BLACKER DECKER KW1200EKA User Manual

KW1200E  
KW1200EKA  
5
6
12  
13  
17  
14  
17  
14  
15  
13  
16  
A
B
18  
19  
20  
11  
C
D
3
23  
22  
21  
E
F
9
25 26 24  
7
G
H
4
30  
10  
30  
29  
28  
9
28  
9
7
I
J
7
31  
K
L
5
M
N
O
6
(Original instructions)  
ENGLISH  
f. If operating a power tool in a damp location is  
unavoidable, use a residual current device (RCD)  
protected supply. Use of an RCD reduces the risk of  
electric shock.  
Intended use  
Your BLACK+DECKER KW1200E, KW1200EKA router has  
been designed for routing wood and wood products. This tool  
is intended for consumer use only.  
3. Personal safety  
Safety instructions  
a. Stay alert, watch what you are doing and use common  
sense when operating a power tool. Do not use a  
power tool while you are tired or under the influence  
of drugs, alcohol or medication. A moment of inattention  
while operating power tools may result in serious personal  
injury.  
b. Use personal protective equipment. Always wear eye  
protection. Protective equipment such as dust mask,  
non-skid safety shoes, hard hat, or hearing protection  
used for appropriate conditions will reduce personal  
injuries.  
Warning! When using mains-powered and battery powered  
appliances, basic safety precautions, including the following,  
should always be followed to reduce the risk of fire, electric  
shock, personal injury and material damage.  
General power tool safety warnings  
Warning! Read all safety warnings and all  
instructions. Failure to follow the warnings and  
instructions listed below may result in electric  
shock, fire and/or serious injury.  
c. Prevent unintentional starting. Ensure the switch is in  
the off-position before connecting to power source  
and/or battery pack, picking up or carrying the tool.  
Carrying power tools with your finger on the switch or  
energising power tools that have the switch on invites  
accidents.  
Save all warnings and instructions for future  
reference.  
The term "power tool" in all of the warnings listed below refers  
to your mains operated (corded) power tool or battery  
operated (cordless) power tool.  
d. Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to a  
rotating part of the power tool may result in personal injury.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool in  
unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away  
from moving parts. Loose clothes, jewellery or long hair  
can be caught in moving parts.  
1. Work area safety  
a. Keep work area clean and well lit. Cluttered or dark  
areas invite accidents.  
b. Do not operate power tools in explosive atmospheres,  
such as in the presence of flammable liquids, gases  
or dust. Power tools create sparks which may ignite the  
dust or fumes.  
c. Keep children and bystanders away while operating a  
power tool. Distractions can cause you to lose control.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of dust collection can  
reduce dust-related hazards.  
2. Electrical safety  
a. Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adapter plugs  
with earthed (grounded) power tools. Unmodified plugs  
and matching outlets will reduce risk of electric shock.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric shock  
if your body is earthed or grounded.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool. Keep  
cord away from heat, oil, sharp edges or moving  
parts. Damaged or entangled cords increase the risk of  
electric shock.  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power  
tool for your application. The correct power tool will do  
the job better and safer at the rate for which it was  
designed.  
b. Do not use the power tool if the switch does not turn it  
on and off. Any power tool that cannot be controlled with  
the switch is dangerous and must be repaired.  
c. Disconnect the plug from the power source and/or the  
battery pack from the power tool before making any  
adjustments, changing accessories, or storing power  
tools. Such preventive safety measures reduce the risk of  
starting the power tool accidentally.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric shock.  
