Elmo Cable Box CBL CELIO2 5 User Manual

Cello  
Digital Servo Drive Cable Kits  
Main Feedback:  
CBL-DFDBK  
Encoder:  
CBL-MTRENC2  
(general purpose) CBL-DFDBK-5  
(for SAR, SA,SB,SC) CBL-MTRENC2-5  
Encoder: CBL-MTRENC4  
Aux. Feedback:  
CBL-CELAUX-5  
CBL-CELAUX-5  
(for SE)  
CBL-MTRENC4-5  
General I/O:  
(J1)  
CBL-CELIO1-5  
CBL-CELIO1-5  
General I/O:  
(J2)  
CBL-CELIO2-5  
CBL-CELIO2-5  
Aux. Power: CBL-CEL24-5  
CBL-CEL24-5  
Motor Power Cable:  
(General Purpose)  
CBL-MTRPWRCEL  
CBL-MTRPWRCEL-5  
Motor Power:  
(for SAR, SA,SB,SC) CBL-MTRPWR1CEL-5  
CBL-MTRPWR1CEL-5  
Motor Power:  
(for SE)  
CBL-MTRPWR2CEL-5  
CBL-MTRPWR2CEL-5  
RS-232 Com.: CBL-RJ452321  
-5 CBL-RJ452321-5  
CAN Com.: CBL-RJ45CAN1-5  
CBL-RJ45CAN1-5  
CAN Com.:  
CBL-RJ45CAN2-5  
CBL-RJ45CAN2-5  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
Contents  
1. Introduction............................................................................................................................. 1  
1.1 Cello Connectors.......................................................................................................................................... 1  
1.2 Cable Cross-Reference................................................................................................................................ 2  
2. Cable Kits ................................................................................................................................. 3  
3. Main Feedback Cables ............................................................................................................ 4  
3.1 Gen.-Purpose Main Feedback Cable (CBL-DFDBK-5)......................................................................... 4  
3.2 Encoder Cable (CBL-MTRENC2-5 for SAR, SA, SB, SC)................................................................. 5  
3.3 Encoder Cable (CBL-MTRENC4-5 for SE)........................................................................................... 6  
4. Auxiliary Feedback Cable (CBL-CELAUX-5)....................................................................... 7  
5. General I/O J1 (CBL-CELIO1-5)............................................................................................ 8  
6. General I/O J2 (CBL-CELIO2-5)............................................................................................ 9  
7. Auxiliary Power Cable (CBL-CEL24-5)................................................................................10  
8. Motor Power Cables...............................................................................................................10  
8.1 Motor Power Cable (CBL-MTRCEL-5)...............................................................................................10  
8.2 Motor Power Cable (CBL-MTRPWR1CEL-5)...................................................................................11  
8.3 Motor Power Cable (CBL-MTRPWR2CEL-5)...................................................................................11  
9. Communication Cables .........................................................................................................12  
9.1 RS-232 Option (CBL-RJ452321-5)..........................................................................................................12  
9.2 CAN Option (CBL-RJ45CAN1-5).........................................................................................................13  
9.3 CAN Option (CBL-RJ45CAN2).............................................................................................................14  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
1
1. Introduction  
This document provides the wiring details for the cables used to connect Cello digital  
servo drives with the end-user application. The servo drive-side pinouts are provided in  
Chapter 3 of the drive’s installation guide.  
The cables come in two lengths: 2 meters (6 ½ feet) and 5 meters (16 ½ feet). The cable  
length is indicated in the cable part number by use of an extended suffix to indicate 5  
meter length. For example, cable CBL-CELAUX is a 2 meter cable while  
CBL-CELAUX-5 is a 5 meter cable.  
CBL-RJ45CAN2, is an exception, it is only 20 cm long.  
1.1 Cello Connectors  
The following connectors are used for wiring the Cello.  
