JAI TM 1020 User Manual

TM-1020 Series Progressive Scan Shutter Cameras  
O p e r a t i o n M a n u a l  
69-0076  
Rev. D  
Page iii  
Notice  
The material contained in this manual consists of information that is proprietary to JAI, Inc., and may only be used by the pur-  
chasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors  
which may appear or for damages resulting from the use of the information contained herein. JAI, Inc. reserves the right to  
make changes without notice.  
Microsoft, Windows 98, Windows 95, Windows NT, and Windows Explorer are either registered trademarks or trademarks of  
Microsoft Corporation in the United States and/or other countries.  
Warranty  
All of JAI’s solid-state cameras have a full three-year warranty in the United States, and a one-year warranty elsewhere. If any  
such product proves defective during this warranty period, JAI, Inc. will repair the defective product without charge for parts  
and labor or will provide a replacement in exchange for the defective product. This warranty shall not apply to any damage,  
defect or failure caused by improper use or inadequate maintenance.  
Certifications  
CE Compliance  
The TM-1020 series cameras have been certified to conform to the requirements of Council Directive 89/336/EC for electro-  
magnetic compatibility and to comply with the following European Standards:  
Immunity: EN50082-2/1995  
Emissions: EN55011/EN61326-1, Class A  
All JAI, Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc-  
tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com-  
patibility and prohibit use of the CE mark. Please note that the use of interconnect cables that are not properly grounded and  
shielded may affect CE compliance.  
Contact JAI, Inc. Applications Engineering Department for further information regarding CE compliance.  
FCC  
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the  
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is  
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not  
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper-  
ation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to  
correct the interference at his own expense.  
WARNING  
Changes or modifications to this unit not expressly approved by the party responsible for  
FCC compliance could void the user’s authority to operate the equipment.  
TM-1020 Series Operation Manual  
Printing:May 31, 2007  
JAI, Inc.  
625 River Oaks Parkway  
San Jose, CA 951345  
Tel:(408) 383-0300  
Tel:(800) 445-5444  
E
D
T
T
I
FILE #  
A3942  
ISO-9001  
U
Fax:(408) 383-0301  
® L  
M
E
M
B
ER  
T
JAI, INC.  
Page iv  
Page v  
Table of Contents  
3.6.2  
External VINIT With Pulse Width No-Delay Shutter and ROI  
(Read-Out Inhibit) (Except TM-1020-15 LVDS). . . . . . . . . . . . . . . . 21  
Table of Contents  
 
Page vi  
Table of Contents  
Page viii  
List of Tables  
Page ix  
List of Figures  
List of Figures  
 
Page x  
List of Figures  
May 31, 2007  
TM-1020 Series Progressive Scan  
Shutter Cameras  
Operation Manual  
1
Introduction  
1.1 Product Description  
1
The JAI, Inc. TM-1020 series consists of high-resolution, high-speed monochrome progressive scan  
CCD cameras. The interline-type CCD permits full vertical and horizontal resolution of very high speed  
shutter images and applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset  
asynchronously by external pulse control. The base model’s frame rate is 15 fps. A square imager  
format with uniform square pixels provides superior image definition in any orientation. On-chip micro  
lenses provide increased sensitivity.  
The TM-1020 series has a full dynamic range control function, which can be set at externally selectable  
look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s  
full dynamic range in the normal output signal range. The camera has an 8-bit, RS-422 or RS-644  
digital signal output for interfacing with external image-processing systems. All the key functions are  
externally controlled via RS-232C. The CL models have a Camera Link output.  
Applications for the TM-1020 series include machine vision, medical imaging, intelligent  
transportation systems, high-definition graphics, on-line inspection, gauging, character reading,  
archiving, and high-security surveillance.  
1. Unless specifically mentioned, all information in this manual is relevant to all released cameras in  
the TM-1020 series, including TM-1020-15, RM-1020-15, TM-1020A and all variations, Camera  
Link versions (CL), FW version, and the TM-1020-30 and CL.  
TM-1020 Series Progressive Scan Shutter Cameras  
   
Page 2  
TM-1020 Series Progressive Scan Shutter Cameras  
1.2 Features  
Miniature size and light weight  
The printed circuit boards in the TM-1020 series have been arranged based on a new design  
philosophy. This creates modular electronics for the camera, giving it flexibility. In addition, the  
use of miniature solid-state components results in a compact, lightweight camera that is 44mm x  
44mm x 64mm in dimensions, and weighs only 149 grams.  
Imager  
The TM-1020 series uses a progressive-scan interline transfer CCD that has the following features:  
- Resolution of 1008 x 1018 active pixels for excellent image quality.  
- 9.0 x 9.0 µm square pixels for precise dimensional measurement.  
- High-speed electronic shutter capability for high dynamic resolution of moving objects and  
electronic iris control that eliminates the need for a mechanical shutter.  
- Progressive-scan CCD eliminates interlace deterioration of image and increases ease of  
computer interface.  
- High sensitivity and low noise at fast scanning. The 1” CCD has an excellent S/N ratio that  
is greater than 50dB.  
- The CCD has a built-in microlens for increased quantum efficiency.  
Electronic shutter  
The TM-1020 series has a substrate drain-type shutter mechanism which provides superb pictures  
at various speeds without smearing. A built-in manual shutter speed control selects the electronic  
shutter rate of 1/60 (non-async mode only), 1/125, 1/250, 1/500, 1/1,000, 1/2,000, 1/4,000, 1/8,000,  
or 1/16,000 second.  
With VINIT high (5V), the CCD keeps discharging. With a negative pulse to VINIT, the camera  
resets and purges the charge momentarily. Then it starts integrating for the period of shutter control  
set by either an external pulse width or internal shutter control. Progressive scanning permits a full  
1000 lines of vertical resolution, as compared to a conventional CCD camera which captures only  
half the vertical lines per shutter.  
Asynchronous reset  
The TM-1020 series captures async reset images and provides single-shot video output with single  
FDV. This makes it simpler for an ordinary frame grabber to capture the async reset images. The  
TM-1020 series’s asynchronous reset is flexible and accepts external horizontal drive (HD) for  
phase locking. When the VINIT (5V) pulse is applied, it resets the camera's scanning and purging  
of the CCD.  
The TM-1020A-15 has two modes to control the asynchronous reset and shutter speed:  
- External VINIT with pulse width. The duration between pulse edges controls the shutter  
speed externally (No-delay shutter).  
- Internal shutter speed control. The speed control varies from 1/125 to 1/16,000 sec. The  
video signal and FDV starts with internal V reset timing related to shutter speed.  
The TM-1020-15 has three modes to control the asynchronous reset and shutter speed:  
- External VINIT with pulse width. The duration between pulse edges controls the shutter  
speed externally.  
- Internal shutter speed with Fast mode. The video signal has no delay from the reset tim-  
ing. (shutter speed range is 1/2,000 to 1/16,000 sec.)  
Introduction  
 
Page 3  
TM-1020 Series Progressive Scan Shutter Cameras  
- Internal shutter speed with Slow mode. The speed control varies from 1/125 to 1/1,000  
sec. The video signal starts with internal V reset timing related to shutter speed.  
Output  
The TM-1020 series has an 8-bit RS-644 digital output for interfacing with external image-  
processing systems (TM-1020-15 is RS-422 only) with RS-644 digital output available as an  
option. Camera Link models are designated by the letters “CL” at the end of the camera name.  
Please contact your JAI, Inc. representative for details on these options and models. The analog  
output is 1.0 Vp-p composite video (75Ω) on all models.  
Integration  
The TM-1020 series is capable of capturing high-resolution integration images. Its CCD imager  
can be exposed for longer than the normal scan timing of 1/15 sec. This integration feature  
provides extra sensitivity for applications in dark environments. The progressive scan imager  
permits a full frame of resolution in non-interlace format. Integration is achieved by pulling pin  
#11 of the 12-pin connector to low (GND) for the frames to be integrated.  
Warranty  
The CCD solid-state image sensor allows the camera to maintain a superior performance level  
indefinitely while requiring virtually no maintenance. JAI, Inc. backs all of the TM-series cameras  
with a three-year warranty in the U.S., and a one-year warranty elsewhere.  
Warning: Unscrewing the camera cover or opening the camera in any  
way will void this warranty unless prior written approval is  
obtained from the factory.  
1.3 Functional Option  
RS-644 (LVDS/RS-422) output.  
Introduction  
 
