GE Monogram ZGU36L6D User Manual

GE Monogram®  
Installation  
Instructions  
Professional  
Gas Cooktops  
48" Natural Gas Models  
ZGU48N4G  
ZGU48N6R  
ZGU48N6D  
48" LP Gas Models  
ZGU48L4G  
ZGU48L6R  
ZGU48L6D  
36" Natural Gas Models  
ZGU36N6  
ZGU36N4R  
ZGU36N4D  
36" LP Gas Models  
ZGU36L6  
ZGU36L4R  
ZGU36L4D  
Design Information  
Professional Gas Cooktops  
These cooktops are factory set for either  
natural gas or liquid propane gas. Order the  
model for your installation situation.  
Models  
Available  
48" Natural Gas Models:  
ZGU48N4G  
4 gas burners, grill and griddle  
36" Natural Gas Models:  
ZGU36N4D  
4 gas burners and griddle  
ZGU48N6R  
6 gas burners and grill  
ZGU36N4R  
4 gas burners and grill  
ZGU48N6D  
6 gas burners and griddle  
ZGU36N6  
6 gas burners  
48" Liquid Propane Gas Models:  
ZGU48L4G  
4 gas burners, grill and griddle  
36" Liquid Propane Gas Models:  
ZGU36L4D  
4 gas burners and griddle  
ZGU48L6R  
6 gas burners and grill  
ZGU36L4R  
4 gas burners and grill  
ZGU48L6D  
6 gas burners and griddle  
ZGU36L6  
6 gas burners  
All models require the installation of a  
Accessory  
Requirements  
22" High Backguard With  
Warming Shelf  
backguard or trim. A backguard/ trim should be  
ordered at the same time as the cooktop. Both should  
be on site at the time of installation.  
48" backguards, order one:  
ZXC1B48  
1/ 2" trim backguard (required for island installations  
or installations where back wall is non-combustible;  
such as brick, ceramic tile, marble, etc).  
ZXC12B48  
12" high backguard  
ZXC22B48  
12" High Backguard  
22" high backguard with warming shelf (2 piece)  
36" backguards, order one:  
ZXC1B36  
1/ 2" trim backguard (required for island installations  
or installations where back wall is non-combustible;  
such as brick, ceramic tile, marble, etc).  
ZXC12B36  
12" high backguard  
1/2" Trim  
ZXC22B36  
22" high backguard with warming shelf (2 piece)  
Installation Note:  
For approved installations to non-combustible back wall materials, consult  
material representative to ensure that the material has appropriate resistance  
to staining and/ or discoloration.  
3
Design Information  
Professional Gas Cooktops  
Product  
Dimensions  
& Clearances  
47-7/8"  
26-5/8"  
8-7/16"  
48" Wide Hood  
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13" Max.  
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36" Min. to  
Combustible  
Material From  
Cooking  
Refer to Hood  
Installation  
Instructions  
12" Min. to  
Combustible  
Material  
18" Min.  
Surface  
Each Side  
2"  
17"  
48" Wide Models  
46-1/8"  
7/8"  
8"  
22-3/4" Min.  
Cooking Surface  
Electric/Gas  
Supply  
2-1/2"  
26-5/8"  
8-7/16"  
35-7/8"  
36" Wide Hood  
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13" Max.  
12" Min. to  
36" Min. to  
Refer to Hood  
Installation  
Instructions  
Combustible  
Material From  
Cooking  
Surface  
18" Min.  
Combustible  
Material  
Each Side  
36" Wide Models  
2"  
7"  
35"  
Cooking Surface  
1/2"  
8"  
22-3/4" Min.  
Electric/Gas  
Supply  
2-1/2"  
26-5/8"  
12" Min. to Combustibles  
Without Backguard or 0"  
to Non-Combustible Wall  
10"  
2-1/2"  
21-1/4"  
12"  
36" Min.  
to Combustibles  
High  
Shelf  
with 1/2" Trim  
36" Min.  
to  
Combustibles  
Low Back  
1/2" Trim  
0" Clearance  
4
Installation Preparation  
Professional Gas Cooktops  
These cooktops can be installed in standard  
24" or deeper 25" cabinets.  
