Bryan Boilers CLM 300 W GI User Manual

Form No. 1920  
(Rev. 02/08)  
Bryan “Flexible Water Tube”  
CLM Series  
Steam & Water Boilers  
900,000 to 3,000,000 BTUH  
Atmospheric gas fired  
Steam Boiler  
CLM-150-S150-GI  
Water Boiler  
CLM-300-W-GI  
®
BRYAN BOILERS  
Originators of the “Flexible Water Tube” design  
Low initial cost, high operating efficiency  
deliver substantial return on investment  
True “flexible water tube” design guaranteed  
shock free  
Longer service life with superior performance  
Full five sq ft of heating  
G
surface per BHP  
I
L
Quality Construction Features  
B
A. Heavy steel boiler frame, built and stamped  
in accordance with the appropriate ASME  
boiler code.  
J
F
C
B. Large volume water leg downcomers pro-  
mote rapid internal circulation, temperature  
equalization and efficient heat transfer.  
D
E
C. Bryanbentwatertubesareexible,individu-  
ally replaceable without welding or rolling.  
Never more than two tube configurations.  
A
K
H
D. Boiler tube and furnace area access panel:  
heavy gauge steel casing with 2" high tem-  
peratureceramicberandinsulation,bolted  
and tightly sealed to boiler frame.  
E. Jacket access panels make the interior of the boiler  
easily accessible for service and inspection.  
F. Heavy gauge steel boiler jacket with rust-resistant  
zinc coating and attractive enamel finish, insulated  
with 1½" fiberglass to insure exceptionally cool outer  
surface.  
J. Control panel: all controls installed and connected  
to terminal strip.  
K. Watersideorsteamsideinterioraccessibleforclean-  
out and inspection, front and rear openings, upper  
and lower drums.  
G. Minimum sized flue vent.  
I. Allcontrols,gauges,reliefvalve(s)arefactoryinstalled  
L. Steam boilers with extra large drum with high steam  
and wired and easily accessible for servicing.  
release area ensure stable water level and dry steam.  
Bryan CLM Series Boilers Standard and Optional Equipment  
ignition assembly, main manual gas  
shut-off valve, pilot shut-off valve,  
pilot and main gas pressure regula-  
tors, barometric draft controller, all  
controls installed and wired standard  
voltage 120/1/60.  
9. Lead-lag systems for two or  
more boilers with or without  
outdoor reset control  
10. Heat exchanger coils for  
domestic water  
11. Special construction: left hand,  
Knocked Down  
STANDARD EQUIPMENT  
FURNISHED  
Water Boiler  
When ordering, please  
specify:  
1. Boiler size  
Combination thermometer and pres-  
sure gauge, ASME-rated boiler relief  
valve, water temperature control  
(240°F max. std.), high limit control,  
probe LWCO.  
2. Supply and return  
temperatures required  
OPTIONAL EQUIPMENT:  
1. Manual reset high limit control  
2. Manual reset low water cutoff  
3. Auxiliary low water cutoff (water)  
4. Combination low water cutoff  
and feeder  
3. Boiler relief valve setting  
OPTIONAL  
CONSTRUCTION:  
Steam boiler  
OptionalconstructiontoASMEPower  
BoilerCoderequirementsforpressure  
exceeding150psitomaximumof300  
psi design pressure.  
4. Type of fuel: natural  
or LP, BTU content,  
specific gravity and  
pressure available  
Steam Boiler  
Steam pressure gauge, steam pres-  
sure control, combination low water  
cutoffandpumpcontrol,auxiliarylow  
water cutoff with manual reset, high  
limit pressure control, ASME-rated  
boiler relief valve, water glass set.  
5. Alarm bells or horns  
5. Optional extra equip-  
ment or construction  
6. UL, CUL, CSD-1, FM, IRI or  
other insurance approved  
control systems  
7. Low fire start, Hi-Lo or  
modulation fire control  
Hot water boiler  
6. Special approvals re-  
quired (UL, CUL,  
Optional construction to ASME  
Power Boiler Code requirements for  
temperaturesexceeding240°Fand/or  
pressure exceeding 160 psi to maxi-  
mum of 285°F operating and 300°F  
design temperature and 250 psi.  
Atmospheric equipment  
CSD-1, FM or IRI)  
Electroniccombustionsafetycontrol,  
automaticoperatinggasvalve,safety  
gasvalve,pilotsolenoidvalve,electric  
8. Indicating lights, as desired  
7. Altitude  
Bryan CLM Series Steam & Hot Water Boilers  
STEAM BOILER DIMENSIONS in inches (cm)  
A
B
C
D
E
F
G
H
I
J
K
L
Supply  
Boiler  
Model  
Length  
of  
Gas Train  
Connection  
(Approx.)  
Width  
Outside  
Jacket  
Min. Tube  
Removal  
Height  
Over  
Height Floor to  
Over Flow  
Jacket Nozzle  
Flue  
Flue Overall  
Feed  
Nozzle  
Location Size Length  
Conn.  
