Bunn Coffeemaker SN FMD0013000 UP User Manual

FMD DBC-3  
FMDA DBC-3  
SN FMD0013000-UP  
INSTALLATION & OPERATING GUIDE  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts  
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at  
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.  
29215.0000L 01/13 © 1998 Bunn-O-Matic Corporation  
USER NOTICES  
Carefully read and follow all notices on the equipment and in this manual. They were written for your protection.  
All notices are to be kept in good condition. Replace any unreadable or damaged labels.  
! WARNING  
Fill water tank before turning - on -  
thermostat or connecting appliance  
to power source.  
Use only on a properly protected  
circuit capable of the rated load.  
00824.0002  
Electrically ground the chassis.  
Follow national/local electrical codes.  
Do not use near combustibles.  
FAILURE TO COMPLY RISKS EQUIPMENT  
DAMAGE, FIRE, OR SHOCK HAZARD  
READ THE ENTIRE OPERATING MANUAL  
BEFORE BUYING OR USING THIS PRODUCT  
37881.0000  
THIS APPLIANCE IS HEATED WHENEVER  
CONNECTED TO A POWER SOURCE  
00831.0000F 3/98 ©1998 BUNN-O-MATIC CORPORATION  
As directed in the International Plumbing Code of the  
International Code Council and the Food Code  
00831.0000  
Manual of the Food and Drug Administration (FDA),  
this equipment must be installed with adequate  
backflow prevention to comply with federal, state  
and local codes. For models installed outside the  
U.S.A., you must comply with the applicable Plumb-  
ing /Sanitation Code for your area.  
00656.0001  
29216.0000  
CONTROL THERMOSTAT ADJUSTMENT  
200 F  
180 F  
190 F  
APPROXIMATE THERMOSTAT TEMPERATURE SETTINGS  
28368.0004A 08/08  
©
2008 BUNN-O-MATIC CORPORATION  
28368.0004  
29215 051111  
3
INITIAL SET-UP  
1. Locate the drip tray assembly above the dispenser nested in the packing material.  
2. Remove the drip tray and the drip tray cover and set them aside.  
3. Remove the water strainer assembly from the drip tray and set it aside.  
4. Remove the four legs from the packaging material, apply non-skid pads to the bottom of the legs and securely  
install the legs in the dispenser base.  
ELECTRICAL REQUIREMENTS  
CAUTION - The dispenser must be disconnected from the power source until specified in Electrical Hook-Up.  
The 120 volt version of this dispenser has an attached cordset. The mating connector must be a NEMA 5-15R.  
The 120/208 volt and the 120/240 version of this dispenser has an attached cordset. The mating connector must  
be a NEMA 14-20R.  
The 240 volt version of this dispenser has an attached cordset without plug.  
The 220-240 volt version of this dispenser has an attached cordset.  
CE REQUIREMENTS  
• This appliance must be installed in locations where it can be overseen by trained personnel.  
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.  
• Appliance shall not be tilted more than 10° for safe operation.  
• An electrician must provide electrical service as specified in conformance with all local and national codes.  
• This appliance must not be cleaned by water jet.  
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental  
capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of  
this appliance by a person responsible for its safety.  
• Children should be supervised to ensure they do not play with the appliance.  
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with  
a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.  
• Machine must not be immersed for cleaning.  
ELECTRICAL HOOk-UP  
CAUTION - Improper electrical installation will damage electronic components.  
1. An electrician must provide electrical service as specified.  
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.  
3. Open the front door of the dispenser and place the heater switch in the “OFF” (upper) position.  
4. Connect the dispenser to the power source.  
5. If plumbing is to be hooked up later be sure the dispenser is disconnected from the power source. If plumb-  
ing has been hooked up, the dispenser is ready for Initial Fill & Heat.  
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PLUMBING REQUIREMENTS  
This dispenser must be connected to a cold water system with operating pressure between 20 and 90 psi (138  
and 620 kPa) from a 1/2˝ or larger supply line. A shut-off valve should be installed in the line before the brewer.  
Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345 kPa). The  
water inlet fitting is .75-11.5 NH (HOSE THREAD). For convenience an elbow adaptor is provided to convert to  
a 1/4˝ flare fitting. Bunn-O-Matic does not recommend the use of a reverse-osmosis or deionized water supply  
to this equipment. REQUIRED: 1.0 gpm (3.78 lpm) flow rate from water supply line.  
NOTE - At least 18 inches of an FDA approved flexible beverage tubing, such as reinforced braided polyethylene  
or silicone, before the dispenser will facilitate movement to clean the countertop. Bunn-O-Matic does not recom-  
mend the use of a saddle valve to install the dispenser. The size and shape of the hole made in the supply line  
by this type of device may restrict water flow.  
As directed in the International Plumbing Code of the International Code Council and the Food Code  
Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate  
backflow prevention to comply with federal, state and local codes. For models installed outside the  
U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.  
PLUMBING HOOk-UP (Early Models)  
1. Securely attach the short piece of tubing on the water strainer assembly to the inlet fitting on the bottom of  
the dispenser.  
2. Flush the water line and securely attach it to the flare fitting on the water strainer assembly.  
3. Turn-on the water supply.  
PLUMBING HOOk-UP (Late Models)  
1. Flush the water line and securely attach it to the elbow fitting on the bottom of the dispenser.  
2. Turn-on the water supply.  
NOTE - Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed  
and maintained in accordance with federal, state and local codes.  
INITIAL FILL & HEAT  
CAUTION - The dispenser must be disconnected from the power source throughout the initial fill & heat, except  
when specified in the instructions.  
1. Turn on the water supply and connect the dispenser to the power source.  
2. Water will automatically flow into the tank to the proper level and then shut-off. This will take less than five  
minutes.  
3. When the tank is full of water, open the front door and place the heater switch in the “ON” (lower) position.  
A tank full of cold water will take approximately forty minutes for the water to heat on 120 volt versions, and  
twenty minutes on 120/240, and 220-240 volt versions.  
During this waiting period, complete these dispenser set-up steps:  
a. Place a set of keyholes in the splash panel over the screws beneath the hopper access door and push down  
gently.  
b. Place the drip tray onto the supports on the splash panel. Hook the tabs on the rear of the drip tray through  
the holes in the splash panel. Set the drip tray cover in place.  
c. Fill the hopper(s) with the dry product to be dispensed.  
PRESET TANk TEMPERATURE  
Tank temperatures have been preset at the factory to 180°F (82°C). Bunn recommends that to provide the best  
quality beverage, the installer adjust the tank temperature to the powder product manufacturer’s recommended  
temperature for the hot powder product being used.  
29215 010413  
5
LIQUID LEVEL CONTROL  
The system automatically maintains the hot water tank’s level by energizing the refill solenoid when the water  
level drops below the liquid level probe. If the system has not successfully refilled in 15 minutes, a refill error  
occurs.  
When a refill error occurs, the refill solenoid is de-energized and the 3 position L.E.D.’s will flash sequentially;  
left...center...right...left...center...right...etc.  
Once the cause of the refill error has been investigated (see the troubleshooting guide) and cured, the system  
can be reset by either disconnecting (for at least 5 seconds) and then reconnecting the power to the machine,  
or by entering one of the program modes (see Programming Modes.)  
RINSE TIMER  
The dispenser is shipped from the factory with the rinse timer disabled. To enable the rinse timer, remove power  
from the dispenser, remove the lower access panel, and remove the jumper from J4 of the control board. For  
dispensers with hot water dispense, remove power from the dispenser, remove the lower access panel, and dis-  
connect the green wires coming from J4 of the control board from each other. Replace the lower access panel,  
and return power to the dispenser.  
