Bryan Boilers 240BHS4T8 User Manual

Form No. 3200  
(10/03)  
Bryan Electric  
BH Series  
Steam & Water Boilers  
196,000 to 9,800,000 BTUH  
60 to 3,000 KW  
Steam Boiler  
240BHS4T8  
Water Boiler  
390BHW4T7  
Water boiler trim and controls  
Steam boiler trim and controls  
Fused control  
circuit  
transformer  
ASME  
relief  
valve  
ASME  
relief  
valve  
Probe type  
Pressure low water  
Fused  
control circuit  
transformer  
Probe type low  
water cutoff  
control  
Lifting  
lugs  
Lifting  
lugs  
cutoff control  
gauge  
(2) high limit  
controls  
Operating  
control  
Power  
panel  
Pressure and  
temperature  
gauges  
Water level  
gauge glass  
Operating  
control  
Power  
panel  
Low water  
cutoff and  
pump control  
(2) High  
limit controls  
Step  
indicating  
lights  
Step  
Indicating lights  
Control panel  
Control panel  
Blowdown  
Drain  
StandardEquipmentSupplied:  
HOTWATERDESIGNBOILERS:  
Model “W” (150# ASME Design)  
StandardEquipmentSupplied:  
STEAMDESIGNBOILERS:  
Model “S” (15# ASME Design)  
Model “Q” (150# ASME Design)  
Temperature and pressure gauge, Operating immer-  
sion aquastat, 2 high limit aquastats, Low water cutoff,  
Relief valve, Metal jacket with 4؆ fiberglass, 75 W/D  
Incoloy sheathed elements with pressure connector  
power lugs. Separate power panel and control panel,  
On/Off control switch, 120 volt control transformer  
(fused), Magnetic contactors with 120 volt coil,  
Individual circuit Class JKS fusing, Step indicating  
lamps,Firston/firstoffprogressivestepcontroller,  
National Board Inspection and UL Label.  
Steam pressure gauge w/gauge clock, Operating  
pressure control, 2 high limit pressure controls,  
Combination low water cutoff and pump control,  
Auxiliary low water cutoff, Relief valve, Water glass  
set, Metal jacket with 4؆ fiberglass, 75 W/D Incoloy  
sheathed elements with pressure connector power  
lugs. Separate power panel and control panel, On/off  
control switch, 120 volt control transformer (fused),  
Magnetic contactors with 120 volt coil, Individual circuit  
Class JKS fusing, Step indicating lamps, First on/ first  
offprogressivestepcontroller, NationalBoardInspec-  
tion and UL Label.  
Power Circuit Design:  
All Bryan BH Series boilers feature copper bus bar distribu-  
tion, wherein the fuse clip for each branch circuit and the  
main power lugs are all bolted directly to a bus bar. The  
bus bar can carry the full load current of the  
boiler, withstanding the largest available fault  
current from the entering power system. Use of  
the bus bar protects all current-carrying parts  
and prevents damage to the boiler.  
Heavy duty 11  
gauge power  
panel cabinet  
Single point  
electric  
Standard Design Features  
connection  
16 gauge jacketing all  
around structural frame  
Each branch  
circuit is fused  
indivdually using  
copper bus bar  
for power  
(zinc-coated rust  
resistant primer and  
enamel finished).  
4" fiberglass  
insulation  
OptionalEquipmentAvailable:  
Power panel door electric interlock. Preheat  
switch. Flow switch. Manual reset controls.  
Manual blowdown valve. Automatic blowdown  
with 24 hour time clock. Alarms. Indicating  
lights. Larger connection for heat pump  
applications.  
distribution  
Hinged  
access  
Separate  
control panel  
for 120V  
door for  
access to  
vessel,  
ASME and  
elements  
controls  
OtherDesignsAvailable:  
1) BE – Economical Electric Boilers  
(Form3600)  
2) WT – Indirect Hot Water Supply Heaters  
(Form4800)  
3) Energy Selector Boiler – Electric plus gas,  
oil or gas/oil. A boiler with multiple energy  
source choice (Form 3500)  
4" channel base  
Immersion heating  
bundles broken down in  
150 KW bundles or less  
Louvered panel cover for  
proper cooling air circulation  
Bryan BH Series Steam & Hot Water Boilers  
POWER PANEL SIZING CHART — in (cm)  
Three Phase Voltage  
D
E
208,240  
60-90KW  
105-180KW  
195-240KW  
270-330KW  
360-480KW  
380,480,575  
60-180KW  
30(76)  
30(76)  
30(76)  
36(91)  
60(152)  
60(152)  
60(152)  
72(183)  
36(91)  
48(122)  
66(168)  
72(183)  
82(208)  
90(229)  
96(244)  
96(244)  
195-360KW  
390-480KW  
510-750KW  
780-1140KW  
1200-1440KW  
1500-1920KW  
1950-2100KW  
PLAN VIEW  
Units larger than 2100 KW require two panels.  
