Mini R50 User Manual

Parts and Accessories  
Installation Instructions  
Installation kit, sound module  
MINI (R50/R53) Left-hand drive (LHD)  
Not suitable for vehicles with on-board monitor radio  
Not suitable for vehicles with "NG*" car radio  
Not suitable for vehicles with SA 674 ("harman/kardon" HiFi system)  
The installation time of approx. 2.5 hours can vary depending on the condition and equipment of  
the vehicle.  
Retrofit/installation kit No. 82 83 0 136 491  
* New Generation  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
Status: 06.2001  
Important Information  
Read out the defect code memories before disconnecting the battery and on completion of  
assembly.  
It is possible that the connections and/or pin assignments change during the course of further  
development. For this reason, the currently valid ETM (Electrical Troubleshooting Manual) must  
always be used for installation purposes.  
Jumpers, double crimp connections or parallel connections will be required if the specified pin  
chambers are occupied.  
Take care not to kink, bend or damage cables when installing in the vehicle as otherwise faults  
may occur that require extensive additional work to subsequently locate them. The costs incurred  
will not be reimbursed!  
All wiring harnesses and lines are to be fitted and secured such that they are not bent, cannot  
sag, chafe or be pinched.  
Tie back excessive length of wiring harnesses and lines and use cable straps to secure at suitable  
positions.  
Ensure the wiring cannot snag.  
Item numbers refer only to the overviews or to the texts next to the corresponding figure.  
Subject to technical modifications.  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/3  
Status: 06.2001  
1. Preparation  
0
Carry out quick test  
Disconnect negative terminal of battery  
The following components must be disassembled or re-  
moved beforehand:  
Battery with battery box  
Instrument cluster  
Radio  
Front left door trim panel  
Front right door trim panel  
Remove woofers/mid-range speakers in front doors  
(no longer required)  
Release rear left side trim panel in front area  
Release rear right side trim panel in front area  
Remove speakers in rear side sections (no longer required)  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/4  
Status: 06.2001  
2. Schematic installation and routing diagram  
0
Key  
0
1
2
3
4
5
6
7
8
9
Amplifier  
Fuse (20 A)  
Power cable with fuse holder at B+ (see B2 on Page 6)  
Adapter lead  
Woofer/mid-range speaker  
Tweeter  
Coax speaker  
Car radio connector  
Connector for standard wiring harness  
10 Vehicle ground connection (see A3 on Page 6)  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/5  
Status: 06.2001  
3. Connection overview, adapter leads and power cables  
0
0
Wire  
colour/  
Designation/  
plug-in slot  
Item  
Description  
Signal  
Connection location in vehicle  
cross  
section  
---  
---  
---  
---  
---  
---  
---  
A
Adapter lead  
A1  
17-pin pin housing  
17-pin radio plug connector X2519  
on vehicle wiring harness  
X2*  
---  
A2  
A3  
17-pin socket housing  
Cable shoe 6 mm  
radio in instrument panel  
X2519  
---  
Ground  
brown/  
4 mm2  
---  
ground terminal point, splashboard  
in engine compartment  
---  
---  
A4  
A5  
25-pin socket housing  
Stranded wire  
amplifier  
X1*  
---  
red/4 mm2  
cut to length, crimp on supplied flat-  
pin terminal A6 and plug into fuse  
holder B1  
---  
---  
---  
---  
---  
---  
---  
---  
---  
A6  
B
Flat-pin terminal  
crimp on branch A5  
---  
Power cable  
B1  
B2  
Fuse holder with fuse (20 A)  
Cable shoe 6 mm  
secure in battery box  
red/4 mm2  
Terminal  
30  
battery positive terminal  
---  
The X-designations marked with * apply to this overview only and do not refer to the general service documentation.  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/6  
Status: 06.2001  
4. Installing and connecting adapter lead and power cable  
0
0
As illustrated, install adapter lead A as follows:  
Route branch A1 and A2 to installation location  
of radio.  
Route branch A4 to place of installation of  
instrument cluster.  
Route branch A3 and A5 through rubber  
grommet (1) into engine compartment and use  
sealing compound to seal off rubber grommet (1)  
from engine side.  
Fit excess length of wiring harness (2) under  
instrument panel in passenger footwell and secure  
in a suitable position with a cable strap.  
0
0
0
0
0
0
Plug connector X9345 is to be connected to  
branch A1 on vehicles equipped with a  
CD changer. 3  
Connect black 17-pin radio plug connector  
X2519 (a) to branch A1, black 17-pin pin housing  
of adapter lead A.  
Connect branch A2, black 17-pin socket housing,  
of adapter lead A to the radio.  
Route branch A3, brown wire, of adapter lead A to  
ground terminal point (a) in the engine compart-  
ment and connect by means of adapter  
element (1).  
Reinstall battery box and battery. 3  
Route branch A5, red wire, of adapter lead A to  
connection location and cut to length. Crimp flat-  
pin terminal A6 onto branch A5 and connect to  
fuse holder B1 of power cable B.  
