Honda Automobiles 08B26 S5T 1000 91 User Manual

Accessory  
Application  
Publications No.  
AII 27936  
CD CHANGER  
ATTACHMENT KIT  
INSTALLATION  
INSTRUCTIONS  
2002-2005 CIVIC SI  
Issue Date  
AUG 2004  
PARTS LIST  
3 EPT seals  
CD Changer Attachment Kit (sold separately):  
P/N 08B26-S5T-100  
4 Cushion tapes  
CD changer bracket  
8 Cap nuts, 6 mm  
4 Washer-screws, 4 x 8 mm  
4 Clip-nuts, 6 mm  
2 CD changer plates  
Template A  
4 Stepped bolts, 6 mm  
Template B  
Left side bracket  
Right side bracket  
Bus cable  
13Wire ties  
08B26-S5T-1000-91  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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4. Remove the driver's dashboard lower cover.Turn  
the lock knob 90° counterclockwise. Gently pull  
down on the left side of the cover to release the  
two hooks, then pull down on the cover to release  
the three retaining tabs. Take care not to damage  
the retaining tabs.  
6. Remove the shift lever trim:  
Pull the shift boot down, and remove the shift  
knob by turning it counterclockwise.  
Reach through the shift boot, and gently pull  
out on the shift lever trim to release the bottom  
of the trim. Lift up on the shift lever trim to  
release the five hooks and four clips.  
Unplug the hazard warning switch connector,  
and remove the shift lever trim.  
RETAINING  
TAB  
HAZARDWARNING  
SWITCH CONNECTOR  
CLIPS (4)  
HOOKS (5)  
HOOK  
RETAINING  
TAB  
SHIFT LEVER  
TRIM  
DRIVER'S  
DASHBOARD  
LOWER COVER  
KNOB  
(Turn 90° counterclockwise.)  
SHIFT  
KNOB  
5. Remove the driver's dashboard under cover.Turn  
the lock knob 90° counterclockwise, and pull down  
on the rear of the cover to release the left clip. Pull  
the cover out toward you to release the remaining  
clip. Take care not to damage the clips.  
KNOB (Turn 90°  
counterclockwise.)  
SHIFT  
BOOT  
Reach through the shift boot,  
and pull the shift lever trim out  
toward you.  
CLIP  
DRIVER'S  
DASHBOARD  
UNDER COVER  
LEFT CLIP  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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7. Remove the vehicle harness clip from the center  
panel bracket by pushing up on the locking tab on  
the clip and pulling the clip out toward you.  
9. Remove the dashboard center lower cover, and  
disconnect the accessory power socket connector.  
Remove the two self-tapping screws from the back  
of the front center console.  
SELF-TAPPING  
SCREW  
CENTER  
PANEL  
BRACKET  
Push on the  
locking tab.  
VEHICLE  
CLIP  
HARNESS  
DASHBOARD CENTER  
LOWER COVER  
FRONT CENTER  
CONSOLE  
8. Reach through the glove box area, and loosen the  
bolt that secures the center panel. Reach through  
the area near the steering wheel, and loosen the  
bolt that secures the center panel. Remove the  
center panel (eight clips, and unplug the  
connectors).  
10. Slide the front seat completely forward. Remove  
the rear center console (two washer-screws, two  
clips, and two retaining tabs). Take care not to  
damage the clips and retaining tabs.  
BOLTS  
(Loosen from the inside.)  
RETAINING  
TABS (2)  
CLIPS (2)  
RETAINING  
TAB  
HOOK  
WASHER-  
SCREW  
CENTER  
PANEL  
ANTENNA  
LEAD  
REAR  
CENTER  
CONSOLE  
VEHICLE  
CONNECTOR  
CLIPS (8)  
VEHICLE  
CONNECTOR  
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AII 27936 (0408)  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
11. Remove the front center console:  
13. Turn over the cargo area mat, and remove the  
cargo area floor.  
Slide the front seat completely rearward.  
CARGO AREA MAT  
Open the lid, and take out the console box mat.  
Remove the two bolts from the inside of the  
pocket.  
CARGO  
AREA  
FLOOR  
Remove the two clips, then slide the front  
center console to the rear to release the four  
retaining tabs. Take care not to damage the  
retaining tabs.  
CONSOLE  
BOX MAT  
CLIP  
RETAINING  
TAB  
BOLT  
14. Remove the cargo area mat (three clips).  
CLIPS (3)  
CLIP  
BOLT  
CLIP  
Open the lid.  
