Bryan Boilers Bryan Knockdown CLM 300 71 User Manual

Form No. 7700  
(Rev. 2/04)  
TM  
Bryan Knockdown Boilers  
for easy field replacement  
Hot Water Heating and Steam Boilers  
1,200,000 BTUH to 8,000,000 BTUH  
29 BHP to 191 BHP  
Featuring the exclusive Bryan “Flexible Water Tube” design  
Step-by-step  
how to do it  
Bryan KnockdownTM boilers  
Disassembly  
1. RV Series boiler shown.  
This is KD-4 condition as  
the boiler is delivered to the  
job site.  
2. After unbolting clips remove  
burner.  
3. Remove control devices,  
gauges and valves, jacket  
access doors and panels.  
Jacket panels are fastened  
with single screws.  
4. Flanges are color coded  
with their mates to make  
correct reassembly easy.  
White stripes guide accu-  
rate realignment.  
5. Jacket frames are tack  
welded and coded for easy  
reassembly. Break tack  
welds and remove frame.  
6. Removetubepanels(secured  
by bolts and angles) tube  
clamps, and back flue panel  
(tack welded).  
7. Removebafflesandwithtube  
puller furnished, remove  
tubes. Remove flue collector  
end panels.  
8. Remove bolts holding up-  
per tube header and remove  
pressure vessel assembly  
using permanent lift lugs on  
the assembly.  
2
5
1
3
4
7
6
9
8
Reassembly  
9. Transport  
components  
through doors to boiler site  
for reassembly. Install  
monoblockinsulationinfloor  
frame,mixcementreinforced  
with stainless steel needles,  
pour refractory base in floor  
frame.  
11  
10  
13  
16  
12  
15  
18  
10. Matching flange colors reas-  
semblepressurevessel.Pre-  
pare tube holes and install  
tubes.  
11. Installtubeclamps.Installflue  
collector panels, position  
tube panel frame and weld  
into place.  
12. Insert baffles and install flue  
collector back and side  
panels. Install flue collector  
top. Install tube panels.  
13. Seal weld entire flue collec-  
tor to prevent flue gas leaks.  
Reassemble jacket frame-  
work following color codes  
andaligningtackwelds,then  
weld into place.  
14. Apply insulation all around  
and secure.  
15. Attachjacketpanelstoframe-  
work.  
16. Install burner, pack around  
head with ceramic blanket.  
17. Install control devices using  
pre-drilled holes and outlet  
openings. Install control  
panel.  
14  
17  
18. Wire controls into burner  
panel.  
TM  
Select the Knockdown solution for your replacement problem  
Dimensions and Weight for CLM Series Knockdown Construction (in Inches and Pounds)  
Steam Frame  
Water Frame  
Without Tubes  
Installed  
LxWxH  
Boiler Base  
With Tubes  
Installed  
Without Tubes  
Installed  
With Tubes  
Installed  
Atmospheric  
Forced Draft  
Model  
BHP  
29  
LxWxH  
Wgt.  
965  
LxWxH  
Wgt.  
478  
547  
617  
688  
757  
827  
LxWxH  
48x32x48  
57x32x48  
66x32x48  
76x32x48  
85x32x48  
94x32x48  
104x32x48  
Wgt.  
796  
Wgt.  
309  
352  
396  
439  
482  
525  
569  
LxWxH  
Wgt.  
260  
320  
380  
430  
480  
540  
600  
LxWxH*  
47x36x28  
57x36x28  
65x36x28  
75x36x28  
84x36x28  
93x36x28  
103x36x28  
Wgt.  
CLM-120  
CLM-150  
CLM-180  
CLM-210  
CLM-240  
CLM-270  
CLM-300  
48x35x56  
57x35x56  
66x35x56  
76x35x56  
85x35x56  
94x35x56  
104x35x56  
48x17x56  
57x17x56  
66x17x56  
76x17x56  
85x17x56  
94x17x56  
48x10x48  
57x10x48  
66x10x48  
76x10x48  
85x10x48  
94x10x48  
104x10x48  
43x36x19  
53x36x19  
62x36x19  
71x36x19  
80x36x19  
90x36x19  
99x36x19  
620  
850  
36  
1156  
1350  
1541  
1732  
1929  
961  
43  
1127  
1292  
1457  
1621  
1787  
970  
50  
1100  
1200  
1300  
1450  
57  
64  
71  
2115 104x17x56 897  
*Width over base is 311/2" if boltdown angles are deleted.  
