Manual Cement Mixer User Manual

201201  
CME35  
4 Cu Ft. Cement Mixer  
Assembly & Operating Instructions  
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.  
This manual provides important information on proper operation & maintenance. Every effort has been  
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible  
condition and situation that may occur. We reserve the right to change this product at any time  
without prior notice.  
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE, DO  
NOT OPERATE THIS PRODUCT!  
HAVE QUESTIONS OR PROBLEMS? DO NOT RETURN THIS PRODUCT TO THE  
RETAILER - CONTACT CUSTOMER SERVICE.  
or call our customer help line at 1-888-287-6981, Monday-Friday, 8 AM - 4 PM Central Time. A copy of  
the sales receipt is required.  
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.  
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE  
REFERENCE.  
Do not use the cement mixer if the switch does not turn it on and off. Any tool that cannot be  
controlled with the switch is dangerous and must be repaired.  
AVOID DANGEROUS CONDITIONS  
Make sure there is adequate surrounding workspace. Keep your work area clean and well lighted.  
Cluttered areas invite injuries. Keep area around the mixer clear of obstructions, grease, oil, trash and  
other debris which could cause persons fall onto moving parts. Only use or operate the mixer on solid,  
flat, level ground that is capable to support the weight of the mixer and its load to prevent the mixer  
from tipping over. Do not attempt to move the mixer when it is loaded and/or in operation. This mixer is  
intended for the production of concrete, mortar and plaster. It is not suitable for the mixing of flammable  
or explosive substances. Do not use it in areas where fumes from paint, solvents or flammable liquids  
pose a potential hazard.  
INSPECT YOUR MIXER  
Check your mixer before turning it on. Keep guards in place and in working order. Do not plug mixer  
with motor cover off. Check all bolts, nuts, and screws for tightness before each use, especially those  
securing guards and drive mechanisms. Vibration during mixing may cause these to loosen. Replace  
damaged, missing or failed parts before using it.  
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches): They can be caught in  
moving parts. Protective electrically non-conductive gloves and non-skid footwear are recommended  
when working. Wear protective hair covering to contain long hair, preventing it from getting caught in  
machinery. Wear a face or dust mask if the operation is dusty. Always wear safety goggles and/or face  
shields. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses.  
Safety glasses and ear protection must be worn during operation. Wear eye protection (see ANSI  
Z49.1 safety standard), non-conductive gloves and non-skid footwear.  
DO NOT ABUSE CORD  
Never carry mixer by cord or yank it to disconnect from socket. Keep cord from heat, oil & sharp edges.  
EXTENSION CORDS  
Extension cords must be no longer than 164 feet in length. The wire section must be big enough to  
allow sufficient current flow to the motor. Improper use of extension cords may cause inefficient  
operation of the mixer which can result in overheating and motor damage. Only extension cords to  
H07RN-F specification intended for outdoor purpose may be used. Avoid use of free and inadequately  
insulated connections. Connections must be made with protected material suitable for outdoor use.  
Make sure that any extension cord connections are dry and safe. Ensure that the extension cord is  
carefully laid out avoiding liquids, sharp edges and places where vehicles might run over it. Avoid  
allowing the extension cord to be trapped underneath the mixer. Unroll it fully or it will overheat and  
could catch fire.  
AVOID ELECTRICAL SHOCK  
Check that the electric circuit is adequately protected and that it corresponds with the power, voltage  
and frequency of the motor. Do not plug or unplug the motor while standing in or around damp or wet  
ground. Do not use the mixer in wet or damp areas or expose it to rain. Prevent body contact with  
grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Make sure your fingers do not  
touch the plug's metal prongs when plugging or unplugging the mixer.  
DO NOT OVERREACH  
Keep proper footing and balance at all times when loading or unloading the mixer. Never stand on  
mixer. Serious injury could occur if the mixer is tipped. Do not store anything above or near the mixer  
where anyone might stand on the mixer to reach them.  
CME35 4 Cu Ft. Cement Mixer Assembly & Operating Instructions Manual  
3
AVOID INJURY FROM UNEXPECTED ACCIDENT  
Keep hands out of the way of all moving parts. Do not place any part of your body or any tool, like  
shovel in the drum during operation. When operating, do not pass hands through the clearance  
between frame and support arm or the one between the drum and support arm. Never open the motor  
cover before unplugging the mixer. Disconnect from power supply when not in use, before moving,  
making adjustments, changing parts, cleaning, or working on the mixer.  
