is not needed when discarding the oil.  
2. Prepare the oil (see section B).  
3. Connect the hose to the right side of the filter assembly in  
the front. See Figure 8.  
– 3 –  
4. Push the small black knob on the filter panel to the left  
(“Oil to Hose”).  
5. Place the nozzle of the hose in an approved discard  
container.  
6. Drain the oil.  
7. Plug the filter into the receptacle.  
8. Turn the motor switch ON (the green light will illuminate).  
CAUTION  
Connect hose here to discard oil  
A KEATING FRYER OR FILTER SHOULD BE DRAINED  
ONLY UNDER THE SUPERVISION OF PROPERLY  
TRAINED PERSONNEL. WHEN DISCARDING OIL, A  
COVERED RECEPTACLE APPROVED FOR USE WITH  
HOT OIL SHOULD BE USED. USE OF A NON-APPROVED  
RECEPTACLE OR METHOD OF DRAINING THE OIL  
COULD JEOPARDIZE THE SAFETY OF THE OPERATOR.  
FIGURE 8.  
NOTE: Keep the pump turned “ON” until bubbles occur  
in the discard receptacle. Allow the pump to run an  
additional 15 seconds to clear all pipes.  
9. Turn the motor switch “OFF”.  
10. Push the small black knob on the filter panel to the  
right (“Oil to Fryer”).  
CAUTION  
HOT FLUID. DO NOT FILL  
BEYOND MAXIMUM FILL LINE  
LOCATED IN THE FRYER VESSEL.  
11. Close drain valve of the fryer (large black knob).  
12. Hose can be removed by pulling the handle on the left  
of the motor housing.  
13. Prepare filter tub for next useage (see section A).  
14. Clean excess oil from wand and quick disconnect on the  
hose.  
CAUTION  
To avoid damaging the fryer, do not power wash, spray  
or hose it down while cleaning it.  
Pump must be primed with oil after boil-out with water.  
Failure to lubricate pump may cause severe damage to Filter  
System and void the warranty.  
Quick Hits  
Do’s  
Don’ts  
1. Read and follow the filtering procedure.  
2. Always verify 2 connections are engaged  
when filtering.  
1. Run water through the pump.  
2. Filter oil without wearing the proper attire.  
3. Filter cold oil (must be between 250°- 350°).  
4. Use the 6 foot hose to clean the fry tank (hose  
should only be used to discard the oil).  
5. Powerwash, spray, or hose down the motor  
housing area, as electrical components are  
present.  
Quick disconnect under the tub to the  
motor housing.  
Quick disconnect on top of the motor  
housing to the fryer or central filter quick  
disconnect.  
3. Stir the oil completely before draining.  
4. Place the sump screen under the filter paper.  
5. Change the filter paper for each fryer filtered.  
– 4 –  
®
SAFE & EASY FILTER PARTS LIST  
Description  
Part No.  
1. Quick Connect Coupler  
Compression Fitting Straight  
Female  
052573  
011087  
054919  
011763  
2. Caster Swivel 2"  
3
/
8-16 Acorn Nut  
3
12  
/
8
Split Lockwasher 009085  
3. Quick Connect Nipple Male  
4. Motor & Pump  
052572  
052982  
055173  
030792  
053233  
031532  
053444  
053172  
053123  
054173  
059279  
053195  
053128  
054331  
058779  
058780  
058780  
058781  
052227  
053200  
053133  
054315  
052817  
006656  
000512  
052662  
053197  
053130  
054313  
054031  
052647  
015119  
4A. Motor & Pump  
5. Three Way Valve  
5A. Valve Handle  
11  
10  
6. Knob Black  
7. Filter Tub Only  
8. Sump Screen  
9. Filter Paper SE  
10. Hold Down Ring  
14"  
18"  
20"  
24"  
14"  
18"  
20"  
24"  
14"  
18"  
20"  
24"  
14"  
18"  
20"  
24"  
9
Front View  
Motor & Pump Assembly  
055173  
4
OR  
8
5
6
5A  
11. Hold Down Ring Handle  
Spring  
Collar  
7
Front View  
12. Crumb Basket  
14"  
18"  
20"  
24"  
Motor & Pump Assembly  
052982  
21  
14  
13. Hose Assembly 6'  
14. Quick Connect Handle  
15. ON/OFF switch (Not Shown)  
16. Quick Connect Handle to Hose  
(Not Shown)  
15  
053438  
015159  
052613  
3
Acorn Nut  
20  
19  
17. Quick Connect Handle  
18. For Replacement Tubing, please  
call Keating  
16  
17  
19. Roller  
000520  
011837  
013743  
055240  
055227  
5
1
20. Fitting /  
8
CC × /  
2
FPT  
18  
1
3
Fitting /  
2
× /  
8
HEX  
21. Power Cord  
Receptacle  
2
1
13  
– 5 –  
Self-Help Guide  
PROBLEM  
PROBABLE  
SOLUTION  
(Follow Sequentially)  
CAUSE  
Tub not set up properly.  
Place components in tub per the following:  
Motor runs but will not  
pump oil.  
1. Sump screen on the very bottom  
2. Filter paper over sump screen (Lie it flat  
on the bottom, creasing the sides).  
