Dynabrade PD0502 User Manual

Parts Page Reorder No. PD05•21  
Effective May, 2005  
Supersedes PD05•02  
For Serial No. 4G1255 and Higher  
Right Angle Mini-Orbital Sander  
Air Tool Manual – Safety, Operation and Maintenance  
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL  
Model:  
58035 – 15,000 RPM  
58037 – 12,000 RPM  
58038 – 12,000 RPM  
WARNING  
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel  
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute  
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to – ANSI B7.1, Code of Federal Regulation  
– CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and  
applicable State and Local Regulations.  
SAFETY LEGEND  
WARNING  
WARNING  
Practice safety requirements. Work alert,  
have proper attire, and do not operate tools under  
the influence of alcohol or drugs.  
Read and understand tool manual before  
work starts to reduce risk of injury to  
operator, visitors, and tool.  
WARNING  
Eye protection must be worn at all times,  
eye protection to conform to ANSI Z87.1.  
WARNING  
Ear protection to be worn when exposure to sound,  
exceeds the limits of applicable Federal, State or  
local statues, ordinances and/or regulations.  
WARNING  
WARNING  
Respiratory protection to be used when exposed to  
contaminants that exceed the applicable threshold  
limit values required by law.  
Air line hazard, pressurized supply lines and flexible  
hoses can cause serious injury. Do not use damaged,  
frayed or deteriorated air hoses and fittings.  
SAFETY INSTRUCTIONS  
Carefully Read all instructions before operating or servicing any Dynabrade® Abrasive Power Tool.  
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written  
consent from Dynabrade, Inc.  
Tool Intent: Right Angle Mini-Orbital Sander is ideal for finesse sanding.  
Do Not Use Tool For Anything Other Than Its Intended Applications.  
This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.  
Training: Proper care, maintenance, and storage of your tool will maximize their performance.  
• Employer's Responsibility – Provide Right Angle Mini-Orbital Sander operator with safety instructions and training for safe use of tools and accessories.  
Accessory Selection:  
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.  
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.  
• Use only recommended accessories. See back page of manual and Dynabrade Literature.  
• Follow tool specifications before choosing size and type of accessory.  
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG  
(10 Bars, g) or 150 percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)  
Maintenance Instructions  
Important: A preventative maintenance program is recommended whenever portable power tools are used. The program should include inspection of air  
supply lines, air line pressure, proper lubrication and repair of tools. See Preventative Maintenance Schedule on pg 7.  
Refer to ANSI B186.1 for additional maintenance information.  
Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.  
It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due  
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 11405 Air Filter-Regulator-Lubricator (FRL) – Provides accurate  
air pressure regulation and two stage filtration of water contaminants. Operates 40 SCFM @ 100 PSIG with 3/8" NPT female ports.  
Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the  
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.  
Lubricate wick system through the angle gear oil fitting with 2-3 plunges for every 24 hours of use, to achieve maximum gear life.  
Important: Use only 95848 Gear Oil dispensed with the 95581 Gun. DO NOT contaminate the wick with any other oil or grease product.  
Routine Preventative Maintenance:  
Check free speed of Right Angle Mini-Orbital Sander using a tachometer on a regular basis.  
Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,  
ketones, chlorinated hydrocarbons or nitro carbons.  
DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40®).  
A Motor Tune-Up Kit (P/N 96179) is available which includes high wear and medium wear motor parts.  
All tool labels must be kept legible at all times. User is responsible for maintaining specification information i.e.:  
Model #, S/N, and RPM. (See Assembly Breakdown)  
Blow air supply hose out prior to initial use.  
Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.  
Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.  
After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.  
Check for excessive tool vibration.  
Handling and Storage:  
Use of tool rests, hangers and/or balancers is recommended.  
Protect tool inlet from debris (see Notice below).  
DO NOT carry tool by air hose, or near the tool throttle lever.  
Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.  
Store accessories in protective racks or compartments to prevent damage.  
