Rotary Detail Carver User Manual

EHT150RG  
ROTARY TOOL  
OWNER’S OPERATING MANUAL  
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Fig. 14  
Important!  
It is essential that you read the instructions in this manual before  
operating this machine.  
Subject to technical modifications.  
operating power tools may result in serious  
personal injury.  
GENERAL POWER TOOL SAFETY WARNINGS  
WARNING  
b. Use personal protective equipment. Always  
wear eye protection. Protective equipment such  
as dust mask, non-skid safety shoes, hard hat, or  
hearing protection used for appropriate conditions  
will reduce personal injuries.  
Read all safety warnings and all instructions. Failure  
to follow the warnings and instructions may result in electric  
shock, re and/or serious injury.  
c. Prevent unintentional starting. Ensure the  
switch is in the off-position before connecting  
to power source and/or battery pack, picking  
up or carrying the tool. Carrying power tools with  
your nger on the switch or energising power tools  
that have the switch on invites accidents.  
d. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may  
result in personal injury.  
e. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves  
away from moving parts. Loose clothes, jewellery  
or long hair can be caught in moving parts.  
Save all warnings and instructions for future  
reference.  
The term “power tool” in the warnings refers to your  
mains-operated (corded) power tool or battery-operated  
(cordless) power tool.  
1. WORK AREA SAFETY  
a. Keep work area clean and well lit. Cluttered or  
dark areas invite accidents.  
b. Do not operate power tools in explosive  
atmospheres, such as in the presence of  
flammable liquids, gases, or dust. Power tools  
create sparks which may ignite the dust or fumes.  
c. Keep children and bystanders away while  
operating a power tool. Distractions can cause  
you to lose control.  
g. If devices are provided for the connection of  
dust extraction and collection facilities, ensure  
these are connected and properly used. Use of  
dust collection can reduce dust-related hazards.  
2. ELECTRICAL SAFETY  
a. Power tool plugs must match the outlet. Never  
modify the plug in any way. Do not use any  
adaptor plugs with earthed (grounded) power  
tools. Unmodied plugs and matching outlets will  
reduce risk of electric shock.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric  
shock if your body is earthed or grounded.  
4. POWER TOOL USE AND CARE  
a. Do not force the power tool. Use the correct  
power tool for your application. The correct  
power tool will do the job better and safer at the  
rate for which it was designed.  
b. Do not use the power tool if the switch does not  
turn it on and off. Any power tool that cannot be  
controlled with the switch is dangerous and must  
be repaired.  
c. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk of  
starting the power tool accidentally.  
d. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions  
to operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
e. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tools operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
c. Do not expose power tools to rain or wet  
conditions. Water entering  
a
power tool will  
increase the risk of electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges  
or moving parts. Damaged or entangled cords  
increase the risk of electric shock.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of  
a cord suitable for outdoor use reduces the risk of  
electric shock.  
f. If operating power tools in a damp location  
is unavoidable, use a residual current device  
(RCD) protected supply. Use of an RCD reduces  
the risk of electric shock.  
3. PERSONAL SAFETY  
a. Stay alert, watch what you are doing and  
use common sense when operating a power  
tool. Do not use a power tool while you are  
tired or under the influence of drugs, alcohol  
or medication. A moment of inattention while  
1
g. Use the power tool, accessories and tool bits  
etc., in accordance with these instructions and  
in the manner intended for the particular type  
of power tool, taking into account the working  
conditions and the work to be performed. Use  
of the power tool for operations different from  
intended could result in a hazardous situation.  
with a rated residual current of 30 mA or less.  
ADDITIONAL SAFETY INSTRUCTIONS FOR  
YOUR MINI GRINDER  
This power tool is intended to function as  
a
grinder. Read all safety warnings, instructions,  
illustrations and specifications provided with this  
power tool. Failure to follow all instructions listed  
below may result in electric shock, fire and/or serious  
injury.  
