JET HP 15A User Manual

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Operating Instructions and Parts Manual  
Hydraulic Shop Presses  
Models HP-5A/15A/35A  
Model HP-35A shown  
JET  
427 New Sanford Road  
LaVergne, Tennessee 37086  
Ph.: 800-274-6848  
Part No. M-331406  
Revision E 09/2019  
Copyright © 2016 JET  
2.0 Table of Contents  
Section  
Page  
1.0 Warranty and Service.....................................................................................................................................2  
2.0 Table of Contents...........................................................................................................................................3  
3.0 IMPORTANT SAFETY INSTRUCTIONS.......................................................................................................4  
4.0 Specifications.................................................................................................................................................5  
5.0 Features and Terminology .............................................................................................................................6  
6.0 Assembly........................................................................................................................................................7  
7.0 Operation .......................................................................................................................................................7  
8.0 Maintenance...................................................................................................................................................7  
9.0 Replacement Parts.........................................................................................................................................7  
9.1.1 HP-5A Head Assembly – Exploded View................................................................................................8  
9.1.2 HP-5A Head Assembly – Parts List.........................................................................................................9  
9.2.1 HP-5A Frame Assembly – Exploded View............................................................................................10  
9.2.2 HP-5A Frame Assembly – Parts List.....................................................................................................11  
9.3.1 HP-15A Head Assembly – Exploded View............................................................................................12  
9.3.2 HP-15A Head Assembly – Parts List.....................................................................................................13  
9.4.1 HP-15A Frame Assembly – Exploded View..........................................................................................14  
9.4.2 HP-15A Frame Assembly – Parts List...................................................................................................15  
9.5.1 HP-35A Head Assembly – Exploded View............................................................................................16  
9.5.2 HP-35A Head Assembly – Parts List.....................................................................................................17  
9.6.1 HP-35A Frame Assembly – Exploded View..........................................................................................19  
9.6.2 HP-35A Frame Assembly – Parts List...................................................................................................20  
3
3.0 IMPORTANT SAFETY INSTRUCTIONS  
WARNING – To reduce risk of injury:  
1. Read and understand all safety warnings on the machine and in this manual.  
2. Replace warning labels if they become obscured or removed.  
3. This press is designed and intended for use by properly trained and experienced personnel only. If you are  
not familiar with the proper and safe operation of a hydraulic press, do not use until proper training and  
knowledge have been obtained.  
4. Do not operate this press beyond its rated capacity. Use pressure gauge to determine load.  
5. This press is designed for pressing, bending, and straightening purposes only.  
6. Keep hands away from pressing area and pinch points.  
7. Do not operate this tool while tired or under the influence of drugs, alcohol or any medication.  
8. Check the press for loose or damaged parts before each operation. Replace damaged parts and tighten all  
loose bolts before operating. Components are designed to withstand the rated capacity of the press – do  
not substitute components.  
9. Make sure workpiece is center-loaded and secure on the bed before pressing.  
10. Always apply load at center of ram.  
11. Remove workpiece from table before attempting to raise or lower table.  
12. Some parts being pressed may have a tendency to be ejected from the press or explode under pressure.  
Protect yourself accordingly, and do not allow bystanders near the machine.  
13. Use good quality hydraulic pump oil only. Do not use brake fluid or other improper types.  
14. Do not use tube extensions on the pump handle.  
15. Always wear approved safety glasses/face shields and personal safety equipment. (Everyday eyeglasses  
only have impact resistant lenses; they are not safety glasses.)  
16. Failure to comply with these warnings may result in serious injury and/or damage to property.  
WARNING: This product can expose you to chemicals including titanium dioxide which is known to  
the State of California to cause cancer, and lead which is known to the State of California to cause  
p65warnings.ca.gov.  
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling,  
welding and other construction activities contain chemicals known to the State of California to cause  
cancer and birth defects or other reproductive harm. Some examples of these chemicals are:  
lead from lead based paint  
crystalline silica from bricks, cement and other masonry products  
arsenic and chromium from chemically treated lumber  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment,  
such as dust masks that are specifically designed to filter out microscopic particles. For more  
4
4.0 Specifications  
Model Number..........................................HP-5A......................................HP-15A ................................... HP-35A  
Stock Number ........................................ 331406.......................................331416 .................................... 331431  
Capacity (ton)................................................... 5...............................................15 ............................................ 35  
Ram Diameter (in.)..................................... 1-3/4.......................................... 2-1/2 .............................................. 3  
Piston Stroke (in.)............................................. 4.......................................... 4-3/4 ........................................4-1/2  
Screw Stroke (in.)............................................. 3.................................................4 ........................................2-3/4  
Work Table (in.).................................. 19 x 5-1/2............................ 24-3/4 x 7-1/2 .............................. 31 x 10-3/8  
Lateral Movement (in.) .................................. NA...................................... 10-3/16 ......................................13-3/8  
Vertical Travel (in.)......................................... 19...............................................25 ......................................22-3/8  
Base Size (in.).................................. 23-1/2 x 26.......................... 33-7/8 x 29-1/2 .............................. 43 x 33-1/2  
Height (in.)................................................ 51-1/2........................................ 64-1/2 ............................................ 68  
Hydraulic oil capacity (mL)........................... 216.............................................553 ....................................... 1350  
Net Weight (lbs.) .......................................... 159.............................................378 .......................................... 682  
Shipping Weight (lbs.).................................. 202.............................................462 .......................................... 781  
Overall Dimensions, LxWxH (in.):  
........................................... 23-1/2 x 26 x 51-1/2............ 33-7/8 x 29-1/2 x 64-1/2 ...................... 43 x 33-1/2 x 68  
The specifications in this manual were current at time of publication, but because of our policy of continuous  
improvement, JET reserves the right to change specifications at any time and without prior notice, without  
incurring obligations.  