Machine Specifications  
Model  
Number  
Motor  
HP (W)  
Motor  
RPM  
Sound  
Level  
Maximum Air Flow  
CFM/SCFM (LPM)  
Air Pressure  
PSIG (Bars)  
Weight  
Pound (kg)  
Length  
Inch (mm)  
Height  
Inch (mm)  
58035  
58037  
58038  
.4 (298)  
.4 (298)  
.4 (298)  
15,000  
12,000  
12,000  
85  
85  
85  
3/21 (595)  
3/20 (566)  
3/20 (566)  
90 (6.2)  
90 (6.2)  
90 (6.2)  
1.63 (.74)  
1.63 (.74)  
1.63 (.74)  
5-7/16 (138)  
5-7/16 (138)  
5-7/16 (138)  
3-11/16 (94)  
3-3/4 (96)  
4 (104)  
Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. Size 1/4" or 8mm  
Notice  
All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors  
can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor  
bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is  
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of  
lubrication during the use of this tool.  
OneYear Warranty  
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date  
of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall  
repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our  
examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations,  
instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to  
affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.  
3
Right Angle Mini-Orbital Sander  
Complete Assembly  
Models:  
58035 – 15,000 RPM  
58037 – 12,000 RPM  
58038 – 12,000 RPM  
Index Key  
No. Part #  
Description  
1
54088 Pad - Mdl: 58035  
33  
54018 Pad - Mdl: 58037  
17 N•m  
T
32  
54031 Pad - Mdl: 58038  
W
2
3
4
97175 Screw (4)  
1
30  
95615 Roloc® Shell  
29  
30701 Plate - Mdl: 58035, 37  
30721 Plate - Mdl: 58038  
30709 Boot Clamp  
30700 Boot  
97174 Screw  
30702 Balancer Shaft  
30705 Bearing (2)  
27  
26  
25  
24  
5
6
7
8
9
A
4
39  
41  
34  
31  
10 97172 Snap Ring  
11 97173 Set Screw  
12 30703 Counterweight  
13 02035 Lock Ring  
14 30704 Shaft  
15 01486 Felt Silencer  
16 54520 Bearing  
17 97118 Shim  
23  
21  
28  
A
8
W
1
22  
40  
34  
18 97117 Shim  
19 97116 Shim  
20  
18  
38  
19  
17  
20  
Gear  
O
1
37  
02597 Mdl: 58035  
02623 Mdl: 58037, 58038  
36  
35  
21 02044 Bottom Wick  
22 02045 Top Wick  
23 02052 Housing  
24 02033 Needle Bearing  
25 02041 Gear Oil Plate  
26 01040 Gear Oil Fitting  
27 01728 Felt Silencer (2)  
28 01461 Lock Nut  
16  
15  
23 N•m  
T
55  
O
1
53  
49  
51  
48  
29 01547 Collar  
30 Pinion  
14  
46  
47  
02598 Mdl: 58035  
02624 Mdl: 58037, 58038  
A
8
31 02649 Bearing  
13  
11  
23 N•m  
T
A
8
32 54529 Shim (3/pkg.)  
33 01478 Front Bearing Plate  
34 50767 Pin (2)  
54  
52  
12  
A
8
50  
45  
42  
35 01479 Spacer  
36 02037 Rotor  
44  
43  
10  
A
8
37 01480 Blades (4/Pkg.)  
38 01476 Cylinder  
39 02676 Rear Bearing Plate  
40 02696 Bearing  
9
7
8
41 02679 Shield  
42 01448 Throttle Lever  
Optional Accessory  
A
8
01462 Safety Lock Lever  
43 01449 Valve Stem  
44 95558 Retaining Ring  
45 12132 Pin  
6
A
8
46 30710 Housing - Mdl: 58035  
30712 Housing - Mdl: 58037  
30713 Housing - Mdl: 58038  
95745 Flow Control Assembly (1/4" NPT)  
5
2
47 95730 O-Ring  
48 01469 Speed Regulator  
KEY  
4
1
Oil: O1 = Air Lube  
O
W
A
Assembly  
49 01024 O-Ring  
50 01464 Seal  
3
Wicking: W1 = Gear Oil  
51 01472 Tip Valve  
52 01468 Spring  
53 96065 O-Ring  
54 53190 Block Plate  
55 01494 Inlet Bushing  
Adhesive: A4 = Loctite #680  
A8 = Loctite #567  
T
Torque: N•m x 8.85 = In. - lbs.  
4
Disassembly/Assembly Instructions - Right Angle Tools  
Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.  
Please refer to parts breakdown for part identification.  
Motor Disassembly:  
1. Shut the air supply and disconnect the sander from the air supply hose. Important: Hold the air inlet adapter securely with a wrench before removing the air fitting so as  
to prevent damage to the composite housing.  
