TM-1020 Series Progressive Scan Shutter Cameras
O p e r a t i o n M a n u a l
69-0076
Rev. D
Page iii
Notice
The material contained in this manual consists of information that is proprietary to JAI, Inc., and may only be used by the pur-
chasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors
which may appear or for damages resulting from the use of the information contained herein. JAI, Inc. reserves the right to
make changes without notice.
Microsoft, Windows 98, Windows 95, Windows NT, and Windows Explorer are either registered trademarks or trademarks of
Microsoft Corporation in the United States and/or other countries.
Warranty
All of JAI’s solid-state cameras have a full three-year warranty in the United States, and a one-year warranty elsewhere. If any
such product proves defective during this warranty period, JAI, Inc. will repair the defective product without charge for parts
and labor or will provide a replacement in exchange for the defective product. This warranty shall not apply to any damage,
defect or failure caused by improper use or inadequate maintenance.
Certifications
CE Compliance
The TM-1020 series cameras have been certified to conform to the requirements of Council Directive 89/336/EC for electro-
magnetic compatibility and to comply with the following European Standards:
Immunity: EN50082-2/1995
Emissions: EN55011/EN61326-1, Class A
All JAI, Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc-
tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com-
patibility and prohibit use of the CE mark. Please note that the use of interconnect cables that are not properly grounded and
shielded may affect CE compliance.
Contact JAI, Inc. Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper-
ation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to
correct the interference at his own expense.
WARNING
Changes or modifications to this unit not expressly approved by the party responsible for
FCC compliance could void the user’s authority to operate the equipment.
TM-1020 Series Operation Manual
Printing:May 31, 2007
JAI, Inc.
625 River Oaks Parkway
San Jose, CA 951345
Tel:(408) 383-0300
Tel:(800) 445-5444
E
D
T
T
I
FILE #
A3942
ISO-9001
U
Fax:(408) 383-0301
E-mail: [email protected]
® L
M
E
M
B
ER
T
JAI, INC.
Page iv
Page vi
Table of Contents
Page vii
List of Tables
Mode Selection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
List of Tables
Page viii
List of Tables
Page ix
List of Figures
FIGURE 10. No-Delay Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
FIGURE 15. Look-Up Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
FIGURE 16. Scan Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
FIGURE 17. Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
FIGURE 19. Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
List of Figures
Page x
List of Figures
May 31, 2007
TM-1020 Series Progressive Scan
Shutter Cameras
Operation Manual
1
Introduction
1.1 Product Description
1
The JAI, Inc. TM-1020 series consists of high-resolution, high-speed monochrome progressive scan
CCD cameras. The interline-type CCD permits full vertical and horizontal resolution of very high speed
shutter images and applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset
asynchronously by external pulse control. The base model’s frame rate is 15 fps. A square imager
format with uniform square pixels provides superior image definition in any orientation. On-chip micro
lenses provide increased sensitivity.
The TM-1020 series has a full dynamic range control function, which can be set at externally selectable
look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s
full dynamic range in the normal output signal range. The camera has an 8-bit, RS-422 or RS-644
digital signal output for interfacing with external image-processing systems. All the key functions are
externally controlled via RS-232C. The CL models have a Camera Link output.
Applications for the TM-1020 series include machine vision, medical imaging, intelligent
transportation systems, high-definition graphics, on-line inspection, gauging, character reading,
archiving, and high-security surveillance.
1. Unless specifically mentioned, all information in this manual is relevant to all released cameras in
the TM-1020 series, including TM-1020-15, RM-1020-15, TM-1020A and all variations, Camera
Link versions (CL), FW version, and the TM-1020-30 and CL.
TM-1020 Series Progressive Scan Shutter Cameras
Page 2
TM-1020 Series Progressive Scan Shutter Cameras
1.2 Features
•
Miniature size and light weight
The printed circuit boards in the TM-1020 series have been arranged based on a new design
philosophy. This creates modular electronics for the camera, giving it flexibility. In addition, the
use of miniature solid-state components results in a compact, lightweight camera that is 44mm x
44mm x 64mm in dimensions, and weighs only 149 grams.
•
Imager
The TM-1020 series uses a progressive-scan interline transfer CCD that has the following features:
- Resolution of 1008 x 1018 active pixels for excellent image quality.
- 9.0 x 9.0 µm square pixels for precise dimensional measurement.
- High-speed electronic shutter capability for high dynamic resolution of moving objects and
electronic iris control that eliminates the need for a mechanical shutter.
- Progressive-scan CCD eliminates interlace deterioration of image and increases ease of
computer interface.
- High sensitivity and low noise at fast scanning. The 1” CCD has an excellent S/N ratio that
is greater than 50dB.
- The CCD has a built-in microlens for increased quantum efficiency.
•
Electronic shutter
The TM-1020 series has a substrate drain-type shutter mechanism which provides superb pictures
at various speeds without smearing. A built-in manual shutter speed control selects the electronic
shutter rate of 1/60 (non-async mode only), 1/125, 1/250, 1/500, 1/1,000, 1/2,000, 1/4,000, 1/8,000,
or 1/16,000 second.
With VINIT high (5V), the CCD keeps discharging. With a negative pulse to VINIT, the camera
resets and purges the charge momentarily. Then it starts integrating for the period of shutter control
set by either an external pulse width or internal shutter control. Progressive scanning permits a full
1000 lines of vertical resolution, as compared to a conventional CCD camera which captures only
half the vertical lines per shutter.
•
Asynchronous reset
The TM-1020 series captures async reset images and provides single-shot video output with single
FDV. This makes it simpler for an ordinary frame grabber to capture the async reset images. The
TM-1020 series’s asynchronous reset is flexible and accepts external horizontal drive (HD) for
phase locking. When the VINIT (5V) pulse is applied, it resets the camera's scanning and purging
of the CCD.
The TM-1020A-15 has two modes to control the asynchronous reset and shutter speed:
- External VINIT with pulse width. The duration between pulse edges controls the shutter
speed externally (No-delay shutter).
- Internal shutter speed control. The speed control varies from 1/125 to 1/16,000 sec. The
video signal and FDV starts with internal V reset timing related to shutter speed.
The TM-1020-15 has three modes to control the asynchronous reset and shutter speed:
- External VINIT with pulse width. The duration between pulse edges controls the shutter
speed externally.
- Internal shutter speed with Fast mode. The video signal has no delay from the reset tim-
ing. (shutter speed range is 1/2,000 to 1/16,000 sec.)
Introduction
Page 3
TM-1020 Series Progressive Scan Shutter Cameras
- Internal shutter speed with Slow mode. The speed control varies from 1/125 to 1/1,000
sec. The video signal starts with internal V reset timing related to shutter speed.
•
•
•
Output
The TM-1020 series has an 8-bit RS-644 digital output for interfacing with external image-
processing systems (TM-1020-15 is RS-422 only) with RS-644 digital output available as an
option. Camera Link models are designated by the letters “CL” at the end of the camera name.
Please contact your JAI, Inc. representative for details on these options and models. The analog
output is 1.0 Vp-p composite video (75Ω) on all models.
