Audiovox 640 User Manual

INSTALLATION INSTRUCTIONS  
FOR  
50-0305x-015 SERIES 1181272  
1999 DODGE DURANGO *  
OVERHEAD CONSOLE for use with FLIPDOWN VIDEO SYSTEM  
These instructions are intended for use only by experienced professionals in the automotive  
customizing business. Special tools and equipment, as well as specialized handling and care  
of product during installation, may be required. Before beginning this installation, carefully read  
through the following instructions. Use extreme care when cutting headliner material.  
Check for wiring or other componentry above headliner material. Cut only where indicated.  
Materials/ Tools required for this installation:  
1. #2 Phillips screwdriver  
3. Awl or similar tool  
5. 18 GA wire 4' - 6'  
7. Test light  
2. Powered screwdriver or drill with adapter  
4. Razor knife or similar  
6. 1/4" Hex Socket Bit  
8. Audiovox Series 640/650 Video Module  
NOT FOR VEHICLES EQUIPPED WITH SUN ROOF.  
NOT FOR USE IN VEHICLES EQUIPPED WITH FACTORY REAR A/C.  
Nov. 8, 1999  
Printed in the U.S.A  
INSTALLATION INSTRUCTION # 44-0044A  
I. PREPARATION OF VEHICLE INTERIOR  
1. Remove and retain O.E. dome light by gently  
prying downward on rear edge of lens then  
slide frame assembly out. Disconnect wiring  
and lay dome light in a safe place. See Fig. 1.  
FIGURE 1  
2. Using the front edge of dome light opening as a  
reference location, carefully measure & trim  
headliner as shown. Caution: Before cutting  
headliner material, check for wiring or other  
componentry above headliner. Cut only where  
indicated. Make sure that the 7" cut is centered  
left to right in vehicle. See Figure 2. DO NOT  
OVERCUT HEADLINER.  
3. Scribe a center line on the sheet metal roof of  
the vehicle in front and rear of openings in  
headliner. This will be used for bracket alignment.  
See Figure 2.  
FIGURE 2  
4. Install mounting bracket (item 6 pg. 2) with the  
bent edges upward. Slide bracket rearward until  
rear tabs engage rear O.E. roof brace. Align  
notches in bracket with center lines scribed on  
roof. See Fig. 3 and Fig. 4.  
5. Secure front of bracket to front roof brace using  
(2) two # 10 X 1/2" screws (item 1 pg 2).  
FIGURE 3  
3
6. Make sure tabs on mounting bracket engage O.E.  
roof brace and notch aligns with center line.  
See Figure 4.  
FIGURE 4  
7. Construct a jumper harness that will connect the  
vehicle’s dome light wires to the lights in video  
system. Connect the white wire to the O.E. pink wire.  
Connect the black wire to the O.E. yellow wire.  
See Figure 5.  
8. Using a test light, test function of lights.  
9. Install O.E. dome light in original manner.  
FIGURE 5  
4
10. Install and route all video and audio cables,  
and any other added component requirements  
to their respective places in the vehicle. Refer  
to component installation instructions for  
wiring diagrams. The suggested routing of the  
video system cable is as follows: Above the  
headliner from video system to B-pillar. Down  
the B-pillar to the floor. Route the power lead  
to an accessory controlled source. Connect  
the ground lead to the vehicle chassis. Route  
the remaining wiring (RCA plugs, Remote  
Sensor extension, etc.) to the VCP location.  
See Figure 6. Connect per instructions  
included with the video system. If video  
system if to be used as a television, install an  
appropriate antenna per instructions included  
with the antenna.  
FIGURE 6  
II. INSTALLATION OF CONSOLE  
IF SPEAKER UPGRADE KIT WAS PURCHASED, INSTALL PER INSTRUCTIONS PROVIDED.  
11. Raise console (item 8 pg.2) into approximate position  
against headliner. Loosely install using (2) two 6-32 x  
3/4" screws (item 2 pg. 2) through the smaller holes in  
bracket on console into threaded clips on front  
mounting bracket. See Figure 7.  
12. Using a scribe or similar tool, align hole in rear of  
console with slot in rear mounting bracket. Loosely  
secure rear of console using (1) one # 8 x 1 1/2" screw  
(item 4 pg. 2). Make sure console alignment is straight  
then tighten (2) two 6-32 screws previously installed.  
See Figure 7.  
FIGURE 7  
5
13. Release video screen from locked position.  
Lower video screen to viewing position for  
access to mounting location in top of video  
system housing.  
14. Raise video system into approximate position  
and connect all wiring to components. Connect  
wiring and cabling to video system per  
instruction included with video system.  
15. Check function of all component and lights. See  
operating instruction for video system operations check.  
For further assistance, refer to the video  
system manual for the technical support phone  
number listed for your area.  
FIGURE 8  
16. Insert video system into opening in console.  
Note : Make sure wires do not get pinched between video system and console.  
Align holes in housing with clips in mounting bracket. Secure using (4) four 6-32x 3/4" screws  
(item 2 pg.2) and (4) four 3.5mm washers (item 3 pg. 2). See Figure 8.  
Caution : Do not overtighten screws.  
17. Tighten screw previously installed to secure rear of  
console to headliner.  
Caution: Do not overtighten screws or damage to  
vehicle roof may occur.  
18. Raise video screen into locked position.  
19. Install speaker grille (item 7 pg 2). Align clips in grille  
with holes in console and press firmly. See Figure 9.  
20. If speaker upgrade kit was not installed, install cover  
plate (item 9 pg 2) at front of console and secure using  
(2) # 6 X 1/2" screws (item 5 pg 2).  
21. Install cover plate decal (item 10 pg 2).  
FIGURE 9  
6

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