Burnham V9 User Manual

Series  
V9  
Cast Iron Commercial Water or Steam Boiler  
447 to 2367 MBH Input  
Oil, Gas, or Oil/Gas Combination  
30, 50, or 80 PSI  
Cast Iron Sectional Design  
Water or Steam  
Top or Rear Venting  
Exclusive Optional SBCª Boiler Control  
ꢀ M aximizes System Efficiency  
1
V9 Series - Hot Water or Steam Boiler  
Maximum Allowable Working pressure (MAWp): 80 pSI-Water; 15 pSI-Steam  
Top or Rear Outlet  
Front Mounted Controls  
with adjustable lock-type  
damper (not shown); includes  
plugged tapping for outlet  
pressure readings  
for easy adjustment  
and maintenance  
Removable Side  
Jacket panels  
Easy access to all cleanouts  
and flue surfaces  
Cast Iron Vertical Design  
with pinned heating surface  
for maximum heat extraction  
Optional  
Tankless Heater  
Provides domestic hot water  
Burner Mounting plate  
with flame observation port  
Rear Observation port  
Includes plugged tapping  
for over-fire draft readings  
(not shown)  
Individual Draw Rods  
with reinforced lugs for  
strain free assembly  
Wet Base  
Cast Iron nipples  
4 Burner Manufacturers  
Water surrounds the  
combustion chamber for greater  
heat transfer.  
ensure the integrity of the section  
assembly and resist petroleum  
based chemicals and flue gases  
Options to best fit your needs  
Commitment to Quality  
Burnham Commercial, "America's Boiler Company," has earned  
a reputation for quality and dependability. Built for a variety of  
applications, the V9 Series is right for your next job.  
3
SBCª Boiler Control System  
exclusive Optional Feature for Burnham Commercial Boilers  
SBC  
Integrated Boiler Control System  
The Burnham Commercial SBC is a complete boiler monitoring and  
automation system. Available as an option, this exclusive feature  
was developed by Burnham Commercial engineers and is designed  
specifically for use on Burnham Commercial boilers.  
Designed to maximize system efficiency and minimize energy usage  
Easily connected to building management systems  
The SBC Boiler  
Control Systemꢁ  
Only available from  
Proven control platform  
Fail-safe design insures boiler operation  
Burnham Commercial!  
Boiler Monitoring & Diagnostic Displays  
• Two-line by sixteen character LCD display  
SBC Exclusives  
• Automatically presents  
boiler sequence, alarm,  
hold and lockout messages  
• Diagnostic menu displays  
the last 10 alarm messages  
and the boiler return  
Advanced Adaptability  
• Easily integrated into existing or new building  
management systems  
• Simplified connections available to most building  
management systems through Modbus or  
standard 0-10 volt signals  
• Uses sophisticated PID control logic for complete  
boiler system control  
MNU  
EN
POWER  
LOCKOUT  
¨
temperature alarm history  
Modulation Rate and  
On/Off Modes  
• Controls the boiler  
SBC  
• Performs control functions for both single and  
multiple boilers  
modulation and on/ off  
Peer-To-Peer Network  
• Includes lead-lag sequencer for up to eight (8) fully  
output based on the supply water temperature and an  
operator adjusted setpoint  
modulating boilers  
• Capable of auto rotation, outdoor reset and  
peer-to-peer communication  
• Can respond to remote system water, outside air  
temperatures, Domestic Hot Water Priority (DHWP) or  
Energy Management Systems (EMS)  
• “Plug and play” communication by simply  
connecting a RJ11 telephone line between boilers  
Outdoor Air Temperature Reset  
• Saves fuel by reducing the supply temperature of a  
• Provides precise boiler coordination by sequencing  
boilers based on both remote system water  
temperature and boiler modulation rate.  