Number  
Jacket  
15 psi  
150 psi  
Clearance  
Barometric  
411/2  
203/4  
14  
551/2  
11/4 NPT  
(3.18)  
4 FLG  
(10.20)  
6 FLG  
(15.24)  
6 FLG  
(15.24)  
6 FLG  
(15.24)  
6 FLG  
(15.24)  
6 FLG  
(15.24)  
6 FLG  
(15.24)  
6 FLG  
(15.24)  
2 NPT 11/2 NPT 383/8  
(5.10) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
3 NPT 11/2 NPT 383/8  
(7.62) (3.81) (97.47)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
785/16  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
685/16 711/2  
(173.51) (181.61)  
CLM-90-S  
(105.40) (52.70) (35.60) (141.0)  
(198.90)  
5011/16 2511/32  
(128.74) (64.37) (40.64) (164.30)  
5911/16 2927/32 7311/16  
18  
(151.60) (75.80) (45.72) (187.16)  
691/8 349/16 831/8  
20  
(175.57) (87.78) (50.80) (211.13)  
783/8 393/16 923/8  
20  
(199.07) (99.53) (50.80) (234.63)  
88 44 20 102  
(223.52) (111.76) (50.80) (259.08)  
97 20 111  
481/2  
(246.38) (123.19) (50.80) (281.94)  
16  
6411/16  
11/4 NPT  
(3.18)  
7913/16  
CLM-120-S  
(202.72)  
11/2 NPT  
(3.81)  
805/16  
(203.99)  
8013/16  
CLM-150-S  
CLM-180-S  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
2 NPT  
(5.08)  
(205.26)  
815/16  
CLM-210-S  
CLM-240-S  
CLM-270-S  
CLM-300-S  
(206.53)  
8113/16  
(207.80)  
2 NPT  
(5.08)  
825/16  
(209.07)  
1065/8  
533/16  
20  
1205/8  
21/2 NPT  
(6.35)  
30  
(76.2)  
8213/16  
(270.82) (135.09) (50.80) (306.38)  
(210.34)  
E
WATER BOILER DIMENSIONS in inches (cm)  
A
B
C
D
E
F
G
H
I
J
K
L
Boiler  
Model  
Length  
of  
Gas  
Train  
Width Min. Tube  
Outside Removal  
Jacket Clearance  
Height  
Over  
Height Floor to  
Flue  
Flue  
Overall  
Length  
Supply  
Nozzle  
Return  
Nozzle  
Over  
Flow  
Location Size  
Number  
Jacket  
Connection  
Barometric  
Jacket  
Nozzle  
411/2  
203/4  
14  
551/2  
11/4 NPT  
(3.18)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
3 NPT  
(7.62)  
345/8  
(87.31)  
345/8  
30  
(76.2)  
30  
7015/16  
(180.20)  
727/16  
6015/16  
651/16  
CLM-90-W  
(105.40) (52.70) (35.60) (141.0)  
(154.78) (165.25)  
5011/16 255/16  
16  
(128.74) (64.29) (40.64) (164.30)  
5911/16 2913/16 7311/16  
18  
(151.60) (75.72) (45.72) (187.16)  
691/8 349/16 831/8  
20  
(175.57) (87.78) (50.80) (211.13)  
783/8 393/16 923/8  
20  
(199.07) (99.53) (50.80) (234.63)  
88 44 22 102  
(232.52) (111.76) (55.88) (259.08)  
97 22 111  
481/2  
(246.38) (123.19) (55.88) (281.94)  
1065/8 533/16 1205/8  
22  
(270.82) (135.41) (55.88) (306.38)  
6411/16  
11/4 NPT  
(3.18)  
60115  
/
651/16  
(87.31)  
(76.2)  
(183.48)  
(154.7186) (165.25)  
CLM-120-W  
11/2 NPT  
(3.81)  
345/8  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
30  
(76.2)  
7215/16  
6015/16  
651/16  
CLM-150-W  
CLM-180-W  
CLM-210-W  
CLM-240-W  
CLM-270-W  
CLM-300-W  
(87.31)  
(185.25)  
(154.78) (165.25)  
2NPT  
(5.08)  
2NPT  
(5.08)  
2NPT  
(5.08)  
2NPT  
(5.08)  
345/8  
737/16  
60115  
/
651/16  
(87.31)  
(186.52)  
(154.7186) (165.25)  
345/8  
7315/16  
6015/16  
651/16  
(87.31)  
(187.79)  
(154.78) (165.25)  
6015/16 651/16  
(154.78) (165.25)  
6015/16 651/16  
(154.78) (165.25)  
345/8  
747/16  
(87.31)  
(189.06)  
345/8  
30  
(76.2)  
7415/16  
(87.31)  
(190.33)  
21/2 NPT  
(6.35)  
345/8  
30  
(76.2)  
757/16  
6015/16  
651/16  
(87.31)  
(191.60)  
(154.78) (165.25)  
Specifications subject to change without notice. Consult factory to consult on other boiler options.  
BryanSteamLLCLeadersSince1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Phone:765-473-6651  
Fax:765-473-3074 E-mail:[email protected]  
Form No. 1920  
©2008 Bryan Steam LLC  
Printed in USA  
28-6833  

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