Page 4  
TM-1020 Series Progressive Scan Shutter Cameras  
1.4 System Configuration  
FIGURE 1. TM-1020 Series System Configuration  
Figure 1 below presents a typical system configuration for the LVDS/RS-422 version.  
UP  
0
0
2
E
D
8 6  
6
5
DOWN  
SHUTTER MODE  
30DG-02  
DIGITAL  
1
9
2
8
10  
3
11  
7
12  
4
6
5
RS-232B-12  
cable in  
CS-232E kit  
VIDEO  
POWER  
BNC cable  
12-pin  
connectors  
Analog  
video  
Computer with  
frame-grabber  
board  
PD-12 (series)  
power supply  
OR  
12P-02S  
Power and  
Ext. Sync  
FIGURE 2. CL (Camera Link) System Configuration  
Figure 2 below presents a typical system configuration for the Camera Link version.  
26CL-02-26  
CAMERA LINK  
1
9
2
8
10  
3
11  
7
12  
12P-02S  
or  
Power and  
Ext. Sync  
4
6
5
POWER VIDEO  
PD-12P (series)  
power supply  
Analog  
video  
Computer with  
Camera Link  
frame grabber  
Introduction  
     
Page 5  
TM-1020 Series Progressive Scan Shutter Cameras  
2
Installation  
The following instructions are provided to help you to set up your camera quickly and easily. We  
suggest that you read through these instructions before you unpack and set up your camera system.  
2.1 Getting Started  
2.1.1 Unpacking Instructions  
We recommend that you save the original packing cartons for the cameras and accessories in case you  
need to return or exchange an item.  
We also recommend that you bench-test any equipment being sent to another location for field  
installation to assure that everything is fully operational as a system.  
2.1.2 Components List  
Please begin by checking your order against the Components List shown below to assure that you have  
received everything as ordered, and that nothing has been overlooked in the packing materials. If any  
item is missing, please contact your JAI, Inc. representative immediately.  
TM-1020 series camera  
Camera-specific data sheet  
Camera-appropriate operation manual (if ordered)  
2.1.3 Accessories and Options  
Following is a list of additional accessories and options that may be required for your application.  
Please check with your JAI, Inc. representative before you install your camera to determine what you  
might need.  
Digital output cable 30DG-02  
Serial Communication Kit CS-232E  
PD-12U series power supply  
12P-02S power cable  
26CL-02-26 Camera Link cable (for TM-1020 Camera Link models)  
2.2 Camera Setup  
2.2.1 Heat Dissipation  
The TM-1020 series camera from JAI, Inc., is a compact 1K by 1K camera. Since all the electronics  
have been packed in a compact package, the outer case of the camera gets hot due to heat dissipation.  
Installation  
             
Page 6  
TM-1020 Series Progressive Scan Shutter Cameras  
For optimal performance, JAI, Inc. recommends using a cooling fan to set up a positive air flow around  
the camera and following the precautions below.  
Mount the camera on a large heat sink (camera bracket) made out of conductive material like alu-  
minum.  
Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conductive  
material like plastic.  
Make sure the camera has enough open space around it to facilitate the free flow of air.  
Please contact JAI, Inc. at (800) 445-5444 or send an email to [email protected] if you have any  
questions.  
2.2.2 Connector Pin Configurations  
2.2.2 (a) 12-Pin Connector (LVDS/RS-422 version)  
1
9
2
8
10  
The TM-1020 series has a 12-pin Hirose connector for power input,  
serial communication, and signal integration. Pin #1 is Ground and  
Pin #2 is +12V DC. Other pins handle a number of input and output  
functions, as shown in Table 1 below.  
3
7
11  
12  
4
6
5
TABLE 1.  
12-Pin Connector (LVDS/RS-422 version)  
Pin  
1
Description  
GND (power)  
+12V DC  
Pin  
7
Description  
VD In  
2
8
Strobe Out  
3
GND (analog)  
Video Out  
9
HD In  
4
10  
11  
12  
RXD (RS-232)  
Integration Control  
TXD (RS-232)  
5
GND (digital)  
VINIT In  
6
Installation  
     
Page 7  
TM-1020 Series Progressive Scan Shutter Cameras  
2.2.2 (b) 12-Pin Connector (Camera Link Version)  
The CL versions have a 12-pin Hirose connector for power input and signal integration. Pin #1 is  
Ground and pin #12 is +12V DC. The pin-out table is shown below. For TM-1020-15CL, serial  
communication camera control is done via the Camera Link connector on the rear panel of the camera.  
TABLE 2.  
12-Pin Connector (CL Version)  
1
9
2
8
Pin  
1
Description  
GND  
Pin  
7
Description  
VD in  
10  
3
7
11  
12  
2
+12V DC  
GND (analog)  
Video out  
GND (digital)  
VINIT in  
8
Strobe out  
HD in  
4
6
3
9
5
4
10  
11  
12  
N/C  
5
Integration Control  
N/C  
6
Installation  
   
Page 8  
TM-1020 Series Progressive Scan Shutter Cameras  
2.2.2 (c) Digital Output Connector (LVDS/RS-422 only)  
The LVDS/RS-422 version has a 31-pin AirBorn connector (MP211-031-113-4300) on the rear panel to  
output 8-bit, RS-644 video data. The TM-1020-15 is 8-bit, RS-422 video data. The connector pin-out is  
shown in the figure below.  
FIGURE 3. Rear Panel View of Digital Connector  
1
16  
17  
31  
1
TABLE 3.  
31-Pin Connector (MP211-031-113-4300)  
Pin#  
Description  
CLK+  
I/O  
Out  
Out  
Out  
Pin # Description  
I/O  
Out  
Out  
Out  
In  
1
2
3
4
17  
18  
19  
20  
CLK-  
LDV-  
LDV+  
FDV+  
FDV-  
GND  
VINIT  
[INTEG  
[EXT VD (TTL)  
[EXT CLK-  
N/C  
In]  
5
6
7
EXT HD (TTL)  
[EXT CLK+  
INTEG  
[HD+  
In  
In]  
In  
21  
22  
23  
In]  
In]  
In]  
[HD-  
N/C  
GND  
[Vinit+/(VD+)  
D0+  
In  
[Vinit-/(VD-)  
D0-  
In]  
8
Out  
Out  
Out  
Out  
Out  
Out  
Out  
Out  
24  
25  
26  
27  
28  
29  
30  
31  
Out  
Out  
Out  
Out  
Out  
Out  
Out  
Out  
9
D1+  
D1-  
10  
11  
12  
13  
14  
15  
16  
D2+  
D2-  
D3+  
D3-  
D4+  
D4-  
D5+  
D5-  
D6+  
D6-  
D7+  
D7-  
GND  
1. Note: CLK: data clock; LDV: Line Data Valid; FDV: Frame Data Valid; INTEG: Integration con-  
trol; EXT CLK: External pixel clock; [ ]: Differential input option.  
Installation  
   
