Bryan Boilers CLM Series User Manual

Form No. 1930  
(04/05)  
Bryan “Flexible Water Tube”  
CLM Series  
Steam & Water Boilers  
1,200,000 to 3,000,000 BTUH  
Forced draft gas, oil or dual fuel fired  
Steam Boiler  
CLM-180-S150-FDGO  
Water Boiler  
CLM-300-W-FDG  
®
BRYAN BOILERS  
Originators of the “Flexible Water Tube” design  
Low initial cost, high operating efficiency  
deliver substantial return on investment  
True “flexible water tube”  
design guaranteed shock free  
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Longer service life with  
superior performance  
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Full five sq ft of heating  
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surface per BHP  
Quality Construction Features  
A. Heavy steel boiler frame, built and stamped in accor-  
dance with the appropriate ASME Boiler Code.  
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B. Large volume water leg downcomers promote rapid  
internalcirculation,temperatureequalizationandefficient  
heattransfer.  
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C. Bryan bent water tubes are flexible, individually re-  
placeablewithoutweldingorrolling.Nevermorethantwo  
tubeconfigurations.  
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D. Boiler tube and furnace area access panel: heavy  
gaugesteelcasingwith2"hightemperatureceramicfiber  
and insulation, bolted and tightly sealed to boiler frame.  
E. Jacket access panels make the interior of the boiler  
easily accessible for service and inspection.  
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F.Heavygaugesteelboilerjacketwithrust-resistantzinc  
coating and attractive enamel finish, insulated with 1½"  
fiberglass to insure exceptionally cool outer surface.  
G. Minimum sized flue vent.  
H. Forced draft, flame retention head type burner. Effi-  
andinspection,frontandrearopenings,upperandlower  
drums.  
cient combustion of oil or gas, quiet operation.  
I.Allcontrols, gauges, reliefvalve(s)arefactoryinstalled  
and wired and easily accessible for servicing.  
L. Steam boilers with extra large drum with high steam  
release area ensure stable water level and dry steam.  
J. Electrical box: all controls installed and connected to  
terminalstrip.  
M.Steelplateboilerbasewithlightweight,hightempera-  
ture insulating firebrick combustion chamber, designed  
formaximumcombustionefficiency.  
K.Watersideorsteamsideinterioraccessibleforcleanout  
Bryan CLM Series Boilers Standard and Optional Equipment  
Hotwaterboiler  
STANDARD EQUIPMENT FURNISHED  
OPTIONAL EQUIPMENT:  
OptionalconstructiontoASMEPower  
BoilerCoderequirementsfortempera-  
turesexceeding240°Fand/orpressure  
exceeding160psitomaximumof285°  
Foperatingand300°F designtempera-  
ture and 250 psi.  
1. Manual reset high limit control  
2. Manual reset low water cutoff  
3. Auxiliary low water cutoff  
4. Combinationlowwatercutoff  
andfeeder  
WaterBoiler  
switch, control panel, all controls in-  
stalledandwired.  
Combinationthermometerandpres-  
sure gauge, ASME-rated boiler relief  
valve,watertemperaturecontrol(240°F  
max std.), high limit control, probe  
LWCO.  
Straight oil fired unit  
Electroniccombustionsafetycontrol,  
dualoilvalves,oilignitiontransformer,  
two-stage fuel unit, direct spark  
ignition of oil, oil nozzle assembly,  
control panel, all controls installed  
andwired.  
5. Alarm bells or horns  
6. UL, CUL, CSD-1, FM, IRI or  
otherinsur-anceapproved  
controlsystems  
Whenordering,pleasespecify:  
1. Boilersize  
2. Supplyandreturntempera-  
turesrequired  
SteamBoiler  
7. Controlpanelmountedonboiler  
8. Indicatinglights, asdesired  
9. Lead-lag systems for two or  
moreboilerswithorwithout  
outdoorresetcontrol  
Steam pressure gauge, steam pres-  
sure control, combination low water  
cutoffandpumpcontrol,auxiliarylow  
watercutoff, highlimitpressurecon-  
trol, ASME-rated boiler relief valve,  
water glass set.  
3. Boilerreliefvalvesetting  
4. Type of fuel: natural, LP, or  
other gas and/or No. 2 oil  
5. If gas, type, BTU content,  
specificgravityandpressure  
available  
Combination gas-oil unit  
Electroniccombustionsafetycontrol,  
automaticoperatinggasvalve,safety  
gas valve, pilot solenoid valve, pilot  
ignition assembly, main manual gas  
shut-off valve, pilot cock, pilot and  
main gas pressure regulators, air  
safety switch, manual fuel selector  
switch, dual oil valves, gas pilot for  
bothfuels, two-stagefuelunit, nozzle  
assembly, control panel, all controls  
installedandwired.  
10. Draftcontrolsystem  
11. Specialconstruction:lefthand,  
KnockedDown.  
Straight gas fired unit  
6. Electricpowervoltage, phase  
andfrequency  
Electroniccombustionsafetycontrol,  
automaticoperatinggasvalve,safety  
gas valve, pilot solenoid valve, pilot  
ignition assembly, main manual gas  
shut-off valve, pilot cock, pilot and  
maingaspressureregulators,airsafety  
OPTIONAL CONSTRUCTION:  
Steamboiler  
OptionalconstructiontoASMEPower  
BoilerCoderequirementsforpressure  
exceeding150psitomaximumof300  
psidesignpressure.  