Use cable strap to fix fuse holder B1 in a suitable  
position in the battery box.  
Connect branch B2, red wire, of power cable B to  
positive terminal of battery (a).  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/7  
Status: 06.2001  
5. Installing amplifier  
0
0
0
0
0
Unscrew Torx screws (1).  
Remove connector (2), white 18-pin connector  
housing, together with retaining fixture from  
carrier (5).  
Remove sticker (3) and clean adhesion point  
with spirits.  
Cut out mounting bracket for controls (4) in  
marked area (arrows)!3  
0
0
0
Disconnect connector (2), white 18-pin connector  
housing, and route behind strut (1).  
Reconnect plug connection and use cable strap to  
secure connector (2) in a suitable position.  
Firmly secure amplifier mounting bracket (3) with  
three fillister head self-tapping screws (2) 3.5 x  
9.5 as illustrated on amplifier (1).  
Remove protective film from adhesive strip (4).  
Attach branch A4, 25-pin socket housing, of adap-  
ter lead A to connector strip (a) and, using a slot-  
ted screwdriver (b), press in the direction indicated  
by the arrow until it can be heard to engage in the  
amplifier housing.  
A4  
a
b
A
A4  
F 53 0025 M  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/8  
Status: 06.2001  
5. Installing amplifier  
0
0
Do not soil adhesive surface of adhesive  
strip (3) when installing amplifier (1). 3  
Install amplifier (1) as illustrated, turn into  
horizontal position and push upward.  
Route wiring harness (2) up to amplifier (1).  
0
0
Firmly secure amplifier (1) and struts (3) with  
existing Torx screws (4) on carrier (2).  
Press amplifier (1) with adhesive strip (5) onto  
carrier (2) and adhere in position.  
It must be possible to install and secure the  
instrument cluster free of stress. 3  
0
0
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/9  
Status: 06.2001  
6. Installing tweeters and woofers/mid-range speakers at front  
0
0
0
0
The figures show the working steps on the  
left-hand side of the vehicle. The same  
procedure is to be followed analogously on  
the right-hand side of the vehicle. 3  
Unclip standard tweeter (1) from mounting bracket  
(2) and unplug connector (3) (standard tweeter is  
no longer required).  
Remove screw (5) and release screw (4).  
0
Fit tweeter (1) in mounting bracket (2) and firmly  
tighten with screw (5).  
Connect plug connector (3) to tweeter (1).  
Firmly tighten screw (4).  
Secure wiring harness (6) in position with  
adhesive tape.  
0
0
Connect plug connector (2) to woofer/  
mid-range speaker (1).  
Firmly secure woofer/mid-range speaker (1) with  
existing screws (3).  
Before fitting the door trim panel, remove the  
foam seal of the standard speaker on the  
inside of the door trim panel. 3  
0
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/10  
Status: 06.2001  
7. Installing rear coax speakers  
0
0
The figure shows the working steps on the  
left-hand side of the vehicle. The same  
procedure is to be followed analogously on  
the right-hand side of the vehicle.3  
Connect plug connector (3) to coax speaker (1).  
Firmly tighten coax speaker (1) with existing  
screws (2).  
0
Adhere foam seal (1) onto coax speaker (2)  
as illustrated.  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/11  
Status: 06.2001  
8. Affixing stickers  
Install front left and right door trim panels. Install rear left and right side trim panels.3  
It is important to precisely observe the following procedure for affixing the stickers to en-  
sure they remain adhered permanently.  
1.  
The speaker covers must be dry, clean, free of dust and grease. The temperature during  
the adhesion process must be at least 15 ûC.  
2.  
3.  
4.  
5.  
Clean the surfaces to be adhered with spirits.  
Allow cleaned surfaces to air for approx. 15 minutes.  
Remove protective film from the stickers and affix the stickers as illustrated below.  
The stickers achieve their maximum adhesion force after approx. 48 hours.  
0
Adhere stickers positioned horizontally and in the  
centre of the front speaker covers.  
0
Adhere stickers positioned horizontally and approx.  
86 mm (a) from the bottom edge of the rear spea-  
ker covers.  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/12  
Status: 06.2001  
9. Concluding jobs/encoding  
Connect battery.  
Carry out function check.  
Reassemble vehicle in reverse order of removal.  
This system does not require encoding.  
10. Start-up  
After switching on the radio, the volume control on the radio control panel should be set to  
a low volume to ensure an extremely high volume level is not set after the delayed cut-in  
of the sound module amplifier! 3  
The sound module is equipped with a switch-on delay facility in order to avoid damaging the audio  
system.  
The amplifier cuts in in full 2 - 6 seconds after switching on the radio!  
Please point out these requirements to the customer when handing over the ve-  
hicle.  
Refer to the supplementary Operating Instructions for further information on the radio  
settings to ensure optimum sound reproduction of the MINI Sound module.  
Retrofit/installation kit No.: 82 83 0 136 491  
Installation instruction No.: 01 29 0 139 395  
EN/13  
Status: 06.2001  

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