Lynx Computer Accessories R FR 5010 User Manual

Ver 2.0  
Reference Manual  
R FR 5010 / R FR 5011  
Series 5000 Rack Frame  
e
© LYNX Technik AG  
Brunnenweg 3  
64331 Weiterstadt  
Germany  
CraModul  
Reference Manual R FR 5010 Version1.4  
WARNING  
Electrical supplies in excess of 50 (fifty) volts peak value  
are potentially hazardous or lethal. AC supplies between  
100 and 250 peak volts exist within the rack frame chassis  
when connected to AC power.  
Only qualified personnel should service the rack frame  
assembly.  
Removal of technical earth may render the equipment  
dangerous and intentional removal is prohibited.  
This unit has to be separated from mains by disconnecting  
the power supply cords.  
This unit may have two power supplies and two power  
supply cords. Disconnect all power supply cords before  
servicing to avoid electric shock.  
DOUBLE POLE / NEUTRALE FUSING  
After operation of the fuse, parts of equipment that remain  
energized might represent a hazard during servicing.  
For continued protection against risk of fire, replace only  
with same type and rating of fuse.  
F1 .. F4: T2AH250V  
Replacement AC fuses must be of the specified type and  
rating: F1 .. F4: T2AH250V  
The use of repaired fuses or shorting links is to be avoided.  
WARNING! CAUTION!  
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Reference Manual R FR 5010 Version1.4  
WARNUNG!  
Wenn das Gerät an das Wechselstromnetz angeschlossen  
ist, treten innerhalb des Gerätes Wechselspannungen  
zwischen 100 und 250 V auf, die potentiell gefährlich oder  
tödlich sein können. Deshalb darf Reparatur und  
Instandhaltung nur von qualifiziertem Personal  
durchgeführt werden.  
Das Entfernen des Schutzleiters kann das Gerät in einen  
gefährlichen Zustand bringen, vorsätzliches Entfernen des  
Schutzleiters ist verboten.  
Das Gerät ist durch Abziehen der Netzstecker vom Netz zu  
trennen.  
Das Gerät kann 2 Netzgeräte mit 2 Netzkabeln haben. Vor  
Servicearbeiten müssen alle Netzkabel abgezogen werden,  
um elektrischen Schlag zu vermeiden.  
Die Netzzuführung ist 2-polig abgesichert. Nach Ausfall  
einer Sicherung können Teile der Schaltung weiter unter  
Spannung bleiben und bei Servicearbeiten zu Gefahren  
führen.  
Vor Servicearbeiten Stromversorgung unterbrechen und  
Teile vor Berührung prüfen.  
Um Schutz gegen Feuer aufrechtzuerhalten, sind bei  
Sicherungswechsel nur Sicherungen des gleichen Typs mit  
gleichen Daten zulässig.  
F1 .. F4: T2AH250V  
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Reference Manual R FR 5010 Version1.4  
This Page is intentionally left blank  
Page 5  
Reference Manual R FR 5010 Version1.4  
Warranty  
LYNX Technik AG warrants that the product will be free from  
defects in materials and workmanship for a period of two (2)  
years from the date of shipment. If this product proves defective  
during the warranty period, LYNX Technik AG at its option will  
either repair the defective product without charge for parts and  
labor, or will provide a replacement in exchange for the  
defective product.  
In order to obtain service under this warranty, customer must  
notify LYNX Technik of the defect before expiration of the  
warranty period and make suitable arrangements for the  
performance of service. Customer shall be responsible for  
packaging and shipping the defective product to the service  
center designated by LYNX Technik, with shipping charges  
prepaid. LYNX Technik shall pay for the return of the product to  
the customer if the shipment is within the country which the LYNX  
Technik service center is located. Customer shall be responsible  
for payment of all shipping charges, duties, taxes and any other  
charges for products returned to any other locations.  
This warranty shall not apply to any defect, failure, or damage  
caused by improper use or improper or inadequate  
maintenance and care. LYNX Technik shall not be obligated to  
furnish service under this warranty a) to repair damage resulting  
from attempts by personnel other than LYNX Technik  
representatives to install, repair or service the product; b) to  
repair damage resulting from improper use or connection to  
incompatible equipment; c) to repair any damage or  
malfunction caused by the use of non LYNX Technik supplies; or  
d) to service a product which has been modified or integrated  
with other products when the effect of such modification or  
integration increases the time or difficulty servicing the product.  