5. SERVICE  
a. Have your power tool serviced by a qualified  
repair person using only identical replacement  
parts. This will ensure that the safety of the power  
tool is maintained.  
Operations such as sanding, wire brushing,  
polishing or cutting-off are not recommended to  
be performed with this power tool. Operations for  
which the power tool was not designed may create a  
hazard and cause personal injury.  
SPECIAL SAFETY RULES  
WARNING  
Do not use accessories which are not specifically  
designed and recommended by the tool  
manufacturer. Just because the accessory can be  
attached to your power tool, it does not assure safe  
operation.  
The product is not intended for use by persons  
(including children) with reduced physical, sensory  
or mental capabilities, or lack of experience  
and knowledge, unless they have been given  
supervision or instruction concerning use of the  
product by a person responsible for their safety.  
The rated speed of the accessory must be at least  
equal to the maximum speed marked on the power  
tool. Accessories running faster than their rated speed  
can break and fly apart.  
Children should be supervised to ensure that they  
do not play with the product.  
The outside diameter and the thickness of your  
accessory must be within the capacity rating of  
your power tool. Incorrectly sized accessories cannot  
be adequately guarded or controlled.  
Hold tool by insulated gripping surfaces when  
performing an operation where the cutting tool  
may contact hidden wiring or its own cord. Contact  
with a “live” wire will make exposed metal parts of the  
cutting tool “live” and shock the operator.  
The arbour size of wheels, flanges, backing pads  
or any other accessory must properly fit the  
spindle of the power tool. Accessories with arbour  
holes that do not match the mounting hardware of the  
power tool will run out of balance, vibrate excessively  
and may cause loss of control.  
Inspect for and remove all nails from lumber  
before using this tool. Following this rule will reduce  
the risk of serious personal injury.  
Do not use a damaged accessory. Before each use,  
inspect the accessory such as abrasive wheels for  
chips and cracks, backing pad for cracks, tear or  
excess wear, wire brush for loose or cracked wires.  
If power tool or accessory is dropped, inspect for  
damage or install an undamaged accessory. After  
inspecting and installing an accessory, position  
yourself and bystanders away from the plane of  
the rotating accessory and run the power tool at  
maximum no-load speed for one minute. Damaged  
accessories will normally break apart during this test  
time.  
Do not reach in the area of the spinning bit. The  
proximity of the spinning bit to your hand may not  
always be obvious.  
The product is not intended for use as a dental drill  
or in human or veterinary medical applications.  
Serious injury may result.  
When using steel screws, cut-off wheels, high  
speed cutters, or tungsten carbide cutters, always  
have the work securely clamped. Never attempt to  
hold the work with one hand while using any of  
these accessories.  
The product is not intended for use by young  
children or infirm persons. Adequate supervision by a  
responsible person must be provided to ensure that  
they do not play with the product.  
Wear personal protective equipment. Depending  
on application, use face shield, safety goggles  
or safety glasses. As appropriate, wear dust  
mask, hearing protectors, gloves and workshop  
apron capable of stopping small abrasive or  
workpiece fragments. The eye protection must  
be capable of stopping flying debris generated by  
various operations. The dust mask or respirator must  
be capable of filtrating particles generated by your  
operation. Prolonged exposure to high intensity noise  
may cause hearing loss.  
Keep children and visitors away. Visitors should  
wear safety glasses and be kept a safe distance from  
work area. Do not let visitors contact tool or extension  
cord.  
Complies with AS/NZS 60745.  
Recommended for the use of a residual current device  
2
Keep bystanders a safe distance away from work  
area. Anyone entering the work area must wear  
personal protective equipment. Fragments of  
workpiece or of a broken accessory may fly away and  
cause injury beyond the immediate area of operation.  
Accessory may kickback over your hand.  
Do not position your body in the area where power  
tool will move if kickback occurs. Kickback will  
propel the tool in the direction opposite to the wheel’s  
movement at the point of snagging.  