• Boilers are modulated in “unison”, all at the same  
firing rate to ensure even heat distribution  
heating boiler as the outside air temperature increases  
Warm Weather Shutdown (WWSD)  
• Prevents the boiler, boiler pump and/or the system  
pump from starting during warm weather  
Domestic Hot Water Priority (DHWP)  
Fail-Safe System Operations  
• Continuous supply of hot water, even during warmer  
months  
• Allows continued boiler operation in the event of  
selected sensor failure or building management  
system failure  
System Control Outputs  
• Fully integrated automation of mixing valves, boiler  
pumps, system pumps, and standby system pumps  
• Control parameters are field selectable through simple  
yes/no menu selections  
4
V9 Series Dimensions  
BURneR MOUnTInG pLATe/ BURneR DIMenSIOn*  
BeCKeTT CARLIn pOWeRFLAMe WeBSTeR  
AppROX. AppROX.  
ASSeMB. K.D. BLR/  
# OF  
STeAM  
'B' RISeRS 'C'  
MAX.  
HeATeRS OUTLeT  
FLUe  
SeCTIOn  
SHIp  
BOILeR  
MODeL SeCTIOnS 'A'  
# OF  
'CF'  
DIA. 'F' 'G'/'H'  
'CG'  
'G'/'H'  
'JR.'  
'C'  
'JB'  
WeIGHT WeIGHT  
'D'  
9-1/8  
'e'  
'G'/'H'  
'G'/'H' 'G'/'H' 'G'/'H'  
LBS.  
908  
1194  
1480  
1766  
2052  
2338  
2624  
2910  
LBS. **  
1278  
1590  
1902  
2218  
2534  
2846  
3227  
3559  
V903A  
V904A  
V905A  
V906A  
V907A  
V908A  
V909A  
V910A  
V911A  
V912A  
3
4
5
6
7
8
9
10  
11  
12  
18-1/4 12  
24-1/4 18  
30-1/4 24  
36-1/4 30  
42-1/4 36  
48-1/4 42  
54-1/4 48  
60-1/4 54  
66-1/4 60  
72-1/4 66  
1
1
1
1
2
2
2
2
2
3
1
1
1
2
2
2
3
7
7
8
8
8
10  
10  
10  
12  
12  
8 / 9-3/48 / 20-7/8 8 / 23-1/4 8 / 20-1/8  
12-1/8  
15-1/8  
18-1/8  
21-1/8  
24-1/8  
27-1/8  
8 / 11-3/4 8 / 21-5/8 8 / 23-1/48 / 20-1/8 8 / 30  
8 / 11-3/4 8 / 21-5/8 4 / 27-3/88 / 20-1/8 8 / 30  
4 / 20-5/8 4 / 21-5/8 4 / 27-3/8 4 / 20-1/8 4 / 30  
4 / 20-5/8 4 / 28-5/8 4 / 27-3/8 4 / 23-5/8 4 / 30  
4 / 20-5/8 4 / 28-5/8 4 / 27-3/8 4 / 23-5/8 4 / 35  
4 / 21-1/8 4 / 29-1/8 4 / 29-7/8 4 / 23-5/8 4 / 35  
4 / 25  
4 / 25  
4 / 25  
4 / 25  
4 / 25  
30-1/8  
33-1/8  
30 36-1/8  
3
4
4 / 21-1/8 4 / 29-1/8 4 / 29-7/8  
4 / 22-5/8 4 / 29-1/8 4 / 29-7/8  
4 / 22-5/8 4 / 29-1/2 4 / 29-7/8  
4 / 35  
4 / 35  
4 / 35  
4 / 25  
4 / 25  
4 / 25  
3
3196 3870  
3482 4197  
All dimensions in inches  
Burner control panel configuration may change this dimension. On JR burner, add 10” for optional panel.  
*
** Does not include burner mounting plate (shipped seperately). Add 55 lbs. for 4” standard burner mounting plate. Add 85 lbs. for 8” extended burner mounting plate  
s not supplied as standard equipment.  
FRONT VIEW  
s not supplied as standard equipment.  
(WATER)  
5
V9 Series Piping Recommendations  
Water and Steam  
WATeR BOILeR pIpInG  
To be used when system return water is not less than 135° F for prolonged periods of time and system flow does not impact flow through the boiler  
ReTURn pIpInG SIZe (In.)  