Integration
The TM-1020 series is capable of capturing high-resolution integration images. Its CCD imager
can be exposed for longer than the normal scan timing of 1/15 sec. This integration feature
provides extra sensitivity for applications in dark environments. The progressive scan imager
permits a full frame of resolution in non-interlace format. Integration is achieved by pulling pin
#11 of the 12-pin connector to low (GND) for the frames to be integrated.
Warranty
The CCD solid-state image sensor allows the camera to maintain a superior performance level
indefinitely while requiring virtually no maintenance. JAI, Inc. backs all of the TM-series cameras
with a three-year warranty in the U.S., and a one-year warranty elsewhere.
Warning: Unscrewing the camera cover or opening the camera in any
way will void this warranty unless prior written approval is
obtained from the factory.
1.3 Functional Option
•
RS-644 (LVDS/RS-422) output.
Introduction
Page 4
TM-1020 Series Progressive Scan Shutter Cameras
1.4 System Configuration
FIGURE 1. TM-1020 Series System Configuration
Figure 1 below presents a typical system configuration for the LVDS/RS-422 version.
UP
0
0
2
E
D
8 6
6
5
DOWN
SHUTTER MODE
30DG-02
DIGITAL
1
9
2
8
10
3
11
7
12
4
6
5
RS-232B-12
cable in
CS-232E kit
VIDEO
POWER
BNC cable
12-pin
connectors
Analog
video
Computer with
frame-grabber
board
PD-12 (series)
power supply
OR
12P-02S
Power and
Ext. Sync
FIGURE 2. CL (Camera Link) System Configuration
Figure 2 below presents a typical system configuration for the Camera Link version.
26CL-02-26
CAMERA LINK
1
9
2
8
10
3
11
7
12
12P-02S
or
Power and
Ext. Sync
4
6
5
POWER VIDEO
PD-12P (series)
power supply
Analog
video
Computer with
Camera Link
frame grabber
Introduction
Page 5
TM-1020 Series Progressive Scan Shutter Cameras
2
Installation
The following instructions are provided to help you to set up your camera quickly and easily. We
suggest that you read through these instructions before you unpack and set up your camera system.
2.1 Getting Started
2.1.1 Unpacking Instructions
We recommend that you save the original packing cartons for the cameras and accessories in case you
need to return or exchange an item.
We also recommend that you bench-test any equipment being sent to another location for field
installation to assure that everything is fully operational as a system.
2.1.2 Components List
Please begin by checking your order against the Components List shown below to assure that you have
received everything as ordered, and that nothing has been overlooked in the packing materials. If any
item is missing, please contact your JAI, Inc. representative immediately.
•
•
•
TM-1020 series camera
Camera-specific data sheet
Camera-appropriate operation manual (if ordered)
2.1.3 Accessories and Options
Following is a list of additional accessories and options that may be required for your application.
Please check with your JAI, Inc. representative before you install your camera to determine what you
might need.
•
•
•
•
•
Digital output cable 30DG-02
Serial Communication Kit CS-232E
PD-12U series power supply
12P-02S power cable
26CL-02-26 Camera Link cable (for TM-1020 Camera Link models)
2.2 Camera Setup
2.2.1 Heat Dissipation
The TM-1020 series camera from JAI, Inc., is a compact 1K by 1K camera. Since all the electronics
have been packed in a compact package, the outer case of the camera gets hot due to heat dissipation.
Installation
Page 6
TM-1020 Series Progressive Scan Shutter Cameras
For optimal performance, JAI, Inc. recommends using a cooling fan to set up a positive air flow around
the camera and following the precautions below.
•
•
•
Mount the camera on a large heat sink (camera bracket) made out of conductive material like alu-
minum.
Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conductive
material like plastic.
Make sure the camera has enough open space around it to facilitate the free flow of air.
Please contact JAI, Inc. at (800) 445-5444 or send an email to [email protected] if you have any
questions.
2.2.2 Connector Pin Configurations
2.2.2 (a) 12-Pin Connector (LVDS/RS-422 version)
1
9
2
8
10
The TM-1020 series has a 12-pin Hirose connector for power input,
serial communication, and signal integration. Pin #1 is Ground and
Pin #2 is +12V DC. Other pins handle a number of input and output
3
7
11
12
4
6
5
TABLE 1.
12-Pin Connector (LVDS/RS-422 version)
Pin
1
Description
GND (power)
+12V DC
Pin
7
Description
VD In
2
8
Strobe Out
3
GND (analog)
Video Out
9
HD In
4
10
11
12
RXD (RS-232)
Integration Control
TXD (RS-232)
5
GND (digital)
VINIT In
6
Installation
Page 7
TM-1020 Series Progressive Scan Shutter Cameras
2.2.2 (b) 12-Pin Connector (Camera Link Version)
The CL versions have a 12-pin Hirose connector for power input and signal integration. Pin #1 is
Ground and pin #12 is +12V DC. The pin-out table is shown below. For TM-1020-15CL, serial
communication camera control is done via the Camera Link connector on the rear panel of the camera.
TABLE 2.
12-Pin Connector (CL Version)
1
9
2
8
Pin
1
Description
GND
Pin
7
Description
VD in
10
3
7
11
12
2
+12V DC
GND (analog)
Video out
GND (digital)
VINIT in
8
Strobe out
HD in
4
6
3
9
5
4
10
11
12
N/C
5
Integration Control
N/C
6
Installation
Page 8
TM-1020 Series Progressive Scan Shutter Cameras
2.2.2 (c) Digital Output Connector (LVDS/RS-422 only)
The LVDS/RS-422 version has a 31-pin AirBorn connector (MP211-031-113-4300) on the rear panel to
output 8-bit, RS-644 video data. The TM-1020-15 is 8-bit, RS-422 video data. The connector pin-out is
shown in the figure below.
FIGURE 3. Rear Panel View of Digital Connector
1
16
17
31
1
TABLE 3.
31-Pin Connector (MP211-031-113-4300)
Pin#
Description
CLK+
I/O
Out
Out
Out
Pin # Description
I/O
Out
Out
Out
In
1
2
3
4
17
18
19
20
CLK-
LDV-
LDV+
FDV+
FDV-
GND
VINIT
[INTEG
[EXT VD (TTL)
[EXT CLK-
N/C
In]
5
6
7
EXT HD (TTL)
[EXT CLK+
INTEG
[HD+
In
In]
In
21
22
23
In]
In]
In]
[HD-
N/C
GND
[Vinit+/(VD+)
D0+
In
[Vinit-/(VD-)
D0-
In]
8
Out
Out
Out
Out
Out
Out
Out
Out
24
25
26
27
28
29
30
31
Out
Out
Out
Out
Out
Out
Out
Out
9
D1+
D1-
10
11
12
13
14
15
16
D2+
D2-
D3+
D3-
D4+
D4-
D5+
D5-
D6+
D6-
D7+
D7-
GND
1. Note: CLK: data clock; LDV: Line Data Valid; FDV: Frame Data Valid; INTEG: Integration con-
trol; EXT CLK: External pixel clock; [ ]: Differential input option.
Installation
Page 9
TM-1020 Series Progressive Scan Shutter Cameras
The CL version has a 26-pin connector on the rear panel to output Camera Link data. The connector
13
1
26
14
TABLE 4.
