Bunn Coffeemaker VPR APS User Manual

VPR TC  
VPR APS  
OPERATING & SERVICE MANUAL  
BUNN-O-MATIC CORPORATION OF CANADA  
280 INDUSTRIAL PARKWAY SOUTH,  
AURORA, ONTARIO, L4G 3T9  
PHONE: (905) 841-2866 FAX: (905) 841-2775  
39064.7000A 05/09 ©2006 Bunn-O-Matic Corporation  
USER NOTICES  
Carefully read and follow all notices in this manual and on the equipment. All labels on the equipment should  
be kept in good condition. Replace any unreadable or damaged labels.  
! WARNING  
ENERGIZING THE THERMOSTAT.  
DO NOT OVERLOAD CIRCUIT.  
• ALWAYS ELECTRICALLY GROUND THE CHASSIS.  
DO NOT DEFORM PLUG OR CORD.  
FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES.  
KEEP COMBUSTIBLES AWAY.  
! AVERTISSEMENT  
WARNING / AVERTISSEMENT  
REMPLIR LE RÉSERVOIR D'EAU AVANT DE BRANCHER  
L'APPAREIL OU DE METTRE LE THERMOSTAT SOUS TENSION.  
NE PAS SURCHARGER LE CIRCUIT.  
FILL WATER TANK BEFORE PLUGGING IN UNIT OR  
FUNNEL CONTENTS  
ARE HOT  
JETER LA CARAFE :  
DISCARD DECANTER  
TOUJOURS METTRE LE BOITIER À LA MASSE.  
NE PAS DÉFORMER LA FICHE OU LE CORDON.  
SE CONFORMER AUX CODES NATIONAL OU LOCAL  
D'ÉLECTRICITÉ.  
IF:  
• SI ELLE EST FISSURÉE  
• SI ELLE EST RAYÉE  
• CRACKED  
• SI ON A LAISSÉ DE LEAU  
S’ÉVAPORER PAR  
• SCRATCHED  
• BOILED DRY  
GARDER LES PRODUITS COMBUSTIBLES À DISTANCE.  
ÉBULLITION  
• HEATED WHEN EMPTY  
USED ON HIGH FLAME  
OR EXPOSED ELECTRIC  
TOUT MANQUEMENT À SE CONFORMER À CES DIRECTIVES PEUT  
ENTRAINER DES DOMMAGES À L'ÉQUIPEMENT OU PRODUIRE DES  
DANGERS D'INCENDIE OU D'ÉLECTROCUTION.  
FAILURE TO COMPLY RISKS EQUIPMENT DAMAGE, FIRE OR  
• SI ELLE A ÉTÉ CHAUFFÉE À VIDE  
SHOCK HAZARD.  
SI ELLE A ÉTÉ UTILISÉE SUR  
UNE FLAMME VIVE OU SUR  
DES ÉLÉMENTS ÉLECTRIQUES  
LE CONTENU  
DE LENTONNOIR  
EST CHAUD  
ELEMENTS  
VEUILLEZ LIRE LE MANUEL DE FONCTIONEMENT  
EN ENTIER, Y COMPRIS LES LIMITES DE GARANTIES ET  
READ THE ENTIRE OPERATING MANUAL INCLUDING  
THE LIMIT OF WARRANTY AND LIABILITY BEFORE  
BUYING OR USING THIS PRODUCT.  
DÉCOUVERTS  
RESPONSABILITÉS,AVANT D’ACHETER  
OU D'UTILISER LE PRÉSENT PRODUIT.  
READ THE ENTIRE OPERATING MANUAL BEFORE USING THIS PRODUCT.  
FAILURE TO COMPLY RISKS INJURY.  
VEUILLEZ LIRE LE MANUEL D’EMPLOI AVANT D’UTILISER CE PRODUIT.  
LINOBSERVATION DE CES CONSEILS PEUT ENTRAÎNER DES RISQUES DE BLESSURE.  
THIS EQUIPMENT IS ENERGIZED AT ALL TIMES UNLESS  
L' ÉQUIPEMENT EST TOUJOURS SOUS TENSION  
LORSQU'IL N'EST PAS DÉBRANCHÉ.  
ELECTRICALLY DISCONNECTED.  
00831.0002K 17/11 © 1984 BUNN-O-MATIC CORPORATION  
PN: 00658.7000G 02/10 © 1985 BUNN-O-MATIC CORPORATION OF CANADA  
#00831.0002  
#00658.7000  
WARNING AVERTISSEMENT  
To reduce the risk of electric shock, do not remove or  
open cover. No user-serviceable parts inside.  
Authorized service personnel only. Disconnect power  
before servicing.  