THIS WARRANTY IS GIVEN BY LYNX TECHNIK WITH RESPECT TO THIS  
PRODUCT IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR  
IMPLIED. LYNX TECHNIK AND ITS VENDORS DISCLAIM ANY IMPLIED  
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. LYNX TECHNIK`S RESPONISIBILITY TO REPAIR AND  
REPLACE DEFECTIVE PRODUCTS IS THE SOLE AND EXCLUSIVE  
REMEDY PROVIDED TO THE CUSTOMER FOR BREACH OF THIS  
WARRANTY. LYNX TECHNIK AND ITS VENDORS WILL NOT BE LIABLE  
FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTAL  
DAMAGES IRRESPECTIVE OF WHETHER LYNX TECHNIK OR THE  
VENDOR HAS ADVANCE NOTICE OF THE POSSIBILITY OF SUCH  
DAMAGES.  
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Reference Manual R FR 5010 Version1.4  
Regulatory information  
Europe  
Declaration of Conformity  
We  
LYNX Technik AG  
Brunnenweg 3  
D-64331 Weiterstadt  
Germany  
Declare under our sole responsibility that the product  
TYPE: R FR 5010 / R FR 5011  
To which this declaration relates is in conformity with the following  
standards (Environments E1-E3):  
EN 55103-1 /1996  
EN 55103-2 /1996  
EN 60950 /2001  
following the provisions of 89/336/EEC and 73/23/EEC directives.  
Winfried Deckelmann  
Weiterstadt, January 2004  
Place and date of issue  
Legal Signature  
USA  
FCC 47 Part 15  
This device complies with part 15 of the FCC Rules. Operation is  
subject to the following two conditions: (1) This device may not  
cause harmful interference, and (2) this device must accept any  
interference received, including interference that may cause  
undesired operation.  
Note: This equipment has been tested and found to comply with the  
limits for a Class A digital device, pursuant to the part 15 of the FCC  
Rules. These limits are designed to provide reasonable protection  
against harmful interference when the equipment is operated in a  
commercial environment. This equipment generates, uses, and can  
radiate radio frequency energy and, if not installed and used in  
accordance with the instruction manual, may cause harmful  
interference to radio communications. Operation of this equipment in  
a residential area is likely to cause harmful interference in which case  
the user will be required to correct the interference at his own  
expense  
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Reference Manual R FR 5010 Version1.4  
Contents  
Warranty................................................................................... 6  
Regulatory information ........................................................... 7  
Europe .............................................................................................. 7  
Declaration of Conformity........................................................... 7  
USA.................................................................................................. 7  
FCC 47 Part 15............................................................................ 7  
Contents................................................................................... 8  
Getting Started ...................................................................... 10  
Packaging....................................................................................... 10  
Product Description........................................................................ 10  
Rack Layout ................................................................................... 12  
Power Supply ......................................................................... 14  
Rear Termination Panel......................................................... 16  
Rack Connections........................................................................... 16  
Power Connection ..................................................................... 16  
Alarm Connection ..................................................................... 17  
Alarm Function.......................................................................... 18  
Extend Connection .................................................................... 19  
Control Connection ................................................................... 20  
LAN Connection ....................................................................... 21  
External Sync Connection ......................................................... 21  
Alarm/LED Status Indicators ................................................. 22  
Power Supply LED Indicators................................................... 23  
Fan Alarm LED (R FR 5011 only)............................................ 23  
Rack Configuration ............................................................... 24  
Assembly........................................................................................ 24  
Rack Layout Considerations...................................................... 24  
Rear Connection Plates.............................................................. 24  
Redundant Power Supply .......................................................... 25  
Remote Controller ..................................................................... 25  
Hot Swapping ........................................................................ 27  
Power Supplies............................................................................... 27  
Power Supply Failure ................................................................ 27  
CardModules ................................................................ 27  
Rack Installation.................................................................... 28  
Location..................................................................................... 28  
Ventilation................................................................................. 28  
Mechanical Installation ............................................................. 29  
Front Panel Removal R FR 5010............................................... 29  
Front Panel Removal R FR 5011............................................... 29  
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Reference Manual R FR 5010 Version1.4  
Electrical Installation. ............................................................31  
Installation Instructions..........................................................32  
Installations-Anweisung ........................................................33  
Settings and Control ..............................................................34  
Specifications (R FR 5010 / R FR 5011)..................................35  
Available Options..................................................................36  
Parts List ..................................................................................37  
Service....................................................................................37  
Contact Information ..............................................................38  
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Reference Manual R FR 5010 Version1.4  
Getting Started  
Packaging  
The shipping carton and packaging materials  
provide protection for the module during transit.  