When enabled, the rinse timer automatically keeps track of the time since the dispenser was last run through  
a rinse sequence. If the dispenser detects that a rinse sequence has not been run for 8 hours, all three position  
L.E.D.’s will flash continually. If, after an additional 4 hours (12 hours total), a rinse cycle has still not been run,  
all three position L.E.D.’s will light continuously, and the hopper drives will be disabled until a rinse sequence  
has been run.  
RUNNING A RINSE SEQUENCE  
1. Place the Rinse/Run switch in the “rinse” position .  
2. Sequentially or simultaneously at each of the three positions, press any of the three dispense switches. The  
dispenser will run for 10 seconds with the hopper(s) disabled.  
3. As each position is rinsed, the corresponding L.E.D. will extinguish, indicating that the rinse cycle took  
place.  
4. After all three position L.E.D.’s have extinguished, the rinse timer is reset.  
5. Return the Rinse/Run switch to the “run” position.  
DISPENSER USE  
1. Simply place a cup on the drip tray beneath the desired dispensing tip.  
2. a) Momentarily press the appropriate dispense switch to froth and dispense the beverage. The dispenser will  
automatically dispense the beverage for the programmed dispense time at the programmed hopper dispense  
rate. The dispenser is factory preset to produce the approximate dispense sizes as follows:  
Small (8 seconds): approximately 8 fluid ounces of beverage.  
Medium (12 seconds): approximately 12 fluid ounces of beverage.  
Large (16 seconds): approximately 16 fluid ounces of beverage.  
To stop a timed dispense, press the stop switch or any of the switches on the position that is running.  
Note - The mixing chamber must drain at the end of each dispense.  
The dispense times can be individually programmed by following the procedures described in Programming  
Modes.  
b) Hot Water - Push and hold the hot water switch until the water reaches the desired level, then release.  
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6
HOPPER DISPENSE RATE OF PRODUCT  
The hopper dispense rates are preset at the factory. With 22 tooth gear and auger wire, the preset dispense  
rate is approximately 3 to 5 grams per second. With 30 tooth gear and auger wire, the preset dispense rate is  
approximately 5 to 7 grams per second. The hopper dispense rates can be individually programmed to a range  
of dispense rates from approximately 1.5 to 12 grams per second by following the procedures described in  
Programming Modes.  
PROGRAMMING MODES  
1. Enter / Exit:  
a. To enter the program mode, press any two dispense size switches, on the position to be programmed, at the  
same time. The L.E.D. will flash indicating the program mode.  
b. To exit the program mode, press a switch on any position other than the one being programmed.  
Note: The stop switch will not cause exit of program mode since it is used for some programming operations.  
If in the program mode for more than 25 seconds and no switches have been pressed, the program mode is  
automatically exited.  
2. Dispense Run Time:  
a. Enter the program mode on the position you want to program (see step 1.a.)  
b. Place the “Rinse/Run” switch in the “Run” position and press and hold the cup size to be programmed.  
c. When the desired amount is reached, release the switch, the time is recorded in memory.  
To set the time to non-timed dispense, just momentarily press the position switch. This actually sets in a very  
short timed dispense.  
d. Repeat for remaining cup sizes if desired.  
e. Exit the programming mode (see step 1.b.)  
3. Increasing / Decreasing the Hopper Dispense Rate:  
a. Enter the program mode on the position you want to program (see step 1.a.)  
b. Place the Rinse/Run switch in the “Rinse” position.  
c. Press and hold down on the stop switch and press the small switch to decrease the dispense rate or press  
the large switch to increase the dispense rate. Each time the button is pressed, the dispense rate will increase/  
decrease by approximately 21/2 %. Each time the small or large switch is pressed, the L.E.D. on that position  
will flash on and off to indicate the switch was recognized. When the maximum or minimum level is reached  
all 3 position L.E.D.’s will flash rapidly.  
d. To return the dispense rate to the factory preset, press and hold down stop switch and press the medium  
switch. When the medium switch is pressed, the L.E.D. on that position will flash on and off to indicate the  
switch was recognized.  
e. Return the Rinse/Run switch to the “Run” position.  
f. Exit the programming mode (see step 1.b.)  