• The stainless surface of the cooktop will be  
1/ 2" higher than adjacent countertop.  
• Cooktop fits flush to rear of cutout, no  
additional support is required.  
Installation  
Options  
• In 24" deep cabinets, the front of the  
cooktop will project approximately 1-7/ 8"  
beyond the front of the countertop.  
• In 25" deep cabinets, the cooktop will be  
flush with the front of the countertop.  
Cooktop  
1/2" Above Adjacent  
Countertops.  
26-5/8"  
21-1/4"  
High  
Back  
Low Back  
Front Projects Outward as Shown  
From Standard Depth Cabinets.  
12"  
Countertop  
Level  
Cooktop  
8-7/16"  
1/2"  
1/2" Above Adjacent  
Countertops.  
3" to Center Line  
of Gas Inlet  
22-3/4"  
1/2"  
23-1/4"  
Flush With Cabinet Front  
2-1/2"  
Cabinet Face - Projecting Control Panel  
Cabinet Face - Flush Control Panel  
Front Flush With Cabinets - a Minimum  
of 25-3/4" Cabinet Depth Required  
• Clearance between cooktop and side wall or  
combustible material must be at least 12" on  
each side.  
• These cooktops require 8" free space below  
the countertop.  
Refer to “Dimensions and Clearances” for  
appropriate placement and necessary clear-  
ances when planning the installation.  
• Cabinetry can not be installed directly above  
the cooktop.  
Advance  
Planning  
• If the cooktop is installed in an island:  
–Allow 12" min. clearance at the back to  
combustible materials.  
–Allow 36" min. above the cooking surface to  
combustible materials.  
We recommend the installation of a vent  
hood above the cooktop surface.  
–The vent hood should be at least 24" deep.  
–The vent hood should be the same width as  
the cooktop.  
–For 48" models, we recommend the vent  
hood blower be 1200 CFM.  
–For 36" models, we recommend the vent  
hood blower be 600 CFM.  
• Refer to hood installation instructions for  
height dimensions.  
• Installation must conform with local codes.  
In the absence of local codes, the gas  
cooktop must comply with the National Fuel  
Gas Code, ANSI Z223.1-1990.  
A.G.A. approved.  
Working areas adjacent to the cooktop  
should have 18" minimum clearance  
between countertop and cabinet bottom.  
5
Installation Preparation  
Professional Gas Cooktops  
• Gas-resistant pipe joint sealant  
• 5 foot, 5/ 8" AGA-certified flexible metal gas  
supply line. (Length must comply with local  
codes.)  
–If required by local codes, use solid pipe  
fittings.  
Note: Purchase new flexible line. DO NOT  
USE OLD, PREVIOUSLY USED FLEXIBLE  
LINE.  
• Saw  
• Measuring tape  
• Carpenters square  
• Pipe and fittings as required.  
• Manual gas line shut-off valve.  
• Gas pressure regulator (supplied)  
• Large flat-blade screwdriver  
• Pipe wrench  
Tools &  
Materials  
Required:  
Gas Supply:  
7" for 36" Models  
17" for 48" Models  
Power  
Supply  
Locations  
• The natural gas models are designed to  
operate at 6" to 14" water column pressure.  
• The liquid propane models are designed to  
operate at 11" to 14" water column pressure.  
A regulator is required at the L.P. source to  
provide a maximum of 14" water pressure to  
the range regulator.  
2"  
Gas Line  
to Cooktop  
• These gas cooktops are supplied with 1/ 2"  
NPT female gas connection located at the  
left rear corner.  
• A minimum 5/ 8" dia. metal flexible line is  
required.  
16"  
–Use 5-foot long 5/ 8" flexible metal tubing.  
(Length must comply with local codes.)  
• For rigid connection, locate the pipe stub  
within area shown.  
Locate Gas Supply 2" Maximum  
Protrusion From Wall or on Floor 2" From Wall  
• Install a manual shut-off valve in the gas line,  
in an easily accessible location.  
Electric Supply:  
• Locate the electric supply within the area  
shown or within reach of the cooktops six  
foot power cord.  