Connector and Pin-out Configurations
Camera Link Connector
Pin # Description
I/O
Pin # Description
I/O
1
2
3
4
5
6
7
GND
14
15
16
17
18
19
20
GND
(Shield)
Out
Tx OUT 0-
Tx OUT 1-
Tx OUT 2-
Tx CLK OUT -
Tx OUT 3-
SerTC+
Out
Out
Out
Out
Out
In
Tx OUT 0+
Tx OUT 1+
Tx OUT 2+
Tx CLK OUT+
Tx OUT 3+
SerTC-
Out
Out
Out
Out
In (LVDS/RS-422 or
RS-232)
8
SerTFG-
VINIT-
INTEG+
N/C
Out
In
21
22
23
24
25
26
SerTFG+
VINIT+
INTEG-
N/C
Out
In
9
10
11
12
13
In
In
N/C
N/C
GND
GND
Note: SerTC: Serial To Camera
SerTFG: Serial to Frame Grabber
2.2.2 (d) Analog Output Connector
The TM-1020 series has a BNC connector on the rear panel to output
additional information on analog video output.
Installation
Page 10
TM-1020 Series Progressive Scan Shutter Cameras
2.2.3 Shutter Speed Control Dial (LVDS/RS-422 version)
Shutter speed can be selected by switching the shutter dial to the appropriate setting (0 through 9). The
TABLE 5.
Shutter Speed Control Dial
Manual
Async
no shutter
1/16,000
1/8,000
0
1
2
3
4
5
6
7
8
9
no shutter
1/60
1/125
1/250
1/4,000
1/500
1/2,000
1/1000
1/2,000
1/4,000
1/8,000
1/16,000
1/1,000
1/500
1/250
1/125
Ext. pulse-width control
2.2.4 RS-232 Communication Cable (LVDS/RS-422 version)
FIGURE 4. Serial Communication Cable RS-232B-12
2000 20mm
40 3mm
1925 10mm
MALE
1
5
6
9
FEMALE
The RS-232 controller set CS-232E includes the RS-232B-12 interface cable, software disk, and a
quick-start card. The TM-1020 (RS-422 and LVDS/RS-422 version) camera’s built-in look-up table
(LUT) can be controlled by an external RS-232 interface. The camera settings can be programmed or
changed using the communication cable and software. Commands from the RS-232 interface will over-
write the rear panel switch settings of the camera. Please refer to the AccuPiXEL Series Camera-
Control Software manual for details on the graphical user interface.
Installation
Page 11
TM-1020 Series Progressive Scan Shutter Cameras
2.2.5 Digital Output Cable (LVDS/RS-422 version)
FIGURE 5. Digital Output Cable 30DG-02
Male
1
20
Female
1
17
31
16
25.0mm
1.00 in
19
37
78.74 in (2 meters)
The TM-1020 series camera uses the cable 30DG-02 from JAI, Inc. as a digital output cable. This cable
has a 31-pin AirBorn connector on the camera end and a 37-pin D-sub male connector on the other end.
Contact your JAI, Inc. representative regarding availability of interface cables for specific frame
grabber models. Pin-out configuration for the digital cable is shown below.
FIGURE 6. Pin-out Configuration for Digital Output Cable
FROM 31 PIN CONN
TO 37 PIN CONN
WIRE COLOR
FROM 31 PIN CONN)
TO 37 PIN CONN
WIRE COLOR
PIN 1
PIN 2
PIN 3
PIN 1
PIN 2
OR
1RED
1RED
1RED
1RED
1RED
2RED
2RED
2RED
2RED
2RED
3RED
3RED
3RED
3RED
3RED
PIN 21 VD
PIN 22 EN/INTEG
PIN 23 GND
PIN 24
PIN
OR
1BLU
2BLU
2BLU
2BLU
2BLU
2BLU
3BLU
3BLU
3BLU
3BLU
3BLU
GRY
WHT
YLW
PINK
OR
PIN 3
PIN 16 GND
PIN 23 GND
PIN 27
PIN 28
GRY
WHT
YLW
PINK
OR
PIN 4 GND
PIN 5 HD
PIN 6 INTEG
PIN 7 PULSE
PIN 8
PIN 25
PIN 26
PIN 29
PIN 30
GRY
WHT
YLW
PINK
OR
PIN 27
PIN 28
PIN 8
PIN 9
PIN 31
PIN 32
GRY
WHT
YLW
PINK
PIN 9
PIN 10
PIN 29
PIN 30
PIN 31
PIN 10
PIN 11
PIN 12
PIN 13
PIN 14
PIN 15
PIN 33
PIN 34
PIN 11
PIN 12
GRY
WHT
YEL
PINK
PIN 13
PIN 14
PIN 15
PIN 35 GND
SHIELD
PIN 16 NC
PIN 17
PIN 18
PIN 20
PIN 21
PIN 22
PIN 17
OR
1BLU
1BLU
1BLU
1BLU
N/C
GRY
WHT
YEL
PINS 4, 5, 6, 7
18,19, 24, 25,26,
36, AND 37
PIN 19
PIN 20
Installation
Page 12
TM-1020 Series Progressive Scan Shutter Cameras
2.2.6 Camera Link Cable (CL Versions Only)
The Camera Link cable has a 26-pin connector on both ends. This is a straight-through cable and the
pin-out configuration is shown in Table 4 on page 9. Contact JAI, Inc. for cable lengths other than 2
meters.
FIGURE 7. Camera Link Cable
26 Position
High Density
26 Position
High Density
Mini D Ribbon
(MDR) Male Plug
Mini D Ribbon
(MDR) Male Plug
Cable
2x
2x
Thumbscrews
Thumbscrews
Note: For CL versions, serial communication for camera control is done via the Camera Link
connector on the rear panel of the camera.
Installation
Page 13
TM-1020 Series Progressive Scan Shutter Cameras
2.2.7 Power Supplies and Power Cable Setup
2.2.7 (a) Power Supplies
The TM-1020 series camera requires 12V DC power that is obtained through the 12-pin connector
located on the rear panel of the camera. JAI, Inc. recommends the following power supplies:
PD-12UU
100-240V AC/12V DC
(No 12-pin connector)
1.2A universal voltage power supply,
US Plug
PD-12UUP
PD-12UE
PD-12UU with12-pin connector
US plug
PD-12UU
European plug
(No 12-pin connector)
PD-12UEP
PD-12UU with 12-pin connector European plug
For users providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP
power supplies are available with the 12-pin mating connector already attached to the leads from the
power supply. The PD-12UU and PD-12UE power supplies can be connected to the JAI, Inc. power
cable via a terminal strip or directly.
When wiring the PD-12UU and PD-12UE power supplies directly, please note the following:
•
•
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.
Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and
shorting.
•
•
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.
All connections must be properly insulated to prevent shorting.