DO NOT FORCE TOOL  
Always work within the rated capacity. Do not start the motor if the drum is fully loaded. Do not turn  
mixer off while full of concrete. Do not use the mixer for a purpose for which it was not intended. The  
mixer is not to be towed by any vehicle. NEVER LEAVE MIXER RUNNING UNATTENDED. Do not  
leave mixer until it has come to a complete stop. DISCONNECT POWER.  
PROTECT THE ENVIRONMENT  
Take leftover materials to an authorized collection point or follow the stipulations in the country where  
the mixer is used. Do not discharge into drains, soil or water.  
STAY ALERT  
Do not operate the mixer while under the influence of drugs, alcohol, or any medication that could affect  
your ability to use it properly. Do not use this mixer when you are tired or distracted from the job at  
hand. Watch what you are doing at all times. Use common sense.  
This unit contains chemicals known to the state of California to cause birth defects and, in some  
cases, cancer. (California Health & Safety code section 25249.5 et seq.)  
SERVICE  
Tool service must be performed only by qualified repair personnel. Service or maintenance by unqualified  
personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts and follow instructions in the manual. Use  
of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.  
Lower Drum  
PARTS DIAGRAM  
Upper Drum  
Motor  
Cover  
Manual  
Adjusting Plate  
Wheels  
Support Braces  
Support  
Leg  
Support  
Arm  
Hardware  
Frame Assembly  
Wheel Brace  
CME35 4 Cu Ft. Cement Mixer Assembly & Operating Instructions Manual  
4
ASSEMBLY WARNING! - IT IS RECOMMENDED THAT TWO PERSONS ASSIST IN ASSEMBLY  
Figure A. With a split pin inserted into the inner holes in each stub axle, place a flat washer, then a  
wheel followed by another flat washer. Insert another split pin into the axle holes outside each flat  
washer. Bend each side of the pins outward so they do not fall out.  
Figure B. With the frame lying on its side, attach the support leg as shown. Insert two M8X70 hex bolts  
through the holes from one side, then flat washers, lock washers and nuts from the other side. Tighten  
down.  
Figure C. Turn the frame over and attach the axle bracket with wheels in the same manner.  
Figure D. Slide the bearing block on the shaft. Hold it in place with 042 spiral ring. Carefully, and with  
two people, set the bottom drum with support arm onto the side supports of the stand as shown, so that  
the bearing blocks slot into the channels provided by the side supports. The larger diameter shaft  
should be at the leg end of the stand. At each side, line up the holes in the side support with those in  
the bearing block and insert a M8X65 hex bolt from one side, then a flat washer, lock washer and nut  
from the other side. Tighten with a wrench.  
Figure E. Mount the mixing blades inside the bottom drum loosely as shown - Two holes are provided  
at the base of the drum into which a M8X20 bolt may be inserted from the outside. A leather washer,  
flat washer, lock washer and a nut should be threaded on loosely on the inside. The leather washer  
should be placed under the blade down against the drum. NOTE: Two arrows are labeled on upper  
drum and bottom drum to make their position relation. If you have any difficulty in correctly positioning  
the mixing blades, it is helpful if you temporarily mount the upper drum on the top of the bottom drum,  
rotating it so that the two arrows line up.  
Figure F. Position the upper drum on bottom drum over the rim, making sure the mounting holes align  
in both as well as the labeled arrows. Insert a M6X16 cross headed screw into each mounting holes in  
the rim. Secure each bolt from below with a flat washer, lock washer and nut. Tighten all bolts.  
CME35 4 Cu Ft. Cement Mixer Assembly & Operating Instructions Manual  
5
Secure the mixing blades to the upper  
drum by inserting two M8X16 cross  
headed screws, from the outside through  
the holes in the drum. A leather washer  
should be positioned inside between the  
drum and blade. Secure the mixing blade  
on the inside using a flat washer, spring  
washer and nut. Finally, ensure top and  
bottom mixing blade mountings are tight.  
Figure G. Position the adjusting plate and  
attach with bolts.  
Figure H. Slide the support arm over the  
adjusting plate and attach with bolts. Place shaft at the leg end of frame  
with the rim facing inwards. Secure with two M8X25 bolts, each with a nut,  
lock and flat washers. Insert the spring into the bar pipe. Hold it in place  
with a finger and place the bar over the larger diameter shaft so the shaft  
retains the spring. Press down on bar until the holes in the bracket line up  
with the hole drilled. Insert a hex bolt and screw on a nut with flat and  
lock washers from the other side. Screw the nut up against the bracket firmly,  
but not so tightly so as to prevent the bar from pivoting about the bolt.  