Page 9  
TM-1020 Series Progressive Scan Shutter Cameras  
The CL version has a 26-pin connector on the rear panel to output Camera Link data. The connector  
pin-out is shown in Table 4 on page 9.  
13  
1
26  
14  
TABLE 4.  
Connector and Pin-out Configurations  
Camera Link Connector  
Pin # Description  
I/O  
Pin # Description  
I/O  
1
2
3
4
5
6
7
GND  
14  
15  
16  
17  
18  
19  
20  
GND  
(Shield)  
Out  
Tx OUT 0-  
Tx OUT 1-  
Tx OUT 2-  
Tx CLK OUT -  
Tx OUT 3-  
SerTC+  
Out  
Out  
Out  
Out  
Out  
In  
Tx OUT 0+  
Tx OUT 1+  
Tx OUT 2+  
Tx CLK OUT+  
Tx OUT 3+  
SerTC-  
Out  
Out  
Out  
Out  
In (LVDS/RS-422 or  
RS-232)  
8
SerTFG-  
VINIT-  
INTEG+  
N/C  
Out  
In  
21  
22  
23  
24  
25  
26  
SerTFG+  
VINIT+  
INTEG-  
N/C  
Out  
In  
9
10  
11  
12  
13  
In  
In  
N/C  
N/C  
GND  
GND  
Note: SerTC: Serial To Camera  
SerTFG: Serial to Frame Grabber  
2.2.2 (d) Analog Output Connector  
The TM-1020 series has a BNC connector on the rear panel to output  
additional information on analog video output.  
Installation  
 
Page 10  
TM-1020 Series Progressive Scan Shutter Cameras  
2.2.3 Shutter Speed Control Dial (LVDS/RS-422 version)  
Shutter speed can be selected by switching the shutter dial to the appropriate setting (0 through 9). The  
factory default settings correspond to the shutter speeds as shown in Table 5 below.  
TABLE 5.  
Shutter Speed Control Dial  
Manual  
Async  
no shutter  
1/16,000  
1/8,000  
0
1
2
3
4
5
6
7
8
9
no shutter  
1/60  
1/125  
1/250  
1/4,000  
1/500  
1/2,000  
1/1000  
1/2,000  
1/4,000  
1/8,000  
1/16,000  
1/1,000  
1/500  
1/250  
1/125  
Ext. pulse-width control  
2.2.4 RS-232 Communication Cable (LVDS/RS-422 version)  
FIGURE 4. Serial Communication Cable RS-232B-12  
2000 20mm  
40 3mm  
1925 10mm  
MALE  
1
5
6
9
FEMALE  
The RS-232 controller set CS-232E includes the RS-232B-12 interface cable, software disk, and a  
quick-start card. The TM-1020 (RS-422 and LVDS/RS-422 version) camera’s built-in look-up table  
(LUT) can be controlled by an external RS-232 interface. The camera settings can be programmed or  
changed using the communication cable and software. Commands from the RS-232 interface will over-  
write the rear panel switch settings of the camera. Please refer to the AccuPiXEL Series Camera-  
Control Software manual for details on the graphical user interface.  
Installation  
       
Page 11  
TM-1020 Series Progressive Scan Shutter Cameras  
2.2.5 Digital Output Cable (LVDS/RS-422 version)  
FIGURE 5. Digital Output Cable 30DG-02  
Male  
1
20  
Female  
1
17  
31  
16  
25.0mm  
1.00 in  
19  
37  
78.74 in (2 meters)  
The TM-1020 series camera uses the cable 30DG-02 from JAI, Inc. as a digital output cable. This cable  
has a 31-pin AirBorn connector on the camera end and a 37-pin D-sub male connector on the other end.  
Contact your JAI, Inc. representative regarding availability of interface cables for specific frame  
grabber models. Pin-out configuration for the digital cable is shown below.  
FIGURE 6. Pin-out Configuration for Digital Output Cable  
FROM 31 PIN CONN  
TO 37 PIN CONN  
WIRE COLOR  
FROM 31 PIN CONN)  
TO 37 PIN CONN  
WIRE COLOR  
PIN 1  
PIN 2  
PIN 3  
PIN 1  
PIN 2  
OR  
1RED  
1RED  
1RED  
1RED  
1RED  
2RED  
2RED  
2RED  
2RED  
2RED  
3RED  
3RED  
3RED  
3RED  
3RED  
PIN 21 VD  
PIN 22 EN/INTEG  
PIN 23 GND  
PIN 24  
PIN  
OR  
1BLU  
2BLU  
2BLU  
2BLU  
2BLU  
2BLU  
3BLU  
3BLU  
3BLU  
3BLU  
3BLU  
GRY  
WHT  
YLW  
PINK  
OR  
PIN 3  
PIN 16 GND  
PIN 23 GND  
PIN 27  
PIN 28  
GRY  
WHT  
YLW  
PINK  
OR  
PIN 4 GND  
PIN 5 HD  
PIN 6 INTEG  
PIN 7 PULSE  
PIN 8  
PIN 25  
PIN 26  
PIN 29  
PIN 30  
GRY  
WHT  
YLW  
PINK  
OR  
PIN 27  
PIN 28  
PIN 8  
PIN 9  
PIN 31  
PIN 32  
GRY  
WHT  
YLW  
PINK  
PIN 9  
PIN 10  
PIN 29  
PIN 30  
PIN 31  
PIN 10  
PIN 11  
PIN 12  
PIN 13  
PIN 14  
PIN 15  
PIN 33  
PIN 34  
PIN 11  
PIN 12  
GRY  
WHT  
YEL  
PINK  
PIN 13  
PIN 14  
PIN 15  
PIN 35 GND  
SHIELD  
PIN 16 NC  
PIN 17  
PIN 18  
PIN 20  
PIN 21  
PIN 22  
PIN 17  
OR  
1BLU  
1BLU  
1BLU  
1BLU  
N/C  
GRY  
WHT  
YEL  
PINS 4, 5, 6, 7  
18,19, 24, 25,26,  
36, AND 37  
PIN 19  
PIN 20  
Installation  
     
Page 12  
TM-1020 Series Progressive Scan Shutter Cameras  
2.2.6 Camera Link Cable (CL Versions Only)  
The Camera Link cable has a 26-pin connector on both ends. This is a straight-through cable and the  
pin-out configuration is shown in Table 4 on page 9. Contact JAI, Inc. for cable lengths other than 2  
meters.  
FIGURE 7. Camera Link Cable  
26 Position  
High Density  
26 Position  
High Density  
Mini D Ribbon  
(MDR) Male Plug  
Mini D Ribbon  
(MDR) Male Plug  
Cable  
2x  
2x  
Thumbscrews  
Thumbscrews  
Note: For CL versions, serial communication for camera control is done via the Camera Link  
connector on the rear panel of the camera.  
Installation  
   
Page 13  
TM-1020 Series Progressive Scan Shutter Cameras  
2.2.7 Power Supplies and Power Cable Setup  
2.2.7 (a) Power Supplies  
The TM-1020 series camera requires 12V DC power that is obtained through the 12-pin connector  
located on the rear panel of the camera. JAI, Inc. recommends the following power supplies:  
PD-12UU  
100-240V AC/12V DC  
(No 12-pin connector)  
1.2A universal voltage power supply,  
US Plug  
PD-12UUP  
PD-12UE  
PD-12UU with12-pin connector  
US plug  
PD-12UU  
European plug  
(No 12-pin connector)  
PD-12UEP  
PD-12UU with 12-pin connector European plug  
For users providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP  
power supplies are available with the 12-pin mating connector already attached to the leads from the  
power supply. The PD-12UU and PD-12UE power supplies can be connected to the JAI, Inc. power  
cable via a terminal strip or directly.  
When wiring the PD-12UU and PD-12UE power supplies directly, please note the following:  
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.  
Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and  
shorting.  
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.  
All connections must be properly insulated to prevent shorting.  
2.2.7 (b) JAI, Inc. Power Cables  
If you are using JAI, Inc. power cables such as the 12P-02S, please refer to the 12-pin connector pin-out  
diagram in “12-Pin Connector (LVDS/RS-422 version)” on page 6. The cable pin-out diagram is shown  
in Figure 8 below. The color-coded leads use Gray for Ground and Yellow for +12V.  
Installation  
 