Hold power tool by insulated gripping surfaces  
only, when performing an operation where the  
cutting accessory may contact hidden wiring or its  
own cord. Cutting accessory contacting a “live” wire  
may make exposed metal parts of the power tool “live”  
and shock the operator.  
Use special care when working corners, sharp  
edges etc. Avoid bouncing and snagging the  
accessory. Corners, sharp edges or bouncing have  
a tendency to snag the rotating accessory and cause  
loss of control or kickback.  
Do not attach a saw chain woodcarving blade or  
toothed saw blade. Such blades create frequent  
kickback and loss of control.  
Position the cord clear of the spinning accessory.  
If you lose control, the cord may be cut or snagged  
and your hand or arm may be pulled into the spinning  
accessory.  
Safety warnings specic for grinding operations:  
Never lay the power tool down until the accessory  
Use only wheel types that are recommended for  
your power tool and the specific guard designed  
for the selected wheel. Wheels for which the power  
tool was not designed cannot be adequately guarded  
and are unsafe.  
has come to  
a
complete stop. The spinning  
accessory may grab the surface and pull the power  
tool out of your control.  
Do not run the power tool while carrying it at your  
side. Accidental contact with the spinning accessory  
could snag your clothing, pulling the accessory into  
your body.  
The guard must be securely attached to the power  
tool and positioned for maximum safety, so the  
least amount of wheel is exposed towards the  
operator. The guard helps to protect the operator  
from broken wheel fragments and accidental contact  
with the wheel.  
Regularly clean the power tool’s air vents. The  
motor’s fan will draw the dust inside the housing  
and excessive accumulation of powdered metal may  
cause electrical hazards.  
Wheels must be used only for recommended  
applications. For example: do not grind with the  
side of cut-off wheel. Abrasive cut-off wheels are  
intended for peripheral grinding, side forces applied to  
these wheels may cause them to shatter.  
Do not operate the power tool near flammable  
materials. Sparks could ignite these materials.  
Do not use accessories that require liquid  
coolants. Using water or other liquid coolants may  
result in electrocution or shock.  
Always use undamaged wheel flanges that are of  
correct size and shape for your selected wheel.  
Proper wheel flanges support the wheel, thus reducing  
the possibility of wheel breakage. Flanges for cut-off  
wheels may be different from grinding wheel flanges.  
Kickback and related warnings  
Kickback is a sudden reaction to a pinched or snagged  
rotating wheel, backing pad, brush or any other accessory.  
Pinching or snagging causes rapid stalling of the rotating  
accessory which in turn causes the uncontrolled power  
tool to be forced in the direction opposite the accessory's  
rotation at the point of binding. For example, if an abrasive  
wheel is snagged or pinched by the workpiece, the edge  
of the wheel that is entering into the pinch point can dig  
into the surface of the material causing the wheel to  
climb out or kick out. The wheel may either jump toward  
or away from the operator, depending on the direction of  
the wheel's movement at the point of pinching. Abrasive  
wheels may also break under these conditions.  
Do not use worn down wheels from larger power  
tools. Wheel intended for larger power tool is not  
suitable for the higher speed of a smaller tool and may  
burst.  
ELECTRICAL  
DOUBLE INSULATION  
Double insulation is a concept in safety for electric power  
tools, which eliminates the need for the usual three-wire  
grounded power cord. All exposed metal parts are isolated  
from the internal metal motor components with protecting  
insulation. Double insulated tools do not need to be  
grounded.  
Kickback is the result of power tool misuse and/or incorrect  
operating procedures or conditions and can be avoided by  
taking proper precautions as given below.  
Maintain  
a
firm grip on the power tool and  
position your body and arm to allow you to resist  
kickback forces. Always use auxiliary handle, if  
provided, for maximum control over kickback or  
torque reaction during start-up. The operator can  
control torque reactions or kickback forces, if proper  
precautions are taken.  