3. Hold down ring (ensure paper is not  
folded, lock hold down ring into place  
ensuring a tight seal).  
4. Sprinkle Acidox powder evenly over filter  
paper (1bag per 40 lbs. of oil).  
5. Crumb basket for large debris.  
Tub not connected to the motor  
housing properly  
1. Remove tub from the filter cart  
completely by pulling the release handle  
located on the bottom of the filter control  
panel.  
2. Place the tub onto the filter cart by first  
inserting the rear lip under the filter cart  
frame and then laying down the front of  
the tub flat onto the cart.  
3. Connect the tub to the motor housing by  
pulling together the handles on the tub  
and the handles on the motor housing  
(NOTE: Verify tight connection by pushing  
back on the tub).  
Filter not connected inside of  
cabinet  
1. Ensure filter assembly is rolled straight  
onto the rails inside of the cabinet.  
2. Push filter assembly back as far as  
possible  
3. Ensure quick disconnect fitting on top of  
filter connects automatically with quick  
connect fitting inside of cabinet.  
4. Pull on filter lightly to ensure a tight  
connection  
Valve not switched to “Oil to Fryer”  
1. Set the black knob in the middle of the  
filter control panel to the far right.  
2. Try to filter again.  
If there’s more than one fryer,  
return valve not open.  
1. Open the door of the fryer you wish to  
filter.  
2. Pull the return valve handle (small black  
knob) out as far as possible.  
3. Attempt to filter again. When completed,  
push the black knob in as far as possible  
to close.  
– 6 –  
Self-Help Guide (Continued)  
PROBLEM  
PROBABLE  
SOLUTION  
(Follow Sequentially)  
CAUSE  
Oil has not penetrated the filter  
paper  
1. Let oil sit in the filter pan for  
Motor runs but will not  
pump oil.  
approximately 2 minutes and try again  
Not plugged in  
1. Plug filter into the receptacle inside of  
cabinet  
Motor not making any  
noise  
2. Turn ON/OFF switch to ‘ON’.  
Motor has overheated  
1. Allow motor to cool for approximately 10  
minutes.  
2. Press the reset button near the ON/OFF  
switch on the filter control panel and try  
again.  
Valve not switched to “Oil to Hose”  
1. Set the black knob in the middle of the  
Oil not pumping through  
the hose  
filter control panel to the far left.  
PREVENTIVE MAINTENANCE: Familiarize yourself with the proper filtering procedure prior to  
attempting to filter  
1. To remove water, stir oil until bubbling stops; water will clog filter paper pores.  
2. Verify all connections, especially quick disconnects (under tub and inside fryer or CF cabinet) are  
tight; not leaking oil or sucking air.  
3. Use only one sheet of filter paper properly sealed under hold down ring.  
4. Use a drain clean out rod if partial or full blockage in fryer drain is suspected.  
5. If filter was used for fryer boil out, run oil through filter to lubricate motor/pump.  
6. Clean filter and all components after each use. Do not permit oil to remain in filter drawer; it will clog  
the pump.  
7. Verify all lights and controls operate.  
8. Adhere to operating instructions in sequence given for proper filtration.  
9. Prepare filter for next use by using new filter paper and Acidox Powder for each fryer.  
– 7 –  
WIRING DIAGRAM  
NOTE: Use this diagram with motor/pump  
part # 052982 (See parts list)  
NOTE: Use this diagram with motor/pump  
part # 055173 (See parts list)  
KEATING OF CHICAGO, INC.  
8901 West 50th Street, McCook, Illinois 60525-6001  
Tel. 708-246-3000 • Fax 708-246-3100  
If you have any questions regarding filtering  
procedures or need assistance, call:  
1-800-KEATING.  
Toll Free 1-800-KEATING (In U.S. and Canada)  
Safe N Easy Filter 0107  
9/07  
– 8 –  
SERVICE INFORMATION  
If you have a service related question call 1-800-KEATING.  
Please state the nature of the call; it will ensure speaking with the appropriate person.  
Have your serial and model number available when ordering parts.  
KEATING OF CHICAGO, INC.  
8901 West 50th Street, McCook, Illinois 60525-6001  
Phone: (708) 246-3000 FAX: (708) 246-3100  
Toll Free 1-800-KEATING (In U.S. and Canada)  
*As continuous product improvement occurs, specifications may be changed without notice.  
KEATING LIMITED WARRANTY CARD  
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED  
COMPANY: __________________________________________________________________________________________________________________________  
ADDRESS: __________________________________________________________________________________________________________________________  
CITY: ______________________________________________________________________________ STATE: ________________ ZIP: ____________________  
DEALER: ____________________________________________________________________________________________________________________________  
DATE OF PURCHASE: ________________________________________________________________ INVOICE NUMBER: ____________________________  
SERIAL NUMBER:________________________________________  
REMARKS: ______________________________________________  
q FRYER  
q FILTER SYSTEM  
q GRIDDLE  
q TOP-SIDE COOKER  
q HOT PLATE  
q PASTA PLUS  
I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.  
SIGNED: __________________________________________________________________________________ DATE:__________________________________  

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