5
5.0 Features and Terminology  
Figure 1  
Model HP-35A shown as representative; other models may vary  
6
6. If desired, slide ram assembly laterally (15-  
and 35-ton models only) by mounting the hand  
crank onto the lateral shaft and rotating it. Do  
not attempt to slide ram during operation.  
6.0 Assembly  
Refer to Figure 1 for identification.  
1. Use a lifting device, such as a hoist or forklift  
with straps, to position machine upright.  
7. The handwheel can be used to rapidly adjust  
the ram extension screw into or out of the  
plunger.  
2. Bolt the frame brackets to the main frame with  
the provided screws and hex nuts. Finger  
tighten only.  
Note: The length of ram screw extending out  
of the piston should be kept as short as  
possible. Raise the table rather than extend  
the screw to its travel limit.  
3. The press should be placed within a well-lit  
area, upon a level floor, preferably concrete.  
Lower the press onto the floor, allowing it to  
stabilize on the brackets. Fully tighten the hex  
nuts on the frame brackets.  
8. Close valve by rotating release valve handle  
clockwise as far as it will turn.  
9. Pump the handle to lower the ram until it  
makes light contact with workpiece. Align the  
workpiece to ensure that desired contact point  
is directly beneath the press head. Slowly  
pump handle again until load begins to be  
applied to workpiece.  
4. The hex filler plug (see parts breakdown: item  
#17 for HP-5A; #8A for HP-15A; #8D for HP-  
35A) was installed for shipping purposes.  
Remove this and replace it with the provided  
vented plug.  
5. Place the end of the pump handle into the  
handle socket, and secure it with the screw.  
10. Remove your hand from workpiece area and  
step toward the side of the press (do not stand  
directly in front of workpiece). Continue slowly  
pumping to complete the operation.  
7.0 Operation  
Refer to Figure 1 for identification.  
11. When operation is complete, slowly retract ram  
by incrementally turning release valve handle  
counter-clockwise.  
1. Remove all items from bed plates.  
2. Remove table holding pins. (Support the table  
frame on the HP-5A.)  
8.0 Maintenance  
3. Raise or lower table frame to desired position,  
so that when workpiece is mounted, it will be  
close to the ram press head.  
Keep the press clean, and periodically  
lubricate joints and moving parts with light oil.  
Inspect the press before each use, for signs of  
damage, bent pins, missing or loose bolts,  
cracked welds, oil leaks, abnormal operation,  
and the like. Make repairs or replacements as  
needed before putting the machine back into  
service.  
Model HP-5A: Raise or lower table frame by  
hand.  
Models HP-15A,-35A: Rotate crank handle to  
raise or lower table frame.  
4. Re-insert table holding pins. Pins must be fully  
engaged through front and back holes of the  
frame.  
Periodically remove filler plug (#17/HP-5A;  
#8A/HP-15A; #8D/HP-35A) to check that  
hydraulic cylinder is filled with oil. Top off as  
needed with good quality hydraulic oil.  
Reinsert filler plug.  
5. Place workpiece onto bed plates.  
Make sure workpiece is  
center-loaded and secure before pressing, and  
that table holding pins are properly inserted.  
Some objects may have a tendency to pop out  
or explode under pressure. Exercise proper  
precautions.  
Flush and replace the oil in the hydraulic  
cylinder approximately every 2 years. Refer to  
section 4.0 Specifications for oil capacity for  
your particular model.  
9.0 Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-  
800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial  
Number of your machine available when you call will allow us to serve you quickly and accurately.  
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.  
Some parts are shown for reference only, and may not be available individually.  
7
9.1.1 HP-5A Head Assembly – Exploded View  
8
9.1.2 HP-5A Head Assembly – Parts List  
Index No. Part No.  