7
(Original instructions)  
ENGLISH  
d. Store idle power tools out of the reach of children and  
do not allow persons unfamiliar with the power tool or  
these instructions to operate the power tool. Power  
tools are dangerous in the hands of untrained users.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tools  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are less  
likely to bind and are easier to control.  
g. Use the power tool, accessories and tool bits etc.,  
in accordance with these instructions, taking into  
account the working conditions and the work to be  
performed. Use of the power tool for operations different  
from those intended could result in a hazardous situation.  
u If the supply cord is damaged, it must be replaced by  
the manufacturer or an authorised BLACK+DECKER  
ServiceCentre in order to avoid hazard.  
u Take special care when routing where the paint is possibly  
lead based or when routing some woods which may  
produce toxic dust:  
u Do not let children or pregnant women enter the work  
area.  
u Do not eat, drink or smoke in the work area.  
u Dispose of dust particles and any other debris safely.  
u The intended use is described in this instruction manual.  
The use of any accessory or attachment or performance  
of any operation with this tool other than those  
recommended in this instruction manual may present a  
risk of personal injury and/or damage to property.  
Safety of others  
u Never allow children, persons with reduced physical,  
sensory or mental capabilities or lack of experience and  
knowledge or people unfamiliar with these instructions to  
use the machine, local regulations may restrict the age of  
the operator.  
5. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This will  
ensure that the safety of the power tool is maintained.  
u Never operate the machine while people, especially  
children, or pets are nearby.  
Additional power tool safety warnings  
Residual risks  
Warning! Additional safety warnings for routers  
Additional residual risks may arise when using the tool which  
may not be included in the enclosed safety warnings. These  
risks can arise from misuse, prolonged use etc.  
Even with the application of the relevant safety regulations  
and the implementation of safety devices, certain residual  
risks can not be avoided. These include:  
u Injuries caused by touching any rotating/moving parts.  
u Injuries caused when changing any parts, blades or  
accessories.  
u Hold the power tool by the insulated gripping  
surfaces, because the cutter may contact its own  
cord. Cutting a "live" wire may make exposed metal parts  
of the power tool "live" and shock the operator.  
u Use clamps or another practical way to secure and  
support the workpiece to a stable platform. Holding the  
work by hand or against your body leaves it unstable and  
may lead to loss of control.  
Warning! Contact with, or inhalation of dusts arising from  
routing applications may endanger the health of the operator  
and possible bystanders. Wear a dust mask specifically  
designed for protection against dust and fumes and ensure  
that persons within or entering the work area are also  
protected.  
u Injuries caused by prolonged use of a tool. When using  
any tool for prolonged periods ensure you take regular  
breaks.  
u Impairment of hearing.  
u Health hazards caused by breathing dust developed when  
using your tool (example:- working with wood, especially  
oak, beech and MDF.)  
u Thoroughly remove all dust after routing.  
u Only use router bits with a shank diameter equal to the  
size of the collet installed in the tool.  
u Only use router bits suitable for the no-load speed of the  
tool.  
u Never use router bits with a diameter exceeding the  
maximum diameter specified in the technical data section.  
u Do not use the tool in an inverted position.  
u Do not attempt to use the tool in a stationary mode.  
Vibration  
The declared vibration emission values stated in the technical  
data and the declaration of conformity have been measured in  
accordance with a standard test method provided by EN50636  
and may be used for comparing one tool with another. The  
declared vibration emission value may also be used in a  
preliminary assessment of exposure.  
Warning! The vibration emission value during actual use of  
the power tool can differ from the declared value depending  
on the ways in which the tool is used.  
8
(Original instructions)  
ENGLISH  
The vibration level may increase above the level stated.  
When assessing vibration exposure to determine safety  
measures required by 2002/44/EC to protect persons regularly  
using power tools in employment, an estimation of vibration  
exposure should consider, the actual conditions of use and the  
way the tool is used, including taking account of all parts of the  
operating cycle such as the times when the tool is switched off  
and when it is running idle in addition to the trigger time.  
u Keep the spindle lock button (5) depressed and tighten the  
collet nut (12) using the spanner provided.  
Fitting the edge guide (fig. B)  
The edge guide helps to guide the tool parallel to an edge.  
u Fit the bars (14) to the edge guide (15) using the two  
screws (16) provided.  
u Insert the bars (14) into the router base as shown.  
u Set the edge guide to the required distance.  
u Tighten the fixing screws (17).  
