Berkel CC34 User Manual

Owner/OperatOr  
Manual  
The Choice of Experience  
MOdels  
CC34  
C32  
B32  
FOOd prOCessOrs  
Noticia importaNte  
importaNt Notice  
este manual contiene importantes instrucciones  
de seguridad que deben ser seguidas el pie de la  
letra cuando utilice esta maquina.  
this manual contains important Safety  
instructions which must be strictly  
followed when using this equipment.  
BK46708 (September 2007)  
TaBle of ConTenTs  
Before Using this equipment .......................................2  
instrucciones Generales de Seguridad ...........................4  
General Safety instructions............................................4  
equipment Description ..................................................5  
intended Uses and characteristics .................................7  
Unpacking and installation ............................................7  
operation........................................................................8  
cleaning.......................................................................11  
troubleshooting ...........................................................11  
Specifications...............................................................12  
optional accessories....................................................15  
Warranty.......................................................................16  
The Berkel Company Worlds Leading Manufacturer of Slicers and Food Processing Equipment  
Berkel COMpany  
4406 technology Drive · South Bend, indiana 46628-9770  
574/232-8222 · Fax 888/888-2838  
(800) 348-0251  
Printed in USA  
Berkel Company  
Part No. 3175-00944  
– 3 –  
insTrUCCiones generales de segUridad  
1.  
2.  
3.  
4.  
5.  
6.  
NUNca utlice esta mçquina sin previa instrucciùn y autorizaciùn de su supervisor.  
La mÁQUiNa DeBe apoyarse sobre un nivel solido y plano.  
Siempre utilice el enchufe original proveido por el fabricante.  
Siempre utilice el utensillo para empujar la comida - nunca su mano.  
NUNCA TOQUE LA HERRAMIENTA DE CORTO.  
maNteNGa manos, brazos, cabello y ropa suelta LeJoS de toda parte en movimiento de la  
máquina.  
7.  
eN caSo De QUe La mÁQUiNa Se traBe, apague y desconecte aNteS de sacar lo que la  
obstruye.  
8.  
apaGUe Y DeScoNecte La mÁQUiNa antes de limpiar, sanitizar, o arreglar.  
9.  
UtiLiZe UNicameNte los repuestos provistos por el fabricante.  
10.  
eN caSo de que los membretes de ‘peLiGro’ se desprendan de la mçquina o sean illegibles,  
llame al fabricante o a su representante de service Berkel para que lo reemplace sin cargo.  
general safeTy insTrUCTions  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
10.  
NeVer touch this machine without training and authorization by your supervisor.  
MACHINE MUST BE on solid level support.  
aLWaYS use three pronged plug provided.  
aLWaYS use food pusher not your hand.  
NEVER TOUCH CUTTING TOOL.  
Keep hands, arms, hair and loose clothing clear of all moving parts.  
SHOULD MACHINE JAM, turn off and unplug before removing obstruction.  
tUrN oFF aND UNpLUG machine from power source before cleaning, sanitizing or servicing.  
USe oNLY the attachments provided by the manufacturer.  
SHOULD any warning label on a machine come off or become unreadable, contact the manufac-  
turer or your Designated Berkel Service Location for a free replacement.  
– 4 –  
eqUipmenT desCripTion  
Variable Speed  
Control  
Feed Tube  
Shaft  
Feeder Handle  
Large Feed  
Compartment  
Machine Outlet  
Handle  
Machine  
Base  
Pusher  
Standard Slicer  
Crimping Slicer  
Fine Cut Slicer  
Julienne Cutter  
Dicing Grid  
Scraper Handle  
Lid  
Scraper Ring  
Knife  
Bowl  
Grater/Shredder  
Fine Grater  
Ejector Plate  
– 5 –  
Always Use Ejector Plate  
Assemble Sealing Ring Into Lid  
Dismantling Lid  
When Dicing - Sharp Edge Up  
Dismantling Scraper  
Assembling Lid  
Dismantling Feeder Unit  
Assembling Bowl  
Assembling Feeder Unit  
Assembling Scraper  
Assembling Knife  
Wall Racks  
– 6 –  
inTended Uses and CharaCTerisTiCs  
Intended Uses  
the models cc34, c32 and B32 Food processors are designed for the following applications:  
Slices, dices, shreds and/or grates fruits, vegetables, dry bread, cheese and nuts.  