Description  
Size  
Qty  
1 ................HP5A-1G................... Hydraulic Base ................................................. ............................................. 1  
2 ................HP5A-2G................... Cylinder ............................................................ ............................................. 1  
3 ................HP5A-3...................... Base Filter **..................................................... ............................................. 1  
4 ................HP5A-4...................... Single Action Valve........................................... ............................................. 1  
5 ................HP5A-5G................... Pump Cylinder.................................................. ............................................. 1  
6 ................HP5A-6...................... Cup Seal **....................................................... ............................................. 1  
7 ................HP5A-7...................... Release Valve Assembly.................................. ............................................. 1  
8 ................HP5A-8...................... Pin .................................................................... ............................................. 1  
9 ................HP5A-9...................... Handle Socket .................................................. ............................................. 1  
10 ..............HP5A-10.................... Bolt ................................................................... ............................................. 1  
11 ..............HP5A-11.................... C-Clip................................................................ ............................................. 1  
12 ..............HP5A-12.................... Linking Sleeve .................................................. ............................................. 1  
13 ..............HP5A-13.................... Fixed Screw...................................................... ............................................. 2  
14 ..............HP5A-14.................... Spacer .............................................................. ............................................. 1  
15 ..............HP5A-15G................. Bolt ................................................................... ............................................. 1  
16 ..............HP5A-16.................... Reservoir .......................................................... ............................................. 1  
17 ..............HP5A-17.................... Hex Filler Plug w/Seal **................................... ............................................. 1  
..................HP5A-17V ................. Hex Filler Plug Vented...................................... ............................................. 1  
18 ..............HP5A-18.................... Brass Tube Connector **.................................. .............................................1  
19 ..............HP5A-19.................... Plastic Tube **.................................................. ............................................. 1  
20 ..............HP5A-20.................... Spring ** ........................................................... ............................................. 1  
21 ..............HP5A-21G................. Top Base .......................................................... ............................................. 1  
22 ..............HP5A-22G................. Spring Top Holder ............................................ ............................................. 1  
23 ..............HP5A-23G................. Oil Pass Connector........................................... ............................................. 1  
24 ..............HP5A-24.................... Washer ** ......................................................... ............................................. 1  
25 ..............HP5A-25.................... Release Valve Block......................................... ............................................. 1  
26 ..............HP5A-26.................... Steel Ball **....................................................... ............................................. 1  
27 ..............HP5A-27.................... Rubber Spacer **.............................................. ............................................. 1  
28 ..............HP5A-28.................... Release Valve Assembly.................................. .............................................1  
29 ..............HP5A-29.................... Release Valve Spindle **.................................. ............................................. 1  
30 ..............HP5A-30.................... Washer ** ......................................................... ............................................. 1  
31 ..............HP5A-31.................... Release Valve Block......................................... ............................................. 1  
32 ..............HP5A-32.................... Washer ** ......................................................... ............................................. 1  
33 ..............HP5A-33.................... Pressure Gauge ............................................... ............................................. 1  
34 ..............HP5A-34.................... Male Connect Tube .......................................... ............................................. 1  
35 ..............HP5A-35.................... Bronze Tube..................................................... ............................................. 1  
36 ..............HP5A-36.................... Male Connector ................................................ ............................................. 1  
37 ..............HP5A-37.................... Brass Tube Connector **.................................. .............................................1  
38 ..............HP5A-38.................... Extension Screw............................................... ............................................. 1  
39 ..............HP5A-39.................... Stopper Roll Pin................................................ ............................................. 1  
40 ..............HP5A-40.................... Stopper ............................................................. ............................................. 1  
41 ..............HP5A-41G................. Connector Post................................................. ............................................. 1  
42 ..............HP5A-42.................... Return Spring ................................................... ............................................. 2  
43 ..............TS-0270031 .............. Set Screw ......................................................... 5/16”-18 x 3/8” ..................... 1  
44 ..............HP5A-44.................... Plunger ............................................................. ............................................. 1  
45 ..............HP5A-45.................... Support Ring **................................................. ............................................. 1  
46 ..............HP5A-46.................... Support Seal **................................................. ............................................. 1  
47 ..............HP5A-47.................... Cup Seal **....................................................... ............................................. 1  
48 ..............HP5A-48.................... Plug Nut............................................................ ............................................. 1  
49 ..............HP5A-49.................... Gasket .............................................................. ............................................. 1  
50 ..............HP5A-50.................... Oil Absorber **.................................................. ............................................. 1  
51 ..............HP5A-51.................... Seal .................................................................. ............................................. 1  
..................HP5A-RK................... Hydraulic Repair Kit (includes items marked with **)........................................  
9
9.2.1 HP-5A Frame Assembly – Exploded View  
10  
9.2.2 HP-5A Frame Assembly – Parts List  
Index No. Part No.  