Please retain the shipping cartons in case  
subsequent shipping of the product becomes  
necessary.  
Product Description  
The R FR 5010 / R FR 5011 is a high quality 2 RU high  
19 inch rack frame enclosure for the LYNX Series  
5000 CardModules, designed primarily for  
broadcast and professional applications.  
The rack frame can accept up to 10 Series 5000  
CardModules plus an optional controller card. All  
modules are installed from the front. Module  
connection plates are supplied with each  
CardModule and are mounted on the rear of the  
rack to align CardModule installed. All  
CardModules and power supplies are hot  
swappable.  
The R FR 5010 / R FR 5011 features connections for  
remote alarming, serial control and a local  
extension port. A LAN connection is also provided  
for use with the optional R CT 5030 Master  
Controller.  
Optional redundant power capability can be  
installed and two separate AC power connections  
are provided for maximum isolation. The power  
supplies have sophisticated power filtering with  
microprocessor control for power monitoring and  
communication with the control system. An on  
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Reference Manual R FR 5010 Version1.4  
board multifunction LED has various states to  
indicate different alarm conditions and a separate  
GPO alarm output is provided for connection to an  
external monitoring system.  
The system is convection cooled plus forced air-  
cooling (low noise fans) so it can be used in areas  
where noise level is critical. Power supplies have a  
small temperature controlled DC micro fan, which  
is only used when needed and is also low-noise  
when operating.  
The R FR 5011 rack frame has a front cover with  
integrated fans for applications, where no external  
forced cooling is available or if modules with high  
power dissipation are used in this rack frame.  
All electrical contacts inside the R FR 5010 / R FR  
5011, the CardModules and power supplies are  
gold plated ensuring maximum reliability and  
protection from corrosion.  
The R FR 5010 is the primary building block in the  
LYNX Series 5000 CardModule system that provides  
high quality, modularity and flexibility in a very small  
form factor.  
Page 11  
Reference Manual R FR 5010 Version1.4  
Rack Layout  
Figure 2 and 3 shows exploded views of the R FR  
5010 / R FR 5011. The Front cover is removed and  
not shown.  
Caution : Do not obstruct ventialtion  
holes on top and bottom sides of rack.  
Refer to mounting instructions for more  
details.  
Mounting rails on rear of  
rack for connection panels  
Mid Rack Vertical  
Support  
CardModule  
Figure 2. Exploded rack view  
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Reference Manual R FR 5010 Version1.4  
Caution : Do not obstruct ventilation  
holes on top and bottom sides of rack.  
Refer to mounting instructions for more  
details.  
Controller  
Mid Rack Vertical  
Support  
CardModule  
Rack mounting Screws  
Note. Exploded views are shown for reference only  
It is not necessary to disassemble the rack as shown  
Figure 3 – Exploded rack view  
For clarity (to show rack construction) power  
supplies, rear termination panel and connection  
panels for the modules have been omitted.  
Page 13  
Reference Manual R FR 5010 Version1.4  
Power Supply  
The R FR 5010 / R FR 5011 includes the primary  
power supply. A second identical power supply  
can be added for redundancy. The Power supply is  
a sophisticated design designed for critical  
applications and includes power filtering and  
integral microprocessor. This monitors the supply  
operation and reports into the control system.  
Should a fault develop, the errors are alarmed in  
the following ways:  
Via the LED located on the front of the supply  
(Figure 4).  
Via a GPO alarm via the alarm connector on  
the termination panel (figure 5), if a controller  
option is fitted  
Via the control system (if installed)  
If the redundant power supply is installed, the  
system will switch supplies automatically in the  
event of primary supply failure, with no interruption  
to the normal operation of the rack.  
The supply has a noiseless integral DC fan for  
cooling.  
The supply is installed and removed from the front  
of the rack. Removing the rack front cover plate  
provides access. The supply is secured firmly in  
place with a screw located at the bottom front of  
the unit (figure 4).  
