HP DESIGNJET 455CA User Manual

Quick Reference  
Service Manual  
HP DesignJet 430  
HP DesignJet 450C  
HP DesignJet 455CA  
Printers  
ENGLISH  
Troubleshooting  
Always Use the Latest Firmware Revision.  
Always check which firmware revision the printer is using and if necessary update it. To  
check the firmware revision, Print the Service Configuration Plot.  
Perform a Service Test on the Failed Component/Assembly.  
Always perform a Service Test on the component/assembly that you are about to replace, just  
to make sure that is the component/assembly that has failed. If the test on that  
component/assembly passes, you should NOT replace it.  
Performthe Accuracy Calibration.  
Perform the accuracy calibration whenever the:  
D EEROM is erased.  
D Electronics module is replaced.  
D Drive roller is removed/replaced.  
D Media (XĆaxis) motor is removed/replaced.  
D DriveĆroller gear is removed/replaced.  
D Cartridge carriage is replaced.  
D Mark encoder is removed/replaced.  
D Optical sensor is removed/replaced.  
How to Solve PrintĆQuality Problems.  
Whenever a PrintĆQuality problem appears, it is advisable to print the PrintĆQuality Plot to  
help diagnose the problem. The PrintĆQuality Print will help you differentiate between  
possible Cartridge errors and other problems such as incorrect frontĆpanel selection, driver or  
RIP configuration or mechanical problems.  
If Line Sensor has Problems Detecting Media.  
Clean the driveĆroller. Perform accuracy calibration. Replace the Carriage Assembly.  
If the Carriage is Noisy.  
Dirty Carriage bushings. Remove dust particles from the Carriage bushings and from the  
slider rod along which the Carriage moves. Apply lubricant to the slider rod. Make sure that  
the belt is correctly positioned on the YĆaxis motor. Remove dust particles from the Back  
Beam and, if necessary, apply grease. Perform Carriage Axis Test.  
If the Carriage Assembly has problems parking in the Service  
Station.  
The trailing cable may be preventing the carriage from reaching the leftĆhand stop. Make  
sure that the trailing cable is positioned under the plastic tabs at the back of the carriage  
cover, and not above them. Check and, if necessary, adjust the Carriage height. The Belt is  
not correctly positioned over the idler pulley. Check for a faulty bail lever mechanism because  
the Carriage may have trouble passing over it.  
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What can I do if the Printer continuously rejects Cartridges?  
If you are in Service Mode 1, the cover sensor is disabled. In order to test a  
newCartridge set, the Printer must be powered OF and and ON again.  
Remove tape and align cartridges. When nozzle failures occur, clean the flex contacts on the  
cartridge and in the Carriage. Remove all cartridges from the Carriage and try installing just  
the rejected cartridge. Ifthe cartridge is still rejected then replace the cartridge with a new  
one. Ifthe new cartridge is not rejected then check, one by one, ifthe other cartridges are  
rejected or not. Replace the black cartridge with one with USE BEFORE date ofMay '96 or  
later. Make sure that the springs that hold the Cartridges in the Carriage are not broken or  
misplaced. Perform Carriage Test. Replace Trailing Cable or Carriage Assembly.  
What can I do if the Media continuously crashes?  
Check ifthe media loaded is HP approved. Ifnot, advise the customer to use HP media and  
check to see ifthe problem is now solved. Ifthe antiĆstatic brush (located under the entry  
platen) is damaged or removed, static charge can build up on the media. A charge can cause  
the media to stick to itselfand jam the Printer. Check and ifnecessary adjust the  
carriageĆtoĆmedia distance and try to load the media again. The Drive Roller is installed  
incorrectly. The overdrive wheels turn free in both directions, creating bubbles in the media.  
Make sure that the Clutch assembly is installed correctly and is not faulty. Make sure that all  
the starwheels on the bail assembly are correctly installed and turn properly. Make sure that  
all the Media deflectors are installed.  
What can I do if the Printer does not Power ON?  
Check that the power cord is connected correctly. Check that the ROM SIMM (firmware) is  
installed correctly in the correct slot (the slot furthest from you) at the back of the Printer.  