4. Making Common Timed Dispenses: Once a position has been programmed to the proper dispense times,  
you can make all 3 positions the same, as follows:  
a. Place the Rinse/Run switch in the “Run” position.  
b. Enter the program mode on the position you want all others to be like (see step 1.a.)  
c. Press and hold the Stop switch for 10 seconds.  
d. After the 10 second period, all 3 position L.E.D.’s will come on solid indicating the task is complete. The  
program mode is exited when the Stop switch is released.  
29215 011510  
7
5. Running Hopper Throw Test: The hopper throw can be checked by automatically running the hopper motor  
as follows:  
a. Remove the steam collector and mixing chamber from under the hopper to be checked.  
b. Position a small cup under the hopper outlet.  
c. Enter the program mode on the position you want to check (see step 1.a.)  
d. Place the Rinse/Run switch in the “Run” position.  
e. Press and hold the stop switch down and press the small, medium, or large switch. The hopper will run for  
the programmed timed dispense period at the programmed dispense rate.  
f. Remove the cup and weigh the dispensed product.  
g. Exit the programming mode (see step 1.b.)  
h. Replace the mixing chamber and steam collector.  
6. Making Common Dispense Rates: Once a position has been programmed to the proper hopper dispense rate,  
you can make all 3 positions approximately the same, as follows:  
a. Place the Rinse/Run switch in the “Rinse” position.  
b. Enter the program mode on the position you want all others to be like (see step 1.a.)  
c. Press and hold the Stop switch for 10 seconds.  
d. After the 10 second period, all 3 position L.E.D.’s will come on solid indicating the task is complete. The  
program mode is exited when the Stop switch is released.  
e. Return the Rinse/Run switch to the “Run” position.  
7. Password: The password is to be used to prevent unauthorized entering of the program modes. The password  
is preset at the factory to 0 (no password.)  
a. To enter the password programming, press and hold any two dispense size switches on any one of the posi-  
tions for 10 seconds. All 3 position L.E.D.’s will begin flashing indicating that the dispenser is ready to accept  
a new password.  
b. When the switches are released the 3 L.E.D.’s will stop flashing. At this time press the Stop switch the num-  
ber of times that is the password (For example: If you press the Stop switch 5 times, you will then have to  
press the Stop switch 5 times before you will be able to enter the program mode the next time.)  
c. 5 seconds after the Stop switch is pressed for the last time, the password is recorded in memory. As a  
verification of the password, when the 5 seconds is up, the 3 L.E.D.’s will flash the password. (For example:  
If the password is 5, when the exit of the password occurs, the L.E.D. will flash 5 times.)  
d. Thereafter, the Stop switch needs to be pressed the password number of times before the program mode  
can be entered.  
NOTE: After 5 seconds of pressing the Stop switch for the final time, the password counter is reset to 0. So if  
the password is mis-entered, wait 5 seconds before trying again.  
e. To reset the password to 0 (no password,) enter the old password, then press and hold any two dispense  
size switches on any one of the positions for 10 seconds. All 3 position L.E.D.’s will begin flashing indicating  
that the dispenser is ready to accept a new password. Then just wait 5 seconds without pressing the Stop  
switch.  
NOTE: There will be no indication when the 5 seconds are up and the password is reset to 0.  
29215 011510  
8
RE-INITIALIZE TO FACTORY DEFAULTS  
This resets all dispense time settings and hopper throw rates to the factory defaults, and resets the password  
to 0 (no password.)  
1. Disconnect the dispenser from the power source.  
2. Place the Rinse/Run switch in the “Run” position.  
3. Press and hold the left small, center small, and the Stop switches at the same time.  
4. While holding the switches, connect the dispenser to the power source (this is intended to be difficult.) The  
switches must be held for about 5 seconds. When the task is completed, the left, center and right L.E.D.’s  
flash until the switches are released.  