2. Secure the motor housing in a vise by using the 52296 Repair Collar to provide protection for the housing. Position the tool so that the angle head is pointing up.  
3. Use a 34mm or an adjustable wrench to remove the 01461 Lock Nut by turning it clockwise.  
4. Pull the motor assembly out of the motor housing.  
5. Fasten the 96346, 2" Bearing Separator around the portion of the 01476 Cylinder that is closest to the 02676 Rear Bearing Plate.  
6. Place the bearing separator on the table of the arbor press so that the pinion gear end of the rotor is pointing toward the floor.  
7. Use a 3/16" dia. flat end drive punch as a press tool and position it on the rotor shaft. Press the rotor out of the 02696 Bearing. The 02696 Bearing can be removed from the  
02676 Bearing Plate with the 96210 Bearing Removal Tool and the 96232 Arbor Press (#2).  
8. Secure the body of the rotor in a vise with bronze or aluminum jaws so that the pinion gear is pointing up.  
9. Use a wrench to remove the pinion gear from the rotor by turning it counterclockwise.  
10. Pull the 01478 Front Bearing Plate with bearing off the rotor.  
11. Push the 02649 Bearing out of the front bearing plate and remove the shims.  
12. Slip the 01479 Spacer off the rotor.  
Motor Disassembly Complete.  
Orbital Head Disassembly:  
1. Shut the air supply and disconnect the sander from the air supply hose.  
2. Remove the pad.  
3. Use a Phillips® screwdriver to remove the 97175 Screws (4).  
4. Use a sharp utility knife to cut through and remove the 30709 Boot Clamp. Important: Cut the clamp carefully so as to prevent personal injury and damage  
to the 30700 Boot.  
5. Pull the 30700 Boot from the 02052 Housing.  
6. Hold the 30703 Counterweight stationary with a 19mm open-end wrench. Use a Phillips® screwdriver to loosen the 97174 Screw and remove the 30702 Balancer Shaft.  
7. Use a 5/64" (2mm) slotted screw, screwdriver to remove the 97172 Snap Ring.  
8. Use the 96210 Bearing Removal Tool and the 96232 Arbor Press (#2) to push the 30705 Bearings (2) out of the balancer shaft.  
9. Use a 2mm Hex Key to remove the 97173 Set Screw and the 30703 Counterweight.  
Orbital Head Disassembly Complete.  
Right Angle Housing Disassembly:  
1. Shut the air supply and disconnect the sander from the air supply hose.  
2. Secure the 30710 / 30712 Housing in a vise by using the 52296 Repair Collar to provide protection for the housing. Position the housing so that the 02035 Lock  
Ring is facing up.  
3. Use the 50971 Lock Ring Tool to remove the 02035 Lock Ring, by turning it counterclockwise.  
4. Grasp the shaft to pull the shaft, the 54520 Bearing, the gear and the shims out of the housing.  
5. The bearing and gear can be pressed off the spindle with the 96232, Arbor Press (#2).  
6. If necessary the 02033 Needle Bearing can be removed by using a 5/16" dia. flat end drive punch to push the 02041 Gear Oil Plate, and 01041 Gear Oil Fitting out  
of the 02052 Housing.  
Right Angle Housing Disassembly Complete.  
Valve Disassembly:  
1. Use the 52296 Repair Collar to securely hold the motor housing in a vise so that the inlet adapter is pointing up.  
2. Remove the valve components by loosening the inlet adapter. Remove the 01468 Spring, 01472 Tip Valve, and 01464 Seal.  
3. Reposition the motor housing in the vise so that the throttle lever, and the 12132 Pin are accessible. Remove the pin and lever by using a 2.5mm dia. drive punch.  
4. Use retaining ring pliers to remove the 95558 Retaining Ring and push the 01469 Speed Regulator Assembly out of the motor housing.  
Valve Disassembly Complete.  
Important: Clean and inspect parts for wear or damage before assembling.  
Valve Assembly:  
1. Install the 01469 Speed Regulator Assembly into the motor housing, and secure it in place with the 95558 Retaining Ring.  
2. Use the 52296 Repair Collar to securely hold the motor housing in a vise so that the air inlet is pointing up.  
3. Insert the 01449 Valve Stem into the speed regulator assembly so that the hole in the valve stem aligns with the air inlet hole in the motor housing.  