Page 14  
TM-1020 Series Progressive Scan Shutter Cameras  
FIGURE 8. 12P-02S Interface Cable (optional)  
+12 V  
GND (Gray)  
Male  
Power (Yellow)  
Monitor  
Video Out (Red Coax)  
HD In (White Coax)  
VD In (Black Coax)  
}
Analog  
Frame Grabber  
12P-02S Interface Cable  
Pin#  
Lead Color  
Gray  
Function  
GND  
Pin#  
7
Lead Color  
Black coax  
White coax shield  
White coax  
Brown  
Function  
1
2
3
4
5
6
VD Input  
Strobe out  
HD Input  
Yellow  
+12V DC  
GND  
8
Red coax shield  
Red coax  
9
Video Out  
GND  
10  
11  
12  
RXD (RS-232)  
Integration  
Orange coax shield  
Orange coax  
Blue  
VINIT IN  
Black coax shield  
TXD (RS-232)  
Note: Make sure that the unused leads are not touching and that there is no possibility that  
exposed wires could cause the leads to short.  
2.2.7 (c) Building Your Own Power Cable  
Refer to the 12-pin connector pin-out in Section 2.2.2 (a on page 6. Connect the Ground lead to pin #1,  
and the +12V DC lead to pin #2 of the 12-pin connector. Power must be DC-regulated, and of sufficient  
current to properly power the camera.  
2.2.7 (d) Attaching the Power Cable to the Connector  
The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly  
attach the power cable to the camera connector:  
1. Rotate the connector while applying slight pressure until the keyways line up.  
2. Press the connector into place until firmly seated.  
3. Plug the power cord into the 100V AC socket. This will power the camera up.  
2.2.8 Attaching the Analog Video Output  
When connecting the TM-1020 series to an analog frame grabber or a monitor, use the BNC connector  
on the rear panel of the camera. The input of the monitor should be balanced for 75Ω termination.  
Standard RG-59 type coaxial cable should carry a full video signal for up to 500 feet. These monitors  
are specially modified to accept a 30Hz progressive scan image.  
The multi-conductor cable 12P-02S from JAI, Inc. can be used to transmit analog video, power, sync.  
signals, and serial communication. The mini coaxial leads in JAI, Inc. multi-conductor cables are  
designed for short runs of no longer than 100 feet.  
Installation  
   
Page 15  
TM-1020 Series Progressive Scan Shutter Cameras  
Note: Make sure that no extraneous wires are visible which could cause a short.  
2.2.9 Attaching the Camera Lens  
The TM-1020 series camera accepts 1" or larger format size C-mount lenses. To attach the C-mount  
lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the  
mounting ring. Do not force the lens if it does not seat properly. Please note that some lenses with  
extremely long flangebacks may exceed the mounting depth of the camera.  
Installation  
 
Page 16  
TM-1020 Series Progressive Scan Shutter Cameras  
3
Operation  
3.1 Camera Rear Panel (LVDS/RS-422 Version)  
Mode Selection switch  
Shutter Speed  
Control switch  
Up/Down switch  
UP  
0
01  
2
E
D
6
7
6 5  
8
DOWN  
SHUTTER MODE  
Digital Output connector  
Analog Output connector  
DIGITAL  
1
9
2
8
10  
Power, RS-232, and  
External Sync Connector  
3
7
11  
12  
4
6
5
VIDEO  
POWER  
3.1.1 Up/Down Switch  
The Mode Selection switch works in conjunction with the Up/Down switch. Refer to Table 6 above for  
information on the Up/Down switch.  
3.1.2 Digital Output Connector  
Refer to Section 2.2.5 on page 11 for information on the digital output connector.  
3.1.3 Analog Output Connector  
The LVDS-version cameras has a BNC connector on the rear panel to output analog video data.  
3.1.4 Power, RS-232, and External Sync Connector  
Refer to Section 2.2.2 (a on page 6 for information on the power, RS-232, and external sync connector.  
3.1.5 Shutter Speed Control Switch  
Please refer to Section 2.2.3 on page 10 for information on the Shutter Speed Control dial. The factory  
default settings correspond to the shutter speeds as shown in Table 5 on page 10.  
Operation  
             
Page 17  
TM-1020 Series Progressive Scan Shutter Cameras  
3.1.6 Mode Selection Switch  
Various modes can be implemented with the rear panel Mode Selection switch. The Mode Selection  
switch works in conjunction with the Up/Down switch and RS-232 external control. Commands from  
the RS-232 interface will over-write the rear panel switch settings of the camera. The table below shows  
details on various modes.  
TABLE 6.  
Mode Selection Switch  
Mode Selection  
Switch Position  
Mode Information  
Normal Mode  
Up/Down Switch  
Display Mode (D)  
Up/Down  
Functions  
0
1
2
3
4
5
6
7
8
Set Gain  
Change gain  
Set Vtop (A/D)  
Set Vbottom(A/D)  
Gain Selection #1  
Gain Selection #2  
Linear LUT  
Up/Down  
Change A/D ref. top  
Change A/D ref. bottom  
Lower gain selection  
Higher gain selection  
Up/Down  
Up: 9dB, Down: 12dB  
Up: 18dB, Down: 22dB  
Up: Linear, Down: LUT Linear/LUT selection  
Knee Selection  
Async Reset Mode  
Up/Down (Scroll)  
Scroll 10 different LUTs  
Up: Normal, Down:  
Async  
Async and normal shut-  
ter  
9
Factory default Recall Up/Down: Recall  
Factory setting  
A
B
C
D
Power up Setting  
Up: Recall, Down: Save Power up page setting  
Up: Recall, Down: Save User page storage setting  
Up: Recall, Down: Save User page storage setting  
User Page Storage #1  
User Page Storage #2  
Direct Shutter Control Up/Down  
Shutter speed increment  
by 1H  
E
F
Scan Format2  
Scan Format1  
Up: Optional, Down:  
Binning  
Two-row binning selec-  
tion  
Up: Normal, Down:  
Normal  
Custom option scanning  
Operation  
   
Page 18  
TM-1020 Series Progressive Scan Shutter Cameras  
3.2 Camera Rear Panel (CL Versions)  
CAMERA LINK  
BNC  
POWER  
3.2.1 Digital Output Connector  
Refer to Section 2.2.6 on page 12 for information on digital output connectors.  
3.2.2 Analog Output Connector  
The CL-version camera has a BNC connector on the rear panel to output analog video data.  
3.2.3 Power and External Sync Connector  
Refer to Section 2.2.2 (b on page 7 for information on the power and external sync. connectors.  
3.3 Progressive Scanning  
Standard TV-system scanning is 525 lines interlace scanning as specified in the RS-170 protocol. Every  
other horizontal line (odd lines and even lines) is scanned at a 60Hz rate per field, and the scanning is  
completed with two fields (one frame) at 30Hz rate. Because of the interlace scanning, the vertical  
resolution of CCD cameras is limited at 350 TV lines, regardless of the horizontal resolution. When  
electronic shutter is applied, the CCD can hold only one field of charge at each exposure. Therefore, the  
vertical resolution of the electronic-shutter camera is only 244 TV lines. The situation is the same for an  
HDTV-format camera, since it has interlaced scanning and the vertical resolution of the shuttered image  
is 500 lines.  
The TM-1020 series uses a state-of-the-art progressive scanning interline transfer CCD which scans all  
lines sequentially from top to bottom at one frame rate. Like a non-interlace computer screen, it  
generates a stable, crisp image without alternating lines and provides full vertical TV resolution of 1000  
lines (a normal TV monitor display may not be able to show 1000 lines due to monitor resolution of  
30Hz scanning).  
The interline transfer architecture is also important to generate simultaneous shuttering. This is different  
from full frame transfer architecture which requires a mechanical shutter or strobe light in order to  
freeze the object motion.  
Operation  
         