NOTES:  
1. All piping is schedule 40.  
SUppLy pIpInG SIZe  
ReTURn  
HeADeR (2A)  
ReTURn BRAnCH  
(QTy.) SIZe (2B)  
(In.) (1)  
ReTURn (2)  
2. Pipe sizes listed are based on a 20°F or 40°F differential  
(temperature drop). Select one to match application.  
Consult factory if boilers are used in low temperature  
applications or blending/mixing devices.  
20F  
DROp  
40F  
DROp  
20F  
MODeL 20F D ROp  
40F D ROp  
20F D ROp  
DROp  
V903A  
V904A  
V905A  
V906A  
V907A  
V908A  
V909A  
V910A  
V911A  
V912A  
2
2
2
1-1/2  
1-1/2  
1-1/2  
1-1/2  
2
2
2
2
2
2
1-1/2  
1-1/2  
1-1/2  
1-1/2  
2
3
3. When specified return piping size is less than 3”, install  
3” X 12” nipple and appropriate size bell reducer directly  
into boiler return tapping as shown.  
2-1/2  
2-1/2  
2-1/2  
3
2-1/2  
2-1/2  
2-1/2  
3
4. Drain valve — ball valve preferable, gate valve acceptable  
alternative (supplied by others).  
2
2
- Minimum valve size per ASME code is 3/4” NPT  
5. For multiple water boiler piping, consult factory.  
3
3
4
2-1/2  
2-1/2  
2-1/2  
3
3
4
2-1/2  
2-1/2  
2-1/2  
(2) 3  
STeAM BOILeR pIpInG  
nOTeS:  
1. All piping is schedule 40.  
RISeR SpACInG  
(InCHeS)  
pIpInG SIZe (In InCHeS)  
2. To prevent condensate from being trapped in header, do not reduce  
equalizer elbow at header connection.  
RISeR  
HeADeR & ReTURn eQUALIZeR  
MODeL (Qty.) SIZe (1)  
SUppLy (2)  
(3)  
(4)  
'A'  
'B'  
3. Drain/blowoff valve — ball valve preferable, gate valve acceptable  
V903A  
V904A  
V905A  
V906A  
V907A  
V908A  
V909A  
V910A  
V911A  
V912A  
(1) 3  
(1) 4  
(1) 4  
(1) 4  
(2) 4  
(2) 4  
(2) 4  
(2) 4  
(2) 4  
(3) 4  
3
4
4
4
6
6
6
6
6
6
1-1/2  
2
2
2-1/2  
2-1/2  
2-1/2  
2-1/2  
3
2
2
2
36  
42  
48  
54  
60  
30  
alternative (supplied by others).  
– Minimum valve size per ASME code is 3/4” NPT 903A/905A;  
1” NPT 906A/910A; 1-1/4” NPT 911A/912A.  
2-1/2  
2-1/2  
2-1/2  
2-1/2  
3
3
3
Increasing the valve size will improve the blowdown operation.  
In all cases, piping connection blowoff valve to boiler should be  
full size to the point of discharge.  
3
3
36  
4. For pumped return systems, see V9A installation manual.  
5. For multiple steam boiler piping, consult factory.  
6
V9 Series Burner Schedule  
V9 Series Burners  
OIL BURneRS  
OIL BURneRS  
BeCKeTT  
CARLIn  
BURneR  
pOWeR FLAMe  
BURneR  
WeBSTeR  
BURneR  
BOILeR  
BURneR  
MODeL  
MODeL  
H.p.  
MODeL  
H.p.  
MODeL  
H.p.  
MODeL  
H.p.  