Try to disconnect all the cables, apart from the Front Panel Cable, from the Electronics Module  
and then try to power ON the Printer again. If nothing appears on the frontĆpanel display,  
then replace the Electronics Module. Ifthe Printer does Power On with the cables  
disconnected, then the problem must be with another component ofthe Printer. To find the  
faulty component, power OFF the Printer and connect one of the cables and power ON again.  
Once the faulty component is connected, it will not allow the Printer to power ON. This  
component should then be replaced.  
What can I do if the Printer has problems with the Cutter?  
Ifthe Carriage Assembly has problems picking up the Cutter:  
D Check that the cable for the FrontĆPanel Assembly is is not loose and is routed correctly  
in the cover clips. A loose cable can be trapped by the Cutter, preventing the Cutter from  
moving.  
D Make sure that the Spittoon Assembly is correctly installed and is aligned with the  
Overdrive Assembly. Ifthe Spittoon is loose or mispositioned, the cutter will have  
problems parking in the right cover.  
Ifthe media crashes when moving the Cutter:  
D Make sure that there is no media trapped inside the Cutter mechanism. Remove the  
Cutter to inspect it correctly.  
D Remove the Cutter and make sure that both rotary blades are touching each other by the  
flat sides and not the sloping sides. If the rotary blades are touching each other by the  
sloping sides, you must reseat them.  
D The Printer must be placed as close to the edge as possible to make sure that the media  
that is coming out falls correctly, or else the cutter will crash into it.  
HP DesignJet 430, 450C and 455CA Printers  
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Quick Reference Service Manual  
What can I do if the Cover Sensor isn't Working?  
Before troubleshooting, make sure that you are not in Service Mode 1 because the Cover sensor  
is disabled and Printer will think that the cover is always closed. Power OFF the Printer and  
switch it back ON again and check if the Cover sensor works. Check if the cable for frontĆpanel  
assembly is connected correctly to the electronics module. Replace the frontĆpanel assembly.  
What can I do if the Printer has problems with Media Loading?  
Check that the Media Sensor is installed correctly. Check if the cable for Media Sensor is  
connected correctly. Check if the Pincharms are down (the Pincharm lever should be up).  
Make sure that the Line Sensor is installed correctly. If necessary, perform the Carriage Test.  
Perform the Accuracy Calibration. Replace the Media Sensor (part of the overdrive  
assembly). Replace the Carriage Assembly.  
What can I doif the Bail Mechanism Fails?  
Check that there are no obstructions in the way of the Bail Assembly. The cam gear and  
engaging gear may not make correct contact with the left driveĆroller gear even though the  
carriage is actuating the engaging lever. This can happen due to excessive wearing of parts.  
Another problem may be that the bail cable has broken. The carriage may not properly locate  
the engagement lever, preventing the gears from engaging. Any problems with the  
carriageĆmotor control system (for example, the encoder strip) or associated mechanics could  
cause this problem. Also, if the carriage cannot find the true left stop during initialization  
(caused by interference), the engaging lever cannot be located. The bail may fall from the up  
position. This can happen if the cam is over or underĆrotated. The notch on the cam, used to  
engage the left bail bracket, is not properly located for the bail up" condition, and the bail  
falls abruptly. Perform a bail cycle test. If the carriage moves over the engaging lever without  
raising it, you may need to adjust the carriage angle on the slider rod. However, be careful  
not to jeopardize the print quality, which is very sensitive to the carriage angle.  
System Error Codes  
WARNING:  
Only replace one component at a time and check if the error has gone  
before replacing another component. Using this procedure you will be  
able to determine exactly which component failed.  
System Error:  
Steady KLM Ć An error which the customer could probably solve, like a  
paper jam, minor cartridge problem etc. In order to get more information on the error, the  
CANCEL key must be pressed which will display a Subcode. Use the error codes below to  
find information on the subcode.  
System Error:  
Flashing KLM Ć This error code indicates a severe problem which will  
require a Service Engineer to troubleshoot. In order to get more information on the error, the  
CANCEL key must be pressed which will display a Subcode. Use the error codes below to  
find information on the subcode.  