Page 19  
TM-1020 Series Progressive Scan Shutter Cameras  
The TM-1020 series outputs the progressive-scanned image with an electronic shutter in two different  
formats:  
1. Progressive-scanning digital and analog output  
The CCD signal goes through A/D and D/A converters and through 10-bit in, 8-bit out  
look-up table (LUT).  
The analog output is the same as 75Ω, 1Vp-p format available from BNC and 12-pin con-  
nector. The digital output is available from 31-pin connector (RS-422 or RS-644) or  
Camera Link connector.  
2. Double-speed scanning output (display output)  
By selection, the two-row binning mode puts double-speed video for monitor display. It  
repeats twice from one frame of input video. Refer to Section 3.8 on page 27 for infor-  
mation on scan modes.  
3.4 Electronic Shutter  
The TM-1020 series has a substrate drain-type shutter mechanism which provides a superb picture at  
various speeds without smearing. A built-in manual shutter speed control selects the electronic shutter  
rate of 1/60 (non-async mode only), 1/125, 1/250, 1/500, 1/1,000, 1/2,000, 1/4,000, 1/8,000, or 1/16,000  
second.  
With VINIT high (5V), the CCD keeps discharging. With a negative pulse to VINIT, the camera resets  
and purges the charge momentarily. Then it starts integrating for the period of shutter control set by  
either an external pulse width or internal shutter control. Progressive scanning permits a full 1000 lines  
of vertical resolution, as compared to a conventional CCD camera which captures only half the vertical  
lines per shutter.  
3.5 Integration  
The CCD imager of the TM-1020 series can be exposed for longer than the normal scan timing of 1/15  
sec. This integration feature provides extra sensitivity for dark-environment applications. The  
progressive-scan imager permits a full frame of resolution in non-interlace format. Integration is  
achieved by controlling the #11 pin of the 12-pin connector to low (GND) or providing pulse-width  
control up to 1/15 frames. Please refer to Figure 2.2.2 on page 6 for pin-out information on the 12-pin  
connector.  
Operation  
   
Page 20  
TM-1020 Series Progressive Scan Shutter Cameras  
3.6 Asynchronous Reset  
ASYNC RESET  
VINIT  
VD  
SG (TRANSFER GATE)  
DISCHARGE PULSE  
PROGRESSIVE OUTPUT  
VIDEO  
Stand-by Image  
Shutter Video  
Stand-by Image  
The TM-1020 series's asynchronous reset is flexible and accepts external horizontal drive (HD) for  
phase locking. When the VINIT pulse is applied, it resets the camera's scanning and purging of the  
CCD. For asynchronous image capturing by frame grabbers, it outputs single FDV at async reset. For  
the TM-1020-15 and -15CL versions, there are three modes to control the asynchronous reset and  
shutter speed:  
Internal Shutter Speed with Fast Mode  
Internal Shutter Speed with Slow Mode  
External VINIT with Pulse Width  
For the entire line of TM-1020 series cameras except the -15 and -15CL models, there are two modes to  
control the asynchronous reset and shutter speed:  
Internal Shutter Speed Control  
External VINIT with Pulse Width  
Operation  
 
Page 21  
TM-1020 Series Progressive Scan Shutter Cameras  
3.6.1 Internal Shutter Speed Control (TM-1020 Series)  
FIGURE 9. Internal Shutter Speed Control (TM-1020 Series)  
EXT. VINIT  
HD  
INT. VINIT with shutter speed control  
Discharge  
Exposure time set by shutter speed  
Transfer Gate  
41H  
FDV  
Analog Video Sync  
The video signal starts with internal VINIT. The camera operates the reset and shutter in the same way  
as the external pulse width control mode. When the external VINIT pulse is applied, internal VINIT is  
latched to HD and the internal VINIT is delayed to set up the shutter speed period. The shutter speed is  
controlled by the dial switch from “1” to “8.” Video output timing starts right after the internal VINIT  
and single shots, FDV is output at the internal VINIT timing.  
3.6.2 External VINIT With Pulse Width No-Delay Shutter and ROI (Read-Out  
Inhibit) (Except TM-1020-15 LVDS)  
For multiple-camera applications such as 2D or 3D measurement and multi-angle inspection,  
simultaneous image capturing at an exact shutter timing for all cameras is critical requirement. The TM-  
1020 CL’s asynchronous pulse-width control mode provides no-delay shutter as standard. Regardless of  
the internal pulse timing, the camera discharges at the VINIT leading edge and transfers charges at the  
trailing edge of the pulse. Even though each camera runs with slightly different H and data clock  
timing, the image capturing is exactly simultaneous.  
Operation  
     
Page 22  
TM-1020 Series Progressive Scan Shutter Cameras  
FIGURE 10. No-Delay Shutter  
EXT. VINIT (Pulse width control)  
HD  
INT. VINIT after trailing edge of EXT. VINIT  
Discharge  
Exposure time set by pulse width  
Transfer Gate  
FDV  
41H  
Analog Video Sync  
Vsync  
FIGURE 11. No-Delay Shutter and Read-Out Inhibit  
VINIT (External Pulse Width Control Trigger)  
No-Delay Shutter (All cameras)  
Discharge  
No-delay Exposure  
Transfer Gate  
ROI pulse width: Min. 1H to 1frame  
ROI Control: Camera #1  
Camera #1 Video  
FDV/Vsync  
Max. 1H delay  
ROI Control: Camera #2  
Camera #2 Video  
The TM-1020A series also has read-out-inhibit control (ROI) to control the vertical clock start (Async  
Shutter #9). When ROI is low, V-clock is stopped and the transferred charges remain in the vertical shift  
registers, which work like CCD memory. When the ROI is high, it clocks out the CCD data. This helps  
a single frame grabber process multiple images in pipeline processing (sequential process).  
Operation  
   
Page 23  
TM-1020 Series Progressive Scan Shutter Cameras  
Note: When the ROI function is not used, make sure that the INTEG/ROI inputs (#11 of 12-pin  
connector, #6 of the 31-pin connector, and #10 and #23 of the Camera Link connector)  
are kept open or logic high during Async. pulse width control mode.  
3.6.3 Internal Shutter Speed with Fast Mode (TM-1020-15 only)  
FIGURE 12. Internal Shutter Speed with Fast Mode (TM-1020-15 only)  
HD  
VINIT  
9H  
FDV  
32H  
X
Discharge  
Pulse  
Transfer  
Gate  
S1  
X = 1H  
S2  
X = 2H  
S3  
X = 4H  
S4  
X = 9H  
The video signal has no delay from the reset timing. Shutter speed range is 1/2,400 to 1/31,000 sec.  
Select a dial switch setting from “1” to “4”. When the fast reset mode is selected, the camera resets with  
internal VINIT timing, which is latched to HD. Video output is also synchronized with internal VINIT  
timing without further delay. The shutter speed is controlled by the dial switch.  
Operation  
   
Page 24  
TM-1020 Series Progressive Scan Shutter Cameras  
3.6.4 Internal Shutter Speed with Slow Mode (TM-1020-15 Only)  
FIGURE 13. Internal Shutter Speed with Slow Mode (TM-1020-15 Only)  
External  
Pulse  
min 2H  
HD  
Internal  
VINIT  
External  
X
9H  
Transfer  
Gate  
Pulse  
9H  
Discharge  
pulse  
Exposure Time  
Composite  
Video  
FDV  
32H  
The speed control ranges from 1/120 to 1/950 sec. The video signal starts with internal VINIT. Select a  
dial switch setting from “1” to “4.” With the internal slow reset mode selected, the camera operates the  
reset and shutter in the same way as the external pulse width control mode. When the external VINIT  
pulse is applied, internal VINIT is latched to HD and the second internal VINIT signal is delayed to set  
up the shutter speed period. The shutter speed is controlled by the dial switch from “5” to “8.” Video  
output timing starts right after the internal VINIT. For the timing of the delayed internal reset, LPULSE  
output of the 51-pin connector can be used.  
Operation  
   