Type  
Function  
Port  
Connector Location  
5-pin  
Power  
VP+, PR  
Pheonix (1st  
two pins)  
(provided)  
5-pin  
Motor  
M1, M2,  
M3  
Optional  
Back-up Supply  
Ground  
Power & Motor  
Pheonix  
(last 3 pins)  
(provided)  
3 ground  
screws  
Ground  
PE, PE,  
PE  
2-pin  
Pheonix  
(provided)  
Optional  
Back-up  
Supply  
24 VDC  
Table 1-1: The Cello’s Power Connectors  
Type  
Function  
Port  
Connector Location  
15-pin D-  
Sub  
Feedback A  
Feedback A  
15-pin D-  
Sub (high-  
density)  
General I/O  
General I/O  
J1  
J2  
J2: I/O  
J1: I/O  
Feedback A  
15-pin D-  
Sub (high-  
density)  
Table 1-2: The Cello’s I/O and Feedback A Connectors  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
2
Type  
Function  
CANopen  
CANopen  
Feedback B  
Port  
CAN  
Connector Location  
8-pin RJ-45  
8-pin RJ-45  
CAN  
15-pin D-Sub  
(high-density)  
Feedback B  
RS-232  
CANopen  
Feedback B  
8-pin RJ-45  
RS-232  
RS-232  
Table 1-3: The Cello’s Communications and Feedback B Connectors  
1.2 Cable Cross-Reference  
No. of  
Pins  
Label on  
Cello  
pg  
Cable Application  
Cable Part. No.  
Main Feedback (gnrl-purpose)  
Encoder (for SAR, SA, SB, SC)  
Encoder (for SE)  
CBL-DFDBK-5  
15  
15  
15  
15  
15  
15  
2
4
5
FEEDBACK A  
CBL-MTRENC2-5  
CBL-MTRENC4-5  
CBL-CELAUX-5  
CBL-CELIO1-5  
6
Auxiliary Feedback  
FEEDBACK B  
7
General I/O 1  
J1  
J2  
8
General I/O 2  
CBL-CELIO2-5  
9
Auxiliary Power  
CBL-CEL24-5  
24v  
10  
10  
11  
11  
12  
13  
14  
Motor Power (gnrl-purpose)  
Motor Power (for SAR, SA, SB, SC)  
Motor Power (for SE)  
CBL-MTRPWRCEL-5  
CBL-MTRPWR1CEL-5  
CBL-MTRPWR2CEL-5  
CBL-RJ452321-5  
CBL-RJ45CAN1-5  
CBL-RJ45CAN2-5  
4
PE/M1  
/M2/M3  
4
4
RS-232 Communications  
CAN Communications  
CAN Communications  
8
RS232  
CAN  
CAN  
8
8
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
3
2. Cable Kits  
Several Cable Kits can be purchased from Elmo. Each contain a set of 8 cables. The -5 suffix  
on the kits and on the cables (CBL-DFDBK-5 for example) indicate that the cables are 5m  
long. Cables and kits without that suffix are 2m long (except for CBL-RJ45CAN2 which is  
20cm long). Customers may purchase cables in kits, or individually in multiples of 10  
each. The contents of the kits are listed below:  
CBL-CELKIT01 CBL-CELKIT02  
Cable Application  
Main Feedback (gnrl-purpose)  
Encoder (for SAR, SA, SB, SC)  
Encoder (for SE)  
Cable Part. No.  
CBL-DFDBK-5  
-CELKIT01-5  
-CELKIT02-5  
1
1
1
1
1
1
1
1
-
1
-
CBL-MTRENC2-5  
CBL-MTRENC4-5  
CBL-CELAUX-5  
CBL-CELIO1-5  
Auxiliary Feedback  
General I/O 1  
1
1
1
1
-
General I/O 2  
CBL- CELIO2-5  
Auxiliary Power  
CBL-CEL24-5  
Motor Power (general-purpose)  
CBL-MTRPWRCEL-5  
Motor Power (SAR, SA, SB, SC)  
Motor Power (for SE)  
CBL-MTRPWR1CEL-5  
1
-
CBL-MTRPWR2CEL-5  
RS-232 Communications  
CAN Communications  
CAN Communications  
CBL-RJ452321-5  
CBL-RJ45CAN1-5  
CBL-RJ45CAN2-5  
1
1
-
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
4
3. Main Feedback Cables  
The main feedback cables are made of 24-AWG shielded cable. There are 3 types of feedback  
cables, all use a 15-pin D-sub plug which connects to the FEEDBACK A port on the Cello.  
The General-Purpose Main Feedback Cable (CBL-DFDBK) is open on the motor side  
so that it can be connected to customer-specific connectors.  