These cooktops must be supplied with 120  
volt, 60 Hz., and connected to a individual,  
properly grounded branch circuit protected  
by a 15 amp circuit breaker or time delay fuse.  
• To avoid tangling cord with items stored in  
the cabinet, locate the receptacle on rear  
wall, inside the cabinet.  
The power cord of this appliance is equipped  
with a three-prong (grounding) plug which  
mates with a standard three-prong grounding  
wall receptacle to minimize the possibility of  
shock hazard from this appliance.  
Receptacle Box Cover Plate  
Three Prong Plug  
If the electrical service provided does not  
meet the above specifications, it is recom-  
mended that a licensed electrician install an  
approved outlet.  
DO NOT UNDER ANY CIRCUMSTANCES,  
CUT OR REMOVE THE THIRD (GROUND)  
PRONG FROM THE POWER CORD.  
Three Prong Receptacle  
DO NOT USE AN EXTENSION CORD WITH  
THIS APPLIANCE.  
6
Installation  
Professional Gas Cooktops  
• Flatten the carton and use a piece as a pad  
on the bottom and back of the hand-truck.  
Lift the cooktop onto the hand-truck  
standing on its end, with the bottom of the  
cooktop resting against the back of the  
hand-truck.  
Use a hand-truck to move this cooktop.  
Step  
Before moving the cooktop indoors:  
• Remove outer carton and packing.  
• Remove the straps holding the cooktop to the  
skid.  
• Remove the grates and drawers below the  
knobs.  
• Remove grill and/ or griddle covers. DO NOT  
ATTEMPT TO REMOVE A GRILL OR  
GRIDDLE ASSEMBLY.  
1
Remove  
Packaging  
Move the cooktop indoors:  
If door and passageways into the installation  
location are less than 30" wide, remove the  
cooktop knobs.  
26-5/8"  
8-7/16"  
35-7/8"  
47-7/8"  
26-5/8"  
8-7/16"  
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22-3/4"  
22-3/4"  
Cut the  
Countertop  
Opening  
1/2"  
2-1/2"  
7/8"  
35"  
2-1/2"  
46-1/8"  
8"  
8"  
48" wide models are designed to fit in 48" or wider base cabinets  
36" wide models are designed to fit in 36" or wider base cabinets  
Measure carefully when cutting the countertop.  
Make sure sides of the opening are parallel.  
• These cooktops requires 8" free space below the  
countertop.  
Adjacent Cabinet  
and Countertop  
• These Cooktops are designed to hang from the  
countertop from its rear and side flanges.  
• Smooth any rough edges on the countertop  
before installing the cooktop.  
Formica countertop edges must be finished.  
The countertop must be strong enough to  
support the weight of the cooktop.  
Counter Sunk  
Screws  
• Support cleats can be secured to cabinet sides.  
OR  
• Build a support deck or box inside the cabinet  
which will support the weight of the cooktop.  
–Build the support box using a solid material,  
cut a 5" x 5" square in the left rear corner for  
the gas inlet and power cord clearances.  
7
Installation  
Professional Gas Cooktops  
• Lower the cooktop into the opening. Make  
sure the cooktop is evenly seated and sup-  
ported. A side frame gasket will seal the  
cooktop to the countertop.  
• “L” brackets with screws are provided to  
secure the cooktop to the countertop or to  
adjacent cabinetry.  
Alternate screw hole locations on the sides  
of the cooktop allow for varying thicknesses  
of countertops or side cleats.  
Step  
3
Install  
the  
Alternate Bracket  
Screw Holes  
Cooktop  
• Select the bracket location, secure the  
bracket to the cooktop with 2 screws.  
• Drive one screw through the bottom of the  
“L” bracket and into countertop or side  
cleats.  
L” Bracket  
A manual shut-off valve must be installed where  
it will be accessible.  
Flex or Rigid Gas  
Line To Regulator  
Step  
4
Connect  
Cooktop  
to Gas  
Assure that gas is turned off at the shut-off valve.  
• Lift and remove all open top burners to reveal  
the gas inlet location at the left rear corner.  
• Pull the flexible metal gas line through the back  
or bottom of the cooktop until it meets the  
regular.  