Labels on tool  
The following pictograms, along with the date code, are shown  
on the tool:  
Fitting the dust extraction adaptor (fig. C)  
The dust extraction adaptor allows you to connect a vacuum  
cleaner to the tool.  
u Connect the hose (18) of the vacuum cleaner to the  
adaptor (11).  
Warning! To reduce the risk of injury, the user  
must read the instruction manual.  
Electrical safety  
Fitting the template guide (fig. D)  
This tool is double insulated; therefore no earth  
wire is required. Always check that the power  
supply corresponds to the voltage on the rating  
plate.  
u Fit the template guide (19) to the base of the router, with  
the flange to the bottom (workpiece) side.  
u Insert the two long screws (20) from the bottom side  
through the template guide and the holes in the base.  
u Place a nut onto each of the screws and securely tighten  
the nuts.  
u If the supply cord is damaged, it must be replaced by the  
manufacturer or an authorised BLACK+DECKER Service  
Centre in order to avoid a hazard  
Fitting the distance piece (Optional) (fig. E)  
u Fit the distance piece (21) to the base of the router using  
the screws provided.  
Features  
This tool contains all or some of the following features:  
1. On/off switch  
2. Lock-off button  
3. Variable speed control knob  
4. Plunge lock lever  
5. Spindle lock button  
6. Collet  
7. Revolver depth stop  
8. Chip deflector  
9. Depth stop bar  
10. Depth of cut scale  
11. Dust extraction adaptor  
Fitting the centring pin (fig. F)  
u Fit the centring pin (22) to the workpiece side of the bars,  
then tighten it with the steel knob (23) provided .  
Fitting the copy follower (Optional) (fig. G)  
u Fit the edge guide to the router as shown in fig. B.  
u
Fit the 'L' bar(24) to the upper side of the edge guide  
using the two screws and nuts provided.  
u Adjust the rotating attachment (25) on the 'L' bar with the  
wing knob (26).  
Assembly  
Use  
Warning! Before assembly, make sure that the tool is  
Warning! Let the tool work at its own pace. Do not overload.  
u Carefully guide the cable in order to avoid accidentally  
cutting it.  
switched off and unplugged.  
Fitting a router bit (fig. A)  
u Remove the chip deflector (8).  
Adjusting the depth of cut (fig. H, I & J)  
The depth of cut is the distance X between the depth stop bar  
(9) and the depth stop (7). The depth of cut can be set in two  
different ways as described below.  
u Keep the spindle lock button (5) depressed and rotate the  
spindle until the spindle lock fully engages.  
u Loosen the collet nut (12) using the spanner provided.  
u Insert the shank of the router bit (13) into the collet (6).  
Make sure that the shank protrudes at least 3 mm from  
the collet as shown.  
Adjusting the depth of cut using the scale (fig. I)  
u Fit the router bit as described above.  
9
(Original instructions)  
ENGLISH  
u Loosen the locking screw (28).  
u Move the batten until it is in the correct position to guide  
the tool.  
u Securely clamp the batten to the workpiece.  
u Pull the plunge lock lever (4) up.  
u Plunge the router down until the router bit touches the  
workpiece.  
u Push the plunge lock lever (4) down.  
u Move the pointer (29) in the zero position on the scale  
(10).  
Using the template guide (fig. D)  
The template guide can be used to make a cutout shape from  
a template, for instance a letter.  
u Add the desired depth of cut to the starting position.  
u Move the depth stop bar (9) to the calculated position on  
the scale.  
u Tighten the locking screw (28).  
u Fine adjust using the adjusting knob (30).  
u Pull the plunge lock lever (4) up and let the router return to  
its original position.  
u Secure the template over the workpiece with double-sided  
tape or ‘G' clamps.  
u The router bit must extend below the flange of the  
template guide, to cut the workpiece in the shape of the  
template.  