WARNING  
The double insulated system is intended to protect  
the user from shock resulting from a break in the  
tool’s internal insulation. Observe all normal safety  
precautions to avoid electric shock.  
Never place your hand near the rotating accessory.  
3
NOTE: Servicing of a product with double insulation  
requires extreme care and knowledge of the system and  
should be performed only by a qualied service technician.  
For service, we suggest you return the product to your  
nearest authorized service center for repair. Always use  
original factory replacement parts when servicing.  
OPERATION  
WARNING  
Do not allow familiarity with products to make you  
careless. Remember that a careless fraction of a  
second is sufcient to inict serious injury.  
ELECTRICAL CONNECTION  
The product has a precision-built electric motor. It should  
be connected to a power supply that is 230 volts, AC only  
(normal household current), 50 Hz. Do not operate the  
product on direct current (DC). A substantial voltage drop  
will cause a loss of power and the motor will overheat. If  
the product does not operate when plugged into an outlet,  
double-check the power supply.  
WARNING  
Always wear eye protection marked to comply with  
ANSI Z87.1. Failure to do so could result in objects  
being thrown into your eyes resulting in possible  
serious injury.  
EXTENSION CORDS  
WARNING  
When using a power tool at a considerable distance from  
a power source, be sure to use an extension cord that has  
the capacity to handle the current the product will draw. An  
undersized cord will cause a drop in line voltage, resulting  
in overheating and loss of power.  
Do not use any attachments or accessories not  
recommended by the manufacturer of the product. The  
use of attachments or accessories not recommended  
can result in serious personal injury.  
When working outdoors with a product, use an extension  
cord that is designed for outside use.  
APPLICATIONS  
You may use the product for the purposes listed below:  
Cutting  
Sanding  
Polishing and buffing  
Engraving  
Drilling  
WARNING  
Some dust created by power sanding, sawing, grinding,  
drilling, and other construction activities contains  
chemicals known to cause cancer, birth defects or other  
harm. Some examples of these chemicals are:  
TURNING THE ROTARY TOOL ON/OFF  
lead from lead-based paints  
crystalline silica from bricks and cement and  
other masonry products, and  
arsenic and chromium from chemically-treated  
lumber  
See Figure 2.  
To turn the tool on: Push “ | ”.  
To turn the tool off: Push “ O ”.  
Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well ventilated  
area, and work with approved safety equipment, such  
as dust masks that are specially designed to lter out  
microscopic particles.  
CAUTION  
To prevent damage to the spindle or spindle lock,  
always allow motor to come to a complete stop before  
engaging the spindle lock.  
CHANGING COLLETS  
See Figure 3.  
SPECIFICATIONS  
Unplug the rotary tool.  
Input  
230 V - 240 V 50 Hz  
10,000-35,000 (RPM) min-1  
3.2 mm max.  
Press and hold the spindle lock, and rotate the shaft  
with the provided collet wrench until the spindle lock  
engages the shaft, preventing further rotation.  
Rated speed  
Collet  
With the spindle lock engaged, use the collet wrench  
to loosen the collet nut, if necessary.  
Weight  
0.73 kg  
Remove the collet nut and old collet using collet  
wrench, if necessary.  
Insert the unslotted end of the collet in the hole at the  
end of the tool shaft.  
Replace the collet nut on the shaft.  
4
Insert the slot end of the provided wrench into the slot  
on top of the mandrel and unscrew.  
WARNING  
Always use the collet which matches the shank size  
of the accessory you plan to use. Never force a large  
diameter shank into a collet. The accessory should  
t smoothly into the collet, but you should be able to  
tighten the accessory rmly and securely with the  
provided wrench.  
Remove mandrel screw and washer.  
Place desired accessory over mandrel shaft and align  
accessory hole with mandrel hole.  
Insert mandrel screw with washer through the  
accessory and mandrel shaft holes.  
NOTE: The mandrel washer should be placed between  
the mandrel screw and the accessory.  
DANGER  
Tighten using provided wrench.  