Description  
Size  
Qty  
52 ..............HP5A-52G................. Frame Bracket.................................................. ............................................. 2  
53 ..............TS-0060051 .............. Hex Cap Screw................................................. 3/8”-16 x 1” .......................... 4  
54 ..............TS-0561031 .............. Hex Nut............................................................. 3/8”-16 ............................... 12  
55 ..............HP5A-55G................. Frame Base Bracket......................................... ............................................. 2  
56 ..............TS-0060071 .............. Hex Cap Screw................................................. 3/8”-16 x 1-1/2.................... 8  
57 ..............HP5A-57G................. Frame Base Bracket......................................... ............................................. 2  
58 ..............HP5A-58G................. Lower Frame Support....................................... ............................................. 2  
59 ..............HP5A-59.................... Table Holder Pin............................................... ............................................. 2  
60 ..............HP5A-60.................... Table Spindle.................................................... ............................................. 4  
61 ..............HP5A-61.................... Crank Shaft Sleeve........................................... ............................................. 4  
62 ..............TS-0720111 .............. Lock Washer..................................................... 1/2” ...................................... 8  
63 ..............TS-0561051 .............. Hex Nut............................................................. 1/2"-13 ................................. 8  
64 ..............HP5A-64.................... Bed Plate.......................................................... ............................................. 1  
65 ..............HP5A-65G................. Main Frame (L-R post)...................................... ............................................. 2  
66 ..............HP5A-66G................. Table Frame (Front).......................................... ............................................. 1  
67 ..............HP5A-67G................. Table Frame (Rear) .......................................... ............................................. 1  
68 ..............HP5A-68G................. Top Frame (rear) .............................................. ............................................. 1  
69 ..............HP5A-69G................. Top Frame (front) ............................................. ............................................. 1  
70 ..............HP5A-70.................... Frame Spindle .................................................. ............................................. 1  
71 ..............TS-0720131 .............. Lock Washer..................................................... 5/8” ...................................... 8  
72 ..............TS-0561071 .............. Hex Nut............................................................. 5/8”-11 ................................. 8  
73 ..............TS-0071011 .............. Hex Cap Screw................................................. 5/8”-11 x 1-1/2.................... 4  
74 ..............HP5A-74.................... Spindle Sleeve.................................................. ............................................. 2  
75 ..............TS-0071011 .............. Hex Cap Screw................................................. 5/8”-11 x 1-1/2.................... 4  
76 ..............HP5A-76.................... Handle Holder................................................... ............................................. 2  
77 ..............TS-0081031 .............. Hex Cap Screw................................................. 5/16”-18 x 3/4” ..................... 4  
78 ..............HP5A-78.................... Pump Handle.................................................... ............................................. 1  
79 ..............HP5A-ID.................... Identification Label (not shown)........................ ............................................. 1  
80 ..............HP5A-WL .................. Warning Label (not shown)............................... ............................................. 1  
11  
9.3.1 HP-15A Head Assembly – Exploded View  
12  
9.3.2 HP-15A Head Assembly – Parts List  
Index No. Part No.  
Description  
Size  
Qty  
1 ................HP15A-01G............... Hydraulic Base ................................................. ............................................. 1  
2 ................HP15A-02G............... Cylinder ............................................................ ............................................. 1  
3 ................HP15A-03.................. Support Rod ..................................................... ............................................. 4  
4 ................HP15A-04.................. Single Action Valve **....................................... ............................................. 1  
4A..............HP15A-04A ............... Base Filter **..................................................... ............................................. 1  
5 ................HP15A-05G............... Pump Cylinder.................................................. ............................................. 1  
6 ................HP15A-06.................. Piston................................................................ ............................................. 1  
6A..............HP15A-06A ............... Cup Seal **....................................................... ............................................. 1  
6B..............HP15A-06B ............... Seal .................................................................. ............................................. 1  
6C..............HP15A-06C............... Wiper Seal ........................................................ ............................................. 1  
7 ................HP15A-07G............... Reservoir .......................................................... ............................................. 1  
8 ................HP15A-08G............... Top Base .......................................................... ............................................. 1  
8A..............HP15A-08A ............... Hex Filler Plug w/ Seal...................................... ............................................. 1  
..................HP15A-08AV............. Hex Filler Plug Vented...................................... ............................................. 1  
8D..............TS-0720091 .............. Lock Washer..................................................... 3/8” ...................................... 4  
8E..............TS-0561031 .............. Hex Nut............................................................. 3/8”-16 ................................. 4  
8F..............HP15A-08F ............... Brass Tube Connector **.................................. 1/8PT thread........................ 2  
9 ................HP15A-09G............... Spring Top Holder ............................................ ............................................. 1  
10 ..............HP15A-10G............... Oil Pass Connector........................................... ............................................. 1  
10A............HP15A-10A ............... Spacer .............................................................. ............................................. 1  
11 ..............HP15A-11.................. Plunger ............................................................. ............................................. 1  
11A............HP15A-11A ............... Support Seal..................................................... ............................................. 1  
11B............HP15A-11B ............... Cup Seal **....................................................... ............................................. 1  
11C............HP15A-11C............... Support Ring **................................................. ............................................. 1  
12 ..............HP15A-12.................. Seal **............................................................... ............................................. 1  
13 ..............HP15A-13.................. Oil Absorber **.................................................. ............................................. 1  
14 ..............HP15A-14.................. Gasket .............................................................. ............................................. 1  
15 ..............HP15A-15.................. Plug Nut Fixer................................................... ............................................. 1  
16 ..............HP15A-16G............... Connector Post................................................. ............................................. 1  
16A............HP15A-16A ............... Screw................................................................ ............................................. 1  