5. Wait an additional 10 seconds before operating the dispenser.  
COLD BEVERAGE SET-UP (OPTIONAL)  
Cold beverages may be dispensed from the left dispense position. Simply place the HOT/COLD switch near the  
left whipper chamber in the “COLD” (upper) position.  
ADjUSTMENTS  
The hot or cold beverage solenoids are preset to dispense approximately 9/10 ounce per second. This amount  
can be adjusted:  
1. Disconnect the dispenser from the power source.  
2. Remove the small left side access panel.  
3. Rotate the control at the base of the desired solenoid(s) clockwise to decrease or counterclockwise to increase  
the amount of water.  
4. For cold beverage adjustment remove the 1-1/2” plug on the lower left side of the dispenser and rotate the  
needle valve clockwise to decrease or counterclockwise to increase the amount of cold water.  
DRAINING THE HOT WATER TANk  
CAUTION - The dispenser must be disconnected from the power source throughout these steps  
1. Disconnect the dispenser from the power source.  
2. Open front door and place tank heater switch in the “OFF” (upper) position.  
3. Shut off and disconnect the incoming water supply.  
4. Remove the top panel.  
5. Gently remove one of the grommets from the tank lid.  
6. Insert a tube to the bottom of the tank and syphon ALL of the water out.  
NOTE - The dispenser must be refilled using the INITIAL FILL & HEAT steps before reconnecting to the power  
source.  
PREVENTIVE MAINTENANCE  
Bunn-O-Matic® Corporation recommends that preventive maintenance be performed at regular intervals. Maintenance  
should be performed by a qualified service technician. For Technical Service, contact Bunn-O-Matic® Corporation at  
1-800-286-6070.  
NOTE: Replacement parts or service caused by failure to perform required maintenance is not covered by warranty.  
Cycle  
(months)  
6
Item  
Part Number  
32906.0000  
29128.0000  
26356.1000  
Mixing Chamber Kit  
Whipper Motor Seal Kit  
Whipper Shaft Seal Kit  
6
3 or as  
needed  
29215 011510  
9
CLEANING  
The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all sur-  
faces on Bunn-O-Matic equipment. Do NOT clean this equipment with a water jet device.  
1 x 24h  
1. Rinse out Whipper Chambers by placing RINSE/RUN  
switch in the "RINSE" position and activating DISPENSE  
switches.  
2. Turn elbow up, remove Hoppers, refill with product and  
replace hoppers into dispenser.  
3. Empty Drip Tray and wash in a solution of dish detergent.  
1. Para limpiar las camaras de mezcla, coloque el interruptor en la  
posicón ENJUAGUE/MARCHA (”RINSE/RUN”) y pulse el boton  
para espumar y distribuir la bebida (”DISPENSE”).  
2. Gire el codo hacia arriba, remueva las tolvas, llene las tolvas con  
producto y coloque las tolvas nuevamente en la maquina.  
3. Vacie la bandeja de goteo y limpiela con un detergente liquido  
suave no abrasivo.  
1 x 7d  
9
1
6
2
8
7
5
3
4
a. Wash  
b. Rinse  
c. Sanitize c. Desinfecte  
d. Dry d. Seque  
a. Lave  
b. Enjuague  
Replace Light Bulbs  
as required.  
Cambie los bombillos  
quemados cuando  
sea necesario.  
a
b
c
NOTICE  
The cleaning instructions noted above are for non-dairy sugar based food products. When dispensing any other food product,  
the cleaning cycle for the whipping chamber assembly and ejector elbow must be performed daily.  
NOTA:  
Las instrucciones de limpieza descritas anteriormente excluyen productos lacteos azucarados. La limpieza de las camaras  
de mezcla y de los codos de salida de cada tolva deberá realizarse diariamente.  
37254.0000A 07/04 © 2004 BUNN-O-MATIC CORPORATION  
29215 060509  
10  

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