2.2.7 (b) JAI, Inc. Power Cables
If you are using JAI, Inc. power cables such as the 12P-02S, please refer to the 12-pin connector pin-out
Installation
Page 14
TM-1020 Series Progressive Scan Shutter Cameras
FIGURE 8. 12P-02S Interface Cable (optional)
+12 V
GND (Gray)
Male
Power (Yellow)
Monitor
Video Out (Red Coax)
HD In (White Coax)
VD In (Black Coax)
}
Analog
Frame Grabber
12P-02S Interface Cable
Pin#
Lead Color
Gray
Function
GND
Pin#
7
Lead Color
Black coax
White coax shield
White coax
Brown
Function
1
2
3
4
5
6
VD Input
Strobe out
HD Input
Yellow
+12V DC
GND
8
Red coax shield
Red coax
9
Video Out
GND
10
11
12
RXD (RS-232)
Integration
Orange coax shield
Orange coax
Blue
VINIT IN
Black coax shield
TXD (RS-232)
Note: Make sure that the unused leads are not touching and that there is no possibility that
exposed wires could cause the leads to short.
2.2.7 (c) Building Your Own Power Cable
Refer to the 12-pin connector pin-out in Section 2.2.2 (a on page 6. Connect the Ground lead to pin #1,
and the +12V DC lead to pin #2 of the 12-pin connector. Power must be DC-regulated, and of sufficient
current to properly power the camera.
2.2.7 (d) Attaching the Power Cable to the Connector
The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly
attach the power cable to the camera connector:
1. Rotate the connector while applying slight pressure until the keyways line up.
2. Press the connector into place until firmly seated.
3. Plug the power cord into the 100V AC socket. This will power the camera up.
2.2.8 Attaching the Analog Video Output
When connecting the TM-1020 series to an analog frame grabber or a monitor, use the BNC connector
on the rear panel of the camera. The input of the monitor should be balanced for 75Ω termination.
Standard RG-59 type coaxial cable should carry a full video signal for up to 500 feet. These monitors
are specially modified to accept a 30Hz progressive scan image.
The multi-conductor cable 12P-02S from JAI, Inc. can be used to transmit analog video, power, sync.
signals, and serial communication. The mini coaxial leads in JAI, Inc. multi-conductor cables are
designed for short runs of no longer than 100 feet.
Installation
Page 15
TM-1020 Series Progressive Scan Shutter Cameras
Note: Make sure that no extraneous wires are visible which could cause a short.
2.2.9 Attaching the Camera Lens
The TM-1020 series camera accepts 1" or larger format size C-mount lenses. To attach the C-mount
lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the
mounting ring. Do not force the lens if it does not seat properly. Please note that some lenses with
extremely long flangebacks may exceed the mounting depth of the camera.
Installation
Page 16
TM-1020 Series Progressive Scan Shutter Cameras
3
Operation
3.1 Camera Rear Panel (LVDS/RS-422 Version)
Mode Selection switch
Shutter Speed
Control switch
Up/Down switch
UP
0
01
2
E
D
6
7
6 5
8
DOWN
SHUTTER MODE
Digital Output connector
Analog Output connector
DIGITAL
1
9
2
8
10
Power, RS-232, and
External Sync Connector
3
7
11
12
4
6
5
VIDEO
POWER
3.1.1 Up/Down Switch
information on the Up/Down switch.
3.1.2 Digital Output Connector
3.1.3 Analog Output Connector
The LVDS-version cameras has a BNC connector on the rear panel to output analog video data.
3.1.4 Power, RS-232, and External Sync Connector
Refer to Section 2.2.2 (a on page 6 for information on the power, RS-232, and external sync connector.
3.1.5 Shutter Speed Control Switch
Please refer to Section 2.2.3 on page 10 for information on the Shutter Speed Control dial. The factory
default settings correspond to the shutter speeds as shown in Table 5 on page 10.
Operation
Page 17
TM-1020 Series Progressive Scan Shutter Cameras
3.1.6 Mode Selection Switch
Various modes can be implemented with the rear panel Mode Selection switch. The Mode Selection
switch works in conjunction with the Up/Down switch and RS-232 external control. Commands from
the RS-232 interface will over-write the rear panel switch settings of the camera. The table below shows
details on various modes.
TABLE 6.
Mode Selection Switch
Mode Selection
Switch Position
Mode Information
Normal Mode
Up/Down Switch
Display Mode (D)
Up/Down
Functions
0
1
2
3
4
5
6
7
8
Set Gain
Change gain
Set Vtop (A/D)
Set Vbottom(A/D)
Gain Selection #1
Gain Selection #2
Linear LUT
Up/Down
Change A/D ref. top
Change A/D ref. bottom
Lower gain selection
Higher gain selection
Up/Down
Up: 9dB, Down: 12dB
Up: 18dB, Down: 22dB
Up: Linear, Down: LUT Linear/LUT selection
Knee Selection
Async Reset Mode
Up/Down (Scroll)
Scroll 10 different LUTs
Up: Normal, Down:
Async
Async and normal shut-
ter
9
Factory default Recall Up/Down: Recall
Factory setting
A
B
C
D
Power up Setting
Up: Recall, Down: Save Power up page setting
Up: Recall, Down: Save User page storage setting
Up: Recall, Down: Save User page storage setting
User Page Storage #1
User Page Storage #2
Direct Shutter Control Up/Down
Shutter speed increment
by 1H
E
F
Scan Format2
Scan Format1
Up: Optional, Down:
Binning
Two-row binning selec-
tion
Up: Normal, Down:
Normal
Custom option scanning
Operation
Page 18
TM-1020 Series Progressive Scan Shutter Cameras
3.2 Camera Rear Panel (CL Versions)
CAMERA LINK
BNC
POWER
3.2.1 Digital Output Connector
3.2.2 Analog Output Connector
The CL-version camera has a BNC connector on the rear panel to output analog video data.
3.2.3 Power and External Sync Connector
3.3 Progressive Scanning
Standard TV-system scanning is 525 lines interlace scanning as specified in the RS-170 protocol. Every
other horizontal line (odd lines and even lines) is scanned at a 60Hz rate per field, and the scanning is
completed with two fields (one frame) at 30Hz rate. Because of the interlace scanning, the vertical
resolution of CCD cameras is limited at 350 TV lines, regardless of the horizontal resolution. When
electronic shutter is applied, the CCD can hold only one field of charge at each exposure. Therefore, the
vertical resolution of the electronic-shutter camera is only 244 TV lines. The situation is the same for an
HDTV-format camera, since it has interlaced scanning and the vertical resolution of the shuttered image
is 500 lines.
The TM-1020 series uses a state-of-the-art progressive scanning interline transfer CCD which scans all
lines sequentially from top to bottom at one frame rate. Like a non-interlace computer screen, it
generates a stable, crisp image without alternating lines and provides full vertical TV resolution of 1000
lines (a normal TV monitor display may not be able to show 1000 lines due to monitor resolution of
30Hz scanning).
The interline transfer architecture is also important to generate simultaneous shuttering. This is different
from full frame transfer architecture which requires a mechanical shutter or strobe light in order to
freeze the object motion.
Operation
Page 19
TM-1020 Series Progressive Scan Shutter Cameras
The TM-1020 series outputs the progressive-scanned image with an electronic shutter in two different
formats:
1. Progressive-scanning digital and analog output
The CCD signal goes through A/D and D/A converters and through 10-bit in, 8-bit out
look-up table (LUT).