16B............HP15A-16B ............... Screw................................................................ ............................................. 1  
16C............HP15A-16C............... Screw................................................................ ............................................. 1  
17 ..............HP15A-17.................. Handwheel Retainer Clip.................................. ............................................. 2  
18 ..............HP15A-18.................. Handwheel Spacer ........................................... .............................................1  
19 ..............HP15A-19.................. Handwheel........................................................ ............................................. 1  
20 ..............HP15A-20.................. Seal **............................................................... ............................................. 1  
21 ..............HP15A-21.................. Extension Screw............................................... ............................................. 1  
21A............HP15A-21A ............... Set Screw ......................................................... ............................................. 1  
21B............HP15A-21B ............... Stopper Roll Pin................................................ ............................................. 1  
22 ..............HP15A-22.................. Press Head....................................................... ............................................. 1  
23 ..............HP15A-23.................. Release Valve Block......................................... ............................................. 1  
23A............HP15A-23A ............... Pressure Gauge ............................................... ............................................. 1  
23B............HP15A-23B ............... Plastic Tube **.................................................. ............................................. 1  
23C............HP15A-23C............... Washer ............................................................. ............................................. 1  
23D............HP15A-23D............... Spacer .............................................................. ............................................. 1  
24 ..............HP15A-24.................. Steel Ball .......................................................... ............................................. 1  
25 ..............HP15A-25.................. Release Valve Seal ** ...................................... .............................................1  
26 ..............HP15A-26.................. Release Valve Nut............................................ ............................................. 1  
27 ..............HP15A-27.................. Release Valve .................................................. ............................................. 1  
29 ..............HP15A-29.................. Male Connector ** ............................................ ............................................. 1  
30 ..............HP15A-30.................. Male Connector ................................................ ............................................. 1  
33 ..............HP15A-33.................. Bronze Tube ** ................................................. ............................................. 1  
34 ..............HP15A-34.................. Sliding Wheel.................................................... ............................................. 4  
35 ..............HP15A-35.................. Locking Screw .................................................. ............................................. 4  
36A............HP15A-36A ............... Hand Stopper ................................................... ............................................. 1  
37 ..............HP15A-37.................. Complete Handle Sleeve Assembly ................. ............................................. 1  
38 ..............HP15A-38.................. Fixed Screw...................................................... ............................................. 1  
39 ..............HP15A-39.................. Spacer .............................................................. ............................................. 1  
40 ..............HP15A-40.................. Pin .................................................................... ............................................. 1  
40A............HP15A-40A ............... Cotter Pin.......................................................... ............................................. 1  
41 ..............HP15A-41.................. Return Spring ................................................... ............................................. 2  
..................HP15A-RKA .............. Hydraulic Repair Kit (includes items marked with **)........................................  
13  
9.4.1 HP-15A Frame Assembly – Exploded View  
14  
9.4.2 HP-15A Frame Assembly – Parts List  
Index No. Part No.  
Description  
Size  
Qty  
42 ..............HP15A-42.................. Shaft Holder...................................................... ............................................. 1  
42A............TS-0070011 .............. Hex Cap Screw................................................. 1/2”-13 x 1” .......................... 2  
43 ..............HP15A-43.................. Rolling Shaft Block without Thread................... ............................................. 1  
43A............TS-0060061 .............. Hex Cap Screw................................................. 3/8”-16 x 1-1/4.................... 3  
44 ..............HP15A-44.................. Rolling Shaft Block with Thread........................ ............................................. 1  
44A............TS-0060051 .............. Hex Cap Screw................................................. 3/8”-16 x 1” .......................... 1  
44B............HP15A-44B ............... Washer ............................................................. ............................................. 4  
45 ..............HP15A-45.................. Rolling Shaft ..................................................... ............................................. 1  
45A............HP15A-45A ............... Nut.................................................................... ............................................. 2  
46 ..............HP15A-46.................. Hand Crank ...................................................... ............................................. 1  
47 ..............HP15A-47.................. Pump Handle.................................................... ............................................. 1  
47A............HP15A-47A ............... Rubber Grip...................................................... ............................................. 1  
48 ..............HP15A-48.................. Handle Holder................................................... ............................................. 2  
48A............HP15A-48A ............... Handle Holder Screw........................................ ............................................. 2  
49 ..............HP15A-49.................. V-Block Body .................................................... ............................................. 1  
49A............HP15A-49A ............... Body Sliding Plate ............................................ ............................................. 2  
49-1...........HP15A-49-1 .............. V-Block Body .................................................... ............................................. 1  
49B............HP15A-49B ............... Body Sliding Plate ............................................ ............................................. 2  
49C............HP15A-49C............... Hex Screw ........................................................ ............................................. 4  
49D............HP15A-49D............... Hex Screw ........................................................ ............................................. 3  
49E............HP15A-49E ............... Stopper ............................................................. ............................................. 2  
50 ..............HP15A-50.................. Center Tails ...................................................... ............................................. 2  
51 ..............HP15A-51.................. Adjustable Center – Tail Body.......................... ............................................. 1  
52 ..............HP15A-52.................. Adjustable Center – Tail Knob.......................... ............................................. 1  
53 ..............HP15A-53.................. Crank Gear....................................................... ............................................. 1  
53A............HP15A-53A ............... Roll Pin ............................................................. ............................................. 1  
54 ..............HP15A-54.................. Crank Gear Pawl .............................................. ............................................. 1  