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Reference Manual R FR 5010 Version1.4  
Integral Fan  
Handle for removal  
LED Alarm indicator  
Securing Screw  
Power Supply seen  
from Front  
Figure 4: Power Supply  
Page 15  
Reference Manual R FR 5010 Version1.4  
Rear Termination Panel  
The R FR 5010/ R FR 5011 has an integral termination  
panel on the rear of the rack for the connection of  
power and various other connections for expansion  
and interfacing. Figure 5  
Figure 5 Rear Panel Connections  
Rack Connections  
Power Connection  
There are two power connections provided for the  
rack. One is for primary power and the other for the  
optional redundant power supply. Input power  
range is 100 to 240VAC 50 to 60Hz. Connection is  
made using an IEC power cable. For systems  
without redundant power connection is made to  
AC1 in only. The power fuse is in the connector  
assembly (Figure 5) and removal of this small  
module will enable fuse exchange. Please ensure  
you use the correct fuse rating. (2A).  
Page 16  
Reference Manual R FR 5010 Version1.4  
A stud is provided on the termination panel for the  
connection of an external ground. (Figure 5)  
Note: the chassis is permanently grounded via the  
AC connections.  
Caution  
Service to be performed by qualified  
personnel only  
!
Caution  
Please remove power before attempting to  
exchange a power fuse. Only replace the  
fuse with a correctly rated replacement. For  
safety DO NOT physically disconnect or  
isolate the rack from earth for any reason.  
!
Alarm Connection  
An external alarm connection is available from the  
rack. This is a 9 pin SubD male connector. Function  
and connection information is described below.  
Pin  
Number  
Pin  
Number  
Connection  
Connection  
N/C  
GPI in A  
GPI in B  
1
2
3
4
5
GND Shield  
Alarm Major  
Alarm Minor  
Alarm Common  
GND  
6
7
8
9
GND Shield  
1
5
9
6
Figure 6. Alarm Connector  
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Reference Manual R FR 5010 Version1.4  
Alarm Function  
This function requires the controller option. The user  
can assign triggers for the preferred Major / Minor  
and No Alarm conditions using the controller and  
supplied software.  
The alarm connector provides GPO contacts for 2  
alarm levels and a GPI input for future use. This  
allows for the connection of an external monitoring  
system. Alarm conditions are triggered by the  
optional control system and will vary depending on  
the configuration of the system and user  
preferences.  
For critical failures in the rack a contact can be  
closed between Alarm Minor and Alarm Common.  
Some examples of “critical” type failures are listed  
below*:  
Over temperature  
Redundant Power Supply Failure  
For major failures in the rack a contact can be  
closed between Alarm Major and Alarm Common.  
Some examples of “major” failures in the rack are:  
Loss of Power  
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Reference Manual R FR 5010 Version1.4  
Extend Connection  
Bus Extension. This connection is used to interface  
racks together when using the optional LYNX  
control system. This is a simple (and inexpensive)  
way to extend the reach of the host RCT 5020  
controller into several more racks fitted with RCT  
5010 bus expanders. It uses a proprietary LYNX  
control interface and this connection is physically  
daisy chained between all connected racks.  
Connection details can be seen in the table below.  
The connection is a 9 pin SubD female connector.  
Function and connection information is described  
below.  
Connector wiring detail when used for the Bus  
Extension  
Pin  
Number  
Pin  
Number  
Connection  
Connection  
1
2
3
4
5
Prop CLK A  
Prop TX A  
Prop RX B  
GND  
6
7
8
9
Prop CLK B  
Prop TX B  
Prop RX A  
Prop SEL 2  
Prop SEL 1  
Note the “prop” term refers to proprietary for the  
LYNX interface.  
5
1
6
9
Figure 7. Extend Connector  
Note. When using this interface all connected racks  
must be mounted close together, (preferably with  
no space in-between racks), as the distance of this  
interface is restricted. Please refer to the R CT 5010  
Rack Bus Expander reference manual for more  
details on this interface and the cables required.  
Page 19  
Reference Manual R FR 5010 Version1.4  
Control Connection  
An external Control Interface is provided on the  
rear termination panel. When an R CT 5020 Rack  
Controller (or R CT 5030 Master Controller) is fitted  
to the rack this port can be used for two primary  
functions:  
1. When configured as a RS 232 serial port this can  
be connected directly to a PC running the LYNX  
control software.  