System Error: Steady DK Ć RAM SIMM installed is not an original HP supported part.  
RAM SIMM badly connected. Faulty RAM SIMM. Faulty electronics module.  
System Error: Steady DL Ć Cartridges faulty or badly seated. Faulty or badly connected  
trailing cable. Dirty carriage flex circuit. Faulty carriage. Faulty electronics module.  
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System Error: Steady DM Ć Obstacle or friction in XĆaxis. Faulty or badly connected  
XĆaxis Encoder Cable. Faulty media motor, or motor cable pinched. Faulty electronics module.  
System Error:  
Steady DEFK Ć Not enough memory for current plot. Add extra memory.  
If this error code appeared while performing the Accuracy Calibration: Check that the quality  
of theAccuracy Calibration print is good. If thequality is bad, try to clean theblack cartridge  
or replaceit. Makesurethat you load theAccuracy Calibration print in thecorrect position  
and orientation, and make sure that you select the correct media type. Make sure that the  
line sensor on the carriage is clean. Faulty Trailing Cable. Faulty Carriage Assembly. Faulty  
Electronics Module.  
System Error:  
theServiceStation.  
Steady DFK Ć Check the Bail Assembly. Check the Capping Position in  
System Error:  
Steady DEFM Ć Check the bailĆlift system to see if it is working  
correctly. Use the bail cycle test to help troubleshoot.  
System Error:  
Steady DLM Ć Is XĆaxis calibration done? Did you load media in correct  
orientation? Arethemarks visibleon theplot? If not, check cartridges. Arecartridges  
correctly aligned? If so, the problem may be in the electronics module, media motor or  
driveĆroller gear; if alignment is incorrect, the problem may be in the carriage.  
System Error: Steady FL Ć ThePrinter is using an old Firmwarerevision Ć Install the  
latest firmware revision.  
System Error:  
Steady DEFL Ć Report the problem to your HP Response Center. Note  
conditions and actions before error occurred. Include setup sheet and service configuration plot  
in report.  
System Error:  
Steady DEL Ć Incorrect configuration in communications speed/protocol.  
Incorrect communications cable. Error in host computer.  
System Error:  
System Error:  
Steady DFL Ć Replace the Electronics Module.  
Steady DKL Ć The line on the mark encoder is dirty or missing. Faulty or  
badly connected trailing cable. Faulty or badly connected carriage sensor. Faulty or badly  
connected XĆaxis Encoder Cable. The drive roller has shifted slightly from the expected position  
(mechanics). Check that the carriage sensor lights just over the white mark on the drive roller  
when starting. Faulty carriage PCA. Faulty XĆmotor. Faulty YĆmotor. Faulty electronics module.  
System Error:  
Steady EFL Ć Problems in the Centronics Communications. Probably  
dueto thebad contacts of theconnector.  
System Error:  
Steady FKL Ć Carriage assembly is not present. Faulty or badly  
connected trailing cable. Faulty carriage PCA. Faulty electronics module.  
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Quick Reference Service Manual  
System Error:  
Steady EKL Ć After replacing a new electronics module, it must be  
configured either as a DesignJet 430, 450C or 455CA. If a new module does not show this  
error, it means that it has been installed previously and was probably calibrated with other  
parameters. After configuring the module, Error code Steady DLM will appear which means  
the accuracy calibration must be done. After the accuracy calibration is done, all other  
calibrations must be done. If configuring the module does not remove the error, even after  
switching the Printer OFF and ON, then the EEROM in the main PCA is probably defective.  
Before trying to replace the electronics module try clearing the EEROM and perform all the  
calibrations again and see if that solves the problem.  
System Error:  
Steady EK Ć Switch the Printer OFF and ON again and see if the error  
remains. If the error appears continuously, replace the Electronics Module. The Calibrations  
in the EEROM have been lost. Perform the Accuracy Calibration.  
System Error:  
Steady FK Ć Fan faulty or badly connected. Faulty ROM SIMM. Faulty  
RAM SIMM. Faulty Electronics Module.  
System Error:  
Steady EM Ć Problems with the Cutter Assembly. Clear any binding due  
to a media jam. Turn the Printer off. Manually move the carriage along the carriage axis.  