FRONT VIEW  
LEFT END VIEW  
Element  
Removal  
Clearance  
MODELS "W" WATER  
Dimensions in (cm)  
MODELS "S" 15# STEAM  
Dimensions in (cm)  
MODELS "Q" 150# STEAM  
Dimensions in (cm)  
Input  
K W  
Length Width Height Inlet Outlet Length Width Height Inlet Outlet  
Length Width Height Inlet Outlet  
H
A
B
C
F
G
A
B
C
F
G
A
B
C
F
G
50  
(127)  
33  
(84)  
35  
(89)  
2
(5)  
2
(5)  
50  
41  
43  
2
(5)  
3
(8)  
50  
(127)  
33  
(84)  
35  
(89)  
1
(3)  
2
(5)  
30  
(76)  
60-75  
(127) (104) (109)  
50  
(127)  
33  
(84)  
35  
(89)  
2
(5)  
2
(5)  
50  
41  
43  
2
(5)  
3
(8)  
50  
41  
43  
1
(3)  
2
(5)  
30  
(76)  
90-120  
(127) (104) (109)  
(127) (104) (109)  
50  
41  
43  
2
2
56  
47  
(119) (124)  
47 49  
(119) (127)  
59 61  
(150) (155)  
65 67  
49  
3
4
50  
(127) (104) (109)  
80 41 43  
(203) (104) (109)  
80 41 43  
(203) (104) (109)  
60 65 67  
(152) (165) (170)  
84 53 55  
(213) (135) (140)  
84 53 55  
(229) (180) (170)  
90 71 67  
(229) (180) (170)  
90 71 67  
(229) (180) (170)  
94 77 73  
(239) (196) (185)  
94 77 73  
(239) (196) (185)  
98 83 79  
(249) (211) (201)  
98 83 79  
(249) (211) (201)  
98 83 79  
(249) (211) (201)  
102 95 91  
(259) (241) (231)  
41  
43  
1
3
30  
135-150  
165-240  
270-360  
390-480  
510-600  
660-750  
780-900  
960-1050  
1080-1200  
1260-1350  
1380-1500  
1530-1650  
1710-1800  
1920-2100  
(127) (104) (109)  
(5)  
(5)  
(142)  
(8)  
(10)  
(3)  
(8)  
(76)  
56  
(142) (119) (124)  
56 47 49  
(142) (119) (124)  
56 53 55  
47  
49  
3
(8)  
3
(8)  
3
(8)  
3
(8)  
4
(10)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
56  
(142)  
60  
(152)  
3
(8)  
4
4
(10)  
6
1
(3)  
1
(3)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
2
(4)  
3
(8)  
3
(8)  
3
(8)  
4
(10)  
4
(10)  
4
(10)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
6
(15)  
30  
(76)  
30  
(76)  
30  
(76)  
55  
(140)  
55  
(140)  
55  
(140)  
55  
(140)  
55  
(140)  
55  
(140)  
55  
(140)  
55  
(140)  
55  
(140)  
(10) (15)  
4
60  
4
6
(142) (135) (140) (10)  
(152) (165) (170)  
(10) (15)  
80  
(203) (119) (124) (15)  
84 53 55  
(213) (150) (140) (15)  
84 59 55  
(213) (150) (140) (15)  
90 65 61  
(229) (165) (155) (15)  
90 71 67  
(229) (180) (170) (15)  
90 71 67  
(229) (180) (170) (15)  
90 71 67  
(229) (180) (170) (15)  
90 71 67  
(229) (180) (170) (15)  
94 77 73  
(239) (196) (185) (15)  
94 77 73  
(239) (196) (185) (20)  
47  
49  
6
84  
(213) (135) (140)  
84 53 55  
(229) (180) (170)  
90 71 67  
(229) (180) (170)  
90 71 67  
(229) (180) (170)  
94 77 73  
(239) (196) (185)  
94 77 73  
(239) (196) (185)  
98 83 79  
(249) (211) (201)  
98 83 79  
(249) (211) (201)  
98 83 79  
(249) (211) (201)  
102 95 91  
(259) (241) (231)  
53  
55  
4
6
(10) (15)  
6
4
6
(15) (20)  
6
6
8
(15) (20)  
6
6
8
(15) (20)  
6
6
8
(15) (20)  
6
6
8
(15) (20)  
6
6
8
(15) (20)  
6
6
8
(15) (20)  
6
6
8
(15) (20)  
8
8
(20)  
6
8
2
(5)  
6
(15)  
55  
(140)  
(15) (20)  
Specifications subject to change without notice. Consult factory to consult on other boiler options.  
Bryan Steam LLC Since 1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Phone:765-473-6651  
Internet:www.bryanboilers.com  
Fax: 765-473-3074  
Form No. 3200  
©2003 Bryan Steam LLC  
Printed in USA  
103-5366  

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