2. When configured for RS 422 operation this port is  
used to daisy chain other racks fitted with R CT  
5020 Rack controllers (up to 15 additional racks)  
Note. Please refer to the R CT 5020 Reference  
Manual for details on how to re-configure the port  
and more detail on the use of this control interface.  
The connection is a 9 pin SubD female connector.  
Function and connection information is described  
below.  
Connections for RS 422  
Pin  
Number  
Pin  
Number  
Connection  
Connection  
GND  
TX B 422  
RX A 422  
GND Shield  
1
2
3
4
5
GND Shield  
TX A 422  
RX B 422  
GND  
6
7
8
9
GND  
Connections for RS 232  
Pin  
Number  
Pin  
Number  
Connection  
Connection  
1
2
3
4
5
GND Shield  
TX 232  
RX 232  
GND  
6
7
8
9
GND  
GND Shield  
GND  
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Reference Manual R FR 5010 Version1.4  
5
1
6
9
Figure 8. Control Connector  
LAN Connection  
This is a standard RJ48 connection and is used to  
provide standard TCP/IP network control  
connectivity into a control system. To be  
operational this port requires the R CT 5030 Master  
Controller is fitted to the rack. Please see the  
reference manual for the R CT 5030 for more details  
on the use of this connection  
External Sync Connection  
An external sync reference (loop through  
connection) can be connected for the rack. This  
provides a common genlock reference for the  
modules installed in the chassis. Sync signal can be  
black or composite analog sync NTSC or PAL. This is  
to provide a common reference to all modules  
installed in the rack and can simplify the distribution  
of the reference signal in some system applications.  
Page 21  
Reference Manual R FR 5010 Version1.4  
Alarm/LED Status Indicators  
There are a number of status / alarm indicators  
visible through the front panel of the R FR 5010 Rack  
frame. Figure 9.  
Figure 9. LEDs and indicator locations and function  
Page 22  
Reference Manual R FR 5010 Version1.4  
Power Supply LED Indicators  
The Table below shows the error conditions for the  
LED on the power supply units. These are visible  
through the ventilation holes on the left side of the  
front of the rack (figure 9)  
LED Color  
Green  
Condition  
Normal Operation  
Yellow  
Red Flashing  
Warning: High Temperature  
Warning: Over Temperature  
Red Continuous Warning: Voltage out of range  
Off Failure: Exchange Supply  
Fan Alarm LED (R FR 5011 only)  
The Table below shows the error conditions for the  
LED on the fan front cover of the R FR 5011. This is  
visible on the right side of the front of the rack  
(figure 9)  
LED Color  
Green  
Condition  
Normal Operation, all fans working  
Yellow  
1 or 2 fans failed  
Red Continuous all fans failed  
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Reference Manual R FR 5010 Version1.4  
Rack Configuration  
Assembly  
If starting with an empty R FR 5010 / R FR 5011 rack  
frame please follow the following steps for correct  
installation of the Series 5000 Card Modules  
Rack Layout Considerations  
If you have a variety of module types it’s a good  
idea to plan the order in which you install the  
various CardModules. While a module can occupy  
any of the 10 available slots provided,  
consideration can be given to the position of the  
modules in the rack to facilitate external wiring.  
Figure 10 shows a layout example.  
Rear Connection Plates  
The series 5000 CardModule is supplied with a  
connection plate and two screws. This is fitted to  
the rear of the rack frame behind the module.  
Position the connection pate on the rear mounting  
rails (figure 2) and secure with the two screws  
provided. Do not fully tighten the screws initially.  
Test fit the module into the rack and make sure the  
edge connector from the CardModule is aligned  
correctly with the connection plate. When  
alignment is correct, tighten the two screws.  
Remove and insert the CardModule a few times to  
check installation. If the CardModule sticks, or  
installation is in anyway difficult loosen the  
connection pate screws and check alignment.  
Repeat this process for each CardModule.  
Note. It is important to note the order of the  
CardModules on the front of the rack.  
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Reference Manual R FR 5010 Version1.4  
Redundant Power Supply  
The basic RFR 5010 / R FR 5011 is supplied with the  
primary power supply installed. The redundant  
supply (option) is installed next to the primary  
supply.  
