Ice O Matic CD20030 CD20530 User Manual

SERVICE/INSTALLATION MANUAL  
HOTEL/MOTEL DISPENSER  
GC Series Cuber Shown  
CD10022  
CD10522  
ICE Series Cuber Shown  
CD20030  
CD20530  
ICE-O-Matic  
11100 East 45th Avenue  
Denver, Colorado, USA 80239  
Part Number 80701101  
Print Date: 6/00  
CD10022  
CD10522  
Introduction  
CD20030  
CD20530  
To the owner or user. This product is a source of information about the installation, start up,  
cleaning, maintenance and repair of the product.  
The CD10022, CD10522, CD20030 and CD20530 are Ice-O-Matics brand  
hotel/motel ice dispenser. The CD10022 is designed to use a Ice-O-Matic model GC300,  
550, ECP 400, 550, 556 ice machine as the source for ice. The CD-200-30 is designed to use  
a Ice-O-Matic model ICE 250, 400, 500 and 600 ice machine as the source of ice.  
Ice from the cuber falls into the insulated hopper, where it is stored until needed. When a user  
pushes the dispense button, a rotating wheel scoops the ice up and moves the ice to the top  
of the hopper where there is an outlet to the ice chute.  
Table of Contents  
Specifications/Limitaions . . . . . . . . . . . . . . . . . . . . . . . . . Page 2  
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 - 4  
Kits  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 - 10  
Final Check List/Initial Start Up/Electrical Sequence . . . . . . . . . . . . . . Page 11  
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 - 14  
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15  
Removal and Replacement  
. . . . . . . . . . . . . . . . . . . . . . . Page 16  
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . Page 17 - 19  
NOTE: The warning symbol where it appears in this  
manual. It is an alert for important safety information  
on a hazard that might cause serious injury.  
NOTE: Keep this manual for future reference.  
1
CD10022  
CD10522  
CD20030  
CD20530  
Specifications  
Limitations:  
Must meet the same limitations as the cuber  
installed on top of it:  
• 50o F air minimum  
• 100o F air maximum  
Must be installed indoors  
Must allow space to the right for air intake when  
using air cooled machine.  
• The CD10022 and CD10522 are compatible  
only with Ice-O-Matics’ models GC 300, 550, ECP 400, 550, 556.  
• The CD20030 and CD20530 are compatible only  
with Ice-O-Matics’ models ICE 250, 305, 400, 500, 600.  
Must allow space for utility connections at the back.  
Must have a drain.  
Model  
Dimensions  
(with legs)  
Basic  
Electrical  
Finish  
Ice Storage  
MaxFuse Min Circuit  
Ampacity  
Capacity (ARI) Size  
CD10022  
CD10522  
22”x30”x50”  
22”x30”x50”  
115/60/1  
230/50/1  
S. STEEL  
S. STEEL  
90 lbs.  
90 lbs.  
15  
15  
2.5  
1.3  
CD20030  
CD20530  
30”x30”x53”  
30”x30”x53”  
115/60/1  
230/50/1  
S. STEEL  
S. STEEL  
140 lbs.  
140 lbs.  
15  
15  
1.9  
1.0  
2
CD10022  
CD10522  
CD20030  
CD20530  
Installation: General  
After the carton has been removed from the  
dispenser, the legs may be installed.  
NOTE  
Remove any packaging material  
from inside the storage bin. Retain  
keys for later use.  
Check that gasket tape is on the  
top outside edge of the dispenser  
where the ice machine will rest.  
Place flat portions of the carton on the floor  
behind the dispenser and lay the dispenser  
down on its back.  
Thread the legs into the base of the dispenser.  
Be sure that the legs are screwed in all the way.  
Turn the leg levelers in all the way.  
Move the dispenser to an upright postion and set  
it in the location where it will be installed. Note  
where the drain lines and electrical connections  
will be made.  
Drain:  
The dispenser has a 3/4” FPT drain fitting at the  
bottom center of the back panel. Connect 3/4”  
rigid tubing to this connection, a vent is  
recommended for most installations. Route the  
drain tubing to the building drain. Follow all  
applicable plumbing codes.  
Because the tubing will be very cold,  
insulation is recommended.  
Electrical:  
There is an electrical junction box on the lower  
back panel.  
Make the electrical connections there. Follow all  
applicable electrical codes. Use a licensed  
electrician.  
The dispenser must be installed so that it is a  
separate piece of equipment from the ice  
machine. The drains and electrical supply  
must be separate.  
3
CD10022  
CD10522  
CD20030  
CD20530  
Installation: Ice Machine  
Check that gasket tape has been placed at the  
outside edge of the dispenser top.  
Place corner posts from the carton on top of the  
dispenser, at the left and right corners.  