Page 25  
TM-1020 Series Progressive Scan Shutter Cameras  
3.6.5 External VINIT with Pulse Width (TM-1020-15 Only)  
FIGURE 14. External VINIT with Pulse Width (TM-1020-15 Only)  
Hd  
X
VINIT  
FDV  
32H  
9H  
Discharge  
Pulse  
9H  
Transfer  
Gate  
X
FDV is output at the internal VINIT timing  
S9 Exposure Time = X (H)  
The TM-1020 series can be reset with external reset pulse (VINIT). Set the dial switch to “9.” Apply a  
pulse-width control VINIT signal generated from an external event trigger to the camera. The internal  
reset pulse will be latched to HD and at the 9th HD timing from the external pulse leading edge  
(negative going edge). The CCD discharge pulse will be generated to clear the images. The internal  
VINIT will be generated at the following edge (positive going edge) of the external pulse, resetting the  
internal timing including the video sync. The shutter speed is the same as the external pulse width, but  
the integration delays 9H from the leading edge. For the immediate reset option, please contact JAI, Inc.  
For the progressive format, one frame of video output will start from the rising edge of the pulse width  
control. When VINIT is kept high (5V), subsequent frames will contain black or invalid video until the  
next falling edge of Vinit triggers another frame.  
Operation  
   
Page 26  
TM-1020 Series Progressive Scan Shutter Cameras  
3.7 Dynamic Range Control  
Blooming adj. = 13. 5 V  
Lens: F=5.6  
mV  
Vsub = 8 V  
Max. Digital dynamic range at 3 dB amp  
600  
Vsub = 10 V  
Vsub = 12 V  
400  
Vsub = 14 V  
Vsub = 16 V  
200  
Digital saturation at 16 dB amp  
Analog saturation at 20 dB amp  
Vsub = 18 V  
0
0
20  
100  
120  
40  
60  
80  
160  
FL  
140  
LUMINANCE  
The typical interline transfer CCD has fixed noise levels based on dark current (thermal or KT noise),  
pattern noise, and the operating clock speed. In general, the level of the 20 MHz pixel clock CCD at  
room temperature is around 20 to 50 electrons. The maximum capacity of CCD charges is limited by the  
well capacity at saturation. The range is limited by the structure and the pixel size.  
The TM-1020 series uses a 1” CCD with 9.0 µm x 9.0 µm pixel and two-phase vertical shift register  
structure. The well capacity is 50,000 electrons. The theoretical dynamic range is 50,000:30 = 1667:1  
(64 dB).  
A typical CCD camera does not use the full dynamic range due to the nominal gain and the output  
specification such as RS-170. The typical CCD camera’s gain is set at 16 to 22 dB and the RS-170 video  
level is 714 mV. Using 20 dB gain for the calculation, CCD output is limited to 714/10 = 71.4 mV.  
Since the CCD’s saturation voltage is 400 mV to 500 mV, it uses less than 1/5 of the full dynamic range.  
Machine vision and outdoor applications, cannot afford to miss image information behind the  
saturation, which is why the dynamic range adaptation is critical.  
3.7.1 Programmable Look-Up Table (LUT) and Knee Control  
The TM-1020 series has a built-in LUT (look-up table) for dynamic range control.  
At a specific gain setting, the offset (minimum level.... dark point) and A/D reference top voltage  
(maximum level... saturation point) are set to 10-bit A/D input so that the full dynamic range of the  
CCD is utilized at 10-bit references as the input and the LUT output is converted into 8-bit to adjust the  
gamma correction.  
The look-up table has two knee points (variable gamma selection) that allow the 10-bit input to be  
segmented into three regions. The look-up table selection can be made either by variable knee curve or  
by direct input.  
Operation  
   
Page 27  
TM-1020 Series Progressive Scan Shutter Cameras  
FIGURE 15. Look-Up Table  
LUT #1  
LUT #7  
256  
Knee Left Knee Right Knee  
Table (X1, Y1) (X2, Y2)  
LUT #0  
LUT #4  
0
1
2
3
4
5
6
7
84 224 1024 256  
56 224 1024 256  
80 160 1024 256  
60 160 1024 256  
40 160 1024 256  
96 192 1024 256  
48 192 1024 256  
112 224 1024 256  
224  
192  
160  
128  
96  
LUT #5  
LUT #6  
LUT #3  
LUT #2  
64  
32  
0
128  
256  
384  
512  
640  
768  
896 1024  
Note: The second knee point on the built-in LUT defaults to position (1024, 256).  
To reposition this point, click on it and drag it to a new location.  
3.8 Scan Modes  
The TM-1020 series supports the following scan modes:  
FIGURE 16. Scan Modes  
line 1  
line 2  
Progressive scan  
n
n+1  
line 1+2  
Two row Binning  
line 3+4  
(2n-1)+2n  
Operation  
     
Page 28  
TM-1020 Series Progressive Scan Shutter Cameras  
3.8.1 Full Progressive Scan  
Normal scanning mode the TM-1020 series is for 1008 x 1018 pixels. The standard speed with single-  
channel output is 15 frame/sec at the pixel clock of 20 MHz. The progressive scan reads every line from  
top to bottom and, unique in an interlace-scan camera, all lines are obtained per image capturing with  
electronic shutter.  
3.8.2 Two-Row Binning  
This is a standard feature in the TM-1020 series. The camera scans two rows together and outputs 1008  
(H) x 509 (V) pixels at 30 frames per second. Two-row binning is typically implemented to increase  
speed and to display real-time images on multi-sync monitors. When scan mode is changed from full  
progressive scan to two-row binning, then the camera settings will default to those in page 1 settings.  
3.9 External Sync and Pixel Locking  
The TM-1020 series accepts an external sync of standard HD and VD at TTL level for general locking  
to a system sync and clock. The external sync is not available in two-row binning and the frequency  
requirement is as follows:  
15 Frame/Sec Models:  
30 Frame/Sec Models:  
fHD = 15.734 KHz ±5%  
fHD = 31.47 KHz ±5%  
fVD = 15.00 Hz ± 5%  
fVD = 30.00 Hz ± 5%  
(Internal Master clock = 40.00 MHz,  
Pixel clock = 20.00 MHz)  
(Internal Master clock = 80.00 MHz,  
Pixel clock = 40.00 MHz)  
Operation  
     
Page 29  
TM-1020 Series Progressive Scan Shutter Cameras  
3.10 Camera Timing Charts  
Model: TM-1020-15  
Operation Mode: 15 fps  
Master Clock: 40.0 MHz, M= 25 nsec  
Pixel Clock: 20.0 MHz, P= 50 nsec  
1. Pixel Clock and Digital Data  
Pixel Clock  
A
Data (B)  
Tcd  
Thd  
Tdc  
Tcd: Clock to Data Ready  
Tdc: Data Ready to Next Clock  
Thd: Data Hold Time  
Tcd = 19.00 nsec, Tdc = 31.00 nsec, Thd = 11.00 nsec.  
2. Horizontal Signals  
fHD = [ 15.75 KHz]  
tHD = [ 63.50 sec]  
External HD  
A [ 10P],( 0.50 s)  
B [ 1174P], ( 58.8 s)  
Internal HD  
C [ 1270 P], ( 63.5 s)  
D [ 262P], ( 13.1 s)  
LDV  
E [ 1008 P], ( 50.3 s)  
F [ 1270P], ( 63.5 s)  
G [ 0P], ( 4.2 ns)  
Digital Data  
I [1006P], ( 50.3 s)  
H [ 268P], ( 13.4 s)  
Analog Video  
M [ 76P], ( 3.8 s)  
K [ 1000P], (50 s)  
J [ 250 P], ( 12.5 s)  
N [ 24P], (1.21 s)  
L [ 20P], ( 1.01 s)  
Operation  
 