If you are changing an accessory immediately after  
use, be careful not to touch the collet, collet nut, or  
the accessory with your hands or ngers. You will  
get burned because of the heat build-up from cutting.  
Always use the wrench provided.  
If using the screw mandrel:  
Align desired accessory hole with mandrel screw  
head.  
Screw accessory onto mandrel by twisting clockwise  
until secured.  
INSTALLING ACCESSORIES  
If using the drum mandrel:  
See Figures 4 - 5.  
Align appropriately sized sanding drum over mandrel  
and push down to completely cover drum end of  
mandrel.  
Unplug the rotary tool.  
Press and hold the spindle lock, and rotate the shaft  
by hand until the spindle lock engages the shaft,  
preventing further rotation.  
NOTE: If necessary, tighten the screw on the drum  
mandrel head to expand the drum and securely hold the  
sanding drum in place.  
With the spindle lock engaged, use the collet wrench  
to loosen the collet nut, if necessary.  
BALANCING ACCESSORIES  
Insert the shank of the accessory into the collet until  
the shank bottoms out, then pull it out 1.6 mm (1/16 in)  
to allow for expansion when the accessory gets hot.  
For precision work, it is important that all accessories  
be properly balanced. To balance an accessory, slightly  
loosen the collet nut and give the accessory or collet a  
1/4 turn. You should be able to tell by the sound and feel  
if the accessory is running in balance. Continue adjusting  
in this fashion until the best balance is achieved. Replace  
accessories if they become damaged or unbalanced.  
With the spindle lock engaged, tighten the collet nut  
with the provided wrench until the accessory shank is  
gripped by the collet. Avoid excessive tightening of the  
collet nut.  
REMOVING ACCESSORIES  
SELECTING THE RIGHT SPEED  
See Figures 4 - 5.  
See Figure 9.  
Unplug the rotary tool.  
The rotary tool has a speed range of 10,000 to 35,000  
RPM. To select the right speed for each job, use a practice  
piece of material. Vary speed to nd the best speed for the  
accessory you are using and the job to be done.  
Use the indicator mark above the speed control dial to  
set the best speed for the job. The speed control dial is  
numbered 1 to 5 and MAX. For example, a speed setting  
of 1 is approximately 10,000 RPM, and a speed setting of  
MAX is approximately 35,000 RPM.  
With the spindle lock engaged, loosen the collet nut  
with the provided wrench.  
Remove the accessory.  
USING MANDRELS  
See Figures 6 - 8.  
The most common types of mandrel to use with this tool  
are the standard mandrels which are used with cut-off  
discs, grinding wheels, emery wheels, and cut-off wheels.  
Screw mandrels are used with polishing wheels and  
polishing drums. Drum mandrels are used with sanding  
drums.  
Refer to the speed dial settings table to determine the  
proper speed based on the material being worked and the  
type of accessory being used.  
SLOWER SPEEDS  
To install:  
Certain materials, some plastics for example, require a  
relatively slower speed because the friction of the tool  
generates heat and causes the plastic to melt at high  
speed.  
Unplug the rotary tool.  
Install the mandrel.  
Slow speeds (15,000 RPM or less) are usually best for  
polishing operations using the polishing accessories. They  
may also be best for working on delicate projects, delicate  
If using the standard mandrel:  
Press and hold the spindle lock.  
5
wood carving, and fragile model parts.  
To operate the rotary tool:  
Higher speeds are better for carving, cutting, and shaping  
wood. Hardwoods, metals, and glass require high speed  
operation. Drilling should also be done at high speeds.  
To determine the optimum operational speed for different  
materials and accessories, refer to the speed dial settings  
table.  
The best way to determine the correct speed for work on  
any material is to practice for a few minutes on a piece of  
scrap, even after referring to the table. You can quickly  
learn whether a slower or faster speed is more effective  
just by observing what happens when you make a pass or  
two at different speeds.  