Place the ice machine onto the dispenser. The  
ice machine is heavy, use of a mechanical hoist  
is recommended.  
Carefully remove cardboard supports and  
allow ice machine to rest on dispenser  
gasket.  
Follow all instructions for  
installation of the ice machine.  
4
CD10022  
CD10522  
CD20030  
CD20530  
Kits: Coin Mechanism  
Kits are available to install a coin mechanism,  
a room key mechanism or a key card mechanism.  
All kits come with detailed instructions which  
are also listed below.  
8. Mount the timer and relay from the  
kit in the control box. (See typical  
layout of the parts in the following page).  
Please follow these instructions carefully to  
complete the addition of the coin mechanism  
kit to the CD10022, CD10522, CD20030, and  
CD20530 ice dispenser.  
9. Remove wires #8 and #9 from the  
control box. These wires will be re-  
placed by different wires which will  
be identified as #8 and #9.  
10. Install the wires provided in the kit  
following the wiring diagram provided  
in the kit.  
1. Disconnect the dispenser from its  
electrical power supply (failure to do so may  
result in a serious injury).  
11. Reconnect the electrical power  
supply to the machine.  
12. Place an ice container in the drop  
zone of the dispenser. Place a quarter  
into the coin slide mechanism. Then  
push and hold the safety interlock  
switch. Now push in the coin  
mechanism and release it. The dis-  
penser should dispense ice into the ice  
container.  
Electrical shock hazard.  
Electrical shock can  
cause personal injury.  
Disconnect power before  
begining to service  
components.  
2. Unlock and remove the decorative front cover,  
then remove the top front brace and the control  
box cover.  
13. Determine if the correct amount of  
ice was dispensed. If more ice is need-  
ed, increase the time on the timer by  
turning the timer adjustment dial  
clockwise. If less ice is required,  
decrease the time by turning the  
adjustment knob counter-clock-wise.  
The initial setting on the timer should be  
approximately 4 on the knob, approxi-  
mately 8 seconds. (Each segment on  
the timer represents approximately  
2 seconds). IMPORTANT: Make sure  
to disconnect the power supply to the  
machine when adjusting the timer.  
3. Remove all wires from the push button switch.  
Now remove the nuts that secure the push button  
cover from the inside of the dispenser panel.Then  
remove the cover from the dispenser. Now remove  
the screws that secure the push button switch to  
the cover and remove the push button switch.  
4. Install the small cover plate which was  
supplied in the kit.  
5. Remove the larger cover plate which is located  
below where the push button switch was located.  
14. After all adjustments have been  
completed and the dispenser operates  
satisfactorily; attach the new  
6. Install the mounting plate provided in the kit  
using the nuts provided in the coin mechanism kit.  
electrical schematic over the old one  
that originally came with the machine  
and install the coin collection box.  
7. Secure the coin mechanism to the mounting  
plate from inside the dispenser cabinet using the  
screws, flat washers and lockwashers in the kit.  
5
CD10022  
CD10522  
CD20030  
CD20530  
Kits: Coin Mechanism  
15. Replace the control box cover, front  
brace and decorative front cover. The  
dispenser should now be restored to  
service.  
6
CD10022  
CD10522  
CD20030  
CD20530  
Key Kit Installation  
This kit has been designed for use with the  
5. With a key in place, adjust the snap  
CD10022, CD10522, CD20030 and CD20530 ice dis- action of the micro switch so that it  
penser. When this kit is installed, ice cannot be dis-  
pensed unless a specific type of key is inserted into  
actuates when the key is inserted.  
the lock cylinder. The kit contains a universal mount- Now disconnect wire #8 and #9 from  
ing fitting for lock cylinders and a switching  
mechanism.  
the normally open (NO) terminal of the  
dispense switch (S2) and reconnect it  
to the normally open (NO) terminal of  
the room key microswitch.  
NOTE: The user must supply their own lock  
cylinders.  
Connect wire #6 supplied in the kit to  
the normally open (NO) terminal of the  
dispense switch (S2) and to the  
common (C) of the room key micro-  
switch.  
Check all of the wires and terminals  
to make sure the unit is wired correctly  
and all terminal connections are tight  
and secure.  
Electrical shock hazard.  
Electrical shock can  
cause personal injury.  
Disconnect power before  
begining to service  
components.  
1.Make sure all electrical power is disconnected  
to the dispenser before attempting to install this kit.  
2. Remove the front plastic molded front panel,  
then remove the cover plate which is located below  
the push button. This cover plate is held in place with  
4 locknuts which are to be removed from the inside  
of the cabinet.  
3. Obtain a lock cylinder common to those used by  
the establishment. Insert the cylinder in the brass  
fitting supplied in the kit. Mark the amount of the  
cylinder that extends beyond the brass fitting. Re-  
move the cylinder from the brass fitting and cut off  
the cylinder at the mark.  