4. Install the 01464 Seal so that it lays flat. Use a needle nose pliers to grasp the nylon portion of the 01472 Tip Valve and install it so that the metal pin fits into the hole  
of the 01449 Valve Stem.  
5. Install the 01468 Spring so that the smaller end fits against the back of the tip valve.  
6. Refer to the parts breakdown for part identification and the sequence of assembly. Apply a small amount of Loctite® #567 (or equivalent) to the male threads of the  
inlet adapter and tighten the inlet adapter. (Torque to 23 N-m/200 in. lbs.)  
Valve Body Assembly Complete.  
Motor Assembly:  
1. Secure the body of the rotor in a vise with bronze or aluminum jaws so that the threaded end is pointing up.  
2. Slip the 01479 Spacer onto the 02037 Rotor.  
3. Select .003 (.08mm) thick shims from the 54529 Shim Pack and place these into the 01478 Front Bearing Plate.  
4. Install the 02649 Bearing into the front bearing plate and slip the bearing/plate assembly onto the rotor.  
5. Install the pinion onto the rotor, making it hand tight.  
(continued on next page)  
5
Disassembly/Assembly Instructions - Right Angle Tools  
6. Check the clearance between the rotor and the bearing plate with a .001 thick feeler gauge. Clearance should be .001” to .0015” (0.03-0.04mm). If it’s necessary, readjust  
clearance by repeating steps 3-5 with different thickness shims.  
7. Once the proper rotor/plate clearance is achieved wrench tighten the pinion. (Torque to 17N·m/150 in. lbs.)  
8. Apply the 95842 Dynabrade Air Lube (10W/NR or equivalent) to the 01480 Blades and install them onto the rotor.  
9. Use the 96216 Bearing Press Tool so that it pushes against the outer race of the 02696 Bearing and install it into the 02676 Rear Bearing Plate with the arbor press.  
10. Place the pinion on the tool plate of the arbor press so that the rear portion of the rotor is pointing up.  
11. Install the 01476 Cylinder so that it rests against the 01478 Bearing Plate. Note: Make sure that the air inlet passage of the cylinder will properly aligned with the air inlet  
passage in the 02676 Bearing Plate.  
12. Use the 96216 Bearing Press Tool so that it pushes against the inner race of the 02696 Bearing and install the rear bearing/plate assembly onto the rotor with the  
arbor press. Important: Carefully press the rear bearing/plate assembly onto the rotor until it touches the 01476 Cylinder. A “snug” fit should exist between the bearing  
plates and cylinder. If it is too tight the rotor will not turn freely and will cause damage to the bearings. If it is too loose the proper bearing preload will not be achieved.  
13. Apply a small amount of grease to the seal of the 02696 Rear Bearing and place the 02679 Shield against the seal of the bearing.  
14. Install the motor assembly into the housing so that the air passage node of the rear bearing plate aligns with the air passage notch inside the housing.  
15. Apply a small amount of Loctite® #567 (or equivalent) to the threads of the motor housing and use a 34mm (or an adjustable wrench) to connect the angle head assembly  
to the motor housing. (Torque to 34 N-m/300 in. lbs.)  
Motor Assembly Complete.  
Right Angle Housing Assembly:  
1. Press the 01041 Gear Oil Fitting into the 02041 Gear Oil Plate.  
2. Carefully apply two drops of Loctite® #680 (or equivalent) to the recessed area of the  
02052 Housing  
02033 Needle Bearing  
02052 Housing and press the gear oil plate along with gear oil fitting into the housing.  
(Allow 30 minutes for the adhesive to cure.)  
3. Press the 02033 Needle Bearing into the housing.  
02041 Gear Oil Plate  
4. Position the 96239 Bearing Press Tool so that it rests against the inner race of the  
54520 Bearing and press the bearing onto the spindle.  
01040 Gear Oil Fitting  
5. Align the hex shaped I.D. area of the gear with that of the spindle and press the gear into place.  
6. Apply a small amount of Loctite® #567 (or equivalent) to the mating threads of the 02052  
Housing. Connect these parts while being aware of the right and left hand threads.  
2 Drops of Loctite  
7. Place the 52296 Repair Collar around the motor housing and position the tool in a vise so  
that the angle housing end of the tool is pointing up.  
8. Use a 34mm or adjustable wrench on the 01461 Lock Nut while holding the angle housing  
stationary with one hand. Note: The throttle lever can be positioned in 360˚ to the desired location.  