Check for any areas where the carriage may be binding. Ensure that the belt and belt pulley  
are in correct working order. Remove dirt from the pulley that could cause the belt to slip.  
Perform the carriageĆaxis test and the servo/encoder test to check for problems with the  
carriage motor, encoder strip, and electronics module. Remove dirt from the slider rod and  
chassis beam. Apply oil (Anderol 4068, HP part number: 6040Ć0858) to the carriage bushings.  
At high temperatures, and if the fan is not working correctly, the internal resistance of the  
motor driver may increase, causing a decrease in the voltage between the motor contacts,  
and a shutdown of the motor. Ensure that the encoder strip is not inverted, damaged or  
absent. Reconnect or replace the trailing cable. Replace the carriage assembly.  
System Error: Steady DEM Ć Something is causing excessive friction in the YĆaxis  
(carriage axis). The carriage touches the bail as it moves.  
System Error:  
Steady DFM Ć Incorrect routing of the motor cables. Electrical noise in  
motors. Faulty motor encoder. Motor received an electrostatic discharge while operating.  
System Error:  
Steady EFM Ć Damaged or broken encoder strip. Faulty or badly  
connected trailing cable. Incorrect routing of the motor cables. Electrical noise in motors.  
Faulty motor encoder. Trailing Cable received an electrostatic discharge while the Printer  
was operating. Replace the Trailing Cable.  
System Error:  
Steady EL Ć Faulty Cartridges. Dirty or incorrect media. Faulty Line  
Sensor. Faulty Carriage Assembly. Faulty Electronics Module.  
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Service Tests  
Entering Service Mode 1  
While holdingthe Reprint key down, switch the Printer ON. Once the the LEDs begin to  
light up one by one, release the Reprint key.  
Entering Service Mode 2  
While holdingthe Media Source key down, switch the printer ON. Once the the LEDs begin  
to light up one by one, release the Media Source key.  
Stopping a Test  
The service tests are continuously repeated in Service Mode 1 until you press the Cancel and  
Media Source keys. To stop a test in Service Mode 2, press any of the frontĆpanel keys. To  
exit any Service Mode, you must power OFF the Printer.  
FrontPanel Test  
Purpose Ć Verify the operation of the frontĆpanel keys and LEDs.  
In service mode 1, press FrontPanel Test (Form Feed Key).  
Check that all LEDs are functioningcorrectly when they flash.  
Each time a key is pressed, the Coated LED (LED I) will be lit.  
If a key fails, the Coated LED (LED I) will remain OFF.  
If the test fails: Check that the cable for the Front Panel Assembly is connected to the  
Electronics Module. Also make sure that the cable is NOT damaged or twisted. Replace the  
Front Panel Assembly. Replace the Electronics Module.  
Carriage Axis (YĆaxis) Test  
Purpose Ć Verify the operation of the components of the Carriage Axis.  
Always make sure that the carriage is parked in the service station before starting  
this test.  
In service mode 1, press CarriageĆAxis Test (Reprint Key).  
If the test passes, the Fast LED (LED A) will light up after the first cycle.  
If there is a YĆaxis shutdown, the Fast LED (LED A) will start to flash.  
If the test fails: Clear any binding due to a media jam. Turn the Printer off and manually  
move the carriage along the carriage axis. Check for any areas where the carriage may be  
binding. Ensure that the belt and belt pulley are in correct working order. Remove dirt from  
the pulley that could cause the belt to slip. Remove dirt from the slider rod and chassis beam.  
Apply oil (Anderol 4068, HP part number: 6040Ć0858) to the carriage bushings. At high  
temperatures, and if the fan is not working correctly, the internal resistance of the motor  
driver may increase, causing a decrease in the voltage between the motor contacts, and a  
shutdown of the motor. Ensure that the encoder strip is not inverted, damaged or absent.  
Reconnect or replace the trailing cable. Replace the carriage assembly.  
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Carriage Test  
Purpose Ć Verify the operation of the Carriage subsystems, like the Line Sensor andanalog  
multiplexer andalso checks the connection between the carriage flex circuit andthe cartridges.  