The analog output is the same as 75Ω, 1Vp-p format available from BNC and 12-pin con-
nector. The digital output is available from 31-pin connector (RS-422 or RS-644) or
Camera Link connector.
2. Double-speed scanning output (display output)
By selection, the two-row binning mode puts double-speed video for monitor display. It
mation on scan modes.
3.4 Electronic Shutter
The TM-1020 series has a substrate drain-type shutter mechanism which provides a superb picture at
various speeds without smearing. A built-in manual shutter speed control selects the electronic shutter
rate of 1/60 (non-async mode only), 1/125, 1/250, 1/500, 1/1,000, 1/2,000, 1/4,000, 1/8,000, or 1/16,000
second.
With VINIT high (5V), the CCD keeps discharging. With a negative pulse to VINIT, the camera resets
and purges the charge momentarily. Then it starts integrating for the period of shutter control set by
either an external pulse width or internal shutter control. Progressive scanning permits a full 1000 lines
of vertical resolution, as compared to a conventional CCD camera which captures only half the vertical
lines per shutter.
3.5 Integration
The CCD imager of the TM-1020 series can be exposed for longer than the normal scan timing of 1/15
sec. This integration feature provides extra sensitivity for dark-environment applications. The
progressive-scan imager permits a full frame of resolution in non-interlace format. Integration is
achieved by controlling the #11 pin of the 12-pin connector to low (GND) or providing pulse-width
control up to 1/15 frames. Please refer to Figure 2.2.2 on page 6 for pin-out information on the 12-pin
connector.
Operation
Page 20
TM-1020 Series Progressive Scan Shutter Cameras
3.6 Asynchronous Reset
ASYNC RESET
VINIT
VD
SG (TRANSFER GATE)
DISCHARGE PULSE
PROGRESSIVE OUTPUT
VIDEO
Stand-by Image
Shutter Video
Stand-by Image
The TM-1020 series's asynchronous reset is flexible and accepts external horizontal drive (HD) for
phase locking. When the VINIT pulse is applied, it resets the camera's scanning and purging of the
CCD. For asynchronous image capturing by frame grabbers, it outputs single FDV at async reset. For
the TM-1020-15 and -15CL versions, there are three modes to control the asynchronous reset and
shutter speed:
•
•
•
Internal Shutter Speed with Fast Mode
Internal Shutter Speed with Slow Mode
External VINIT with Pulse Width
For the entire line of TM-1020 series cameras except the -15 and -15CL models, there are two modes to
control the asynchronous reset and shutter speed:
•
•
Internal Shutter Speed Control
External VINIT with Pulse Width
Operation
Page 21
TM-1020 Series Progressive Scan Shutter Cameras
3.6.1 Internal Shutter Speed Control (TM-1020 Series)
FIGURE 9. Internal Shutter Speed Control (TM-1020 Series)
EXT. VINIT
HD
INT. VINIT with shutter speed control
Discharge
Exposure time set by shutter speed
Transfer Gate
41H
FDV
Analog Video Sync
The video signal starts with internal VINIT. The camera operates the reset and shutter in the same way
as the external pulse width control mode. When the external VINIT pulse is applied, internal VINIT is
latched to HD and the internal VINIT is delayed to set up the shutter speed period. The shutter speed is
controlled by the dial switch from “1” to “8.” Video output timing starts right after the internal VINIT
and single shots, FDV is output at the internal VINIT timing.
3.6.2 External VINIT With Pulse Width No-Delay Shutter and ROI (Read-Out
Inhibit) (Except TM-1020-15 LVDS)
For multiple-camera applications such as 2D or 3D measurement and multi-angle inspection,
simultaneous image capturing at an exact shutter timing for all cameras is critical requirement. The TM-
1020 CL’s asynchronous pulse-width control mode provides no-delay shutter as standard. Regardless of
the internal pulse timing, the camera discharges at the VINIT leading edge and transfers charges at the
trailing edge of the pulse. Even though each camera runs with slightly different H and data clock
timing, the image capturing is exactly simultaneous.
Operation
Page 22
TM-1020 Series Progressive Scan Shutter Cameras
FIGURE 10. No-Delay Shutter
EXT. VINIT (Pulse width control)
HD
INT. VINIT after trailing edge of EXT. VINIT
Discharge
Exposure time set by pulse width
Transfer Gate
FDV
41H
Analog Video Sync
Vsync
FIGURE 11. No-Delay Shutter and Read-Out Inhibit
VINIT (External Pulse Width Control Trigger)
No-Delay Shutter (All cameras)
Discharge
No-delay Exposure
Transfer Gate
ROI pulse width: Min. 1H to 1frame
ROI Control: Camera #1
Camera #1 Video
FDV/Vsync
Max. 1H delay
ROI Control: Camera #2
Camera #2 Video
The TM-1020A series also has read-out-inhibit control (ROI) to control the vertical clock start (Async
Shutter #9). When ROI is low, V-clock is stopped and the transferred charges remain in the vertical shift
registers, which work like CCD memory. When the ROI is high, it clocks out the CCD data. This helps
a single frame grabber process multiple images in pipeline processing (sequential process).
Operation
Page 23
TM-1020 Series Progressive Scan Shutter Cameras
Note: When the ROI function is not used, make sure that the INTEG/ROI inputs (#11 of 12-pin
connector, #6 of the 31-pin connector, and #10 and #23 of the Camera Link connector)
are kept open or logic high during Async. pulse width control mode.
3.6.3 Internal Shutter Speed with Fast Mode (TM-1020-15 only)
FIGURE 12. Internal Shutter Speed with Fast Mode (TM-1020-15 only)
HD
VINIT
9H
FDV
32H
X
Discharge
Pulse
Transfer
Gate
S1
X = 1H
S2
X = 2H
S3
X = 4H
S4
X = 9H
The video signal has no delay from the reset timing. Shutter speed range is 1/2,400 to 1/31,000 sec.
Select a dial switch setting from “1” to “4”. When the fast reset mode is selected, the camera resets with
internal VINIT timing, which is latched to HD. Video output is also synchronized with internal VINIT
timing without further delay. The shutter speed is controlled by the dial switch.
Operation
Page 24
TM-1020 Series Progressive Scan Shutter Cameras
3.6.4 Internal Shutter Speed with Slow Mode (TM-1020-15 Only)
FIGURE 13. Internal Shutter Speed with Slow Mode (TM-1020-15 Only)
External
Pulse
min 2H
HD
Internal
VINIT
External
X
9H
Transfer
Gate
Pulse
9H
Discharge
pulse
Exposure Time
Composite
Video
FDV
32H
The speed control ranges from 1/120 to 1/950 sec. The video signal starts with internal VINIT. Select a
dial switch setting from “1” to “4.” With the internal slow reset mode selected, the camera operates the
reset and shutter in the same way as the external pulse width control mode. When the external VINIT
pulse is applied, internal VINIT is latched to HD and the second internal VINIT signal is delayed to set
up the shutter speed period. The shutter speed is controlled by the dial switch from “5” to “8.” Video
output timing starts right after the internal VINIT. For the timing of the delayed internal reset, LPULSE
output of the 51-pin connector can be used.