Dimensions and Weight for K Series Knockdown Construction (in Inches and Pounds)  
Steam Frame  
Water Frame*  
Boiler Base  
With Tubes  
Installed  
Without Tubes  
With Tubes  
Installed  
Without Tubes  
Installed  
LxWxH  
Installed  
LxWxH  
Water  
LxWxH  
Steam  
LxWxH  
98x54x17  
Model BHP  
LxWxH  
Wgt.  
Wgt.  
1060  
1200  
LxWxH  
Wgt.  
2040  
2420  
2790  
3100  
3480  
3850  
4230  
4500  
4880  
Wgt.  
710  
Wgt.  
480  
520  
550  
600  
610  
630  
660  
690  
720  
Wgt.  
490  
530  
560  
610  
620  
640  
670  
700  
730  
K-250  
K-300  
K-350  
K-400  
K-450  
K-500  
K-550  
K-600  
K-650  
60  
72  
84  
96  
79x48x85  
92x48x85  
105x48x85  
115x48x85  
2390 79x24x85  
2820 92x24x85  
82x41x71  
95x41x71  
82x13x71  
95x13x71  
98x49x17  
111x49x17  
124x49x17  
133x49x17  
146x49x17  
159x49x17  
172x49x17  
181x49x17  
194x49x17  
800  
111x54x17  
124x54x17  
133x54x17  
146x54x17  
159x54x17  
172x54x17  
181x54x17  
194x54x17  
3260 105x24x85 1350  
3610 115x24x85 1480  
4260 127x24x85 1630  
4470 140x24x85 1770  
4910 153x24x85 1920  
5230 163x24x85 2030  
5760 176x24x85 2170  
108x41x71  
118x41x71  
131x41x71  
144x41x71  
156x41x71  
166x41x71  
179x41x71  
108x13x71  
118x13x71  
131x13x71  
144x13x71  
156x13x71  
166x13x71  
179x13x71  
890  
980  
108 127x48x85  
120 140x48x85  
131 153x48x85  
143 163x48x85  
155 176x48x85  
1060  
1150  
1240  
1300  
1390  
*Add 6" to length of frame for “WT” boilers.  
Dimensions and Weight for RV Series Knockdown Construction  
(in Inches and Pounds)  
Specifications subject to change without notice.  
Consult Factory for other boiler options.  
Steam Frame  
Water Frame  
Upper  
Header  
Lower  
Header*  
LxWxH  
Upper  
Header  
Lower  
Header*  
New Video  
Demonstrates  
Advantages  
of Bryan  
Model BHP  
LxWxH  
Wgt.  
Wgt.  
LxWxH  
Wgt.  
640  
LxWxH  
120x50x20  
Wgt.  
1020  
1120  
1190  
1330  
1400  
1470  
1570  
1640  
1890  
2020  
RV-250  
RV-300  
RV-350  
RV-400  
60  
72  
84  
96  
94x24x35  
107x24x35  
116x24x35  
129x24x35  
139x24x35  
149x24x35  
162x24x35  
171x24x35  
194x24x35  
216x24x35  
1070 120x55x20 1320  
1180 133x55x20 1480  
1260 142x55x20 1560  
1390 157x55x20 1650  
1470 165x55x20 1750  
1550 175x55x20 1830  
1660 187x55x20 1930  
1740 197x55x20 2010  
1920 226x55x20 2220  
2110 249x55x20 2530  
94x13x21  
107x13x21  
116x13x21  
129x13x21  
139x13x21  
149x13x21  
162x13x21  
171x13x21  
194x13x21  
216x13x21  
710  
133x50x20  
142x50x20  
157x50x20  
165x50x20  
175x50x20  
187x50x20  
197x50x20  
226x50x20  
249x50x20  
750  
KnockdownTM  
Boilers  
830  
RV-450 108  
RV-500 120  
RV-550 131  
RV-600 143  
RV-700 167  
RV-800 191  
880  
930  
990  
1040  
1150  
1260  
*Includes Channel Iron Base  
The video “How to Save  
Time and Money with  
Bryan KnockdownTM  
Boilers” is available for  
your viewing on request.  
Phone 765-473-6651 or  
Fax 765-473-3074.  
BryanSteamLLCLeadersSince1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Phone:765-473-6651  
Internet:www.bryanboilers.com  
Fax: 765-473-3074  
Form No. 7700  
©1998 Bryan Steam LLC  
Printed in USA  
24-5619  

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