CARGO  
AREA  
MAT  
FRONT CENTER  
CONSOLE  
12. Open the hatch, and remove the center shelf.  
CENTER  
SHELF  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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15. Remove the rear seat cushion bolt, and remove  
the rear seat cushion by lifting the rear of the  
cushion to release the hooks and then pulling it  
toward you.  
20. Remove the left rear seat-back center hinge (one  
bolt).  
LEFT REAR  
SEAT-BACK  
CLIP  
LEFT REAR  
SIDE PANEL  
TRIM  
FLOOR  
CARPET  
SEAT-  
BACK  
CENTER  
HINGE  
REAR  
SEAT  
CUSHION  
2
1
CLIP  
LEFT PIN  
BOLT  
22 N·m  
(16 lb-ft)  
HOOK  
BOLT  
21. Remove the clip from the floor panel behind the  
seat-back.  
HOOK  
22. Release the seat-back pin from the left rear side  
panel trim by sliding the seat-back forward while  
pushing it toward the outside. Remove the left rear  
seat-back.  
16. Remove the clip that secures the floor carpet.  
17. Fold the right rear seat-back forward. Remove the  
hinge cover from the seat-back (three retaining  
clips). Take care not to damage the retaining clips.  
23. Open the screw lid from the left rear side shelf.  
Remove the two self-tapping screws, and separate  
the left rear side shelf from the C-pillar trim. Push  
down to release the rear clip hooks, then pull the  
shelf out toward you to remove it.  
BOLT 22 N·m  
(16 lb-ft)  
RETAINING  
TAB  
HINGE  
COVER  
REAR CLIP  
HOOKS (4)  
CLIP  
SELF-TAPPING  
SCREW  
C-PILLAR  
TRIM  
SEAT-BACK  
CENTER HINGE  
REAR SIDE  
SHELF  
2
1
RIGHT REAR  
SEAT-BACK  
SEAT BELT  
ANCHOR  
18. Remove the clip from the floor panel behind the  
seat-back.  
19. Remove the two bolts that fasten the seat-back  
hinge bracket, and move the right rear seat-back  
out of the way.  
REAR SEAT  
BELT  
SCREW LID  
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AII 27936 (0408)  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
24. Remove the left rear bulkhead cover:  
26. Remove the left rear seat belt lower anchor bolt.  
Remove the clip from the left rear bulkhead  
cover. Take care not to damage the clip.  
27. Remove the rear trim panel (three clips and two  
hooks).  
Gently pry the left rear bulkhead cover away  
from the left rear side trim panel by inserting  
the end of a flat-tip screwdriver wrapped in a  
shop towel into the groove of the left rear  
bulkhead cover.  
CLIP  
Pry up on the seven retaining tabs, and remove  
the left rear bulkhead cover. Take care not to  
damage the retaining tabs.  
GROOVE  
FLAT-TIP  
SCREWDRIVER  
REAR TRIM  
PANEL  
HOOK  
CLIP  
28. Remove the two upper screws and the rear lower  
clip from the left rear side trim panel.  
UPPER SCREW  
LEFT REAR  
BULKHEAD  
COVER  
RETAINING  
LEFT REAR SIDE  
TAB  
TRIM PANEL  
25. Remove the clip that fastens the left rear side  
trim panel.Take care not to damage the clip.  
LEFT REAR SIDE  
TRIM PANEL  
CLIP  
SEAT BELT  
LOWER ANCHOR  
BOLT  
32 N·m (24 lb-ft)  
REAR LOWER CLIP  
LEFT REAR  
SIDE TRIM  
PANEL  
29. Carefully pull the left rear side trim panel away  
from the body without creasing it.  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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33. Position template B on the air outlet area of the left  
rear side trim panel, and tape it in place using  
strips of masking tape. Using a pushpin, mark the  
trim panel at each of the four marked points on  
the template. Remove template B.  
30. Get template A from the kit. Tape the template to  
the left rear side trim panel in the area shown, and  
tape it in place using strips of masking tape. Using  
a pushpin, mark the trim panel at each of the five  
marked points on the template. Remove  
LEFT REAR SIDE  
TRIM PANEL  
template A.  
TEMPLATE B  
PUSHPIN  
MASKINGTAPE  
FRONT  
LEFT REAR  
SIDE TRIM  
PANEL  
TEMPLATE A  
PUSHPIN  
MASKING  
LEFT REAR  
TAPE  
SIDE TRIM  
PANEL  
Align template A  
with the cover  
opening of the left  
rear side trim panel.  
TEMPLATE B  
31. While wearing eye protection, drill a 7.5 mm hole  
through each of the five marks on the trim panel.  
First drill with a 3 mm bit, then finish with a  
7.5 mm bit. Wrap electrical tape 10 mm from the  
end of the drill bit, or use a drill stop.  