55 ..............HP15A-55.................. Pawl Stud Screw............................................... ............................................. 1  
56 ..............HP15A-56.................. Crank Gear Shaft.............................................. ............................................. 1  
57 ..............HP15A-57.................. Spindle Sleeve.................................................. ............................................. 2  
58 ..............HP15A-58.................. Table Holder Pin............................................... ............................................. 1  
59 ..............HP15A-59.................. Square Bar ....................................................... ............................................. 1  
59A............HP15A-59A ............... Center Tail Assembly Screw............................. ............................................. 2  
60 ..............HP15A-60.................. Screw Spacer ................................................... ............................................. 2  
61 ..............HP15A-61.................. Cable Sliding Spindle ....................................... ............................................. 1  
61A............HP15A-61A ............... Hex Nut............................................................. ............................................. 2  
62 ..............HP15A-62.................. Table Spindle.................................................... ............................................. 2  
62A............HP15A-62A ............... Crank Shaft Sleeve........................................... ............................................. 1  
63 ..............HP15A-63.................. Cable Slide Wheel............................................ ............................................. 1  
64 ..............HP15A-64.................. Cable ................................................................ ............................................. 1  
65 ..............HP15A-65.................. Wire Rope Clip ................................................. ............................................. 1  
66 ..............HP15A-66G............... Top Frame (Rear)............................................. ............................................. 1  
67 ..............HP15A-67G............... Top Frame (Front) ............................................ ............................................. 2  
68 ..............HP15A-68G............... Table Frame (Rear).......................................... ............................................. 1  
69 ..............HP15A-69G............... Table Frame (Front).......................................... ............................................. 1  
70 ..............HP15A-70G............... Main Frame (Left/Right Post)............................ ............................................. 2  
71 ..............HP15A-71G............... Lower Frame Support....................................... ............................................. 2  
72 ..............HP15A-72G............... Frame Bracket.................................................. ............................................. 2  
72A............HP15A-72AG ............ Frame Base Bracket......................................... ............................................. 2  
72B............HP15A-72BG ............ Frame Base Bracket......................................... ............................................. 2  
72C............HP15A-72C............... Bolt ................................................................... ............................................. 8  
72D............HP15A-72D............... Nut.................................................................... ............................................. 8  
73 ..............HP15A-73.................. Bolt ................................................................... ............................................. 4  
73A............HP15A-73A ............... Nut.................................................................... ............................................. 4  
74 ..............HP15A-74.................. Hex Bolt ............................................................ ............................................. 4  
76 ..............HP15A-76.................. Bed Plate.......................................................... ............................................. 2  
77 ..............HP15A-77.................. Frame Spindle .................................................. ............................................. 2  
77A............HP15A-77A ............... Spindle Sleeve.................................................. ............................................. 2  
78 ..............HP15A-ID.................. Identification Label (not shown)........................ ............................................. 1  
80 ..............HP5A-WL .................. Warning Label (not shown)............................... ............................................. 1  
15  
9.5.1 HP-35A Head Assembly – Exploded View  
16  
9.5.2 HP-35A Head Assembly – Parts List  
Index No. Part No.  
Description  
Size  
Qty  
1 ................HP35A-01G............... Base ................................................................. ............................................. 1  
1A..............HP35A-01A ............... Base Filter **..................................................... ............................................. 2  
2 ................HP35A-02G............... Cylinder ............................................................ ............................................. 1  
2A..............HP35A-02A ............... Spacer .............................................................. ............................................. 1  
3 ................HP35A-03.................. Support Rod ..................................................... ............................................. 4  
4 ................HP35A-04.................. Single Action Valve........................................... ............................................. 1  
4-1.............HP35A-04-1 .............. Single Action Valve........................................... ............................................. 1  
5 ................HP35A-05.................. Pump Cylinder – Fast....................................... .............................................1  
5-1.............HP35A-05-1 .............. Pump Cylinder – Slow ...................................... ............................................. 1  
5A..............HP35A-05A ............... O-Ring ** .......................................................... ............................................. 1  
5A-1...........HP35A-05A-1............ O-Ring ** .......................................................... ............................................. 1  
6 ................HP35A-06.................. Shaft ................................................................. ............................................. 1  
6-1.............HP35A-06-1 .............. Shaft ................................................................. ............................................. 1  
6A..............HP35A-06A ............... Cup Seal **....................................................... ............................................. 1  
6A-1...........HP35A-06A-1............ Cup Seal **....................................................... ............................................. 1  
6B..............HP35A-06B ............... Wiper Seal ** .................................................... ............................................. 1  
6B-1...........HP35A-06B-1............ Wiper Seal ** .................................................... ............................................. 1  
6C..............HP35A-06C............... O-Ring ** .......................................................... ............................................. 1  
6C-1 ..........HP35A-06C-1............ O-Ring ** .......................................................... ............................................. 1  
7 ................HP35A-07G............... Reservoir .......................................................... ............................................. 1  
8 ................HP35A-08G............... Hydraulic Base Top .......................................... ............................................. 1  
8A..............TS-0720111 .............. Lock Washer..................................................... 1/2" ...................................... 4  
8B..............TS-0561051 .............. Hex Nut............................................................. 1/2”-13 ................................. 4  
8C..............HP35A-08C............... Brass Tube Connector...................................... ............................................. 3  
8D..............HP35A-08D............... Hex Filler Plug w/ Seal...................................... ............................................. 1  