Allow for additional rotation when tightening the lock nut. (Torque to 34 N-m/300 in. lbs.)  
9. Reposition the tool assembly in the vise so that the opening in the angle housing, for the 02035 Lock Ring is facing up.  
10. Soak the wicks in the 95848 Gear Oil before installing them into the 02052 Housing. Install the top wick first followed by the bottom wick. Position truncated side of each  
wick toward the end of the pinion gear.  
11. Install the 30704 Shaft into the angle housing. Apply a slight amount of pressure down on the spindle while rotating it back and forth checking for the proper backlash or fit  
between the gears. A slight amount of backlash or clearance should exist between the bevel and pinion gears. When a tight fit exist, then add shims as needed placing the  
required thickness of shims between the outer race of the 54520 Bearing and the bearing seat in the housing.  
12. Place (1) 01486 Felt Silencer into the 02035 Lock Ring, and apply a small amount of Loctite® #567 (or equivalent) to the threads of the 02035 Lock Ring. Use the  
50971 Lock Ring Wrench to install the lock ring onto the 02052 Housing. (Torque to 23 N-m/200 in. lbs.)  
Right Angle Housing Assembly Complete.  
Orbital Head Assembly:  
1. Install the 30703 Counterweight onto the 30704 Shaft, aligning the screw hole with the pilot hole in the shaft.  
2. Apply a small amount of the Loctite® #567 (or equivalent) to the threads of the 97173 Set Screw.  
3. Use a 2mm hex key to install the 97173 Set Screw into the 30703 Counterweight and secure the counterweight to the 30704 Shaft.  
4. Use the raised outer diameter of the 96216 Bearing Press Tool and the 96232 Arbor Press (#2) to press the 30705 Bearings (2) into the 30702 Balancer Shaft.  
5. Install the 97172 Snap Ring into the 30702 Balancer Shaft.  
6. Install the balancer shaft assembly onto the 30704 Shaft.  
7. Apply a small amount of the Loctite® #567 (or equivalent) onto the threads of the 97174 Screw. Hold the 30703 Counterweight stationary with a 19mm open-end wrench.  
Use a Phillips® screwdriver to tighten the 97174 Screw into the 30704 Shaft.  
8. Install the 30700 Boot and the 30701 Plate, aligning the screw holes.  
9. Install the 97175 Screws (4) securely.  
10. Install the 30709 Boot Clamp around the 30700 Boot and use a HEAT GUN to shrink-fit the clamp, securing the boot to the 02052 Housing.  
11. Install the pad.  
Orbital Head Assembly Complete.  
Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.  
Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air inlet with throttle lever depressed. Operate tool for 30 seconds to determine if tool  
is operating properly and to allow lubricating oils to properly penetrate motor. Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or  
operates at a higher RPM than marked on the tool, the tool should be serviced to correct the cause before use.  
Loctite® is a registered trademark of Loctite Corp.  
6
Preventative Maintenance Schedule  
For All Right Angle Mini-Orbital Sander  
This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool  
usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours.  
Parts Common to all Models:  
Index Part  
Number  
Description  
Number High Wear Medium Wear Low Wear Non-Wear  
LEGEND  
#
Required  
100%  
70%  
30%  
10%  
T
X
Included in Tune-up Kit  
Type of wear, no other  
comments apply.  
1
2
3
See Note Pads  
97175 Screw  
30701 Plate  
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
L
Easily lost. Care during  
assembly/disassembly.  
4
5
30709 Boot Clamp  
30700 Boot  
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
97174 Screw  
X
X
D
R
Easily damaged during  
assembly/disassembly.  
30702 Balancer Shaft  
30705 Bearing  
97172 Snap Ring  
97173 Set Screw  
30703 Counterweight  
02035 Lock Ring  
30704 Shaft  
01486 Felt Silencer  
54520 Bearing  
97118 Shim  
X
L
X
Replace each time tool is  
disassembled.  