Remote Controller  
Depending on your system design you may have  
one of the LYNX controller options available (RCT  
5010, R CT 5020 or R CT 5030). Install the controller  
into the first module slot next to the power supply(s).  
Please refer to documentation supplied with the  
controller CardModule on the configuration and  
use of the LYNX controller options.  
Page 25  
Reference Manual R FR 5010 Version1.4  
r
n i t g c p o w e o c n n e  
e r o f b e o i t n c s u r t i n s  
n o i t a l l a t s n e I S : e N O I  
C A U T  
U F S E  
U F S E  
N I R E F  
DUAL ANALOG AUDIO  
DISTRIBUTION AMP  
8 BIT SDI TO ANALOG CONVERTER  
LYNX Technik AG  
DUAL AUDIO ANALOG DIST AMP  
DUAL AES AUDIO DEMULTIPLEXER  
8 BIT SDI TO ANALOG CONVERTER  
LYNX Technik AG  
8 BIT SDI TO ANALOG CONVERTER  
LYNX Technik AG  
DUAL SDI DISTRIBUTION AMP  
DUAL SDI DISTRIBUTION AMP  
DUAL SDI DISTRIBUTION AMP  
DUAL SDI DISTRIBUTION AMP  
Figure 10 Rear Rack with  
connector plates  
Page 26  
Reference Manual R FR 5010 Version1.4  
Hot Swapping  
Power Supplies  
The Series 5000 CardModules and Power Supplies  
are fully hot swappable in the event of a fault or  
failure.  
Power Supply Failure  
A failure in the Primary power supply will  
automatically trigger the use of the redundant  
supply (if fitted) and will trigger the following alarm  
conditions / indications(requires controller option).  
Reported fault on the monitoring system  
Alarm GPO trigger on the alarm connector (see  
Alarm Connections section)  
Front Panel LED (normally green) will go out (See  
Alarm / Status indication section)  
Once identified, the defective supply can be  
removed and replaced with power connected  
with no interruption to the operation of the  
CardModules.  
CardModules  
If a CardModule fails the error will be reported over  
the monitoring system and via the front side alarm  
LED. Alarm function is module dependant so please  
refer to the CardModule manual for failure  
conditions and indications. The defective  
CardModule can be removed and replaced with  
an identical replacement without removing power  
from the frame.  
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Reference Manual R FR 5010 Version1.4  
Rack Installation  
If you have an empty R FR 5010 rack frame we  
recommend you assemble the connection plates  
and modules as well as any options such as the  
redundant power supply and controller before  
mounting the Rack Frame into a 19” inch rack.  
(Please refer to assembly section)  
Location  
The R FR 5010 Rack frame can be located  
anywhere there is available 19-inch rack space.  
The rack will take up 2 Rack Units (RU) of vertical  
rack space.  
Ventilation  
Depending on the installed modules up to three  
R FR 5010 rack frames can be mounted stacked,  
with no space in-between. Allowance has been  
made in the design providing space between the  
racks for adequate air ventilation. Every third rack  
there should be 1 RU space provided for additional  
airflow.  
NOTE: In case of modules with higher power  
dissipation, e.g. P VD 5010, appropriate cooling is  
required. We recommend in these cases to add 1  
RU space in between each rack.  
The R FR 5011 with a front cover with integrated fans  
should be used for critical applications where  
external cooling is not sufficient.  
Note. Airflow through the R FR 5010 rack frame is  
from bottom to top. Forced (fan) cooling may be  
required in case of modules with higher power  
dissipation. Please consider other surrounding  
equipment when designing rack layout. Placing the  
R FR 5010 directly above another piece of  
equipment with heat exhaust from the top may  
cause the Card Modules to malfunction due to  
excessive heat. Like wise, if placed below another  
piece of equipment with bottom air intake the R FR  
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Reference Manual R FR 5010 Version1.4  
5101 rack frame may (due to the small airflow gap)  
restrict the flow of air to this piece of equipment.  
Also do not place equipment or objects on top of  
the R FR 5010 rack frame that could restrict airflow  
from the top of the rack. This may cause  
malfunction and damage due to excessive heat  
buildup.  
Mechanical Installation  
The R FR 5010 / R FR 5011 is secured into a standard  
19-inch rack using 4 standard rack screws. Remove  
front cover panel for installation, which allows  
access to the rack ears (figure 3 shows location).  