WATER ONLY  
EAU SEULEMENT  
Afin d’éviter un risque d’électrocution, ne pas ouvrir ou  
enlever le panneau. Aucune pièce utile pour  
l’opérateur à l’intérieur. Seulement le personnel  
autorisé peut effectuer les réparations. Débrancher de la  
source de courant avant d’effectuer une réparation.  
#00833.7001  
#37881.7000  
39064 042806  
Page 3  
ELECTRICAL REQUIREMENTS  
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.  
The brewer has an attached cordset and requires 2-wire grounded service rated 120 volts ac, 15 amp, single  
phase, 60 Hz.  
INITIAL SET-UP  
CAUTION - The brewer must be disconnected from the power source throughout the initial set-up, except  
when specified in the instructions.  
1. Insert an empty funnel into the funnel rails.  
2. Place an empty dispenser under the funnel.  
3. Pour three pitchers of tap water into the screened area on top of the brewer. Allow approximately two  
minutes between pitchers for water to flow into the tank. While the third pitcher of water is entering the  
tank, the tank will fill to capacity and the excess will flow from the sprayhead, out of the funnel, and into the  
dispenser.  
4. When the flow of water from the funnel stops, connect the brewer to the power source and wait approxi-  
mately twenty minutes for the water in the tank to heat to the proper temperature. Some water will drip  
from the funnel during this time; this is due to expansion and should not occur thereafter.  
5. Empty the dispenser and replace it under the funnel.  
6. Pour one pitcher of tap water into the screened area on top of the brewer.  
7. When water has stopped flowing from the funnel let water in the tank reheat to the proper temperature.  
8. Empty the dispenser. The brewer is now ready for use in accordance with the coffee brewing instructions  
below.  
NOTE: The control thermostat will need to be adjusted downward to compensate for high altitudes. Refer to  
Steaming and spitting around the funnel on page 5 for instructions.  
COFFEE BREWING  
1. Insert a BUNN® filter into the funnel.  
2. Pour the fresh coffee into the filter and level the bed of grounds by gently shaking.  
3. Slide the funnel into the funnel rails.  
4. Place an empty dispenser beneath the funnel.  
5. Pour one pitcher of tap water into the screened area on top of the brewer.  
6. When brewing is completed, simply discard the grounds and filter.  
CLEANING  
1. The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all  
surfaces on Bunn-O-Matic equipment.  
2. Check and clean the sprayhead. The sprayhead holes must always remain open.  
3. With the sprayhead removed, insert the deliming spring (provided) all the way into the sprayhead tube.  
When inserted properly, no more than two inches of spring should be visible. Saw back and forth five or  
six times.  
NOTE – In hard water areas, this may need to be done daily. It will help prevent liming problems in the brewer  
and takes less than a minute.  
39064 042806  
Page 4  
TROUBLESHOOTING  
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems  
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic  
Technical Service Department.  
Inspection, testing, and repair of electrical equipment should be performed only by qualified service person-  
nel.  
This brewer is heated at all times. Keep away from combustibles.  
WARNING – • Exercise extreme caution when servicing electrical equipment.  
• Unplug the brewer when servicing, except when electrical tests are specified.  
• Follow recommended service procedures  
• Replace all protective shields or safety notices  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Water is not hot  
1. Limit Thermostat  
Refer to Service - Limit Thermo-  
stat for testing procedures. See  
page 10  
CAUTION - Do not eliminate or  
bypass limit thermostat/thermal  
cut-off. Use only BOM replace-  
ment part.  
Limit Thermostat - #29329.0001  
2. Control Thermostat  
Refer to Service - Control Ther-  
mostat for testing procedures.  
See page 9  
3. Tank Heater  
Refer to Service - Tank Heater for  
testing procedures. See page 10  
Spitting or excessive steaming  
1. Lime Build-up  
Inspect the tank assembly for  
excessive lime deposits. Delime  
as required.  
CAUTION - Tank and tank com-  
ponents should be delimed  
regularly depending on local  
water conditions. Excessive min-  
eral build-up on stainless steel  
surfaces can initiate corrosive  
reactions resulting in serious  
leaks.  
2. Control Thermostat  
Refer to Service - Control Ther-  
mostat for testing procedures.  
See page 9  
39064 042806  
Page 5  
TROUBLESHOOTING (cont.)  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Dripping from sprayhead  
1. Lime Build-up  
Inspect the tank assembly for  
excessive lime deposits. Delime  
as required.  
CAUTION - Tank and tank com-  
ponents should be delimed  
regularly depending on local  
water conditions. Excessive min-  
eral build-up on stainless steel  
surfaces can initiate corrosive  
reactions resulting in serious  
leaks.  