Encoder Cable CBL-MTRENC2 has a 15-pole socket on the motor side for Metronix  
APM-SAR, SA, SB and SC motors.  
Encoder Cable CBL-MTRENC4 has a 17-pole Amphenol socket on the motor side for  
Metronix APM-SE motors.  
3.1 Gen.-Purpose Main Feedback Cable (CBL-DFDBK-5)  
Pin  
No.  
Color  
Pairs  
1
10  
2
Green  
Yellow  
Pink  
White  
Brown  
Orange  
Cyan  
Blue  
Red  
15 Pin  
D-sub  
Plug  
pair  
3
pair  
pair  
pair  
4
5
6
7
8
9
The specific  
11  
12  
13  
14  
15  
functionality of each pin  
is fully outlined in the  
Cello Installation Guide.  
Black  
Purple  
pair  
Figure 1: Single-sided Main Feedback Cable (Part No. CBL-DFDBK-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
5
3.2 Encoder Cable (CBL-MTRENC2-5 for SAR, SA, SB, SC)  
D-Type  
Pin  
Socket  
Pin  
No.  
Color  
Green  
Yellow  
No.  
Signal  
HC  
Pair  
pair  
Description  
15 Pin  
D-sub  
Plug  
1
11  
9
Hall sensor C input  
Hall sensor B input  
10  
HB  
2
3
4
Pink  
7
HA  
Hall sensor A input  
Supply return  
White  
Brown  
14  
13  
SUPRET  
+5V  
pair  
Encoder\Hall supply  
+5 V  
5
Orange  
2
CHA-  
Channel A  
complement  
pair  
pair  
6
7
8
Cyan  
Blue  
Red  
1
6
5
CHA  
Channel A  
Index complement  
Index  
Pin No.5  
INDEX-  
INDEX  
Socket  
Connector  
9
11  
12  
13  
14  
Pin No.1  
Black  
4
3
CHB-  
Channel B  
complement  
pair  
15  
Purple  
CHB  
Channel B  
Figure 2: Encoder Cable (Part No. CBL-MTRENC2-5 for Metronix SAR, SA, SB, SC motors)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
6
3.3 Encoder Cable (CBL-MTRENC4-5 for SE)  
D-Type  
Pin  
Socket  
Pin  
No.  
Color  
Green  
Yellow  
Pink  
No.  
Signal  
HC  
Description  
15 Pin  
D-sub  
Plug  
1
P
Hall sensor C input  
Hall sensor B input  
Hall sensor A input  
Supply return  
10  
2
M
K
G
HB  
HA  
3
White  
SUPRET  
4
5
6
Brown  
Orange  
Cyan  
H
+5V  
Encoder\Hall supply  
+5 V  
B
CHA-  
CHA  
Channel A  
complement  
A
Channel A  
7
8
Blue  
F
E
INDEX-  
Index complement  
17 Pin  
Amphenol  
Socket  
Red  
INDEX  
Index  
9
11  
12  
13  
14  
Black  
D
CHB-  
Channel B  
complement  
15  
-
Purple  
C
J
CHB  
PE  
Channel B  
Drain  
Wire  
Drain Wire  
Connection  
Figure 3: Encoder Cable (Part No. CBL-MTRENC4-5 for Metronix SE motors)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
7
4. Auxiliary Feedback Cable (CBL-CELAUX-5)  
The auxiliary feedback cable is a 24-AWG shielded cable. It is connected using an 15-pin  
Hi-density D-sub plug which connects to the Cello’s FEEDBACK B port.  
Four options — described in the Auxiliary Feedback section of the Cello Installation Guide  
— are available for auxiliary feedback:  
Main encoder buffered outputs  
Differential encoder inputs  
Single-ended encoder input  
Pulse-and-direction input  
The general pinout of the auxiliary feedback cable is as follows:  
Port  
Pin  
Color  
Pair  
Description  
Pin Position  
B1  
B1  
B1  
B1  
1
2
3
4
Cyan  
Orange  
Purple  
Black  
pair  
see Installation Guide  
pair  
see Installation Guide  
B1  
B1  
B2  
5
10  
6
7
8
Red  
Blue  
Pink  
pair  
pair  
pair  
pair  
pair  
see Installation Guide  
see Installation Guide  
15 Pin high density  
D-Sub Plug  
B2  
Grey  
PWR  
PWR  
B2  
B2  
B2  
Brown  
White  
Yellow  
Green  
White/Red  
+5V  
SUPRET  
9
The specific  
functionality of  
each pin is fully  
outlined in the Cello  
Installation Guide.  