Chops and grinds meat, fish, fruits, vegetables and nuts.  
Blends/mixes sauces, aromatic butter, mayonnaise, soups, dressings, thickenings, desserts, etc.  
the following types of items are Not suitable for processing in the models cc34, c32 and B32:  
Non-food items.  
Frozen foods  
Bone in products  
Special Features/Characteristics  
two or four speeds (auto select on cc34) for perfect processing results during cutting & chopping.  
Low profile, compact design for easy product loading.  
pulse function and scraper save time during cutting.  
Dual interlocks for operator protection.  
carrying handles for ease of transport.  
Two-handed filling for maximum throughput.  
automatic start/stop functions on feeder.  
UnpaCking and insTallaTion  
NOTE immediately after unpacking, check the unit for shipping damage. if the unit is found to be dam-  
aged, save everything! Notify the carrier within 5 days of delivery.  
1.  
2.  
place the machine on a sturdy bench or table 26 – 35 inches high.  
Connect the machine to a main electric supply with specification in accordance with the details on  
the data plate on the back of the machine base.  
3.  
mount the wall rack, if available, for the cutting tools and the ejector plate on a wall close to the  
machine.  
– 7 –  
To eliminate a potential shock hazard, a properly grounded outlet using the three-  
pronged plug provided must power this unit. Before plugging the food processor in, check your  
outlet voltage to be sure it complies with the voltage specified on the serial number plate on the  
food processor.  
operaTion  
General:  
1.  
Safety check before processing with the feeder. remove the feeder, any cutting tools and the  
ejector plate in accordance with the instructions under the heading “Removing the Feeder”, and  
then check that the machine will not start when the variable speed control is in the “i”, “ii” or  
p” positions.  
2.  
place the feeder on the machine base with the text “close open” at 5 o’clock in relation to the  
outlet of the machine base and turn the feeder clockwise as far as it will go and is firmly in posi-  
tion. then check that the machine stops when the feeder handle is raised and restarts when the  
feeder handle is lowered, with the variable speed control in the “i”, “ii” or “p” positions.  
3.  
4.  
Set the variable speed control to position “ii” and then lift the feeder handle and check that the  
shaft stops rotating within 4 seconds.  
Safety check before processing with the bowl. First remove the lid, the knife and the bowl in ac-  
cordance with the instructions under the heading “Removing the Bowl”, and then check that the  
machine will not start when the variable speed control is in the “i”, “ii” or “p” positions.  
5.  
install the bowl and lid (but not the knife) in accordance with the instructions under the heading  
“Installing the Bowl” and set the variable speed control to the “ii” position. remove the lid by  
turning it counterclockwise and check that the shaft stops rotating within 4 seconds.  
in the event of any fault or malfunction, call in an authorized service technician to correct the fault be-  
fore using the machine.  
Continuous Feed Operation:  
1.  
the continuous Feed attachment is used together with a suitable cutting tool for slicing, dicing,  
shredding or grating.  
2.  
the large feed compartment is used mainly for feeding potatoes, onions, peppers, etc. and cutting  
larger foods such as cabbage. the large feed compartment is also used when the food has to be  
cut/sliced in a specific direction, e.g. when slicing tomatoes and lemons.  
3.  
the feed tube is mainly used in connection with processing elongated foods such as cucumbers.  
– 8 –  
Choice of Cutting Tools When Processing With the Feeder:  
1.  
2.  
3.  
Slicer: Slices soft and firm foods. Dices in combination with the Dicing Grid.  
crimping Slicer: For ripple slicing.  
Julienne cutter: For julienne potatoes, cucumber, etc. 3/16 x 3/16 in. (4.5 x 4.5 mm) for shred-  
ding of white cabbage.  
4.  
5.  
6.  
Dicing Grid: Dices in combination with the standard slicer.  
Grater/Shredder: Grates carrots, white cabbage, nuts, cheese, dry bread, etc.  
Fine Grater: Finely grates raw potatoes, hard/dry cheese, etc.  
Installing the Feeder:  
1.  