Beverage overflows dispenser  
Weak beverage  
1. Dispenser  
The dispenser must be com-  
pletely empty before starting a  
brew cycle.  
1. Filter Type  
2. Coffee Grind  
3. Sprayhead  
BUNN® paperltersmustbeused  
for proper extraction.  
A fine or drip grind must be used  
for proper extraction.  
A six-hole stainless steel spray-  
head must be used for proper  
extraction.  
4. Funnel Loading  
The BUNN® paper filter must be  
centered in the funnel and the  
bed of grounds leveled by gentle  
shaking.  
5. Water Temperature  
Placeanemptyfunnelonanempty  
dispenser beneath the sprayhead.  
Pour-in a pitcher of tap water and  
check the water temperature im-  
mediately below the sprayhead  
with a thermometer. The reading  
should not be less than 195°F.  
Adjust the control thermostat to  
increase the water temperature.  
Replace if necessary.  
39064 042806  
Page 6  
TROUBLESHOOTING (cont.)  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
The BUNN® paper filter must be  
centered in the funnel and the  
bed of grounds leveled by gently  
shaking.  
Dry coffee grounds remain in the  
funnel  
1. Funnel Loading  
Brewer is making unusal noises  
1. Tank Heater  
Remove and clean lime off the  
tank heater. See page 10  
39064 042806  
Page 7  
The tank inlet fitting secures the fill basin to the  
tank lid.  
SERVICE  
This section provides procedures for testing  
and replacing various major components used in  
this brewer should service become necessary. Refer  
to Troubleshooting for assistance in determining the  
cause of any problem.  
WARNING - Inspection, testing, and repair of electri-  
cal equipment should be performed only by qualified  
servicepersonnel. Thebrewershouldbedisconnected  
from the power source when servicing, except when  
electrical tests are required and the test procedure  
specifically states to plug-in the brewer.  
COMPONENT ACCESS  
WARNING - Disconnect the brewer from the power  
source before the removal of any panel or the replace-  
ment of any component.  
P2413  
FIG. 2 FILL BASIN REMOVAL  
All components are accessible by the removal of  
the top cover and fill basin.  
Contents  
The top cover is attached with two #4-40  
screws.  
Control Thermostat................................................9  
Limit Thermostat..................................................10  
Tank Heater......................................................... 10  
Wiring Diagrams................................................. 12  
CONTROL THERMOSTAT  
P2412-1  
FIG. 1 COMPONENT ACCESS  
P2414  
FIG. 3 CONTROL THERMOSTAT  
39064 042806  
Page 8  
SERVICE (cont.)  
Removal and Replacement:  
1. Remove wires from control thermostat leads or  
terminals.  
Location:  
2. Remove the thermostat capillary bulb by firmly  
pulling-up on the capillary at the tank lid. This  
will disengage the grommet from the tank lid.  
The control thermostat is located inside the hood  
on the left end of the mounting bracket.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Locate the black wire on the control thermo-  
stat.  
3. Checkvoltageacrosstheblack wireonthe control  
thermostat and the white wire on the tank heater  
with a voltmeter. Plug-in the brewer to the power  
source. The indication must be 120 volts ac.  
4. Disconnect the brewer from the power source.  
BLK to Terminal Block  
If voltage is present as described, proceed to #5.  
Ifvoltageisnotpresentasdescribed,refertothewiring  
diagram and check the brewer wiring harness.  
BLU/BLK to  
Limit Thermostat  
or Thermal Cut-Off  
P1252  
5. Locate the blue/black wire on the control ther-  
mostat.  
FIG.4 CONTROL THERMOSTAT TERMINALS  
6. Gently remove the capillary bulb and grommet  
from the tank.  
3. Remove two #8-32 screws securing the control  
thermostat to the mounting bracket inside the  
hood.  
4. Slide the grommet to the line 4.5" above the bulb  
on the new capillary tube.  
5. Insert the capillary bulb through the hole in the  
tank lid and press the grommet firmly and evenly  
so that the groove in the grommet fits into the  
tank lid.  
7. Check voltage across the blue/black wire of the  
control thermostat and the white wire on the  
tank heater with a voltmeter when the control  
thermostatisturned"ON"(fullycounterclockwise  
for thermostat with tee handle control or fully  
clockwise for thermostats with control knob).  
Plug-in the brewer to the power source. The  
indication must be 120 volts ac.  
6. Carefully bend the capillary tube so that the tube  
and bulb inside the tank are in the vertical posi-  
tion.  
Voltage must not be present across these terminals  
when the thermostat is turned "OFF" (fully counter-  
clockwise).  
NOTE - The capillary tube must be clear of any electri-  
cal termination and not kinked.  
8. Disconnect the brewer from the power source.  
7. Using two #8-32 screws secure the control  
thermostat to the mounting bracket inside the  
hood.  