34. While wearing eye protection, drill a 10 mm hole  
through the left rear side trim panel at each of the  
four marks you just made. First drill with a 3 mm  
drill bit, then finish with a 10 mm drill bit. Wrap  
electrical tape 10 mm from the end of the drill bit,  
or use a drill stop.  
DRILL (First drill with a  
3 mm bit, then finish with  
a 7.5 mm bit.)  
LEFT REAR  
SIDE TRIM  
PANEL  
10 mm  
ELECTRICAL  
TAPE  
10 mm  
DRILL (Enlarge this  
hole to 30 mm.)  
DRILL  
32. Expand the center 7.5 mm hole to 30 mm with a  
30 mm Uni-bit.  
ELECTRICAL  
TAPE  
(First drill with a 3 mm drill  
bit, then finish with a 10 mm  
drill bit.)  
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AII 27936 (0408)  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
35. Slide the four 6 mm clip nuts onto the left rear  
side trim panel through the 10 mm holes you just  
made.  
38. Insert the studs of the two CD changer plates into  
the 7.5 mm holes (made in step 31) from the back.  
CD CHANGER  
6 mm STEPPED  
BRACKET  
BOLT  
6 mm CAP  
NUT  
6 mm CLIP NUT  
6 mm CAP  
NUT  
LEFT REAR  
SIDETRIM PANEL  
(AIR OUTLET AREA)  
CD CHANGER PLATE  
39. Insert the studs of the CD changer plate into the  
holes in the CD changer bracket, and install a  
6 mm cap nut on the end of each stud. Do not  
tighten the 6 mm cap nuts yet.  
36. Using scissors, cut 1/4 piece from one of the  
EPT seals. Wrap the other two EPT seals and  
the 1/4 piece of the EPT seal around the bus  
cable in the areas shown.  
40. Temporarily secure the top of the CD changer  
bracket to the rear side lining with the four 6 mm  
stepped bolts, then tighten the four cap nuts and  
the four stepped bolts securely.  
1/4 PIECE OF EPT SEAL  
(Do not discard the remaining  
3/4 piece of the EPT seal.)  
30 mm HOLE  
LEFT REAR SIDE  
TRIM PANEL  
Installing the CD Changer  
170 mm  
41. Carefully unpack the CD changer. Remove the  
three shipping clips, and discard the shipping  
cover. Install an adhesive seal (included with the  
CD changer kit) over each of the three clip holes.  
Retain the shipping clips in case the unit needs to  
be serviced.  
SHIPPING CLIPS (3)  
BUS CABLE  
EPT SEAL  
1/4 piece of  
one EPT seal  
SHIPPING COVER  
(Discard.)  
(170 mm)  
20 mm  
(320 mm)  
ADHESIVE  
SEALS (3)  
37. Align the 1/4 piece of the EPT seal you cut in step  
36 with the 30 mm hole you drilled in step 32.  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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42. Visually check the position of the spring adjusting  
pins on both sides of the CD changer. If both of the  
spring adjusting pins are not in the horizontal (H)  
position, move the pins to the horizontal (H)  
position by sliding them up with an awl.  
45. Secure the CD changer bus cable connector to the  
CD changer with the remaining 3/4 piece of the  
EPT seal cut in step 36.  
EPT SEAL  
(Remaining piece of  
the EPT seal cut in  
step 36)  
SPRING ADJUSTING PIN  
(H: HORIZONTAL POSITION)  
LOCKING  
COVER  
CD CHANGER  
LOCKING  
COVER  
CD CHANGER BUS  
CABLE CONNECTOR  
CD CHANGER  
46. Connect the bus cable connector to the CD  
changer bus cable connector.  
47. Insert the studs of the right and left side brackets  
installed on the CD changer into the holes in the  
CD changer bracket, and install a cap nut on the  
end of each stud. Tighten the cap nuts securely.  
43 Remove the backing from the "L" and "R" locking  
covers, and attach them to the sides of the CD  
changer.Align the diagonally opposite holes with  
the H and V positions.  
CD CHANGER  
LEFT SIDE  
BRACKET  
44. Position the side brackets on the CD changer, and  
install the four washer-screws supplied with the CD  
Changer Attachment Kit. Note the direction of the  
side brackets. The square hole in each of the  
brackets should face the rear of the CD changer.  
Tighten the washer-screws securely.  
RIGHT  
SIDE  
BRACKET  
6 mm CAP  
NUT  
WASHER-SCREWS (4)  
(Supplied with CD  
changer attachment kit)  
6 mm CAP  
NUT  
RIGHT SIDE  
BRACKET  
CD CHANGER  
BRACKET  
BUS  
CABLE  
CD CHANGER BUS  
CABLE CONNECTOR  
CD CHANGER  
LEFT SIDE BRACKET  
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AII 27936 (0408)  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
Routing the Bus Cable  
50. Route the bus cable from the side panel to the  
center of the floor panel along the floor cross  
member as shown.  