V903A  
V904A  
V905A  
V906A  
V907A  
V908A  
V909A  
V910A  
V911A  
V912A  
CF500  
CF800  
CF800  
CF1400  
CF1400  
CF1400  
CF2300A  
CF2300A  
CF2500A  
CF2500A  
1/3  
1/3  
1/3  
1/2  
1/2  
1/2  
3/4  
3/4  
2
301CRD  
301CRD  
301CRD  
702CRD  
702CRD  
702CRD  
801CRD  
801CRD  
801CRD  
801CRD-B  
1/4  
1/4  
1/4  
1/2  
1/2  
1/2  
3/4  
3/4  
3/4  
1-1/2  
C1-OS  
C1-OS  
C1-OS  
C1-OS  
C2-OAS  
C2-OAS  
C2-OAS  
C2-OB  
C2-OB  
1/3  
1/3  
1/2  
1/2  
3/4  
3/4  
3/4  
1-1/2  
1-1/2  
JB1O-02  
JB1O-03  
JB1O-03  
JB1O-03  
JB1O-05  
JB1O-05  
JB1O-07  
JB1O-07  
1/4  
1/3  
1/3  
1/3  
1/2  
1/2  
3/4  
3/4  
2
Optional Motor Voltage:  
Standard Burner Motor Voltage:  
Beckett – CF500, CF800, CF1400, and CF2300A are 120/60/1. CF2500A is 240/60/1.  
Carlin – 301CRD and 702CRD are 120/60/1. 801CRD is 240/60/1.  
power Flame – C1-OS is 120/60/1. C2-OAS and C2-OB are 240/60/1.  
Webster – JB1O-02, JB1O-03, and JB1O-05 are 120/60/1. JB1O-07 is 240/60/1.  
Most models have 208-240 or 480 volts/3phase available  
at additional cost as an option. Consult your Burnham  
Commercial sales representative.  
GAS BURneRS*  
pOWeR FLAMe*  
pOWeR FLAMe  
JR SeRIeS  
BeCKeTT  
MIn. GAS  
pReSSURe BURneR  
C SeRIeS  
WeBSTeR  
MIn. GAS  
MIn. GAS  
BOILeR  
BURneR  
BURneR  
pReSSURe BURneR pReSSURe  
MODeL  
MODeL H.p.  
InCHeS  
MODeL H.p.  
MODeL H.p.  
InCHeS  
MODeL  
InCHeS  
V903A  
V904A  
V905A  
V906A  
V907A  
V908A  
V909A  
V910A  
V911A  
V912A  
CG10-1S  
CG10-4S  
CG10-5S  
CG10-6S  
CG15-3S  
CG15-4S  
CG25-2S  
CG25-3S  
CG25-4S  
CG50-2S  
1/3  
1/3  
1/3  
1/3  
1/2  
1/2  
3/4  
3/4  
3/4  
2
3.3  
3.7  
4.7  
5.5  
5.4  
6.2  
4.7  
5.0  
4.9  
3.9  
JR15A-10 1/4  
4.0  
4.2  
5.9  
4.3  
5.4  
4.4  
5.0  
C1-G-10  
C1-G-10  
C1-G-12  
C1-G-12  
C2-G-15  
1/3 JR30A-10 1/3  
1/3 JR30A-12 1/3  
1/2 JR30A-12 1/3  
1/2 JR50A-15 1/3  
1/2 JR50A-15 1/3  
JB1G-02  
JB1G-02  
JB1G-02  
JB1G-02  
JB1G-03  
JB1G-05  
JB1G-05  
JB1G-07  
JB1G-07  
5.0  
8.0  
5.0  
6.0  
8.0  
6.0  
6.0  
7.0  
9.0  
C2-G-20A 3/4 JR50A-15 1/3  
C2-G-20A 3/4  
C2-G-20B  
C2-G-20B  
1
1
Standard Motor Voltage:  
Beckett – V903 through V911 120/60/1, V912 240/60/1  
power Flame C Series – C1-G-10, C1-G-12, C2-G-15 are 120/60/1. C2-G-20A and C2-G-20B are 240/60/1.  
power Flame JR Series – All burners are 120/60/1.  
Webster –JB1G-02, JB1G-03 and JB1G-05 are 120/60/1. JB1G-07 is 240/60/1.  
