Perlick 66134 1 User Manual

INSTALLATION ANd OPERATION INSTRUCTIONS  
FLOJET BEER PUmP PANELS  
mOdEL NO.  
66134-1  
66134-2  
66134-3  
66134-4  
ImPORTANT INFORmATION  
Table of Contents  
This manual has been prepared to assist you in the  
operation of Perlick Beer Pump Panel System.  
Installing the Panel..............................................2  
Panel Diagram.....................................................3  
How to Operate the Beer Panel..........................4  
Beer Pump Diagram............................................5  
Cleaning Diagram................................................6  
Cleaning Instructions...........................................7  
Winterizing a System with Beer Pumps..............7  
Replacement Parts..............................................7  
We dedicate considerable time to ensure that our  
products provide the highest level of customer  
satisfaction. If service is required, your dealer can  
provide you with a list of qualified service agents. For  
your own protection, never return merchandise for  
credit without our approval.  
We thank you for selecting a Perlick product and  
assure you of our continuing interest in your  
satisfaction.  
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069  
Toll Free 800-558-5592 • E-Mail: [email protected] • www.Perlick.com  
Form No. Z2149A  
Rev. 10.11.06  
Diagram – Beer Pump Panel Diagram  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
Form No. Z2149A  
Rev. 10.11.06  
3
How to Operate – Beer Pump Panels  
Adjust primary CO2 regulator by turning  
adjusting screw counterclockwise until it turns  
freely, then turn hand valve counterclockwise  
on CO2 cylinder to the fully open position. Next,  
turn regulator adjusting screw clockwise until  
required system pressure plus an additional 15  
psig is reached.  
Connect the coupler to a regulated water supply  
with pressure less than 30 psig. Note: Pump  
damage may occur with pressure higher  
than 30 psig.  
Open the water supply. Then open probe valve  
on Perlick Smart coupler to the 45° position.  
See figure 2. The beer pump will slowly pump  
up the beer line in the trunk housing to set psig.  
Note: If pump continues to run for longer than  
expected, check lines for possible leaks at one  
or more of the connections.  
Note: If CO2 is only being used for keg-  
applied pressure, adjust to approximately  
40 psig.  
Note: If using air to drive beer pumps,  
adjust the air compressor output regulator  
pressure to a minimum of 15 psig. greater  
than the maximum required system  
pressure required to operate the beer  
pumps. maximum setting 100 psig.  
Gradually increase secondary regulator  
pressure to the designed system pressure to  
achieve a flow rate of one gallon per minute  
from the dispensing head. Note: maximum  
beer pump operating pressure is 90 psig.  
Open dispensing head faucet to purge air  
trapped within the tubing.  
Adjust secondary CO2 regulator which  
supplies the keg pressure located on the  
beer pump panel to the proper pressure  
setting. Setting depends on beer brand and  
temperature. Desired goal is to maintain the  
natural carbonation in the beer. Open the shut-  
off valves.  
Ensure the Probe Valve on the Perlick Smart  
Coupler is in closed position. See figure 1.  
Ensure the Beer Pump Flow Reversal/Dispense  
handle is in the dispense position. Adjust the  
Secondary Air/ CO2 regulator located on the  
beer pump panel to a minimum operating  
pressure of 10 psig.  
Check all gas and liquid line fittings and  
connections for leaks.  
Close probe valve on Perlick Smart Coupler.  
(See figure 1) and disconnect coupler from  
regulated water source.  
Clean beer system. After cleaning and rinsing  
the system, make sure the beer line is full of  
cold water (beer dispensing from warm beer  
lines will be poor quality).  
Tap fresh keg with Perlick Smart Coupler. Open  
dispensing head faucet until clear beer flows.  
Smart Coupler Probe Valve Lever Positions  
Figure 1  
Figure 2  
Figure 3  
Open Position  
Closed Position  
45° or Cleaning Position  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
Form No. Z2149A  
Rev. 10.11.06  
4
Diagram #2 – Beer Pump  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
Form No. Z2149A  
Rev. 10.11.06  
5
Diagram #3 – Cleaning Diagram  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
Form No. Z2149A  
Rev. 10.11.06  
6
Cleaning Instructions  
General Information  
When a beer system with beer pumps will be  
shut down for an extended period, clean the  
system thoroughly. After completing the rins-  
ing step, prepare a mixture of 50% food grade  
Glycerine and 50% water. Load the lines with  
this mixture and make sure both ends of the  
system are closed. Glycerine/water mixture  
should remain in the lines for the duration of  
the shutdown period.  
The cleaning of beer lines with the new inte-  
gral flow reversal feature incorporated into the  
Perlick Beer Pump gives the line cleaner  
numerous configurations for line cleaning.  
Although the Perlick Beer Pump can be used  
as an in-line pump for moving the solution from  
the coupler to the faucet due to its capability of  
working with negative lift, the following is the  
recommended method for cleaning beer lines  
with the Perlick Beer Pump with integral flow  
reversal installed.  
Replacement Parts  
44...................Air valve  
Cleaning Beer Lines using Smart Couplers  
40115.............Regulator body  
40129.............Regulator body  
43553A ..........Regulator repair kit  
63706.............Flow reversal valve  
63707.............Elbow, flow reversal, 2/bag  
Disconnect Smart Coupler from beer connector  
lines and soak Smart Couplers in cleaning  
solution.  
Couple the two beer connectors together using  
Perlick’s double male adapter part # 186 with  
beer washers.  
Determine which sets of lines will be cleaned  
together and rotate the Dispense/Reverse Flow  
handle to the Reverse Flow position on the line  
which fluid will be circulated from the faucet, to  
the tap.  
63708.............Fitting, tee, gas, barbed 1/4” with  
check valve  
63709 ............. Fitting, elbow, gas, barbed 1/4” with  
check valve  
43817.............Beer pump, Flo-Jet, w/CO2 elbow  
& tee  
Remove the faucet from the line to which the  
Beer Line Cleaner pump will be connected. Soak  
faucets and brush clean before reinstalling.  
Connect Beer Line Cleaner pump to the shank.  
Follow standard beer line cleaning procedures.  
Perlick recommends that the lines first be flushed  
with clean warm water (Water temperature not  
to exceed 100 degrees). Mix line-cleaning  
solution per manufacturerís directions.  
Circulate the solution thoroughly (Time for  
circulation dependent on length of the system  
and pump capabilities). Rinse the lines using  
clean cold water (Ensure all line cleaning solution  
has been removed from the lines to prevent  
hazardous results).  
Disconnect line-cleaning pump and reinstall beer  
faucets.  
Reconnect couplers to beer connector lines and  
return Beer Pump Dispense/ Reverse Flow valve  
to the dispense position.  
Reconnect couplers to keg and open dispensing  
head faucets until clear beer flows.  
Winterizing Systems with Beer Pumps  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
Form No. Z2149A  
Rev. 10.11.06  
7
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069  
Toll Free 800-558-5592 • E-Mail: [email protected] • www.Perlick.com  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2149A  
Rev. 10.11.06  

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