Using the distance piece (Optional) (fig. E)  
The distance piece can be used for trimming wooden or  
laminate vertical projections.  
u After switching the router on, plunge it down and make the  
desired cut.  
Adjusting the depth of cut using a piece of wood  
(fig. J)  
u Fit the router bit and plunge the router down as described  
Using the centring pin (fig. F)  
The centring pin can be used to cut out circular patterns.  
u Drill a hole for the point of the centring pin in the centre of  
the circle to be cut.  
above.  
u Pull the depth stop bar (9) up.  
u Place the router on the workpiece with the point of the  
centring pin in the drilled hole.  
u Adjust the radius of the circle with the bars.  
u The router can now be moved over the workpiece to cut  
out the circle.  
u Place a piece of wood with a thickness equal to the  
desired depth of cut between the depth stop (7) and the  
depth stop bar (9).  
u Tighten the locking screw (28).  
u Fine adjust using the adjusting knob (30).  
u Remove the piece of wood.  
u Pull the plunge lock lever (4) up and let the router return to  
its original position.  
u After switching the router on, plunge it down and make the  
desired cut.  
Using the copy follower (Optional) (fig. G)  
The copy follower helps to maintain an equal cutting distance  
along the edge of irregularly shaped workpieces.  
u Place the router on the workpiece at the desired distance  
from the edge to be copied.  
u Adjust the bars of the edge guide until the wheel is in  
contact with the workpiece.  
Adjusting the revolver depth stop (fig. K)  
After turning the revolver depth stop to the desired setting, you  
can fine-adjust the depth stop to be used. If you want to make  
several cuts with a different depth of cut, adjust each of the  
depth stops.  
Switching on and off  
Switching on  
u Keep the lock-off button (2) depressed and press the on/  
off switch (1).  
u Release the lock-off button.  
Setting the speed  
u Set the speed control knob (3) to the required speed.  
Use a high speed for small diameter router bits. Use a low  
speed for large diameter router bits.  
Switching off  
u Release the on/off switch.  
Warning! Always operate the tool with both hands.  
Using a batten as a guide (fig. L)  
When it is not possible to use the edge guide, for example  
when routing grooves in the back panel of a bookcase to  
support shelves, proceed as follows:  
u Select a piece of wood with a straight edge to use as a  
batten.  
Hints for optimum use  
u When working on outside edges, move the tool  
counterclockwise (fig. M). When working on inside edges,  
move the tool clockwise.  
u Use HSS router bits for softwood.  
u Use TCT router bits for hardwood.  
u Place the batten onto the workpiece.  
10  
(Original instructions)  
ENGLISH  
u You can use the tool without a guide (fig. N). This is useful  
for signwriting and creative work. Only make shallow cuts.  
u Refer to the table below for common types of router bits.  
Please recycle electrical products and batteries according to  
local provisions. Further information is available at  
Router bits (Optional) (fig. O)  
Technical Data  
Description  
Straight bit (1)  
Application  
KW1200E-  
KW1200EKA  
Grooves and rebates.  
Trimming bit (2)  
Trimming laminates or hardwood;  
accurate profiling using a template.  
Input voltage  
Frequency  
Vac  
220 - 240  
50  
Hz  
Rebating bit (3)  
V-grooving bit (4)  
Core box bit (5)  
Rebates on straight or curved  
workpieces.  
Power input  
No-load speed  
Collet size  
W
1200  
Grooves, engraving and edge  
bevelling.  
min-1  
mm  
8000 - 28000  
5/16" (8 mm) /1/4"  
(6.35 mm) / 6 mm  
Fluting, engraving and decorative  
edge  
moulding.  