48. From the back of the left rear side trim panel, route  
the bus cable as shown. Secure the bus cable to  
the fuel fill door opener cable with two wire ties in  
the areas shown. Do not secure the bus cable to  
the clear washer tube.  
CUSHION TAPE  
BUS CABLE  
WIRE TIE  
Do not secure the  
bus cable to the  
clear washer tube.  
FLOOR  
PANEL  
WIRE TIE  
BUS  
CABLE  
BUS  
CABLE  
FLOOR  
FUEL FILL  
DOOR  
CARPET  
(Turn over.)  
OPENER  
CABLE  
Route the BUS  
cable from the  
center of the floor  
to the front.  
FLOOR CROSS  
MEMBER  
51. Secure the bus cable to the floor panel with two  
cushion tapes in the areas shown. Clean the areas  
where the cushion tapes will attach with isopropyl  
alcohol.  
52. Continue routing the bus cable through the center of  
the floor panel to the center panel opening.  
VEHICLE  
HARNESS  
CENTER PANEL  
OPENING  
CUSHION  
TAPE  
49. Secure the bus cable to the body panel with one  
cushion tape in the area shown. Clean the area  
where the cushion tape will attach with isopropyl  
alcohol.  
VEHICLE HARNESS  
BUS CABLE  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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53. Route the bus cable so that its connector is  
about 50 mm farther than the vehicle 20-pin  
connector. Secure the bus cable to the vehicle  
harness with two wires in the areas shown.  
55. Near the parking brake lever, secure the bus cable  
to the vehicle harness with three wire ties in the  
areas shown.  
WIRE TIE  
BUS  
CABLE  
BUS CABLE  
CONNECTOR  
VEHICLE  
HARNESS  
VEHICLE 20-PIN  
CONNECTOR  
WIRE TIE  
About 50 mm  
56. Loop the excess bus cable at the floor cross  
member, and secure it to the vehicle harness with  
four wire ties and one cushion tape. Clean the area  
where the cushion tape will attach with isopropyl  
alcohol.  
54. Secure the bus cable to the vehicle harness with  
two wire ties in the areas shown.  
FLOOR  
CROSS  
CUSHIONTAPE  
WIRE TIE  
MEMBER  
VEHICLE  
HARNESS  
BUS CABLE  
VEHICLE  
HARNESS  
WIRE TIE  
Loop the bus cable,  
and secure it to the  
vehicle harness with  
four wire ties and one  
cushion tape.  
BUS CABLE  
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AII 27936 (0408)  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
Installing the Center Panel/Radio Unit  
58. While holding the center panel with the radio unit  
installed near the center panel opening, plug the  
vehicle 20-pin connector, the antenna lead, the  
heater control harness connector, and the bus  
cable connector into the rear of the radio unit.  
57. Check that the vehicle harnesses are not pinched  
by the stays.  
VEHICLE  
HARNESS  
ANTENNA  
LEAD  
CENTER  
PANEL  
STAY  
STAY  
VEHICLE  
CONNECTOR  
BUS CABLE  
CONNECTOR  
BOLT  
(Tighten after  
installing the  
center panel.)  
ANTENNA  
LEAD  
VEHICLE 20-PIN  
CONNECTOR  
BUS CABLE  
CONNECTOR  
59. Reinstall the center panel.  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  
AII 27936 (0408)  
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60. Check that all wire harnesses are routed properly  
and all connectors are plugged in.  
61. Reconnect the negative cable to the battery, and  
set the clock.  
62. Enter the customer’s radio anti-theft code, and  
reset the radio station presets.  
63. Check the operation of the CD changer according  
to the Owner’s Manual.  
64. Put the CD changer Owner’s Manual and the  
shipping clips retained in step 41 in the glove  
box.  
65. Reinstall all removed parts.  
66. Do the engine control module (ECM) idle learn  
procedure:  
Make sure all electrical items (A/C, audio, rear  
defogger, lights, etc.) are off.  
Start the engine. Hold the engine speed at  
3,000 rpm with no load (in Park or Neutral) until  
the radiator fan comes on.  
Let the engine idle for 5 minutes with the  
throttle fully closed and all electrical items off.  
NOTE:When the radiator fan comes on, do not  
include its running time in the 5 minutes.  
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AII 27936 (0408)  
© 2004 American Honda Motor Co., Inc - All Rights Reserved.  

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