When working with a scrap piece of plastic, start from  
a slow rate of speed and increase the speed until you  
observe the plastic is melting at the point of contact;  
reduce the speed slightly to get optimum working speed  
without melting the workpiece.  
Secure all work in a vise or clamp to a workbench to  
prevent it from moving under the tool.  
Hold the tool in front and away from you, keeping the  
tool accessory clear of the workpiece.  
Turn on the tool and let the motor and accessory build  
up to full speed.  
Lower the tool gradually until the accessory contacts  
the workpiece.  
Move the tool continuously at a steady, consistent  
pace.  
Use just enough pressure to keep the tool from  
chattering or bouncing.  
NOTE: Heavy pressure will decrease the tool’s speed and  
put a strain on the motor. The weight of the tool alone is  
adequate for most jobs.  
Lift the tool away from the workpiece before turning  
off the tool.  
NOTE:  
Plastic and materials that could melt at slow  
temperatures should be cut at low speeds.  
TELESCOPING TOOL HANGER WITH CLAMP ON  
BASE  
Soft wood should be cut at high speed.  
Aluminum, tin, copper, lead, and zinc alloys may be  
cut at any speed, depending on the type of cutting  
being done. Use paraffin or other suitable lubricant on  
the cutter to prevent the cut material from adhering to  
the cutter teeth.  
See Figure 11.  
The telescoping tool hanger provides a convenient place  
to hang the rotary tool while the ex shaft is in use.  
To clamp the base to a worktable:  
For more information, see table on speed dial settings.  
Turn the clamp screw counterclockwise to open the  
clamping area.  
OPERATING THE ROTARY TOOL  
Place clamp over the edge of worktable.  
See Figure 10.  
Turn the clamp screw clockwise until the clamp is  
secure.  
Learning to use the rotary tool:  
Hold the tool in your hand and get used to its weight,  
balance, and the taper of the housing. This taper  
permits the tool to be grasped like a pencil.  
To attach the tool hanger to the base:  
Turn the lower part of the tool hanger clockwise to  
unlock.  
Examine the rotary tool accessories carefully.  
Damaged accessories can fly apart as they come up  
to speed and should not be used. The use of damaged  
accessories can result in serious personal injury.  
Pull the tool hanger up to lengthen or push the tool  
hanger down to shorten its height.  
Turn the lower part of the tool hanger counterclockwise  
to lock into place.  
Practice on scrap materials first to see how the tool  
operates. Keep in mind that the work is done by the  
speed of the tool and by the accessory in the collet.  
You should not lean on or push the tool into the work.  
Screw the tool hanger into the top of the clamp.  
NOTE: When using the ex shaft, hang the rotary tool on  
the tool hanger hook using the hook located at the back  
of the rotary tool.  
It is best to make a series of passes with the tool rather  
than attempt to do all the work in one pass. To make a  
cut, pass the tool back and forth over the work like you  
would a small paint brush. Cut a little material on each  
pass until you reach the desired depth. For most work, a  
gentle touch is best; you will have greater control, make  
fewer errors, and get the most efcient work out of the  
accessory.  
For the best control in close work, grip the tool like a pencil  
between your thumb and forenger. A “hand grip” method  
of holding the tool is used for operations such as grinding  
a at surface or using cut-off discs.  
OPERATING THE FLEX SHAFT  
See Figures 12 - 14.  
The 1/8 in. collet must be inserted into the rotary tool  
before the ex shaft can be installed. To install the ex  
shaft:  
Unplug the rotary tool.  
Loosen collet sleeve by turning counterclockwise, then  
remove.  
Press and hold the spindle lock, and rotate the shaft  
by hand until the spindle lock engages the shaft,  
6
preventing further rotation.  
Move the tool continuously at a steady, consistent  
pace.  
With the spindle lock engaged, use the collet wrench  
to loosen the collet nut, if necessary.  
Use just enough pressure to keep the tool from  
chattering or bouncing.  
Remove collet nut and collet.  