8. Refer to Fig. 4 when reconnecting the wires.  
9. Adjust the control thermostat as required  
Ifvoltageispresentasdescribed,reinstallthecapillary  
tube into the tank to the line 4.5" above the bulb, the  
control thermostat is operating properly.  
If voltage is not present as described, replace the  
thermostat.  
39064 042806  
Page 9  
SERVICE (cont.)  
Removal and Replacement:  
1. Remove all wires from limit thermostat termi-  
nals.  
LIMIT THERMOSTAT  
2. Carefullyslidethelimitthermostatoutfromunder  
the retaining clip and remove limit thermostat.  
3. Carefully slide the new limit thermostat into the  
retaining clip.  
4. Refer to Fig. 6 when reconnecting the wires.  
TANK HEATER  
P2414  
FIG. 5 LIMIT THERMOSTAT  
Location:  
The limit thermostat is located inside the hood on  
the right side of the tank lid.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the blue/black and black wires from  
the limit thermostat.  
P2414  
FIG. 7 TANK HEATER  
3. Check for continuity across the limit thermostat  
terminals with an ohmmeter.  
Location:  
The tank heater is located inside the tank  
and secured to the tank lid.  
Ifcontinuityispresentasdescribed,thelimitthermostat  
is operating properly.  
If continuity is not present as described, replace the  
limit thermostat.  
Test Procedures:  
1. Disconnect the brewer from the power supply.  
2. Check voltage across the black and white wires  
with a voltmeter. Plug-in the brewer to the power  
source. The indication must be 120 volts ac.  
3. Disconnect the brewer from the power source.  
BLU/BLK to Control  
Thermostat  
BLK to Tank  
If voltage is present as described, proceed to #4  
If voltage is not present as described, refer to the Wir-  
ing Diagrams and check wiring harness.  
Heater  
4. Disconnect the black wire and the white wire  
from the tank heater terminals.  
5. Check for continuity across the tank heater ter-  
minals.  
FIG. 6 LIMIT THERMOSTAT TERMINALSP1800  
39064 042806  
Page 10  
SERVICE (cont.)  
If continuity is present as described, reconnect the  
wires, the tank heater is operating properly.  
If continuity is not present as described, replace the  
tank heater.  
NOTE-Ifthetankheaterremainsunabletoheat,remove  
and inspect heater for cracks in the sheath.  
Removal and Replacement:  
1. Remove the tank inlet fitting securing the fill  
basin to the tank lid, remove fill basin and tank  
inlet gasket. Set all three parts aside for reas-  
sembly.  
2. Disconnect the black wire on the terminal block  
fromthetankheateranddisconnecttheblue/black  
wire from the limit thermostat to the control  
thermostat.  
3. Disconnect the black wire and the white from the  
tank heater terminals.  
4. Remove sprayhead and the hex nut securing  
the sprayhead tube to the hood. Set aside for  
reassembly.  
5. Remove the eight #8-32 nuts securing the tank  
lid to the tank.  
P1254  
FIG. 8 TANK HEATER TERMINALS  
6. Remove the tank lid with limit thermostat, spray-  
head tube and tank heater.  
7
Removethetwohexnutssecuringthetankheater  
to the tank lid. Remove tank heater with gaskets  
and discard.  
8. Install new tank heater with gaskets on the tank  
lid and secure with two hex nuts.  
9. Install tank lid with limit thermostat, sprayhead  
tube and tank heater using eight #8-32 hex  
nuts.  
10. Secure sprayhead tube to hood using a hex  
nut.  
11. Install sprayhead.  
12. Reconnect the wires to the limit thermostat,  
tank heater and control thermostat. See limit  
thermostat and control thermostat sections in  
this manual when reconnecting wires.  
13. Install fill basin, secure with tank inlet fitting and  
gasket.  
14. Refer to Fig. 8 when reconnecting the tank heater  
wires.  
39064 042806  
Page 11  
SCHEMATIC WIRING DIAGRAM  
VPR, VPR TC & VPR APS  
L1  
N
GREEN  
LIMIT  
THERMOSTAT  
SW. & THERMOSTAT  
BLK  
WHI  
BLU/BLK  
WHI  
WHI  
BLK  
TANK HEATER  
"KEEP WARM" HEATER  
MODEL VPR ONLY  
ON/OFF  
SWITCH  
WHI  
WHI  
WHI  
WHI  
LOWER WARMER  
WHI/RED  
BLK  
BLK  
ON/OFF  
SWITCH  
UPPER WARMER  
VIO  
120 VOLTS A C  
2 WIRE  
SINGLE PHASE  
60 HZ  
39064 042806  
Page 12  

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