2.  
place the ejector plate on the shaft and turn/press down the ejector plate onto its coupling.  
During dicing, place the dicing grid with the sharp edge of the knives upward, so that the recess  
in the side of the dicing grid fits into the guide grove on the machine base.  
3.  
4.  
then place the standard slicer so that it drops down onto its coupling.  
During slicing, shredding and grating, place only the chosen cutting tool on the shaft and rotate  
the cutting tool so that it drops onto its coupling.  
5.  
place the feeder on the machine base so that the text “close open” is at 5 o’clock in relation to  
the outlet of the machine base and turn the feeder clockwise as far as it will go and it is firmly in  
position.  
Removing the Feeder:  
1.  
2.  
3.  
4.  
turn the feeder counterclockwise as far as it will go, then lift off the feeder.  
turn the cutting tool clockwise and lift it off.  
Lift off the dicing grid (if applicable).  
Lift off the ejector plate.  
Bowl Processing:  
1.  
the bowl is used for chopping and grinding or for blending/mixing, etc.  
– 9 –  
Amount, Size and Processing Times of Foods, When Processing With the Bowl:  
1.  
2.  
3.  
the amount and size of the pieces which can be processed at one time, and the length of time the  
processing takes, depend on the consistency of the foods and on the result desired.  
For even and consistent results with firm foods such as meat and cheese, it should first be sepa-  
rated into pieces approximately equal in size and not bigger than 1x1x1 in. (3x3x3 cm).  
the maximum amounts which should be processed at one time:  
meat: 2 lb. Fish: 2 lb. aromatic butter: 2 lb. mayonnaise 2 pints. parsley 1.8 pints.  
Installing the Bowl:  
1.  
place the bowl on the machine base so that the locating plate of the bowl is inserted into the  
recess on the top of the machine base.  
2.  
place the knife on the shaft and rotate the knife while pressing it down so that it drops complete-  
ly onto its coupling.  
3.  
4.  
5.  
Fit the sealing ring into the groove on the inside of the lid.  
Grip the center of the scraper ring and place the lid on the scraper ring.  
place the scraper handle on top of the lid and press together the scraper ring and the scraper  
handle, while at the same time turning the scraper handle counterclockwise as far as it will go so  
the three parts are joined.  
6.  
7.  
place the lid on the bowl so that the text close open” is at 5 o’clock in relation to the outlet of  
the machine base.  
turn the lid clockwise as far as it will go.  
Removing the Bowl:  
1.  
2.  
turn the lid counterclockwise as far as it will go and lift away the lid/scraper.  
to disassemble the scraper from the lid, press the scraper ring and the scraper handle together,  
while rotating the scraper handle clockwise as far as it will go and separate the three parts.  
3.  
rotate the knife clockwise as far as it will go, remove the knife and lift off the bowl. if the con-  
tents of the bowl are liquid, it should be emptied before the knife is removed.  
Using the Variable Speed Control:  
1.  
During dicing and slicing of fragile foods such as tomatoes, peppers, etc., it is recommended that  
the variable speed control is set in the “i” position to give extra slow/gentle processing and the  
best results.  
– 10 –  
2.  
With the variable speed control in the “o” position, the machine is switched off. in the “i” posi-  
tion, the machine operates continuously at low speed. in the “ii” position, the machine operates  
continuously at high speed. in the “p” (pulse) position, the machine operates at high speed until  
the variable speed control is released.  
Cleaning  
1.  
2.  
always clean the machine thoroughly immediately after use.  
First switch off the machine by setting the variable speed control to the “o” position.  
Unplug food processor before cleaning.  
3.  
4.  
if you have used the dicing grid, leave it in the machine and force out any remaining cubes with  
a brush before removing the grid.  
take all removable parts off of the machine base and remove the sealing ring from the groove on  
the inside of the lid, clean in a hot detergent solution, rinse, and dry them thoroughly and then  
replace the sealing ring in the groove.  
5.  
6.  
7.  
8.  
all cutting tools can be washed in a hot detergent solution.  
Wipe the machine base with a damp cloth.  
Never use sharp objects, scouring powder or pads or high pressure hoses.  