Insert the 1/8 in. collet.  
NOTE: Heavy pressure will decrease the tool’s speed and  
put a strain on the motor. The weight of the tool alone is  
adequate for most jobs.  
Replace and tighten the collet nut.  
Insert drive shaft into collet nut until the collar meets  
the collet nut.  
Lift the tool away from the workpiece before turning  
off the tool.  
Tighten the collet nut completely, keeping collar in  
contact with the collet nut.  
LIVE TOOL INDICATOR  
Insert cup end of flex shaft onto tool head. Turn  
clockwise to tighten.  
This tool features a live tool indicator which illuminates as  
soon as the tool is connected to the supply. This warns the  
user that the tool is connected and will operate when the  
switch is pressed.  
To install accessories into the ex shaft:  
Unplug the rotary tool.  
Locate the hole behind the collet nut in the flex shaft  
body.  
MAINTENANCE  
WARNING  
Turn the collet nut until the hole in the flex shaft body  
aligns with the hole visible inside the flex shaft.  
Insert provided locking key into the aligned holes to  
lock collet nut into place.  
When servicing, use only identical replacement parts.  
Use of any other part may create a hazard or cause  
product damage.  
Insert the shank of the accessory into the collet nut  
until the shank bottoms out, then pull it out 1/16 in. to  
allow for expansion when the accessory gets hot.  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use.  
Use clean cloths to remove dirt, dust, oil, grease, etc.  
With the key still in place, tighten the collet nut with the  
provided wrench until the accessory shank is gripped  
by the collet. Avoid excessive tightening of the collet  
nut.  
WARNING  
Remove the key.  
Do not at any time let brake uids, gasoline, petroleum-  
based products, penetrating oils, etc., come in contact  
with plastic parts. They contain chemicals that can  
damage, weaken or destroy plastic.  
To remove accessories from the ex shaft:  
Unplug the rotary tool.  
Locate the hole behind the collet nut in the flex shaft  
body.  
Do not abuse power tools. Abusive practices can damage  
tool as well as workpiece.  
Turn the collet nut until the hole in the flex shaft body  
aligns with the hole visible inside the flex shaft.  
Insert provided locking key into the aligned holes to  
lock collet nut into place.  
WARNING  
Do not attempt to modify this tool or create accessories  
not recommended for use with this tool. Any such  
alteration or modication is misuse and could result  
in a hazardous condition leading to possible serious  
personal injury.  
With the key still in place, loosen the collet nut with the  
provided wrench.  
Remove the accessory.  
To operate the rotary tool using the ex shaft:  
Secure all work in a vise or clamp to a workbench to  
prevent it from moving under the tool.  
Electric tools used on berglass material, wallboard,  
spackling compounds, or plaster are subject to  
accelerated wear and possible premature failure because  
the berglass chips and grindings are highly abrasive to  
bearings, brushes, commutators, etc. Consequently, we  
do not recommend using the product for extended work  
on these types of materials. However, if you do work with  
any of these materials, it is extremely important to clean  
the product using compressed air.  
Grip the flex shaft along the grooved gripping section.  
Hold the tool in front and away from you, keeping the  
tool accessory clear of the workpiece.  
Turn on the tool and let the motor and accessory build  
up to full speed.  
Lower the tool gradually until the accessory contacts  
the workpiece.  
7
LUBRICATION  
All of the bearings in the product are lubricated with a  
sufcient amount of high grade lubricant for the life of  
the unit under normal operating conditions. Therefore, no  
further lubrication is required.  
POWER SUPPLY CORD REPLACEMENT  
If replacement of the power supply cord is necessary, this  
must be done by an authorized service center in order to  
avoid safety hazard.  
SYMBOL  
Safety Alert  
V
Volts  
Hz  
Hertz  
Alternating Current  
Watts  
W
no  
No-load speed  
-
min 1 Revolutions or reciprocations per minute  
Conformity  
Double insulation  
Wear ear protection  
Wear eye protection  
Please read the instructions carefully before  
starting the machine.  