In service mode 1, press Carriage Test (Print Quality Key).  
Refer to the following list to check which LED is associatedwith which test. If the test passes,  
the following LEDs will be lit (ON). If the test fails, the following LEDs will be flashing:  
Cartridge LED Ć Black Cartridge Continuity.  
Film LED Ć Magenta Cartridge Continuity.  
CoatedLED Ć Cyan Cartridge Continuity.  
Glossy LED Ć Yellow Cartridge Continuity.  
Align Media LED Ć Analog Multiplexer.  
Fast LED Ć Line Sensor.  
Cartridge Continuity Test Failure  
If any cartridge Continuity test fails: Remove the failing Cartridge and clean the flex contacts  
on the Carriage and the Cartridge. Reseat the Cartridge and try the test again. Replace the  
Cartridge of the relevant failing color and perform this test again. Check and if necessary  
replace the Trailing Cable. Replace the Carriage Assembly. Replace the Electronics Module.  
Line Sensor Test Failure  
If the Line Sensor test fails: Performing the accuracy calibration. Check and if necessary  
replace the Trailing Cable. Replace the Carriage Assembly. Replace the Electronics Module.  
Analog Multiplexer Test Failure  
If the Analog Multiplexer test fails: Check and if necessary replace the Trailing Cable. Replace  
the Carriage Assembly. Replace the Electronics Module.  
Sensors Test  
Purpose - Checks the operation of the cover sensor, pincharm sensor andmedia sensor.  
In service mode 1, press Sensors Test (Media Type Key).  
Activate the necessary sensor andcheck that the relevant LED status changes (ON/OFF). Refer  
to the following list to check which LED is associatedwith which sensor:  
Media LED Ć Media Sensor.  
Sheet LED Ć Pinchwheel Sensor.  
Film LED Ć Cover Sensor.  
If the cover sensor fails, check that the frontĆpanel assembly is correctly connected to the electronics  
module orelse replace the frontĆpanel assembly. If the Pincharm sensor fails, check that the  
sensor cable is correctly connected to the electronics module or else replace the pincharm  
sensor. If the Media sensor fails, check that the sensor cable is correctly connected to the  
electronics module or else replace the overdrive assembly (the media sensor is included as part  
of the overdrive assembly). As a last resort replace the Electronics Module.  
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MediaĆAxis (XĆAxis) Test  
Purpose Ć Verify the operation of the components of the Media Axis.  
In service mode 1, press MediaĆAxis Test (Media Load Button).  
If the test passes, the Glossy LED (LED J) will light up after the first cycle.  
If there is a shutdown, the Glossy LED (LED J) will start to flash after the first cycle.  
If the test fails: Switch OFF the Printer and manually moving the carriage along the slider  
rod, check for obstacle or friction in the XĆaxis. Check for a faulty or badly connected XĆaxis  
Encoder Cable. Replace media motor. Replace electronics module.  
Bench Run  
THIS TEST HAS BEEN DESIGNED TO BE USED DURING THE  
MANUFACTURING STAGE AND NOT IN THE FIELD. DO NOT AT ANYTIME  
ENTER THIS TEST WHEN TROUBLESHOOTING THE PRINTER.  
The way to enter into Bench Run is to press the Media Source and Form Feed keys in  
Service Mode 1. If these keys are accidently pressed, you must immediately EXIT the  
Bench Run by switching OFF the Printer andpowering ON again while pressing  
the Print Quality andMedia Source keys .  
Modular Test  
This test has been created to check the interaction between various components of the  
Printer. It combines the CarriageĆaxis, Carriage, MediaĆaxis, frontĆpanel and sensors tests:  
Always make sure that the carriage is parked in the service station before starting  
this test.  
In service mode 1, press Modular Test (Media Source Key).  
The printer first performs the FrontĆpanel Test and once it is fully completed (once all the  
keys are pressed) then continues with the rest of the above tests in parallel.  
Refer to the following list to check which LED is associated with which test. If the testpasses,  
the following LEDs will be lit (ON). If the test fails, the following LEDs will be flashing:  
Cartridge LED Ć Cartridge Continuity (all).  