Figure I. Line up the motor and slide the transmission case over the  
pinion shaft. Secure the case to the frame with four M8 nuts. NOTE:  
The bar must be allowed to pivot about the bolt so that the lugs on the  
bracket can be engaged or disengaged from the slots in the locking  
plate.  
LOADING / DRUM TILTING  
The spring-loaded tipping bar with locking lugs provides easy control of the drum which can be locked  
in the Mix, Discharge and Stored position. The drum is locked in position by lugs on the self-locating  
tipping bar, which engages into the locking plate on the mixer frame. To tilt the drum, withdraw the  
tipping bar to disengage the locking lugs. This allows the tipping bar and drum to be turned in the same  
direction. Rotate the tipping bar until the locking lugs engage into the locking plate on the mixer frame.  
NOTE: A built-in thermal protector in the motor will prevent it from overheating. The thermal protector  
restores automatically when the motor cools down.  
MAINTENANCE  
Thoroughly clean the mixer at the end of each day's operation. Keep your mixer clean. The slightest  
trace of material left in the drum will harden and attract more each time you use it until the machine is  
useless. Dried cement should be scraped out of the drum. Do not throw bricks into mixer drum to clean  
it out. Do not beat on the drum to break up accumulations of dried cement mix. The drum may be  
scoured for approximately 2 minutes, using 1" gravel and water mixture. Discharge the gravel / water  
mixture and hose down the drum assembly inside and out. The drive belt is under constant tension by a  
spring-loaded jockey. No adjustment is required apart from a touch of grease on the spindle. The  
bearings are sealed for life.  
CME35 4 Cu Ft. Cement Mixer Assembly & Operating Instructions Manual  
6
PARTS DIAGRAM  
PARTS LIST  
CME35 4 Cu Ft. Cement Mixer Assembly & Operating Instructions Manual  
7
1
2
3
4
5
6
7
8
Cross Headed Screw M6X16  
Waterproof Washer  
Flat Washer 8  
Spring Washer 8  
Nut M8  
4
37 Gear Guard - Short  
38 Circlip 42  
39 Bearing 6202  
40 Circlip 15  
41 Locknut M8  
42 Bolt8X65  
43 Circlip 38  
44 Bearing Block - Left  
45 Nut M10  
46 Spring Washer 10  
47 Tipping Bar  
48 Spring  
1
1
2
1
6
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
8
1
1
5
1
1
12  
22  
22  
22  
1
6
2
1
6
6
6
1
1
2
4
4
1
1
4
1
1
1
1
1
1
1
1
1
2
1
3
1
3
Upper Drum  
Cross Headed Screw M6X16  
Mixing Blade  
Rubber Gasket  
Flat Washer 6  
Spring Washer 6  
Nut M6  
Lower Drum  
Axle Bracket  
Wheel  
9
10  
11  
12  
13  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
49 Washer  
50 Bolt M10X60  
51 Tipping Bar  
52 Handle Grip  
53 Bolt M8X25  
54 Locking Plate  
Flat Washer 27  
Cotter pin 5X40  
Frame  
Support Leg  
55  
56  
57  
58  
59  
Power Cord  
Bolt M8X70  
Bearing Block - Right  
Circlip 42  
O-ring  
Gear Guard - Long  
Drive Shaft  
Sleeve pipe  
Cradle  
O-ring 32X2.65  
Bearing cover  
Bearing 6206  
Circlip 30  
Strain Relief Nut  
Strain Relief Rubber  
Strain Relief Bolt  
Strain Relief Nut  
60 Gasket, Switch  
61 Switch  
62  
Motor Cover  
63 Motor  
64 Idle Pulley  
65 Belt  
66 Bearing 6906  
67 Snap Washer – Hole 47  
68 Sheet Metal Screw ST4.8X16  
69 Snap Washer – Shaft  
Circlip 62  
Lock Pin 5X45  
Sheet Metal Screw ST3.5X16  
Drive pinion  
70  
71 Bolt M8X30  
End Plate  
1
72  
73  
Motor Mount Bracket, End Plate  
Gasket  
CME35 4 Cu Ft. Cement Mixer Assembly & Operating Instructions Manual  
8

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