Page 30  
TM-1020 Series Progressive Scan Shutter Cameras  
Model: TM-1020  
Operation Mode: 15 Frames/Second  
Master Clock: 40 MHz, M= 25 nsec  
Pixel Clock: 20 MHz, P = 50 nsec  
Horizontal Frequency: 15.748 KHz  
1H = 63.50 sec  
3. External Reset Timing  
External VD  
A [1050 H], (66.68 msec)  
B [0 H], (470.0 ns)  
C [9 H], (572.0 s)  
Internal VD  
D [1041 H], (66.10 ms)  
E [ 1050 H], (66.68 ms)  
G [32 H], (2.030 ms)  
FDV  
H [1018 H], (64.64 ms)  
K [1018 H], (64.64 ms)  
O [1018 H], (64.64 ms)  
F [0 H], (36 ns)  
J [32 H], (2.040 ms)  
Digital Data  
I [0 H], (260.0 ns)  
Analog Video  
M [29 H], (1.880 ms)  
L [0 H], (100 ns)  
P [3 H], (190.5 s)  
N [3 H], (190.5 s)  
4. Async Reset Timing  
VINIT Trigger  
Q [1 H], (68.00 s)  
R [9 H], (572.0 s)  
Internal VD  
S [1041 H], (66.10 ms)  
T [ 1050 H], (66.68 ms)  
V [32 H], (2.040 ms)  
FDV  
U [0 H], (32.00 ns)  
X [32 H], (2.040 ms)  
Digital Data  
Y [1018 H], (64.64 ms)  
W [9 H], (568.0 s)  
AA [29 H], (1.880 ms)  
Analog Video  
CC [1018 H], (64.64 ms)  
Z [0 H], (5 s)  
DD [3 H], (190.5 s)  
BB [3 H], (190.5 s)  
Operation  
Page 31  
TM-1020 Series Progressive Scan Shutter Cameras  
Model: TM-1020-30  
Operation Mode: 30 fps  
Master Clock: 80.0 MHz, M= 12.5 nsec  
Pixel Clock: 40.0 MHz, P= 25 nsec  
1. Pixel Clock and Digital Data  
Pixel Clock  
A
Data (B)  
Tcd  
Thd  
Tdc  
Tcd: Clock to Data Ready  
Tdc: Data Ready to Next Clock  
Thd: Data Hold Time  
Tcd = 9.0 nsec, Tdc = 16.0 nsec, Thd = 6.00 nsec.  
2. Horizontal Signals  
fHD = [ 31.50 KHz]  
tHD = [ 31.75 sec]  
External HD  
A [ 1032 P], (25.8 s)  
B [1270 P], (31.75 s)  
Internal HD  
C [262 P], (6.55 s)  
D [1008 P], (25.2 s)  
LDV  
E [1270 P], (31.75 s)  
Digital Data  
G [1088 P], (25.2 s)  
J [1008 P], (25.2 s)  
F [262 P], (6.55 s)  
Analog Video  
K [67 P], (1.675 s)  
H [70 P], (1.75 s)  
I [192 P], (4.8 s)  
Operation  
Page 32  
TM-1020 Series Progressive Scan Shutter Cameras  
Model: TM-1020-30  
Operation Mode: 30 Frames/Second  
Master Clock: 80 MHz, M= 12.5 nsec  
Pixel Clock: 40 MHz, P = 25 nsec  
Horizontal Frequency: 31.50 KHz  
1H = 31.75 sec  
3. External Reset Timing  
External VD  
A [1050 H], (33.34 msec)  
C [9 H], (285.75 s)  
B [0, H], (0 us)  
Internal VD  
D [1041 H], (33.05 ms)  
E [1050 H], (33.33 ms)  
F [32 H], (1.02 ms)  
FDV  
G [1018 H], (32.32 ms)  
I [1018 H), (32.32 ms)  
M [1018 H], (32.32 ms)  
H [32 H], (1.02 ms)  
Digital Data  
Analog Video  
J [29 H], (0.92 ms)  
K [3 H], (97 ns)  
L [3 H], (97 s)  
4. Async Shutter 0 Reset Timing  
VINIT Trigger  
N [1 H], (31.75 s)  
O [9 H], (286 s)  
Internal VD  
P [1041 H], (33.05 ms)  
Q [ 1050 H], (33.34 ms)  
R [32 H], (1.02 ms)  
FDV  
S [32 H], (1.02 ms)  
U [29 H], (0.94 ms)  
Digital Data  
T [1018], (32.32 ms)  
Analog Video  
V [3 H], (97 s)  
X [1018 H], (32.32 ms)  
W [3 H], (97 s)  
Operation  
Page 33  
TM-1020 Series Progressive Scan Shutter Cameras  
3.11 Serial Communication Kit  
LVDS/RS-422 Version The LVDS/RS-422 version’s functions can be controlled by a PC via RS-  
232C communication using the CS-232E serial communication kit. This kit consists of the RS-  
232B-12 cable, software disk, and quick-start card. The software disk contains setup files for the  
graphical user interface (GUI) program. Please refer to the AccuPiXEL Series Camera-Control  
Software manual for information on the GUI.  
Camera Link The Camera Link version’s control software is also included in the AccuPiXEL  
Camera Control software.  
Operation  
 
Page 34  
TM-1020 Series Progressive Scan Shutter Cameras  
4
LVDS-Version Camera RS-232 Commands  
The LVDS-version camera can be controlled via RS-232 commands. The Start character is always “:”  
and the end character is always “CR” (return). For example, to set Asynchronous Pulse Width Mode,  
send the command :SA9”CR” to the camera. The following table contains RS-232 commands that can  
be used to control the camera.  
TABLE 7.  
RS-232 Command List  
First  
Character  
Second  
Character  
Third  
Character  
Response Functions  
1
“S” (shutter)  
“M” (Manual)  
“0” - “9”  
Mode  
ACK  
ACK  
ACK  
Manual Shutter Mode  
“A” (ASYNC)  
“0” - “8”  
Mode  
Async Shutter Mode  
“9” (Pulse  
Async Pulse Width Mode  
Width Mode)  
2
3
“G” (Gain)  
“M”  
“00” - “FF”  
“00” - “FF”  
“00” - “FF”  
“0” - “6”  
ACK  
ACK  
ACK  
ACK  
Gain Control  
“V” (A/D Vref) “T” (Top)  
“B” (Bottom)  
“P” (Page)  
Vtop reference setting  
Vbtm reference setting  
4
“W” (Write)  
Write current setting to Page  
EEPROM  
“U” (User)  
“S” (System)  
“P” (Page)  
“A” - “D”  
“A” - “D”  
“0” - “6”  
“A” - “D”  
“A” - “D”  
ACK  
ACK  
ACK  
ACK  
ACK  
Write current setting to User  
EEPROM  
Write current setting to System  
EEPROM  
5
“L”  
Restore setting from Page  
EEPROM  
“U” (User)  
“S” (System)  
Restore setting from User  
EEPROM  
Restore setting from System  
EEPROM  
“N” (kNee)  
“P” (Page)  
“0” - “9”  
“0” - “6”  
ACK  
ACK  
Load Preset Knee Table  
6
“R” (Report)  
ACK + “P” + (“9” - “F”) + 16  
bytes  
“U” (User)  
“A” - “D”  
“A” - “D”  
ACK  
ACK  
ACK + “U” + (“A” - “D”) + 6  
bytes  
“S” (System)  
ACK + “S” + (“A” - “D”) + (6  
bytes)  
“R” (Current)  
“X” (Execute)  
“D” (Date)  
ACK  
ACK  
info  
ACK + “RR” + 16 bytes  
Set Camera with loaded data  
Report CPU program version  
LVDS-Version Camera RS-232 Commands  
   