Rear support of the rack using rack rails is  
recommended but not necessary.  
Front Panel Removal R FR 5010  
The front panel is removed by simply rotating the  
thumbscrews one turn counterclockwise and  
pulling the panel outwards.  
Front Panel Removal R FR 5011  
The front panel is removed by simply rotating the  
thumbscrews one turn counterclockwise and  
pulling the panel outwards.  
If you put back the Fan Front Cover of the R FR 5011  
please make sure that the 9 Pin Sub D connector  
is connected correctly (see pictures below)  
Page 29  
Reference Manual R FR 5010 Version1.4  
Fig.11: Sub D 9 Connector on Front Cover of R FR 5011  
Fig.12: Sub D 9 Connector on right side of R FR 5011  
Page 30  
Reference Manual R FR 5010 Version1.4  
Electrical Installation.  
Electrical power is connected to the R FR 5010 /  
R FR 5011 chassis via the two IEC power connectors  
located on the termination panel on the rear of the  
rack. There is no power switch provided. Two  
separate and isolated power connections are  
available, one for the primary power and one for  
the optional redundant power supply. Primary  
power is connected to AC in 1  
Caution  
Please remove power before attempting  
to exchange a power fuse. Only replace  
the fuse with a correctly rated  
replacement. For safety DO NOT  
physically disconnect or isolate the rack  
from earth for any reason.  
!
Caution  
Service to be performed by qualified  
personnel only  
!
Page 31  
Reference Manual R FR 5010 Version1.4  
Installation Instructions  
The rack frame chassis R FR 5010 / R FR 5011 is intended for  
operation in broadcast environments.  
The operation in excessive dust and moisture or extreme  
temperature requires special provisions like  
dust filters  
air conditioning  
avoidance of condensed water.  
Caution!  
The power cords must meet the safety requirements of the  
country where the rack frame is used and has to be  
approved in this country, e.g.  
CE-Mark in Europe  
UL-listed in USA  
CSA certified in Canada  
CAUTION!  
The power supply cords are used to disconnect the R FR  
5010 / R FR 5011 from the mains supplies, make sure that  
the socket-outlets are located/installed near the  
equipment and are easily accessible.  
CAUTION!  
The rack frame chassis is a CLASS I EQUIPMENT, ensure  
before initial operation that protective earth is connected  
to the building wiring and zero potential is established.  
The functional earth connection at the rear termination  
panel is connected internally to protective earth. If  
necessary, it may be used for potential equalization to  
other units.  
Page 32  
Reference Manual R FR 5010 Version1.4  
Installations-Anweisung  
Das Gerät R FR 5010 / R FR 5011 ist für Anwendungen in  
Fernsehstudios vorgesehen. Der Einsatz in erhöhter  
staubiger und feuchter Umgebung oder  
außergewöhnlichen Temperaturen erfordert besondere  
Maßnahmen wie  
Klimatisierung  
Staubfilter  
Vermeiden von Kondenswasser.  
Die Netzkabel müssen den Sicherheits-Anforderungen in  
dem Land entsprechen in dem das Gerät verwendet  
werden soll und in dem Land zugelassen sein, z.B.  
CE-Zeichen in Europa  
UL-gelistet in USA  
CSA-Zulassung in Kanada  
ACHTUNG!  
Die Netzkabel dienen zur Trennung des Geräts vom Netz. Es  
ist sicherzustellen, dass die Steckdosen für den  
Netzanschluss in der Nähe des Gerätes angebracht und  
zum Trennen leicht zugänglich sind.  
ACHTUNG!  
Das Gerät ist nach der Schutzklasse I aufgebaut. Vor der  
ersten Inbetriebnahme muss sichergestellt werden, dass  
der Schutzleiter mit dem zentralen Schutzleiter des  
Gebäudes verbunden ist und spannungsfrei ist.  
Der Erdanschlussbolzen an der Netzanschlussrückseite ist  
intern mit dem Schutzleiter verbunden. Falls erforderlich,  
kann er für den Potentialausgleich mit anderen Geräten  
verwendet werden.  
Page 33  
Reference Manual R FR 5010 Version1.4  
Settings and Control  
There are no specific setting and control  
parameters for the card rack. This is provided via  
controller option (if fitted) and the individual  
CardModule assemblies. Please refer to the  
reference manuals supplied with these items for  
details on specific settings and controls available.  