7. Optionalextraequipmentor  
construction  
8. Specialapprovalsrequired  
(UL, CUL, CSD-1, FM, or IRI)  
9. Altitude  
Bryan CLM Series Steam & Hot Water Boilers  
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PLAN VIEW  
LEFT END VIEW  
FRONT VIEW  
RIGHT END VIEW  
STEAM BOILER DIMENSIONS in inches (cm)  
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Supply  
Boiler  
Model  
Length  
Gas Train  
Connection  
(Approx.)  
Width  
Outside  
Jacket  
Min. Tube  
Height  
Floor to  
Flue  
Flue  
Size  
Overall  
Length  
Feed  
Nozzle  
of  
Removal  
Over  
Flow  
Location  
Conn.  
Number  
Jacket  
Clearance  
Jacket  
Nozzle  
15 psi  
150 psi  
5011/16  
2511/32  
10  
7811/16  
11/4 NPT  
(3.18)  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
797/16  
825/8  
CLM-120-S  
(128.74) (64.37) (25.40) (199.86)  
(97.47)  
(201.76)  
(209.86)  
5911/16  
2927/32  
12  
8711/16  
11/2 NPT  
(3.81)  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
797/16  
825/8  
CLM-150-S  
CLM-180-S  
CLM-210-S  
CLM-240-S  
CLM-270-S  
CLM-300-S  
(151.60) (75.80) (30.48) (222.72)  
(97.47)  
(201.76)  
(209.86)  
691/8  
349/16  
14  
971/8  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
797/16  
825/8  
(175.57) (87.78) (35.56) (246.69)  
(97.47)  
(201.76)  
(209.86)  
783/8  
393/16  
14  
1063/8  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
797/16  
825/8  
(199.07) (99.53) (35.56) (270.19)  
(97.47)  
(201.76)  
(209.86)  
88  
(223.52) (111.76) (40.64) (294.64)  
97 16 125  
481/2  
44  
16  
116  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
797/16  
825/8  
(97.47)  
(201.76)  
(209.86)  
2 NPT  
(5.08)  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
797/16  
825/8  
(246.38) (123.19) (40.64) (317.50)  
(97.47)  
(201.76)  
(209.86)  
1065/8  
533/16  
16  
1345/8  
21/2 NPT  
(6.35)  
6 FLG  
(15.24)  
3 NPT  
(7.62)  
11/2 NPT  
(3.81)  
383/8  
797/16  
825/8  
(270.82) (135.41) (40.64) (341.94)  
(97.47)  
(201.76)  
(209.86)  
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WATER BOILER DIMENSIONS in inches (cm)  
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Boiler  
Model  
Length  
of  
Gas  
Train  
Width  
Outside  
Jacket  
Min. Tube  
Removal  
Height  
Over  
Floor to  
Flow  
Flue  
Flue  
Size  
Overall  
Length  
Supply  
Nozzle  
Return  
Nozzle  
Location  
Number  
Jacket  
Connection  
Clearance Jacket  
Nozzle  
5011/16  
255/16  
10  
7811/16  
11/4 NPT  
(3.18)  
11/2 NPT  
(3.81)  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
21/2 NPT  
(6.35)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
345/8  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
721/16  
763/16  
CLM-120-W  
CLM-150-W  
CLM-180-W  
CLM-210-W  
CLM-240-W  
CLM-270-W  
CLM-300-W  
(128.74)  
(64.29)  
(25.40) (199.86)  
(87.94)  
(180.03) (193.51)  
5911/16  
2913/16  
(75.72)  
12  
(30.48) (212.72)  
14  
971/8  
(35.56) (246.69)  
14  
1063/8  
(35.56) (270.19)  
16 116  
(40.64) (294.64)  
16 125  
(40.64) (317.50)  
16  
1345/8  
(40.64) (341.91)  
8711/16  
345/8  
721/16  
763/16  
(151.60)  
(87.94)  
(180.03) (193.51)  
691/8  
349/16  
345/8  
721/16  
763/16  
(175.57)  
(87.78)  
(87.94)  
(180.03) (193.51)  
783/8  
393/16  
345/8  
721/16  
763/16  
(199.07)  
(99.53)  
(87.94)  
(180.03) (193.51)  
88  
44  
345/8  
721/16  
763/16  
(223.52) (111.76)  
(87.94)  
(180.03) (193.51)  
97  
(246.38) (123.19)  
1065/8  
(270.82) (135.41)  
481/2  
345/8  
721/16  
763/16  
(87.94)  
(180.03) (193.51)  
533/16  
345/8  
721/16  
763/16  
(87.94)  
(180.03) (193.51)  
Specifications subject to change without notice. Consult factory to consult on other boiler options.  
BryanSteamLLCLeadersSince1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Phone:765-473-6651  
Fax: 765-473-3074  
Internet:www.bryanboilers.com  
Form No. 1930  
©2005 Bryan Steam LLC  
Printed in USA  
45-6832  

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