4. Insert the brass fitting into the hole in the cover  
plate provided in the kit. Place switch mounting  
bracket behind cover plate and over the brass fitting.  
Next, add the plastic washer over the brass fitting  
and behind the switch mounting bracket. Using the  
locknut provided in the kit fasten the fitting in place  
with the flats in a vertical position. Place thecylinder  
in the fitting and secure it with the key slot parallel to  
the flats on the fitting collar using the set screw  
provided.  
7
CD10022  
CD10522  
CD20030  
CD20530  
Key Kit Installation  
The operation of this kit is as follows:  
When the key is inserted into the lock cylinder,  
a portion of the key will extend beyond the brass  
fitting.  
It is this part of the key that will actuate the kit  
micro switch. Then when the dispense button swithch  
is depressed and held; the machine will dispense ice.  
8
CD10022  
CD10522  
CD20030  
CD20530  
Key Card Kit Installation  
This kit has been designed for use with the  
CD10022, CD10522, CD20030 and CD20530  
ice dispenser. When this kit is installed, ice  
cannot be dispensed unless a key card is  
inserted into the key card slot.  
The kit contains a universal mounting and a  
microswitch assembly.  
Electrical shock hazard.  
Electrical shock can  
cause personal injury.  
Disconnect power before  
begining to service  
components.  
1. Make sure all electrical power is disconnected  
to the dispenser before attempting to install this kit.  
2. Remove the plastic molded front panel,  
then remove the cover plate which is located below  
the push button. This cover plate is held in place  
3. Now disconnect wire #8 and #9 from  
the normally open (NO) terminal of the  
dispense switch (S2) and reconnect it  
to the normally open (NO) terminal of  
the room key microswitch.  
Connect wire #6 supplied in the kit to  
the normally open (NO) terminal of the  
dispense switch (S2) and to the  
common (C) of the room key  
microswitch.  
Reconnect all of the wires and terminals to  
make sure the unit is wired correctly and all  
terminal connections are tight and secure.  
9
CD10022  
CD10522  
CD20030  
CD20530  
Key Card Kit Installation  
The Operation of this kit is as follows:  
When the key card is inserted into the key card slot,  
and the dispenser button switch is depressed and  
held, the machine will dispense ice..  
10  
CD10022  
CD10522  
CD20030  
CD20530  
Final Check List/Initial Start Up  
1. Check that electrical power has been supplied.  
Electrical Sequence:  
2. Check that a drain, separate from the ice  
machine, insulated and made of rigid tubing,  
has been connected to the dispenser.  
Pushing the dispenser switch closes the  
contacts to the gearmotor and to the  
ice door solenoid. The ice door solenoid  
will open and the dispensing wheel will  
start to turn bringing ice to the ice chute,  
and ice is released to fall into the ice  
container supplied by the customer. The  
machine will continue to dispense ice as  
long as the dispensing switch is held.  
3. Check that the ice machine has been properly  
installed per the ice machine’s installation  
directions.  
4. Check that the machine/dispenser assembly  
is level front to back and left ot right.  
When the dispensing switch is released,  
the dispensing wheel will stop and the  
ice door solenoid will close.  
5. Check that optional kits, if any, have been  
correctly installed.  
6. Check that the front panel key, coin box key,  
and key card if used, are available.  
This unit is equipped with and automatic  
agitation cycle shich will cause the dispensing  
wheel to rotate for approximately 3 seconds  
every 2 hours. During this agitation cycle the  
ice door will remain closed.  
To Start:  
1. Connect electrical power.  
2. Go through ice machine start up procedures.  
Let ice machine make two harvests.  
3. Push vend switch button in and hold.  
4. The dispensing whell will rotate and the vend  
door solenoid will open the ice door.  
5. Ice will be dispensed from the ice chute until  
dispense switch is released.  
6. Remove sink, and check drain area for leaks. If  
none, replace sink.  
7. Fill out the warrenty registration form, and  
place it in the mail.  
8. Give the operator the key(s) and instructions  
on the operation and maintenance of the product.  
Check that the operator knows who to call for  
service, and has the product/service manuals for  
the machines.  
11  
CD10022  
CD10522  
CD20030  
CD20530  
Operational Schematic  
12  
CD10022  
CD10522  
Cleaning  
CD20030  
CD20530  
sweep arm securing the wheel to the  
General Care and Ceaning:  
drive shaft. Remove the sweep arm  
by rotating it in the counter clockwise  
direction.  
Periodically inspect and clean the ice dispenser  
to keep it operating at peak performance.  
6. Pull the wheel off the drive shaft and  
leave it in the dispenser.  
Wash the outside of the dispenser with warm  
water and soap. Rinse off and dry.  