Page 35  
TM-1020 Series Progressive Scan Shutter Cameras  
First  
Character  
Second  
Character  
Third  
Character  
Response Functions  
7
“T” (Table)  
“N” (kNee)  
X1 + Y1 +  
X2 + Y2  
ACK  
(X1, Y1) coordinate for knee 1  
X1, Y1, X2,  
(X2, Y2) coordinate for knee 2  
Y2: “00 - FF”  
“M” (Gamma)  
“L” (Linear)  
ACK  
ACK  
ACK  
“C” (Switch A, “0” or “1”  
B Table)  
8
“N”  
“0” (Normal)  
“1” (Binning)  
ACK  
ACK  
Normal Scan Formal  
Double Speed Binning  
Note: One byte of data consists of two ASCII codes. For example, 0x3A is “3” (0x33). “A”  
(0x41) x <ACK> is 0x06. <NAK> is 0x15.  
This commands basic protocol is the same for Camera Link model cameras.  
LVDS-Version Camera RS-232 Commands  
Page 36  
TM-1020 Series Progressive Scan Shutter Cameras  
5
Troubleshooting  
5.1 Problems and Solutions  
Following are troubleshooting tips for common problems. In general, problems can easily be solved by  
following these instructions. If the following remedies fail to offer a solution to your problems, please  
contact a JAI, Inc. representative.  
5.1.1 Symptom: No Video  
Remedies: Check that the following are properly connected and operational.  
Power supplies  
Power cables  
Main power source  
Shutter control  
Async mode  
Lens  
Digital output cable  
Analog video cable  
5.1.2 Symptom: Dark Video  
Remedies: Check that the following are properly connected and operational.  
Shutter selection  
Iris opening on the lens  
5.1.3 Symptom: Non-synchronized Video  
Remedies: Check that the following are properly connected and operational.  
Proper mode output  
Frame grabber software camera selection  
Troubleshooting  
         
Page 37  
TM-1020 Series Progressive Scan Shutter Cameras  
5.2 Information and Support Resources  
For further information and support:  
Phone:  
(408) 383-0300  
(800) 445-5444  
Fax:  
(408) 383-0301  
E-mail:  
Mail:  
JAI, Inc.  
Sales Department  
625 River Oaks Parkway  
San Jose, CA 95134  
ATTN: Video Applications  
Web Site:  
Troubleshooting  
 
Page 38  
TM-1020 Series Progressive Scan Shutter Cameras  
6
Appendix  
6.1 Specifications  
TABLE 8.  
TM-1020 Series Camera Specifications Table  
TM-1020-15  
TM-1020-15CL  
TM-1020A-15  
TM-1020-30  
TM-1020-30CL  
Feature  
Imager  
1" (9.1mm x 9.2mm) progressive scan interline transfer CCD  
1024 (H) x 1024 (V), 1008 x 1018 active  
9.0µm x 9.0µm  
Pixels  
Cell size  
Scanning  
1050 lines at 15Hz; 1024 x 512 lines at  
1050 lines at 30Hz  
Partial scan: 500L at 58Hz  
: 250L at 102Hz  
30Hz (two-row binning)  
Sync  
Internal/external auto switch  
HD/VD, 4.0 Vp-p impedance 4.7KΩ  
VD=15Hz±5%, non-interlace  
HD=15.734kHz±5%  
Internal/external auto switch  
HD/VD, 4.0 Vp-p impedance 4.7KΩ  
VD=30Hz±5%, non-interlace  
HD=31.47kHz±5%  
Data clock output  
Resolution  
20.000 MHz  
40.000 MHz  
Digital: 1008 (H) x 1018 (V),  
(Analog: over 700 TV lines (H) x 800 TV lines (V))  
S/N ratio  
50dB min. (AGC: off)  
Min. illumination  
1.0 lux with factory defaults: f=1.4 without IR cut filter (no shutter)  
Sensitivity: 12µV/ e-  
Video output  
Analog: 1.0 Vp-p composite video, 75Ω Analog: 1.0 Vp-p composite video, 75Ω  
Digital output: 8-bit RS-644  
(TM-1020-15: 12S-RS-422)  
Camera Link (CL models only)  
Digital output: 8-bit RS-644  
Camera Link (CL model only)  
AGC  
Not available  
Gamma  
Programmable LUT (1.0 std.)  
C-mount (use 1" format lenses)  
Lens mount  
Powerrequirement  
Operating temp.  
12V DC, 500mA (current measured at 25°)  
*
-10°C to 45°C  
Random vibration  
Shock  
7 Grms (10Hz to 2000Hz)  
70G, 10-11msec  
Size (W x H x L)  
Weight  
44mm x 44mm 64mm (1.75" x 1.75" x 2.50")  
Std. version:133 grams, 4.7 oz. (without tripod)  
CL version: 137 grams, 4.8 oz. (without tripod)  
tripod weight: 13.8 grams 0.5 oz.  
Power cable  
12P-02S (optional)  
Appendix  
     
Page 39  
TM-1020 Series Progressive Scan Shutter Cameras  
TM-1020-15  
TM-1020-15CL  
TM-1020A-15  
TM-1020-30  
TM-1020-30CL  
Feature  
Power supply  
Functional options  
I/O  
PD-12UUP (includes power connector)  
RS-644 (LVDS/RS-422) output.  
26CL-02-26 digital output cable (CL models)  
*. Refer to Section 2.2.2 on page 6 for information on camera heat dissipation. Image quality will degrade with  
increasing temperature.  
Appendix  
Page 40  
TM-1020 Series Progressive Scan Shutter Cameras  
6.1.1 TM-1020 Series Physical Dimensions  
FIGURE 17. Physical Dimensions  
TM-1020 series  
camera  
Rear Panel for  
standard camera  
UP  
SHUTTER MODE DOWN  
DIGITAL  
44.0 [1.73]  
POWER  
VIDEO  
7.0 [0.28]  
15.3 [0.60]  
34.0 [1.34]  
63.6 [2.50]  
76.3 [3.00]  
44.0 [1.73]  
25.4 [1.00]  
22.0 [0.87]  
11.0 [0.43]  
1/4-20  
2X M6  
23.0 [0.91]  
19.0 [0.75]  
2X M3 X 6.0 [0.24]  
SOC HD CAP SCR  
18.0 [0.71]  
Appendix  
   
Page 41  
TM-1020 Series Progressive Scan Shutter Cameras  
6.1.2 TM-1020 CL Series Physical Dimensions  
FIGURE 18. CL Version Physical Dimensions  
4X M3 X 6.0 [0.23]  
32.0 [1.26]  
1” – 32  
CAMERA LINK  
44.5  
37.4  
[1.47]  
[1.75]  
VIDEO  
POWER  
7.0 [0.28]  
R5.8 [R0.23]  
22.2  
17.9 [0.71]  
[0.88]  
EFFECTIVE  
IMAGE AREA  
44.5 [1.75]  
63.0 [2.48]  
72.6 [2.86]  
22.0 [0.87]  
1/4–20  
20.8 [0.82]  
16.8 [0.66]  
11.0 [0.43]  
2X M6  
8X M3  
L 6.5 [0.26]  
6.1.3 Spectral Response  
FIGURE 19. Spectral Response  
0.4  
0.35  
0.3  
0.25  
0.2  
0.15  
0.1  
0.05  
0
400  
450  
500  
550  
600  
650  
700  
750  
800  
850  
900  
950  
1000  
Wavelength (nm)  
Appendix  
       
JAI, Inc.  
625 River Oaks Pkwy.  
San Jose, CA 95134  
Tel: 408-383-0300  
Tel: 800-445-5444  
w w w . j a i . c o m  
69-0076  
Rev. D  

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