..................HP35A-08DV............. Hex Filler Plug Vented...................................... ............................................. 1  
9 ................HP35A-09G............... Connector Post................................................. ............................................. 1  
10 ..............HP35A-10G............... Oil Pass Connector........................................... ............................................. 1  
10A............HP35A-10A ............... Spacer .............................................................. ............................................. 1  
11 ..............HP35A-11.................. Plunger ............................................................. ............................................. 1  
11A............HP35A-11A ............... Support Ring **................................................. ............................................. 1  
11B............HP35A-11B ............... Spacer Ring...................................................... ............................................. 1  
11C............HP35A-11C............... Cup Seal **....................................................... ............................................. 1  
12 ..............HP35A-12.................. Gasket .............................................................. ............................................. 1  
12A............HP35A-12A ............... O-Ring ** .......................................................... ............................................. 1  
13 ..............HP35A-13.................. Seal **............................................................... ............................................. 1  
14 ..............HP35A-14G............... Plunger Plate w/Gasket.................................... ............................................. 1  
15 ..............TS-0209061 .............. Socket Head Cap Screw .................................. 3/8”-16 x 1-1/4.................... 6  
16 ..............HP35A-16.................. Connector Post................................................. ............................................. 1  
16A............HP35A-16A ............... Socket Set Screw ............................................. ............................................. 1  
16B............HP35A-16B ............... Socket Head Cap Screw .................................. ............................................. 1  
16C............HP35A-16C............... Socket Set Screw ............................................. ............................................. 1  
17 ..............HP35A-17.................. Handwheel Retainer Clip.................................. ............................................. 2  
18 ..............HP35A-18.................. Handwheel Spacer ........................................... .............................................1  
19 ..............HP35A-19.................. Handwheel........................................................ ............................................. 1  
20 ..............HP35A-20.................. Seal .................................................................. ............................................. 1  
21 ..............HP35A-21.................. Extension Screw............................................... ............................................. 1  
21A............HP35A-21A ............... Stopper Roll Pin................................................ ............................................. 1  
21B............HP35A-21B ............... Set Screw ......................................................... ............................................. 1  
22 ..............HP35A-22.................. Press Head....................................................... ............................................. 1  
23 ..............HP35A-23.................. Release Valve Block......................................... ............................................. 1  
23A............HP35A-23A ............... Spacer .............................................................. ............................................. 1  
23B............HP35A-23B ............... Pressure Gauge ............................................... ............................................. 1  
23C............HP35A-23C............... Plastic Tube...................................................... ............................................. 1  
24 ..............HP35A-24.................. Steel Ball .......................................................... ............................................. 1  
25 ..............HP35A-25.................. Release Valve Seal ** ...................................... .............................................1  
26 ..............HP35A-26.................. Release Valve Nut............................................ ............................................. 1  
27 ..............HP35A-27.................. Release Valve .................................................. ............................................. 1  
28 ..............HP35A-28.................. Safety Valve Block............................................ ............................................. 1  
28A............HP35A-28A ............... Plastic Tube...................................................... ............................................. 1  
28B............HP35A-28B ............... Steel Ball .......................................................... ............................................. 1  
17  
Index No. Part No.  
Description  
Size  
Qty  
28C............HP35A-28C............... Safety Spring.................................................... ............................................. 1  
28D............HP35A-28D............... Safety Valve Set Screw.................................... ............................................. 1  
28E............HP35A-28E ............... Brass Tube Connector...................................... ............................................. 1  
28F............HP35A-28F ............... Release Valve Seal ** ...................................... ............................................. 1  
28G ...........HP35A-28G............... Washer ............................................................. ............................................. 1  
28H............HP35A-28H............... Hex Nut............................................................. ............................................. 1  
28I.............HP35A-28I ................ Spacer .............................................................. ............................................. 1  
29 ..............HP35A-29.................. Male Connector ................................................ ............................................. 2  
30 ..............HP35A-30.................. Male Connector ................................................ ............................................. 2  
33 ..............HP35A-33.................. Bronze Tube..................................................... ............................................. 2  
34 ..............HP35A-34.................. Sliding Wheel.................................................... ............................................. 4  
35 ..............HP35A-35.................. Hex Locking Bolt............................................... ............................................. 4  
36 ..............HP35A-36.................. Handle Socket .................................................. ............................................. 2  
36A............TS-0561031 .............. Hex Nut............................................................. 3/8”-16 ................................. 2  
36B............TS-0060051 .............. Hex Cap Screw................................................. 3/8”-16 x 1” .......................... 2  
37 ..............HP35A-37.................. Linking Sleeve .................................................. ............................................. 4  
38 ..............HP35A-38.................. Bottom Fixed Bolt ............................................. ............................................. 2  
38A............HP35A-38A ............... Spacer .............................................................. ............................................. 2  
39 ..............HP35A-39.................. Bolt ................................................................... ............................................. 2  
39A............HP35A-39A ............... C-Clip................................................................ ............................................. 4  
40 ..............HP35A-40.................. Bolt ................................................................... ............................................. 2  
41 ..............HP35A-41.................. Return Spring ................................................... ............................................. 2  
..................HP35A-RK................. Hydraulic Repair Kit (includes items marked with **)........................................  
18  
9.6.1 HP-35A Frame Assembly – Exploded View  
19  
9.6.2 HP-35A Frame Assembly – Parts List  
Index No. Part No.  