11  
12  
13  
see Installation Guide  
see Installation Guide  
see Installation Guide  
B2  
14 White/Black  
PWR  
15 White/Yellow  
Figure 4: Auxiliary Feedback Cable (Part No. CBL-CELAUX-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
8
5. General I/O J1 (CBL-CELIO1-5)  
The digital input cable is a 24-AWG shielded cable. It is connected using an 15-pin Hi-  
Density D-sub socket.  
Pin Color  
Signal  
IN1  
Pair  
pair  
Function  
Pin Position  
Orange  
1
2
3
8
Programmable input 1  
Programmable input 2  
Programmable input 3  
Programmable input 8  
15 Pin  
D-sub  
Socket  
Cyan  
Purple  
Black  
IN2  
IN3  
pair  
pair  
pair  
IN8  
Gray  
Pink  
Blue  
Red  
4
5
6
7
OUT2  
OUT3  
IN4  
Programmable output 2  
Programmable output 3  
Programmable input 4  
Programmable input 7  
IN7  
White/  
Yellow  
9
INRET  
General input return  
White/  
Red  
Programmable output  
return 2 & 3  
10  
OUTRET2-3  
11  
13  
Yellow OUT4  
Programmable output 4  
Programmable output 5  
pair  
pair  
Green  
OUT5  
White/  
Black  
Programmable output  
return 4 & 5  
12  
14  
15  
OUTRET4-5  
Brown OUT1  
White OUTRET 1  
Programmable output 1  
Programmable output  
return 1  
Figure 5: General Purpose I/O Cable (Part No. CBL-CELIO1-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
9
6. General I/O J2 (CBL-CELIO2-5)  
The digital output cable is a 26-AWG shielded cable. It is connected using a 15-pin Hi-  
Density D-sub plug.  
Color  
Orange IN5  
Pin  
1
Signal  
Pair  
pair  
Function  
Pin Position  
Programmable input 5  
Programmable input return 5  
Programmable input 6  
Programmable input return 6  
Programmable input 9  
Programmable input return 9  
Programmable input 10  
Programmable input return 10  
Analog input 1  
15 Pin  
Hi-Density  
D-sub  
6
Cyan  
Purple  
Black  
Blue  
INRET5  
2
IN6  
pair  
pair  
pair  
pair  
pair  
Plug  
7
INRET6  
IN9  
3
8
Red  
INRET9  
IN10  
4
Pink  
Gray  
9
INRET10  
5
Yellow ANLIN1+  
10  
11  
12  
Green  
Brown  
White  
ANLIN1-  
ANLIN2+  
ANLIN2-  
Analog input 1  
Analog input 2  
Analog input 2  
White/  
Black  
13  
14  
15  
ANLRET  
ANLRET  
SUPRET  
Analog return  
Analog return  
Supply return  
pair  
White/  
Red  
White/  
Yellow  
Figure 6: General Purpose I/O Cable (Part No CBL-CELIO2-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
10  
7. Auxiliary Power Cable (CBL-CEL24-5)  
The auxiliary power cable is a 24-AWG shielded cable terminated by pins on the SimplIQ  
side. The pins are screwed into the 2-pole Pheonix Terminal Block provided with the Cello.  
Twisted &  
Pin  
No. Color  
Shielded  
Wire  
Signal  
Description  
1
2
Red  
+24VDC  
+24 VDC auxiliary power supply  
Pair  
Black  
RET24VDC Return (common) of 24 VDC auxiliary power supply  
Figure 7: Auxiliary Power Cable (Part No. CBL-CEL24-5)  
8. Motor Power Cables  
There are three types of power cables:  
8.1 Motor Power Cable (CBL-MTRPWRCEL-5)  
CBL-MTRPWRCEL is a general-purpose motor power cable. It is made from four 14-AWG  
shielded wires with pin terminals on the Cello drive. The pins are connected to the  
Pheonix Terminal Block supplied with the Cello. The other end is open so that it can be  
attached to a customer-specific connector.  