Never leave the knife or cutting tools in a wet condition or on a stainless steel bench when they  
are not being used, but dry them thoroughly and always place them on the wall rack (if avail-  
able).  
TroUBleshooTing  
Machine Overheats:  
1.  
To eliminate the risk of damage to the motor, the unit is fitted with thermal motor protection that  
automatically switches off the machine if the temperature of the motor should become too high.  
2.  
the thermal motor protection has automatic reset, which means that the machine can be started  
again when the motor has cooled down, which usually takes between 10 and 30 minutes.  
The Machine Will Not Start or Stops While Running and Can Not Be Re-started:  
1.  
check that the power plug is properly inserted in the wall socket.  
– 11 –  
2.  
3.  
check the circuit breaker in the electrical panel to see if it has tripped.  
check that the feeder is correctly installed and that the feeder handle has been lowered. check  
that the bowl and lid are correctly installed.  
4.  
Wait for up to 30 minutes and then try to start the machine again. call in a service technician for  
further action.  
Low Capacity or Poor Processing Results When Using the Feeder:  
1.  
2.  
3.  
4.  
Select the right cutting tool or combination of cutting tools.  
always use the ejector plate.  
check that the knives and slicing discs are sharp and without any defects.  
press the food down loosely.  
Low Capacity or Poor Processing Results When Using the Bowl:  
1.  
2.  
3.  
4.  
Separate the foods into smaller, evenly-sized pieces, maximum 1x1x1 in. (3x3x3 cm).  
process for a shorter or longer period of time.  
process a smaller amount each time.  
Always have the scraper fitted and use as required.  
The Cutting Tool Cannot Be Removed When Using the Feeder:  
1.  
2.  
always use the ejector plate.  
carefully remove the cutting tool by turning it clockwise.  
speCifiCaTions  
Type of Processing:  
1.  
2.  
3.  
Slices, dices, shreds, and/or grates fruit, vegetables, dry bread, cheese, nuts and mushrooms.  
Chops and grinds meat, fish, fruit, vegetables and nuts.  
mixes/blends sauces, aromatic butter, mayonnaise, soups, dressing, thickenings, desserts, etc.  
– 12 –  
Users:  
1.  
2.  
restaurants, dietary kitchens, day care centers, retirement homes, catering establishments, etc.  
preparing from 10 to 80 portions a day.  
Capacity and Volume:  
1.  
processes up to 4 lbs. per minute with the feeder depending on the type of cutting tool and prod-  
uct.  
2.  
3.  
4.  
5.  
Volume of the feeder: 1 quart.  
Diameter of the feed tube: 2 inches.  
Gross volume of bowl: 3 quarts.  
Net volume of bowl with free-flowing liquid: 1.5 quarts.  
Machine Base:  
1.  
2.  
3.  
4.  
5.  
6.  
Motor: 1000 W. 120 V, Single phase, 60 Hz.  
thermal motor protection.  
transmission: maintenance free toothed belt.  
operator protection: two interlock switches.  
Degree of protection: ip34.  
power supply socket: Grounded, single phase, 10 a. protective device for circuit must be per  
National electrical code (NFpa No. 70 current edition).  
7.  
Sound level: 76 dBa during cutting and 82 dBa during chopping.  
Controls and Speeds:  
1.  
2.  
Four speeds for perfect processing results in connection with cutting and chopping.  
Automatic speed setting (AUTO-SPEED) that senses whether the feeder or the bowl is fitted.  
During cutting with the feeder the machine operates at 550 rpm in the “iposition and 850 rpm  
in the “iiposition. During chopping with the bowl; 1,450 rpm in position "i" and 2,500 rpm in  
position "ii". the pulse function operates at 850 rpm with the feeder and at 2,500 rpm with the  
bowl, in "p" position.  
– 13 –  
Cutting Tools and Chopping Knife:  
1.  
2.  
the diameter of the cutting tools is 7.25 in.  
the diameter of the chopping knife is 6.70 in.  
Materials:  
1.  