Regulator  
• Connect flexible metal connector to incoming  
gas line pipe stub.  
• Turn on gas and check for leaks:  
–Use a liquid leak detector at all joints and  
connections in the system.  
2 Screws  
A backguard is required for all installations.  
• Remove the top cap of the backguard by  
backing out 2 counter sunk screws. Lift off  
the top cap and set aside. Retain screws.  
• Insert the backguard into the channel on the  
back of the cooktop.  
• Fasten with screws at the bottom, through  
the cooktop and into the backguard.  
(If a griddle is present, secure with 2 screws  
on the left and center of the cooktop.)  
• Secure the backguard to the wall with 3  
screws at the top of the backguard.  
• Place the top cap in position and re-install  
2 countersunk screws. (12" backguard  
shown.)  
Top Cap  
Step  
5
Install the  
Cooktop  
3 Screws  
3 Screws  
Backguard  
8
Installation  
Professional Gas Cooktops  
Step  
Plug power cord into properly grounded  
receptacle.  
6
Connect  
Electrical  
• Replace the burner bowls and burner caps.  
• Adjustments should not be required, unless  
vibration during transit or variations in local  
gas supply make minor adjustments neces-  
sary.  
Igniter  
Step  
Burner  
7
Main Burner  
Venturi (rear)  
Assemble  
Burners,  
Check  
CAUTION: Burner adjustments must be made  
by a qualified technician at the time of  
installation. Extreme care should be used if  
adjustments are made after installation.  
Igniter  
Burner  
Simmer Burner  
Venturi (rear)  
Ignition  
• Burner flames should be blue and stable with  
no yellow or yellow tips, excessive noise or  
lifting of the flame from the burner. If any of  
these conditions exist, check that the air  
shutter or burner ports are not blocked. If  
one of these conditions continues, adjust the  
air shutter as required.  
Air Shutter  
Main Burner  
Venturi (front)  
Simmer Burner  
Venturi (front)  
–If the flame is too yellow, there is  
insufficient air flow, adjust the shutter  
counterclockwise to increase air inlet.  
–If the flame is noisy or tends to lift away  
from the burner, there is too much air. Turn  
the shutter clockwise to reduce air.  
9
Installation  
Professional Gas Cooktops  
Adjustable low setting  
• Grip the shaft with pliers and turn counter-  
clockwise to lower the flame, or clockwise to  
increase the flame.  
CAUTION: Do not turn the flame so low that  
it goes out, causing the igniter to spark.  
The open top burners and grill valves have an  
adjustable low setting. Each valve is individu-  
ally tested and adjusted before it is shipped.  
Minor adjustments may be required due to  
Step  
7
Assemble  
Burners,  
Check  
fluctuations in local gas pressure. Adjustments When the desired setting is made, replace  
to increase or decrease gas flow may be  
necessary.  
the knob and turn burner off.  
Ignition  
(continued)  
• Turn knob counter-clockwise to the LITE  
position.  
Once lit, turn the know back to the LOW”  
position.  
• Remove the knob.  
• Insert a thin-blade flat screwdriver into  
the valve shaft. (3/ 32" blade width  
recommended.)  
Place the burner grates into operating position.  
Press corner of the grate to the cooktop. The  
grates should be seated and should not rock.  
Finalize  
Installation  
The grill and griddle are secured with screws at  
the front. They are designed to be stationary  
and should not to be removed.  
The griddle has two leveling screws beneath the  
rear flue cover which can be used to adjust to  
the desired slope. The center screw is for  
shipping purposes only and should be removed.  
10  
Notes  
Professional Gas Cooktops  
11  
Note: While performing installations described in this book,  
safety glasses or goggles should be worn.  
For Monogram® local service in your area, call  
1-800-444-1845.  
Note: Product improvement is a continuing endeavor at  
General Electric. Therefore, materials, appearance and  
specifications are subject to change without notice.  
®
Monogram.  
We bring good things to life.  
GE Consumer Products  
General Electric Company  
Louisville, KY 40225  
© 2003 General Electric Company  
Pub. No. 49-8812-6  
Dwg. No. 164D3333P056  
(N.D. 760) 4/03  
10659 - Rev. 6  

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