Align Media LED Ć Analog Multiplexer.  
Fast LED Ć CarriageĆaxis.  
Best LED Ć Line Sensor.  
Media LED Ć Media Sensor.  
Sheet LED Ć Pinchwheel Sensor.  
Film LED Ć Cover Sensor.  
Coated LED Ć FrontĆPanel Sensor.  
Glossy LED Ć XĆaxis .  
The result of the Encoder sensor test is only reported via the serial output and not via the  
frontĆpanel. To perform the encoder sensor test, move the carriage slightly sothat the encoder  
sensor can detect the change in status. If the carriage is not moved at all, the Encoder Sensor  
test will always fail. If the carriage is moved and ONLY the Encoder Sensor test fails, then you  
need toreplace the Carriage Assembly.  
If any of the tests fail, refer to the individual test documented in this chapter.  
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Electronics Test  
Purpose Ć Verify the operation of the FIBIS Column address and the shuffler.  
In service mode 1, press Electronics Test (Media Source and Reprint Keys).  
Ifthe test passes, the Sheet LED ( LED O) will light up.  
If the test fails, the Sheet LED (LED O) will start to flash.  
Ifthe test fails, replace the Electronics Module.  
Bail Test  
Purpose Ć Tests the operation ofthe bail system, Service Station and the YĆaxis by engaging  
and disengaging the bailĆlift mechanism and capping/uncapping the cartridges.  
In service mode 2, press Bail Test (Setup Key).  
Ifthe Printer does not raise the Bail Assembly then the test has failed.  
If the bail fails the test, replace the BailĆlift mechanism.  
Electrical Test  
This tests the operation ofsome ofthe electrical components ofthe electronics module.  
In service mode 2, press Electrical Test (Form Feed Key).  
If the test fails, an error code will appear on the frontĆpanel. Refer to System Error Codes  
section in order to correctly troubleshoot the failure.  
Servo/Encoder Test  
The servo/encoder test performs the MediaĆaxis and CarriageĆaxis encoder test and also  
records the maximum friction detected in the EEROM, which can viewed on the service  
configuration plot.  
In service mode 2, press Servo/Encoder Test (Media Type Key).  
To view the results ofthe test, you must print the Service Configuration Plot (Print Quality  
and Media Type keys).  
If the test fails, an error code will appear on the frontĆpanel. Refer to System Error Codes  
section in order to correctly troubleshoot the failure.  
Service Monitor (Data Display)  
The service monitor is useful to find out why the Printer is not plotting what you expect it to  
plot. Instead ofplotting the drawing that you send, the Printer prints the beginning and end  
ofthe code that would otherwise have been used to plot the drawing.  
In service mode 2, load a sheet ofmedia (A3 size or B size minimum) in portrait orientation  
and press Service Monitor (Media Type and Media Source Keys).  
Send the file from the computer through the serial or parallel ports (Ready LED flashes).  
Wait until the computer has indicated that it has sent the file (Ready LED continues to flash).  
While the Ready LED is flashing, press Service Monitor (Media Type and Media Source  
Keys) again.  
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EEROM Model ID Configuration Procedure  
The EEROM model ID configuration procedure only needs to be carried out if:  
D A preĆconfigured board is being reused.  
D The current board is incorrectly configured to the wrong model ID.  
D The Printer shows an unconfigured model ID system error (Steady EKL).  
1 Remove the rightĆend cover.  
2 Disconnect the media motor encoder cable from the main PCA (connector ENC X).  
3 Turn the Printer ON while holding the Reprint key down.  
4 Press the Media Source and Media Type keys together to enter the deconfiguration  
mode. The Fast, Normal and Best LEDs (LEDs ABC) will light up.  
5 Using a suitable tool, shortĆcircuit pins 1 and 2 (the first two pins on the right) of the  
media motor encoder connector (ENC X). The Cartridges, Data and Media LEDs (LEDs  
KLM) should light up as you shortĆcircuit the two pins.  
6 Once you have shortĆcircuited the two pins, the Fast, Normal and Best LEDs (LEDs  
ABC) should light up again.  