Optional Burner Motor Voltage:  
Most models have 208-240 or 480 volts/3phase  
available at additional cost as an option. Consult your  
Burnham Commercial sales representative.  
* For gasconnectionsizeonGordon-Piatt,Websterand  
Power Flame C burners and minimum gas pressure  
for C burner see gas/oil burner chart.  
GAS/OIL BURneRS  
pOWeR FLAMe - C SeRIeS  
WeBSTeR**  
InLeT GAS  
InLeT GAS  
COnneCTIOn  
MIn. GAS  
pReSSURe  
InCHeS  
BOILeR  
BURneR  
BURneR  
MODeL  
COnneCTIOn  
MODeL  
MODeL  
H.p.  
InCHeS  
H.p.  
InCHeS  
V904A  
V905A  
V906A  
V907A  
V908A  
V909A  
V910A  
V911A  
V912A  
C1-GO-10  
C1-GO-10  
C1-GO-12  
C1-GO-12  
C2-GO-15  
C2-GO-20A  
C2-GO-20A  
C2-GO-20B  
C2-GO-20B  
1/3  
1/3  
1/2  
1/2  
3/4  
1
1
1
1
1
1
4.4  
4.4  
4.8  
5.2  
6.4  
4.9  
5.2  
5.4  
5.0  
JB1C-02  
JB1C-03  
JB1C-03  
JB1C-05  
JB1C-05  
JB1C-05  
JB1C-07  
JB1C-10  
1/4  
1/3  
1/3  
1/2  
1/2  
1/2  
3/4  
1
1-1/4  
1-1/4  
1-1/2  
1-1/2  
1-1/2  
1-1/2  
2
1-1/4  
1-1/4  
1-1/4  
1-1/2  
1
1-1/2  
1-1/2  
2
Optional Burner Motor Voltage:  
Most models have 208-240 or 480 volts/  
3phase available at additional cost as an  
option. Consult your Burnham Commercial  
sales representative.  
Standard Burner Motor:  
power Flame – C1-GO-10 and C1-GO-12 are 120/60/1. C2-GO-15, C2-GO-20A and C2-GO-20B are 240/60/1.  
Webster – JB1C-02, JB1C-03, and JB1C-05 are 120/60/1. JB1C-07 and JB1C-10 are 240/60/1.  
** For minimum gas pressure  
requirements, see gas burner chart.  
7
V9 Series Ratings  
& equipment Listing  
neT I=B=R RATInGS (2) (3)  
BURneR InpUT  
neT  
pReSSURe  
In FIReBOX  
(In. WTR.  
GROSS  
OUTpUT  
MBH (2)  
FIReBOX  
VOLUMe  
(CU. FT)  
STeAM  
BOILeR  
MODeL (1) BOILeR H.p.  
WATeR  
MBH  
OIL  
GAS  
I=B=R VenT  
DIA. (In.)  
MBH  
SQ. FT.  
(GpH) (4)  
(MBH)  
COLUMn)  
V-903A  
V-904A  
V-905A  
V-906A  
V-907A  
V-908A  
V-909A  
V-910A  
V-911A  
V-912A  
10.3  
14.4  
19.3  
24.1  
28.6  
33.2  
40.1  
45.6  
51.2  
56.8  
347  
483  
646  
808  
959  
1110  
1342  
1528  
1714  
1900  
260  
362  
485  
606  
719  
1083  
1508  
2021  
2525  
2996  
3471  
4225  
4867  
5513  
6142  
302  
420  
562  
703  
834  
3.1  
4.2  
5.6  
7.0  
8.3  
447  
606  
808  
1010  
1198  
1386  
1674  
1905  
2136  
2367  
3.2  
4.8  
6.4  
7.9  
9.5  
11.0  
12.6  
14.2  
15.7  
17.3  
.33  
.38  
.31  
.38  
.36  
.35  
.35  
.40  
.45  
.49  
7
7
8
8
8
10  
10  
10  
12  
12  
833  
965  
9.6  
1014  
1168  
1323  
1474  
1167  
1329  
1490  
1652  
11.6  
13.2  
14.8  
16.4  
1. Suffix “S” indicates steam boiler, W” indicates water boiler. Suffix “G” indicates gas-fired, “O” indicates oil fired and “GO” indicates combination  
gas/oil fired.  