Color  
Signal  
Description  
White  
Black  
Red  
M1  
M2  
M3  
PE  
Motor Phase 1 (U)  
Motor Phase 2 (V)  
Motor Phase 3 (W)  
Ground  
Green  
Figure 8: General-Purpose Motor Power Cable (Part No. CBL-MTRPWRCEL-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
11  
8.2 Motor Power Cable (CBL-MTRPWR1CEL-5)  
CBL-MTRPWR1CEL-5 is a 24-AWG shielded cable in which each wire, on the SimplIQ  
drive side, is connected to a pin terminal and the wires on the motor side are connected to  
a 4-pole socket. This cable is designed for connecting a Cello to a Metronix APM-SAR, SA,  
SB or SC motor.  
Signal  
Drive Side Description  
AMP Pin No.  
Motor Side  
Color  
Brown & White  
Pink & Grey  
M1  
M2  
M3  
PE  
Motor Phase 1 (U)  
1
2
3
4
Motor Phase 2 (V)  
Motor Phase 3 (W)  
Ground  
Blue & Red  
Green & Yellow  
Figure 9: SAR, SA, SB, SC-type Motor Power Cable (Part No. CBL-MTRPWR1CEL-5)  
8.3 Motor Power Cable (CBL-MTRPWR2CEL-5)  
CBL-MTRPWR2CEL is designed to provide power to Metronix SE motors. It is made from  
four 14-AWG shielded wires with pin terminals on the Cello side. The other end has an  
Amphenol 4-pole socket so that it can be attached to an Amphenol plug on the motor.  
Amphenol  
Signal  
Pin No.  
Color  
White  
Black  
Red  
Drive Side Description  
Motor Side  
M1  
M2  
M3  
PE  
Motor Phase 1 (U)  
A
B
Motor Phase 2 (V)  
Motor Phase 3 (W)  
Ground  
C
D
Green  
Figure 10: SE-type Motor Power Cable (Part No. CBL-MTRPWR2CEL-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
12  
9. Communication Cables  
The communication cables use 26-AWG twisted pair shielded cable. They are connected  
using an 8-pin RJ-45 plug. Elmo drives can communicate using the following options:  
RS-232, full duplex  
CANopen  
9.1 RS-232 Option (CBL-RJ452321-5)  
RJ45  
Pin  
No.  
D-type  
Female  
Pin No.  
Color  
Brown  
White  
Green  
Signal  
Tx  
Description  
3
5
6
2
5
RS-232 transmit  
Communication  
return  
COMRET  
Rx  
3
RS-232 receive  
1
Drain  
Wire  
body  
body  
shield  
cable shield  
The shields of the RJ-45 and D-type plugs are connected to each other through the  
cable braid.  
Figure 11: RS-232 Communications Cable (Part No. CBL-RJ452321-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
13  
9.2 CAN Option (CBL-RJ45CAN1-5)  
RJ45  
Pin  
No.  
D-type  
Female  
Pin No.  
Color  
Green  
Yellow  
White  
Signal  
CAN-H  
CAN_L  
CAN_GND  
Description  
1
2
3
4
5
7
8
7
2
CAN_H bus line  
CAN_L bus line  
3
CAN ground  
1
Drain  
Wire  
body  
body  
shield  
cable shield  
The shields of the RJ-45 and D-type plugs are connected to each other through the  
cable braid.  
Figure 12: CAN Cable (Part No. CBL-RJ45CAN1-5)  
Cello Cable Kits  
MAN-CBLKIT-CEL (Ver. 1.0)  
14  
9.3 CAN Option (CBL-RJ45CAN2)  
Cable CBL-RJ45CAN2 is 20 cm long, it is used for “daisy-chaining” CAN nodes. On the  
Harmonica this cable is connected to the External Dual Can Port.  
RJ45  
Pin  
RJ45  
Pin  
No.  
Color  
Green  
Yellow  
White  
No.  
Signal  
CAN-H  
CAN_L  
CAN_GND  
Description  
1
2
3
4
5
7
8
1
2
CAN_H bus line  
CAN_L bus line  
3
CAN ground  
1
Drain  
Wire  
body  
body  
shield  
cable shield  
The shields of the two RJ-45 plugs are connected to each other through the cable  
braid.  
Figure 13: CAN Cable (Part No. CBL-RJ45CAN2)  

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