7 Press the Cancel and Media Source keys together to exit the deconfiguration mode.  
8 Configure the Printer with the correct model ID as follows:  
Only one opportunity is given to perform this procedure and there is no indication that  
itwas successful.  
If the Printer is to be configured as a DesignJet 450C (Color) Printer, hold the Media  
Source key down and press the two Color Configuration (Print Quality + Media  
Type) keys at the same time.  
If the Printer is to be configured as a DesignJet 430 (Monochrome)Printer, hold the Media  
Source key down and press the two Mono Configuration (Print Quality + Setup)  
keys at the same time.  
If the Printer is to be configured as a DesignJet 455CA (LFP) Printer, hold the Media  
Source key down and press the two LFP Configuration (Print Quality + Reprint)  
keys at the same time.  
9 Turn the Printer OFF.  
10 Reconnect the media motor encoder cable to the main PCA (connector ENC X).  
11 Turn the Printer ON. After initializing, error code DLM" will appear because the  
Accuracy Calibration must still be performed.  
12 Press the Cancel key and print the Demo Plot to check if the Printer has been correctly  
configured as a DesignJet 430, 450C or 455CA.  
If the Printer is still incorrectly configured then Error Code EKL" will be displayed  
on the front panel. Turn the Printer OFF and perform the EEROM Model ID  
configuration procedure again from step 2.  
13 Perform the accuracy calibration.  
HP DesignJet 430, 450C and 455CA Printers  
10 Quick Reference Service Manual  
Printing the Service Configuration Plot  
1 In service mode 2, load a sheet in portrait orientation.  
2 When the Ready LED lights up, press the Print Quality and Media Type keys.  
Clearing the EEROM  
If you clear the calibration parameters, you will then need to perform  
C A U T I O N  
the Printer calibrations. Clearing the EEROM also resets the factory  
spittoon value to 0% used. Keep in mind that the value printed on the  
service configuration plot may greatly underestimate the amount of  
ink in the spittoon.  
Clearing Just the Benchrun and Calibration Parameters  
1 Switch the Printer OFF.  
2 While holding down the Form Feed, Cancel and Media Type keys down, switch the  
Printer ON.  
3 Once the the LEDs begin to light up one by one, release the keys.  
Clearing Just the UserĆDefined Setup Parameters  
1 Switch the Printer OFF.  
2 While holding down the Reprint, Cancel, Media Type and Media Source keys down,  
switch the Printer ON.  
3 Once the the LEDs begin to light up one by one, release the keys.  
Clearing All Parameters  
1 Switch the Printer OFF.  
2 While holding down the Setup, Form Feed, Reprint, Print Quality and Media Type  
keys down, switch the Printer ON.  
3 Once the the LEDs begin to light up one by one, release the keys  
Calibrations  
Performing the Accuracy Calibration  
1 Place a sheet of HP Matte Film over the top of the Printer for 10 minutes to let the sheet  
stabilize to the environmental conditions.  
Use a sheet of approximate size A1 or D.  
You must use HP Matte Film. Otherwise the optical sensor on the  
carriage will be calibrated incorrectly, and the Printer will have  
problems loading some types of media.  
2 Enter into Service Mode 2, by powering ON the Printer while holding down the Media  
Source key.  
3 Set the Media Type on the front panelto Coated Paper.  
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Quick Reference Service Manual 11  
4 Load the film, with the matte (dull) side down, in portrait orientation into the Printer.  
5 When the Ready LED lights up, press Reprint key.  
The Ready LED begins to flash and the Printer takes several minutes to plot the  
calibration plot. The Printer ejects the sheet, and the Load Media LED lights up.  
6 Unload the sheet.  
7 Wait until the ink on the sheet is dry.  
8 Cut the sheet along the dotted line and reload the sheet facedown into the Printer, in  
the direction indicated by the arrows on the calibration plot.  
The Ready LED begins to flash. The Printer takes less than 10 minutes to: read the  
calibration sheet; calculate the calibration data; save the data in the EEROM; and  
eject the sheet.  
9 Unload the sheet.  
HP DesignJet 430, 450C and 455CA Printers  
12 Quick Reference Service Manual  

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