Operation
Page 25
TM-1020 Series Progressive Scan Shutter Cameras
3.6.5 External VINIT with Pulse Width (TM-1020-15 Only)
FIGURE 14. External VINIT with Pulse Width (TM-1020-15 Only)
Hd
X
VINIT
FDV
32H
9H
Discharge
Pulse
9H
Transfer
Gate
X
FDV is output at the internal VINIT timing
S9 Exposure Time = X (H)
The TM-1020 series can be reset with external reset pulse (VINIT). Set the dial switch to “9.” Apply a
pulse-width control VINIT signal generated from an external event trigger to the camera. The internal
reset pulse will be latched to HD and at the 9th HD timing from the external pulse leading edge
(negative going edge). The CCD discharge pulse will be generated to clear the images. The internal
VINIT will be generated at the following edge (positive going edge) of the external pulse, resetting the
internal timing including the video sync. The shutter speed is the same as the external pulse width, but
the integration delays 9H from the leading edge. For the immediate reset option, please contact JAI, Inc.
For the progressive format, one frame of video output will start from the rising edge of the pulse width
control. When VINIT is kept high (5V), subsequent frames will contain black or invalid video until the
next falling edge of Vinit triggers another frame.
Operation
Page 26
TM-1020 Series Progressive Scan Shutter Cameras
3.7 Dynamic Range Control
Blooming adj. = 13. 5 V
Lens: F=5.6
mV
Vsub = 8 V
Max. Digital dynamic range at 3 dB amp
600
Vsub = 10 V
Vsub = 12 V
400
Vsub = 14 V
Vsub = 16 V
200
Digital saturation at 16 dB amp
Analog saturation at 20 dB amp
Vsub = 18 V
0
0
20
100
120
40
60
80
160
FL
140
LUMINANCE
The typical interline transfer CCD has fixed noise levels based on dark current (thermal or KT noise),
pattern noise, and the operating clock speed. In general, the level of the 20 MHz pixel clock CCD at
room temperature is around 20 to 50 electrons. The maximum capacity of CCD charges is limited by the
well capacity at saturation. The range is limited by the structure and the pixel size.
The TM-1020 series uses a 1” CCD with 9.0 µm x 9.0 µm pixel and two-phase vertical shift register
structure. The well capacity is 50,000 electrons. The theoretical dynamic range is 50,000:30 = 1667:1
(64 dB).
A typical CCD camera does not use the full dynamic range due to the nominal gain and the output
specification such as RS-170. The typical CCD camera’s gain is set at 16 to 22 dB and the RS-170 video
level is 714 mV. Using 20 dB gain for the calculation, CCD output is limited to 714/10 = 71.4 mV.
Since the CCD’s saturation voltage is 400 mV to 500 mV, it uses less than 1/5 of the full dynamic range.
Machine vision and outdoor applications, cannot afford to miss image information behind the
saturation, which is why the dynamic range adaptation is critical.
3.7.1 Programmable Look-Up Table (LUT) and Knee Control
The TM-1020 series has a built-in LUT (look-up table) for dynamic range control.
At a specific gain setting, the offset (minimum level.... dark point) and A/D reference top voltage
(maximum level... saturation point) are set to 10-bit A/D input so that the full dynamic range of the
CCD is utilized at 10-bit references as the input and the LUT output is converted into 8-bit to adjust the
gamma correction.
The look-up table has two knee points (variable gamma selection) that allow the 10-bit input to be
segmented into three regions. The look-up table selection can be made either by variable knee curve or
by direct input.
Operation
Page 27
TM-1020 Series Progressive Scan Shutter Cameras
FIGURE 15. Look-Up Table
LUT #1
LUT #7
256
Knee Left Knee Right Knee
Table (X1, Y1) (X2, Y2)
LUT #0
LUT #4
0
1
2
3
4
5
6
7
84 224 1024 256
56 224 1024 256
80 160 1024 256
60 160 1024 256
40 160 1024 256
96 192 1024 256
48 192 1024 256
112 224 1024 256
224
192
160
128
96
LUT #5
LUT #6
LUT #3
LUT #2
64
32
0
128
256
384
512
640
768
896 1024
Note: The second knee point on the built-in LUT defaults to position (1024, 256).
To reposition this point, click on it and drag it to a new location.
3.8 Scan Modes
The TM-1020 series supports the following scan modes:
FIGURE 16. Scan Modes
line 1
line 2
Progressive scan
n
n+1
line 1+2
Two row Binning
line 3+4
(2n-1)+2n
Operation
Page 28
TM-1020 Series Progressive Scan Shutter Cameras
3.8.1 Full Progressive Scan
Normal scanning mode the TM-1020 series is for 1008 x 1018 pixels. The standard speed with single-
channel output is 15 frame/sec at the pixel clock of 20 MHz. The progressive scan reads every line from
top to bottom and, unique in an interlace-scan camera, all lines are obtained per image capturing with
electronic shutter.
3.8.2 Two-Row Binning
This is a standard feature in the TM-1020 series. The camera scans two rows together and outputs 1008
(H) x 509 (V) pixels at 30 frames per second. Two-row binning is typically implemented to increase
speed and to display real-time images on multi-sync monitors. When scan mode is changed from full
progressive scan to two-row binning, then the camera settings will default to those in page 1 settings.
3.9 External Sync and Pixel Locking
The TM-1020 series accepts an external sync of standard HD and VD at TTL level for general locking
to a system sync and clock. The external sync is not available in two-row binning and the frequency
requirement is as follows:
15 Frame/Sec Models:
30 Frame/Sec Models:
fHD = 15.734 KHz ±5%
fHD = 31.47 KHz ±5%
fVD = 15.00 Hz ± 5%
fVD = 30.00 Hz ± 5%
(Internal Master clock = 40.00 MHz,
Pixel clock = 20.00 MHz)
(Internal Master clock = 80.00 MHz,
Pixel clock = 40.00 MHz)
Operation
Page 29
TM-1020 Series Progressive Scan Shutter Cameras
3.10 Camera Timing Charts
Model: TM-1020-15
Operation Mode: 15 fps
Master Clock: 40.0 MHz, M= 25 nsec
Pixel Clock: 20.0 MHz, P= 50 nsec
1. Pixel Clock and Digital Data
Pixel Clock
A
Data (B)
Tcd
Thd
Tdc
Tcd: Clock to Data Ready
Tdc: Data Ready to Next Clock
Thd: Data Hold Time
Tcd = 19.00 nsec, Tdc = 31.00 nsec, Thd = 11.00 nsec.