7. Mix a solution of 5 ounces of ice  
machine cleaner to 1 gallon of warm  
(95o F-115o F) water. Rubber gloves  
and eye protection to be worn. Wash  
the entire bin area and the delivery  
area. Use a clean brush or cloth.  
Cleaning and Sanitizing of the Ice  
Storage Bin:  
The minerals, chlorine and other impurities in the  
water are rejected from the water during the  
freeze cycle of the ice machine. These minerals  
will collect in the storage bin. The ice storage bin  
should be cleaned and sanitized every 90 days.  
8. Rinse all areas washed with clean,  
fresh water.  
1. Remove all of the ice stored inside the  
dispenser bin by holding in dispensing button  
and shut off the ice maker.  
9. Using the ice machine cleaning  
solution, clean the ice grill, sink, and  
water pan. Rinse these parts with  
clean, fresh water.  
Electrical shock hazard.  
Electrical shock can  
cause personal injury.  
Disconnect power before  
begining to service  
components.  
Ice machine cleaner  
contains acids.  
These compounds  
may cause burns.  
If swallowed, DO NOT  
induce vomiting. Give  
large amounts of water  
or milk. Call physician  
immediately! In case of  
external contact, flush  
with water.  
Moving parts in bin will  
cause injury if hands  
are in the way.  
disconnect electrical  
power before begining  
procedures.  
KEEP OUT OF THE  
REACH OF CHIL-  
DREN!  
2. Disconnect the electrical power.  
3. Locate key and remove front panel.  
4. Remove top front panel (in front of ice machine)  
5. Reach into the opening, locate the  
13  
CD10022  
CD10522  
Cleaning  
CD20030  
CD20530  
10. Mix a solution of ice machine  
sanitixer and water: 1 ounce of  
household bleach to 2 gallons of  
o
o
(95 F-115 F) water. Wash all interior  
surfaces and the wheel withthe  
sanitizer solution. Use a clean cloth.  
11. Allow the parts to air dry.  
12.Reassemble wheel and sweep arm onto  
drive shaft.  
13. Replace all panels.  
14. Reconnect power, be sure ice machine is  
switched back on.  
14  
CD10022  
CD10522  
CD20030  
CD20530  
Service Diagnosis  
PROBLEM  
Does not vend  
POSSIBLE CAUSE  
No ice  
PROBABLE FIX  
Check ice machine  
No power  
Check power supply  
Vend switch open  
Sink interlock switch open  
Check / replace vend switch  
Check / replace sink interlock  
switch  
Ice jams in chute  
Machine is not level  
Front panel not on all the way  
Gear motor open  
Reinstall panel  
Check/replace gearmotor  
Relay does not operate  
Ice door does not open  
Check wiring  
Check power to relay  
Check for burnt contacts  
Check for power to solenoid  
Check for disengaged door  
linkage  
Drive shaft broken  
Check/replace drive shaft  
Check the above, plus  
coin switch  
Coin Mechanism  
Leaks water  
Does not vend, no ice  
Check wiring  
Check timer  
Bin drain leaks  
Check bin drain connections  
and fittings  
Check for clogged bin drain  
tubing  
15  
CD10022  
CD10522  
CD20030  
CD20530  
Removal and Replacement  
Dispense Wheel:  
1. Remove all of the ice stored inside  
the dispenser bin and shut off the  
ice maker.  
Electrical shock hazard.  
Electrical shock can  
cause personal injury.  
Disconnect power before  
begining to service  
components.  
2. Disconnect the electrical power.  
3. Remove ice machine from dispenser.  
4. Remove large dispenser top panel.  
5. Reach into opening, locate the  
sweep arm which secures the wheel to  
the drive shaft. Remove the sweep arm.  
Gear Motor:  
1. Disconnect electrical power.  
2. Locate key and remove front panel.  
3. Remove dispenser wheel.  
4. Disconnect wires at gearmotor.  
6. Pull the wheel off the drive shaft and  
remove it from the dispenser.  
7. Revese steps to reassemble.  
5. Remove 4 bolts securing gearmotor bracket to  
cabinet.  
6. Pull gearmotor out of cabinet.  
7. Remove gearmotor from bracket.  
8. Reverse steps to reassemble.  
16  
CD10022  
CD10522  
CD20030  
CD20530  
Standard With Room Key Kit or Card Kit Electrical Schematic  
17  
CD10022  
CD10522  
CD20030  
CD20530  
Standard With Room Key Kit or Card Kit Electrical Schematic  
18  
CD10022  
CD10522  
CD20030  
CD20530  
With Coin Mechanism Electrical Schematic  
19  
SERVICE HISTORY  
MODEL NUMBER: ______________ SERIAL NUMBER: _____________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
11100 East 45th Avenue • Denver, Colorado, USA 80239 • Telephone: (303) 371-3737 • Facsimile: (303) 371-6296  

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