2. Boiler ratings are based on 12.5% CO2 on oil; 9.7% CO2 on gas, and .10 in. water column pressure at boiler flue outlet.  
3. I=B=R net ratings shown are based on piping and pick up allowances which vary from 1.333 to 1.289 for steam and 1.15 for water. Consult manufacturer for  
installations having unusual piping and pick up requirements, such as intermittent system operation, extensive piping systems, etc.  
4. The I=B=R burner capacity in GPH is based on oil having a heat value of 140,000 BTU per gallon.  
Ratings shown above apply to altitudes up to 1000 feet on oil and 2000 feet on gas. For altitudes above those indicated, the ratings should be reduced at the rate  
of 4% for each 1000 feet above above sea level.  
nOTe:  
Maximum allowable working pressure (MAWP):  
Steam: 15 PSI  
Water – USA: 80 PSI (standard relief valve provided is 50 PSI) (30 PSI and 80 PSI relief valve optional)  
Water – Canada: 45 PSI (standard relief valve provided is 45 PSI) (30 PSI relief valve optional)  
STAnDARD eQUIpMenT  
ALL BOILeRS: Sections unassembled, flush insulated jacket, burner mounting plate, burner adapter plate, rear flue outlet damper (top outlet optional), flue  
canopy, rear observation port cover, target wall (V-903A), and miscellaneous plugs, bushing and fittings, L4006B (low fire hold aquastat).  
STeAM TRIM: 15 PSI safety valve, L404FA pressuretrol, gauge glass assembly, steam gauge  
WATeR TRIM: 50 PSI safety relief valve, L4006A high limit, pressure/temperature gauge  
OIL BOILeRS: Flange mounted flame retention oil burner furnished with 2 stage fuel unit, primary control and dual oil valves  
GAS BOILeRS: Flange mounted gas burner with standard controls meeting the latest UL requirements, dual gas valves, gas-electric ignition with proven gas pilot,  
flame rod on JR burner, ultra violet flame detector on others, electronic programming controls and components are factory wired in a burner mounted control panel.  
GAS/OIL BURneRS: Flange mounted combination gas/oil burner with standard controls meeting latest UL requirements, manually operated fuel transfer switch for  
dual fuel changeover, dual gas valves and oil valves, electric ignition with proven gas pilot on both fuels (direct spark ignition of oil is optional), ultra-violet flame  
detector, electronic programming controls and components are factory wired in a burner mounted control panel.  
TAnKLeSS  
HeATeR  
RATInGS*  
(Water and  
Steam)  
*Ratings are given in  
gallons per minute  
continuous draw of  
water heated from  
40°F to 140°F with  
200°F boiler water.  
nUMBeR OF V9-2 TAnKLeSS*  
HeATeRS InSTALLeD  
BOILeR  
MODeL  
OpTIOnAL eQUIpMenT  
1
2
3
4
Assembled sections; completely packaged (includes manual reset  
high limit and manual reset low water cutoff); packaged and fire-  
tested; top outlet flue damper; tankless heaters; side inspection  
tappings with brass plugs; 30 PSI and 80 PSI safety relief valves  
(water); combustion and hydronic controls to meet special  
applications including F.M., I.R.I., and ASME CSD-1.  
V-903A  
V-904A  
V-905A  
V-906A  
V-907A  
V-908A  
V-909A  
V-910A  
V-911A  
V-912A  
6.75  
7.5  
7.5  
7.5  
7.5  
7.5  
7.5  
7.5  
7.5  
7.5  
15  
15  
15  
15  
15  
15  
15  
22.5  
22.5  
22.5  
22.5  
30.0  
Burnham Commercial - Lancaster, PA  
Phone: -888-791-3790  
PL81401291000-10/10-4Ms  
8

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