Waste electrical products should not be  
disposed of with household waste. Please  
recycle where facilities exist. Check with your  
Local Authority or retailer for recycling advice.  
8
SPEED DIAL SETTINGS  
Type of  
accessory  
Hard  
wood  
Laminates,  
plastics  
Aluminum,  
brass, etc.  
Shell/  
stone  
Soft wood  
Steel  
1-3  
Ceramic  
Glass  
Cut-off discs  
Fiberglass cut-  
off wheel  
1-3  
1-5  
4-MAX  
3-5  
Sanding  
drums  
3-MAX  
3-MAX  
1-3  
4-MAX  
3-5  
Felt polishing  
wheels  
3-5  
3-5  
3-5  
Aluminum  
oxide grinding  
stones  
3-5  
Silicon carbide  
grinding stone  
1-2  
1-2  
4-MAX  
4-MAX  
Drill bit  
4-MAX  
4-MAX  
1-3  
4-MAX  
4-MAX  
Drywall cutting  
bit  
4-MAX (Drywall only)  
ACCESSORY TABLE  
Accessory  
Figure  
Qty  
Application  
1
Collet (Ø 3.2 mm)  
Collet (Ø 1.6 mm)  
Attaching bits  
1
Orange 120-grit aluminum oxide grinding Ferrous materials: casting, welds, rivets,  
wheel bits rust  
3
Green 120-grit silicon carbide grinding Non-ferrous materials: stone, ceramics,  
1
wheel bit  
porcelain, glass  
1
1
Drum sander mandrel (Ø 6.4 mm)  
Drum sander mandrel (Ø 12.7 mm)  
Attaching sanding drums  
Polishing and brightening metals and  
plastics  
1
Polishing compound vial  
72  
Cut-off discs (Ø 23.8 mm x Ø 0.8 mm)  
Cutting ferrous materials  
Pink 220-grit aluminum oxide grinding Ferrous materials: casting, welds, rivets,  
1
8
8
wheel (Ø 19 mm)  
rust  
Sanding drums (60-grit and 120-grit)  
(Ø 6.4 mm x Ø 12.7 mm)  
Sanding wood, metals and plastics  
Sanding drums (60-grit and 120-grit)  
(Ø 12.7 mm x Ø 12.7 mm)  
9
ACCESSORY TABLE  
Accessory  
Figure  
Qty  
Application  
Bringing shape back to parabolic shaped  
grinding attachments  
1
Silicon carbide dressing stone  
Felt polishing wheels (25.4 mm x 12.7 Polishing and bufng metals, stone, glass  
3
2
mm)  
and ceramics  
Cutting and trimming metals, plastics and  
ceramics  
Fiberglass cut-off wheel (Ø 31.8 mm)  
1
1
Screw mandrel (Ø 3.2 mm)  
Attaching felt attachments  
Attaching cut-off discs, cut-off wheels,  
grinding wheels, and emery wheels  
Mandrel ( Ø 3.2 mm shank x 1.6 mm)  
2
2
High speed steel drill bit (Ø 1.6 mm)  
Drywall cutting bit (Ø 3.2 mm)  
Drilling  
Cutting drywall  
1
1
Wrench  
Removing attachments  
Hanging the rotary tool while using the ex  
shaft  
Telescoping tool hanger  
Allowing ngertip control to cut, sand,  
polish, etc.  
1
Flex shaft (915 mm)  
1
1
Clamp-on base  
Locking key  
Attaching the tool hanger on the base  
Locking the spindle of ex shaft to replace  
the accessory  
10  
Techtronic Industries (Australia) Pty. Ltd.  
Level 1, 660 Doncaster Road  
Doncaster, VIC 3108, Australia  
Techtronic Industries New Zealand Ltd.  
27 Clemow Drive  
Mt. Wellington, Auckland 1060, New Zealand  

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