Description  
Size  
Qty  
42 ..............HP35A-42.................. Shaft Holder...................................................... ............................................. 1  
42A............HP35A-42A ............... Hex Cap Head Bolt........................................... ............................................. 2  
43 ..............HP35A-43.................. Rolling Shaft Block ........................................... ............................................. 1  
43A............TS-0060061 .............. Hex Cap Screw................................................. 3/8”-16 x 1-1/4.................... 2  
44 ..............HP35A-44.................. Rolling Shaft Block ........................................... ............................................. 1  
44A............TS-0060051 .............. Hex Cap Screw................................................. 3/8”-16 x 1” .......................... 2  
44B............TS-0680041 .............. Flat Washer ...................................................... 3/8” ...................................... 8  
45 ..............HP35A-45.................. Sliding Shaft ..................................................... ............................................. 1  
45A............TS-0561072 .............. Hex Nut............................................................. 5/8”-18 ................................. 1  
46 ..............HP35A-46.................. Hand Crank ...................................................... ............................................. 1  
47 ..............HP35A-47.................. Handle .............................................................. ............................................. 1  
48 ..............HP35A-48.................. Handle Holder................................................... ............................................. 2  
48A............TS-0051051 .............. Hex Cap Screw................................................. 5/16”-18 x 1” ........................ 4  
49 ..............HP35A-49.................. Center Post Assembly (left).............................. ............................................. 1  
50 ..............HP35A-50.................. Center Post Assembly (right)............................ ............................................. 1  
51 ..............HP35A-51.................. Fixed Holder ..................................................... ............................................. 1  
52 ..............HP35A-52.................. Shaft Fixed Block.............................................. ............................................. 1  
53 ..............HP35A-53.................. Drive Gear Shaft Assembly .............................. ............................................. 1  
54 ..............HP35A-54.................. Hex Nut............................................................. ............................................. 1  
55 ..............HP35A-55.................. Worm Gear w/ Shaft ......................................... .............................................1  
56 ..............TS-0060051 .............. Hex Cap Screw................................................. 3/8”-16 x 1” .......................... 4  
57 ..............HP35A-57.................. Spacer Sleeve .................................................. ............................................. 1  
58 ..............HP35A-58.................. Table Holder Pin............................................... ............................................. 1  
59 ..............HP35A-59.................. Square Bar ....................................................... ............................................. 1  
60 ..............HP35A-60.................. Screw Spacer ................................................... ............................................. 2  
60A............TS-0060151 .............. Hex Cap Screw................................................. 3/8” x 3-1/2” ......................... 2  
61 ..............HP35A-61.................. Slide Wheel Shaft............................................. ............................................. 2  
62 ..............HP35A-62.................. Table Bolt ......................................................... ............................................. 4  
62A............HP35A-62A ............... Spindle Sleeve.................................................. ............................................. 8  
62B............TS-0720131 .............. Lock Washer..................................................... 5/8” .................................... 12  
62C............TS-0561071 .............. Hex Nut............................................................. 5/8”-11 ............................... 12  
63 ..............HP35A-63.................. Cable Slide Wheel............................................ ............................................. 2  
64 ..............HP35A-64.................. Wire Rope Clip ................................................. ............................................. 2  
65 ..............HP35A-65.................. Cable ................................................................ ............................................. 1  
66 ..............HP35A-66G............... Top Frame (Rear)............................................. ............................................. 1  
67 ..............HP35A-67G............... Top Frame (Front) ............................................ ............................................. 1  
68 ..............HP35A-68G............... Table Frame (Rear).......................................... ............................................. 1  
69 ..............HP35A-69G............... Table Frame (Front).......................................... ............................................. 1  
70 ..............HP35A-70G............... Main Frame ...................................................... ............................................. 2  
71 ..............HP35A-71G............... Lower Frame Support....................................... ............................................. 2  
72 ..............HP35A-72G............... Base Frame Bracket......................................... ............................................. 2  
72A............HP35A-72AG ............ Frame Bracket (Left)......................................... ............................................. 2  
72B............HP35A-72BG ............ Frame Bracket (Right) ...................................... ............................................. 2  
72C............TS-0071011 .............. Hex Cap Screw................................................. 5/8”-11 x 1-1/2.................... 4  
73 ..............TS-0071031 .............. Hex Cap Screw................................................. 5/8”-11 x 2” .......................... 8  
73A............TS-0561071 .............. Hex Nut............................................................. 5/8”-11 ............................... 12  
74 ..............HP35A-74.................. Hex Head Bolt .................................................. 3/4” x 2” ...............................8  
74A............TS-0720141 .............. Lock Washer..................................................... 3/4” .................................... 12  
75 ..............TS-0561081 .............. Hex Nut............................................................. 3/4"-10 ............................... 12  
76 ..............HP35A-76.................. V-Block Bed Plate............................................. ............................................. 2  
77 ..............HP35A-77.................. Top Link Bolt..................................................... ............................................. 2  
77A............HP35A-77A ............... Spacer Sleeve .................................................. ............................................. 2  
78 ..............HP35A-ID.................. Identification Label (not shown)........................ ............................................. 1  
80 ..............HP5A-WL .................. Warning Label (not shown)............................... ............................................. 1  
20  

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