2.  
the machine base is made of aluminium.  
the continuous feed attachment:  
Housing: Polycarbonate  
ejector plate: acetal  
cutting tool discs: robust acetal, polysulphone, polyutherane or aluminium  
cutting tool blades: Stainless Steel  
3.  
the bowl cutter/mixer attachment:  
Bowl: Stainless Steel  
Knife hub: acetal  
Knife blades: Stainless Steel  
Lid: polycarbonate  
Scraper: polysulfone.  
Net Weights:  
1.  
2.  
3.  
4.  
machine base: 20.0 lbs.  
Vegetable preparation attachment complete but excluding cutting tools: 2.2 lbs.  
cutting tools: approx. 0.9 lb average.  
Fast chopping attachment complete but excluding knife: 3.0 lbs.  
– 14 –  
opTional aCCessories  
Accessory  
Part Number  
Stainless Steel cutter/mixer Bowl assembly  
cc34-24122  
cc34-24151  
cc34-24153  
cc34-24120  
cc34-01071  
cc34-84050  
cc34-84051  
cc34-84052  
cc34-84053  
cc34-83304  
cc34-84054  
cc34-84055  
cc34-84057  
cc34-84062  
cc34-84058  
cc34-84059  
cc34-84060  
cc34-84061  
cc34-83267  
cc34-83269  
cc34-37420  
cc34-36530  
cc34-36880  
Stainless Steel cutter/mixer Bowl (bowl only)  
Knife Unit (knife only)  
continuous Feed attachment  
Wall rack  
Slicing plate, 1/32 in. (1 mm)  
Slicing plate, 5/64 in. (2 mm)  
Slicing plate, 5/32 in. (4 mm)  
Slicing plate, 1/4 in. (6 mm)  
Slicing plate, 3/8 in. (10 mm)  
Julienne plate, 5/64 x 5/64 in. (2 x 2 mm)  
Julienne plate, 3/16 x 3/16 in. (4.5 x 4.5 mm)  
crimping plate, 3/16 in. (4.5 mm)  
Grater plate, Fine  
Grater/Shredder plate, 5/64 in. (2 mm)  
Grater/Shredder plate, 3/16 in. (4.5 mm)  
Grater/Shredder plate, 1/4 in. (6 mm)  
Grater/Shredder plate, 5/16 in. (8 mm)  
Dicing Grid, 3/8 x 3/8 in. (10 x 10 mm)  
Dicing Grid, 5/8 x 5/8 in. (15 x 15 mm)  
replacement Blade for Slicing plates - except 3/8" (10 mm)  
replacement Blade for Slicing plate - 3/8" (10 mm only)  
replacement Blade for crimping plate  
– 15 –  
The Choice of Experience  
WarranTy  
effective: February 14, 2002  
Berkel company (“Berkel”) warrants to the Buyer of new equipment that said equipment, when installed  
in accordance with our instructions and subjected to normal use, is free from defects in material or work-  
manship for a period of one (1) year from the date of sale.1, 2  
BERKEL SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY  
OR EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Berkel’s obligation and liability under this warranty is expressly limited to repairing or replacing equip-  
ment that proves to be defective in material or workmanship within the applicable warranty period.  
Berkel or a Designated Berkel Service Location will perform all repairs pursuant to this warranty.  
Berkel expressly excludes responsibility for incidental or consequential damages to buyer or any third  
party, including, without limitation, damages arising from personal injuries, lost profits, loss of business  
opportunity, loss of property, economic losses, or statutory or exemplary damages, whether in negli-  
gence, warranty, strict liability or otherwise.  
this warranty does not apply to: periodic maintenance of equipment including but not limited to lubri-  
cation, replacement of worn blades, knives, stones, knobs, accessories, and miscellaneous expendable  
supply items, and other adjustments required due to installation set-up or normal wear.  
These warranties are given only to the first purchaser from a Berkel Authorized Channel of Distribution.  
No warranty is given to subsequent transferees.  
the foregoing warranty provisions are a complete and exclusive statement of the warranty between the  
buyer and seller. Berkel neither assumes nor authorizes any persons to assume any other obligation or  
liability connection with said equipment. this warranty supersedes any and all prior warranties to the  
subject hereof.  
1 model 180 slicers carry a 90-day warranty.  
2 three year replacement guarantee for polymer parts used on the X series slicers.  
– 16 –  
BK46708 (September 2007)  

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