2. Horizontal Signals
fHD = [ 15.75 KHz]
tHD = [ 63.50 sec]
External HD
A [ 10P],( 0.50 s)
B [ 1174P], ( 58.8 s)
Internal HD
C [ 1270 P], ( 63.5 s)
D [ 262P], ( 13.1 s)
LDV
E [ 1008 P], ( 50.3 s)
F [ 1270P], ( 63.5 s)
G [ 0P], ( 4.2 ns)
Digital Data
I [1006P], ( 50.3 s)
H [ 268P], ( 13.4 s)
Analog Video
M [ 76P], ( 3.8 s)
K [ 1000P], (50 s)
J [ 250 P], ( 12.5 s)
N [ 24P], (1.21 s)
L [ 20P], ( 1.01 s)
Operation
Page 30
TM-1020 Series Progressive Scan Shutter Cameras
Model: TM-1020
Operation Mode: 15 Frames/Second
Master Clock: 40 MHz, M= 25 nsec
Pixel Clock: 20 MHz, P = 50 nsec
Horizontal Frequency: 15.748 KHz
1H = 63.50 sec
3. External Reset Timing
External VD
A [1050 H], (66.68 msec)
B [0 H], (470.0 ns)
C [9 H], (572.0 s)
Internal VD
D [1041 H], (66.10 ms)
E [ 1050 H], (66.68 ms)
G [32 H], (2.030 ms)
FDV
H [1018 H], (64.64 ms)
K [1018 H], (64.64 ms)
O [1018 H], (64.64 ms)
F [0 H], (36 ns)
J [32 H], (2.040 ms)
Digital Data
I [0 H], (260.0 ns)
Analog Video
M [29 H], (1.880 ms)
L [0 H], (100 ns)
P [3 H], (190.5 s)
N [3 H], (190.5 s)
4. Async Reset Timing
VINIT Trigger
Q [1 H], (68.00 s)
R [9 H], (572.0 s)
Internal VD
S [1041 H], (66.10 ms)
T [ 1050 H], (66.68 ms)
V [32 H], (2.040 ms)
FDV
U [0 H], (32.00 ns)
X [32 H], (2.040 ms)
Digital Data
Y [1018 H], (64.64 ms)
W [9 H], (568.0 s)
AA [29 H], (1.880 ms)
Analog Video
CC [1018 H], (64.64 ms)
Z [0 H], (5 s)
DD [3 H], (190.5 s)
BB [3 H], (190.5 s)
Operation
Page 31
TM-1020 Series Progressive Scan Shutter Cameras
Model: TM-1020-30
Operation Mode: 30 fps
Master Clock: 80.0 MHz, M= 12.5 nsec
Pixel Clock: 40.0 MHz, P= 25 nsec
1. Pixel Clock and Digital Data
Pixel Clock
A
Data (B)
Tcd
Thd
Tdc
Tcd: Clock to Data Ready
Tdc: Data Ready to Next Clock
Thd: Data Hold Time
Tcd = 9.0 nsec, Tdc = 16.0 nsec, Thd = 6.00 nsec.
2. Horizontal Signals
fHD = [ 31.50 KHz]
tHD = [ 31.75 sec]
External HD
A [ 1032 P], (25.8 s)
B [1270 P], (31.75 s)
Internal HD
C [262 P], (6.55 s)
D [1008 P], (25.2 s)
LDV
E [1270 P], (31.75 s)
Digital Data
G [1088 P], (25.2 s)
J [1008 P], (25.2 s)
F [262 P], (6.55 s)
Analog Video
K [67 P], (1.675 s)
H [70 P], (1.75 s)
I [192 P], (4.8 s)
Operation
Page 32
TM-1020 Series Progressive Scan Shutter Cameras
Model: TM-1020-30
Operation Mode: 30 Frames/Second
Master Clock: 80 MHz, M= 12.5 nsec
Pixel Clock: 40 MHz, P = 25 nsec
Horizontal Frequency: 31.50 KHz
1H = 31.75 sec
3. External Reset Timing
External VD
A [1050 H], (33.34 msec)
C [9 H], (285.75 s)
B [0, H], (0 us)
Internal VD
D [1041 H], (33.05 ms)
E [1050 H], (33.33 ms)
F [32 H], (1.02 ms)
FDV
G [1018 H], (32.32 ms)
I [1018 H), (32.32 ms)
M [1018 H], (32.32 ms)
H [32 H], (1.02 ms)
Digital Data
Analog Video
J [29 H], (0.92 ms)
K [3 H], (97 ns)
L [3 H], (97 s)
4. Async Shutter 0 Reset Timing
VINIT Trigger
N [1 H], (31.75 s)
O [9 H], (286 s)
Internal VD
P [1041 H], (33.05 ms)
Q [ 1050 H], (33.34 ms)
R [32 H], (1.02 ms)
FDV
S [32 H], (1.02 ms)
U [29 H], (0.94 ms)
Digital Data
T [1018], (32.32 ms)
Analog Video
V [3 H], (97 s)
X [1018 H], (32.32 ms)
W [3 H], (97 s)
Operation
Page 33
TM-1020 Series Progressive Scan Shutter Cameras
3.11 Serial Communication Kit
•
LVDS/RS-422 Version The LVDS/RS-422 version’s functions can be controlled by a PC via RS-
232C communication using the CS-232E serial communication kit. This kit consists of the RS-
232B-12 cable, software disk, and quick-start card. The software disk contains setup files for the
graphical user interface (GUI) program. Please refer to the AccuPiXEL Series Camera-Control
Software manual for information on the GUI.
•
Camera Link The Camera Link version’s control software is also included in the AccuPiXEL
Camera Control software.
Operation
Page 34
TM-1020 Series Progressive Scan Shutter Cameras
4
LVDS-Version Camera RS-232 Commands
The LVDS-version camera can be controlled via RS-232 commands. The Start character is always “:”
and the end character is always “CR” (return). For example, to set Asynchronous Pulse Width Mode,
send the command :SA9”CR” to the camera. The following table contains RS-232 commands that can
be used to control the camera.
TABLE 7.
RS-232 Command List
First
Character
Second
Character
Third
Character
Response Functions
1
“S” (shutter)
“M” (Manual)
“0” - “9”
Mode
ACK
ACK
ACK
Manual Shutter Mode
“A” (ASYNC)
“0” - “8”
Mode
Async Shutter Mode
“9” (Pulse
Async Pulse Width Mode
Width Mode)
2
3
“G” (Gain)
“M”
“00” - “FF”
“00” - “FF”
“00” - “FF”
“0” - “6”
ACK
ACK
ACK
ACK
Gain Control
“V” (A/D Vref) “T” (Top)
“B” (Bottom)
“P” (Page)
Vtop reference setting
Vbtm reference setting
4
“W” (Write)
Write current setting to Page
EEPROM
“U” (User)
“S” (System)
“P” (Page)
“A” - “D”
“A” - “D”
“0” - “6”
“A” - “D”
“A” - “D”
ACK
ACK
ACK
ACK
ACK
Write current setting to User
EEPROM
Write current setting to System
EEPROM
5
“L”
Restore setting from Page
EEPROM
“U” (User)
“S” (System)
Restore setting from User
EEPROM
Restore setting from System
EEPROM
“N” (kNee)
“P” (Page)
“0” - “9”
“0” - “6”
ACK
ACK
Load Preset Knee Table
6
“R” (Report)
ACK + “P” + (“9” - “F”) + 16
bytes
“U” (User)
“A” - “D”
“A” - “D”
ACK
ACK
ACK + “U” + (“A” - “D”) + 6
bytes
“S” (System)
ACK + “S” + (“A” - “D”) + (6
bytes)
“R” (Current)
“X” (Execute)
“D” (Date)
ACK
ACK
info
ACK + “RR” + 16 bytes
Set Camera with loaded data
Report CPU program version
LVDS-Version Camera RS-232 Commands
Page 35
TM-1020 Series Progressive Scan Shutter Cameras
First
Character
Second
Character
Third
Character
Response Functions
7
“T” (Table)
“N” (kNee)
X1 + Y1 +
X2 + Y2
ACK
(X1, Y1) coordinate for knee 1
X1, Y1, X2,
(X2, Y2) coordinate for knee 2
Y2: “00 - FF”
“M” (Gamma)
“L” (Linear)
ACK
ACK
ACK
“C” (Switch A, “0” or “1”
B Table)
8
“N”
“0” (Normal)
“1” (Binning)
ACK
ACK
Normal Scan Formal
Double Speed Binning
Note: One byte of data consists of two ASCII codes. For example, 0x3A is “3” (0x33). “A”
(0x41) x <ACK> is 0x06. <NAK> is 0x15.