Page 34  
Reference Manual R FR 5010 Version1.4  
Specifications (R FR 5010 / R FR 5011)  
Mechanical  
Size  
2 RU high x 32.5 cm deep including connectors  
and front cover. 31 cm without front cover.  
Standard 19” rack mount.  
Weight (empty)  
Connections  
R FR 5010: 4 kg with single power supply  
R FR 5011: 4,25 kg with single power supply  
All connections made on rear of rack  
Performance  
Available Card Slots  
10 x CardModules  
1 x Controller  
2 x Power Supplies (primary and redundant)  
One multifunction LED per supply and GPO output  
Fan Alarm through front cover (R FR 5011 only)  
Module alarm LEDs visible through front cover  
LED bar  
Power Indication (alarm)  
Controller alarm  
Connections (rear connections)  
LAN Connector  
Control  
Extend  
Alarm Connector  
Ref In  
RJ 48  
9 Pin female SubD (RS 485)  
9 pin female SubD (RS 232)  
9 Pin male Sub D (GPO and GPI)  
BNC connection for rack reference, with loop  
output  
Primary AC  
Redundant AC  
IEC power connector, fused (2A)  
IEC Power connector, fused (2A)  
Electrical Specifications  
Power Input  
100 – 240VAC, 50Hz – 60Hz. Two separate and  
isolated connections for Primary and Redundant  
supplies.  
Power Consumption  
Safety  
130W max.  
IEC 60950/ EN 60950/VDE 0805  
Ambient  
Temperature  
5°C to 40°C Maintaining specifications  
0°C to +50°C Operating  
Humidity  
Max 90% non condensing  
Supplied Accessories  
Documentation  
R FR 5010 / R FR 5011 Reference Manual  
Page 35  
Reference Manual R FR 5010 Version1.4  
Available Options  
Below is a list of available options for the R FR 5010  
rack frame. Please refer to product brochures or  
our web site for more detailed information.  
Model  
Description  
Series 5000 Rack Frame (empty) with single  
power supply  
R FR 5010 /  
R FR 5011  
Redundant power supply for the R FR 5010  
Card Frame  
R PS 5010  
R FR 5001  
R CT 5020  
R CT 5030  
R CT 5010  
Front Cover with integrated fans for  
upgrade of R FR 5010  
Rack controller for the R FR 5010 Card  
Frame  
Master controller with TCP/IP Inteface for  
the R FR 5010 Card Frame  
Rack Bus Extension for the R FR 5010 Card  
Frame. In combination with R CT 5020/5030  
Page 36  
Reference Manual R FR 5010 Version1.4  
Parts List  
There are no user serviceable electronic assemblies  
within the R FR 5010 module. The parts list below  
shows high-level sub assemblies used in this rack,  
which can be ordered separately for maintenance  
purposes.  
R FR 5010 Rack Frame (complete)  
Description  
Series 5000 Rack Frame  
Model Number  
Part Number  
R FR 5010  
6.155.001.000  
Main sub assemblies  
Main term panel  
Front Cover  
Part Number: 6.155.001.030  
Part Number: 6.155.001.013  
R FR 5011 Rack Frame (complete)  
Description  
Series 5000 Rack Frame  
Model Number  
Part Number  
R FR 5011  
6.155.002.000  
Main sub assemblies  
Main term panel  
Part Number: 6.155.001.030  
Front Cover (w/ fans) Part Number: 6.155.001.010  
Service  
If you are experiencing problems, or have questions  
concerning your R FR 5010 / R FR 5011 rack  
assembly please contact your local distributor for  
assistance.  
More detailed information and product updates  
may be available on our web site:  
You will also find links to contact us directly for  
assistance.  
Page 37  
Reference Manual R FR 5010 Version1.4  
Contact Information  
Please contact your local distributor; this is your  
local and fastest method for obtaining support and  
sales information.  
Lynx Technik can be contacted directly using the  
information below.  
Address  
LYNX Technik AG  
Brunnenweg 3  
64331 Weiterstadt  
Germany  
Website  
E-Mail  
LYNX Technik manufactures a complete range of  
high quality modular products for broadcast and  
Professional markets, please contact your local  
representative or visit our web site for more product  
information.  
Page 38  
Reference Manual R FR 5010 Version1.4  
Notes  
Page 39  

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