Max. diameter of router bit mm  
30  
55  
Max. depth of cut  
Weight  
mm  
kg  
Cove bit (6)  
Decorative edge moulding  
Ogee moulding bit (7) Decorative edge moulding  
Rounding over bit (8) Rounding over edges  
3.37  
Level of sound pressure according to EN 60745:  
Sound pressure (LpA) 91.5 dB(A), uncertainty (K) 3 dB(A)  
Sound power (LWA) 102.5 dB(A), uncertainty (K) 3 dB(A)  
Dovetail bit (9)  
Dovetail joints  
Chamfer edges  
Chamfer bit (10)  
Maintenance  
Vibration total values (triax vector sum) according  
to EN 60745:  
Your tool has been designed to operate over a long period of  
time with a minimum of maintenance. Continuous satisfactory  
operation depends upon proper tool care and regular cleaning.  
Vibration emission value (ah) 4.0 m/s2,  
uncertainty (K) 1.5 m/s2  
Warning! Before performing any maintenance, switch off and  
unplug the tool.  
u Regularly clean the ventilation slots in your tool using a  
soft brush or dry cloth.  
EC declaration of conformity  
MACHINERY DIRECTIVE  
u Regularly clean the motor housing using a damp cloth.  
Do not use any abrasive or solvent-based cleaner.  
KW1200E, KW1200EKA Router  
Mains plug replacement (U.K. & Ireland only)  
If a new mains plug needs to be fitted:  
u Safely dispose of the old plug.  
u Connect the brown lead to the live terminal in the new  
plug.  
u Connect the blue lead to the neutral terminal.  
u Connect the green/yellow lead to the earth terminal.  
Warning! Follow the fitting instructions supplied with good  
quality plugs. Recommended fuse: 13 A.  
Black & Decker declares that these products described under  
"technical data" are in compliance with:  
2006/42/EC, EN 60745-1:2009 + A11:2010,  
EN 60745-2-17:2010  
These products also comply with Directive 2014/30/EU and  
2011/65/EU.  
For more information, please contact Black & Decker at the  
following address or refer to the back of the manual.  
Protecting the environment  
Separate collection. Products and batteries marked  
with this symbol must not be disposed of with  
normal household waste.  
Products and batteries contain materials that can be recov-  
ered or recycled reducing the demand for raw materials.  
11  
(Original instructions)  
ENGLISH  
The undersigned is responsible for compilation of the  
technical file and makes this declaration on behalf of Black &  
Decker.  
Ray Laverick  
Director of Engineering  
Black & Decker Europe, 210 Bath Road, Slough,  
Berkshire, SL1 3YD  
United Kingdom  
28/02/2017  
Guarantee  
Black & Decker is confident of the quality of its products and  
offers consumers a 24 month guarantee from the date  
of purchase. This guarantee is in addition to and in no way  
prejudices your statutory rights. The guarantee is valid within  
the territories of the Member States of the European Union  
and the European Free Trade Area.  
To claim on the guarantee, the claim must be in accordance  
with Black&Decker Terms and Conditions and you will need to  
submit proof of purchase to the seller or an authorised repair  
agent. Terms and conditions of the Black&Decker 2 year guar-  
antee and the location of your nearest authorised repair agent  
by contacting your local Black & Decker office at the address  
indicated in this manual.  
your new Black & Decker product and receive updates on new  
products and special offers.  
12  
(Original instructions)  
ENGLISH  
13  
(Original instructions)  
ENGLISH  
14  
(Original instructions)  
ENGLISH  
15  
Australia  
Black & Decker (Australia) Pty. Ltd.  
20 Fletcher Road, Mooroolbark,  
Victoria, 3138  
Tel.  
Fax  
03-8720 5100  
03-9727 5940  
New Zealand  
Black & Decker  
5 Te Apunga Place  
Mt Wellington  
Tel.  
Fax  
+64 9 259 1133  
+64 9 259 1122  
Aukland 1060  
United Kingdom &  
Republic Of Ireland  
Black & Decker  
210 Bath Road  
Tel.  
Fax  
01753 511234  
01753 512365  
Slough, Berkshire SL1 3YD  
N522207 REV-0  
03/2017  

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