X
X
X
T
T
T
T
T
97117 Shim  
97116 Shim  
19 See Note Gear  
X
20  
21  
02044 Bottom Wick  
02045 Top Wick  
T
T
22 See Note Housing  
X
23  
24  
25  
26  
27  
28  
02033 Needle Bearing  
X
X
X
02041 Gear Oil Plate  
01040 Gear Oil Fitting  
01728 Felt Silencer  
01461 Lock Nut  
96179 – Motor Tune-Up Kit  
T
X
X
X
01547 Collar  
29 See Note Pinion  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
02649 Bearing  
T
T
54529 Shim (3/pkg.)  
01478 Front Bearing Plate  
50767 Pin  
01479 Spacer  
02037 Rotor  
01480 Blades (4/Pkg.)  
01476 Cylinder  
02676 Rear Bearing Plate  
02696 Bearing  
X
X
X
X
T
X
X
T
T
02679 Shield  
01448 Throttle Lever  
01462 Safety Lock Lever  
01449 Valve Stem  
95558 Retaining Ring  
12132 Pin  
X
X
42  
43  
44  
T
T
T
45 See Note Housing  
X
46  
47  
48  
49  
50  
51  
52  
53  
53  
95730 O-Ring  
01469 Speed Regulator Assy.  
01024 O-Ring  
01464 Seal  
01472 Tip Valve  
01468 Spring  
96065 O-Ring  
53190 Block Plate  
01494 Inlet Bushing  
T
T
T
T
T
T
T
X
X
Note: Pads are a consumable item. They are application sensitive. Their expectant life will vary depending on the  
specific work application and work habit of the operator.  
7
Optional Accessories  
96179 Motor Tune-Up Kit  
52296 Repair Collar  
Includes assorted parts to help  
maintain and repair motor.  
Specially designed collar for use in vise to prevent  
damage to valve body of tool during disassembly/assembly.  
Dynabrade Angle Gear Oil  
Specifically formulated to saturate wick system in right  
angle gear head.  
Dynaswivel®  
Easy to apply using Dynabrade P/N 95541 Oil Gun.  
Apply 3 plunges every 8 hours of operation into tools  
lubrication fitting.  
Swivels 360° at two locations which allows an  
air hose to drop straight to the floor, no matter  
how the tool is held.  
95848: 2 oz. tube  
94300 1/4" NPT.  
95849: 10 oz. tube  
Dynabrade Air Lube  
Special Repair Tools  
Note: Mentioned In Assembly/Disassembly  
Formulated for pneumatic equipment.  
Absorbs up to 10% of its weight in water.  
Prevents rust and formation of sludge.  
96216 Bearing Press Tool  
96232 (#2) Arbor Press  
96346 (2") Bearing Separator  
96210 Bearing Removal Tool  
96239 Bearing Press Tool  
52296 Repair Collar  
Keeps pneumatic tools operating longer  
with greater power and less down time.  
95842: 1pt. (473 ml)  
95843: 1gal. (3.8L)  
50971 Lock Ring Tool  
Special Greasing Instructions  
Lubricate wick system through the angle gear oil fitting with 2-3 plunges for every 24  
hours of use, to achieve maximum gear life.  
Apply 3 plunges  
into lubrication  
fitting every  
24 hours of  
Expect a  
Important: Use only the recommended angle gear oil for the wick system.  
Do not contaminate the wick with any other oil or grease product.  
gear life of  
500 hours  
minimum,  
with proper  
lubrication.  
operation.  
(Order 95848 Gear Oil and 95541 Gun)  
02052 Housing  
01040 Gear Oil Fitting  
Reference Contact Information  
1. American National Safety Institute – ANSI  
3. European Committee for Standardization  
Rue de Stassart 36  
25 West 43rd Street  
Forth Floor  
B - 1050 Brussels, Belgium  
New York, NY 10036  
Tel: 1 (212) 642-4900  
Fax: 1 (212) 398-0023  
2. Government Printing Office – GPO  
Superintendent of Documents  
Attn. New Orders  
P.O. Box 371954  
Pittsburgh, PA 15250-7954  
Tel: 1 (202) 512-1803  
Visit Our Web Site: www.dynabrade.com  
Phone: (716) 631-0100 Fax: 716-631-2073  
DYNABRADE®  
DYNABRADE, INC., 8989 Sheridan Drive  
Clarence, NY 14031-1490  
International Fax: 716-631-2524  
DYNABRADE EUROPE S.àr.l.,  
Zone Artisanale  
L-5485 Wormeldange—Haut, Luxembourg  
Telephone: 352 76 84 94 1  
Fax: 352 76 84 95 1  
©DYNABRADE, INC., 2005  
PRINTED IN USA  
PD05.02_01/05  

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