This command’s basic protocol is the same for Camera Link model cameras.
LVDS-Version Camera RS-232 Commands
Page 36
TM-1020 Series Progressive Scan Shutter Cameras
5
Troubleshooting
5.1 Problems and Solutions
Following are troubleshooting tips for common problems. In general, problems can easily be solved by
following these instructions. If the following remedies fail to offer a solution to your problems, please
contact a JAI, Inc. representative.
5.1.1 Symptom: No Video
Remedies: Check that the following are properly connected and operational.
•
•
•
•
•
•
•
•
Power supplies
Power cables
Main power source
Shutter control
Async mode
Lens
Digital output cable
Analog video cable
5.1.2 Symptom: Dark Video
Remedies: Check that the following are properly connected and operational.
•
•
Shutter selection
Iris opening on the lens
5.1.3 Symptom: Non-synchronized Video
Remedies: Check that the following are properly connected and operational.
•
•
Proper mode output
Frame grabber software camera selection
Troubleshooting
Page 37
TM-1020 Series Progressive Scan Shutter Cameras
5.2 Information and Support Resources
For further information and support:
Phone:
(408) 383-0300
(800) 445-5444
Fax:
(408) 383-0301
E-mail:
Mail:
JAI, Inc.
Sales Department
625 River Oaks Parkway
San Jose, CA 95134
ATTN: Video Applications
Web Site:
Troubleshooting
Page 38
TM-1020 Series Progressive Scan Shutter Cameras
6
Appendix
6.1 Specifications
TABLE 8.
TM-1020 Series Camera Specifications Table
TM-1020-15
TM-1020-15CL
TM-1020A-15
TM-1020-30
TM-1020-30CL
Feature
Imager
1" (9.1mm x 9.2mm) progressive scan interline transfer CCD
1024 (H) x 1024 (V), 1008 x 1018 active
9.0µm x 9.0µm
Pixels
Cell size
Scanning
1050 lines at 15Hz; 1024 x 512 lines at
1050 lines at 30Hz
Partial scan: 500L at 58Hz
: 250L at 102Hz
30Hz (two-row binning)
Sync
Internal/external auto switch
HD/VD, 4.0 Vp-p impedance 4.7KΩ
VD=15Hz±5%, non-interlace
HD=15.734kHz±5%
Internal/external auto switch
HD/VD, 4.0 Vp-p impedance 4.7KΩ
VD=30Hz±5%, non-interlace
HD=31.47kHz±5%
Data clock output
Resolution
20.000 MHz
40.000 MHz
Digital: 1008 (H) x 1018 (V),
(Analog: over 700 TV lines (H) x 800 TV lines (V))
S/N ratio
50dB min. (AGC: off)
Min. illumination
1.0 lux with factory defaults: f=1.4 without IR cut filter (no shutter)
Sensitivity: 12µV/ e-
Video output
Analog: 1.0 Vp-p composite video, 75Ω Analog: 1.0 Vp-p composite video, 75Ω
Digital output: 8-bit RS-644
(TM-1020-15: 12S-RS-422)
Camera Link (CL models only)
Digital output: 8-bit RS-644
Camera Link (CL model only)
AGC
Not available
Gamma
Programmable LUT (1.0 std.)
C-mount (use 1" format lenses)
Lens mount
Powerrequirement
Operating temp.
12V DC, 500mA (current measured at 25°)
*
-10°C to 45°C
Random vibration
Shock
7 Grms (10Hz to 2000Hz)
70G, 10-11msec
Size (W x H x L)
Weight
44mm x 44mm 64mm (1.75" x 1.75" x 2.50")
Std. version:133 grams, 4.7 oz. (without tripod)
CL version: 137 grams, 4.8 oz. (without tripod)
tripod weight: 13.8 grams 0.5 oz.
Power cable
12P-02S (optional)
Appendix
Page 39
TM-1020 Series Progressive Scan Shutter Cameras
TM-1020-15
TM-1020-15CL
TM-1020A-15
TM-1020-30
TM-1020-30CL
Feature
Power supply
Functional options
I/O
PD-12UUP (includes power connector)
RS-644 (LVDS/RS-422) output.
26CL-02-26 digital output cable (CL models)
*. Refer to Section 2.2.2 on page 6 for information on camera heat dissipation. Image quality will degrade with
increasing temperature.
Appendix
Page 40
TM-1020 Series Progressive Scan Shutter Cameras
6.1.1 TM-1020 Series Physical Dimensions
FIGURE 17. Physical Dimensions
TM-1020 series
camera
Rear Panel for
standard camera
UP
SHUTTER MODE DOWN
DIGITAL
44.0 [1.73]
POWER
VIDEO
7.0 [0.28]
15.3 [0.60]
34.0 [1.34]
63.6 [2.50]
76.3 [3.00]
44.0 [1.73]
25.4 [1.00]
22.0 [0.87]
11.0 [0.43]
1/4-20
2X M6
23.0 [0.91]
19.0 [0.75]
2X M3 X 6.0 [0.24]
SOC HD CAP SCR
18.0 [0.71]
Appendix
Page 41
TM-1020 Series Progressive Scan Shutter Cameras
6.1.2 TM-1020 CL Series Physical Dimensions
FIGURE 18. CL Version Physical Dimensions
┬
4X M3 X 6.0 [0.23]
32.0 [1.26]
1” – 32
CAMERA LINK
44.5
37.4
[1.47]
[1.75]
VIDEO
POWER
7.0 [0.28]
R5.8 [R0.23]
22.2
17.9 [0.71]
[0.88]
EFFECTIVE
IMAGE AREA
44.5 [1.75]
63.0 [2.48]
72.6 [2.86]
22.0 [0.87]
1/4–20
20.8 [0.82]
16.8 [0.66]
11.0 [0.43]
2X M6
8X M3
L 6.5 [0.26]
6.1.3 Spectral Response
FIGURE 19. Spectral Response
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
400
450
500
550
600
650
700
750
800
850
900
950
1000
Wavelength (nm)
Appendix
JAI, Inc.
625 River Oaks Pkwy.
San Jose, CA 95134
Tel: 408-383-0300
Tel: 800-445-5444
Email: [email protected]
w w w . j a i . c o m
69-0076
Rev. D
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