York Air Conditioner D2na060 User Manual

®
®
CHAMPION SERIES  
SINGLE PACKAGE AIR CONDITIONERS  
GAS/ELECTRIC, AIR-COOLED  
Supersedes: 035-18265-000-A-0801  
035-18265-001-A-0202  
INSTALLATION INSTRUCTION  
MODELS D1NA018 THRU 048  
AND MODEL D2NA060  
1-1/2 THRU 5 TON  
(10 SEER)  
GENERAL  
YORK Model D1NA and D2NA units are cooling/heating air con-  
ditioners designed for outdoor installation. Only gas piping, elec-  
tric power and duct connections are required at the point of  
installation.  
The gas-fired heaters have hot surface to pilot ignition. The tu-  
bular heat exchangers are aluminized steel.  
This appliance is not to be used for temporary heating of build-  
ings or structures under construction.  
INSPECTION  
As soon as a unit is received, it should be inspected for possi-  
ble damage during transit. If damage is evident, the extent of  
the damage should be noted on the carrier's freight bill. Asepa-  
rate request for inspection by the carrier's agent should be  
made in writing. Refer to Form 50.15-NM for additional infor-  
mation.  
REPLACEMENT PARTS  
Refer to Replacement Parts, Form 530.46-RP1Y, RP2Y,  
RP3Y, RP4Y and RP5Y for Key Replacement Parts.  
WARNING: If the information in this manual is  
All forms referenced in this instruction may be ordered from:  
not followed exactly, a fire or explosion may  
result causing property damage, personal  
injury or loss of life.  
Standard Register  
Norman, OK 73069  
Toll Free: Tel. 877-318-9675/Fax. 877-379-7920  
Do not store or use gasoline or other  
flammable vapors and liquids in the  
vicinity of this or any other appliance.  
APPROVALS  
Design certified by CGA and AGA listed as follows:  
1. For use as a forced air furnace with cooling unit.  
2. For outdoor installation only.  
WHAT TO DO IF YOU SMELL GAS  
3. For installation directly on combustible flooring or, in U.S.,  
on wood flooring or Class A; B; C roof covering material.  
4. For installation on combustible material.  
· Do not try to light any appliance.  
· Extinguish any open flames.  
5. For use with natural gas and/or propane (LP) gas.  
· Do not touch any electrical switch; do  
not use any phone in your building.  
CAUTION  
· Immediately call your gas supplier from  
a neighbor's phone. Follow the gas  
supplier's instructions.  
· If you cannot reach your gas supplier,  
call the fire department.  
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH  
THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE  
LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED  
TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.  
WARNING  
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE  
OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY  
OR PROPERTY DAMAGE.  
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make  
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury  
and/or equipment damage may result if installation procedure is not handled properly.  
035-18265-001-A-0202  
INSTALLATION  
Not suitable for use with conventional venting systems.  
gle iron frame providing adequate support under the  
compressor/condenser section.  
LIMITATIONS  
5. Maintain level tolerance of unit to 1/8" maximum.  
These units must be installed in accordance with the following  
national and local safety codes.  
RIGGING OR HANDLING  
Care must be exercised when moving the unit. Do not remove  
any packaging until the unit is near the place of installation. Rig  
unit with slings placed under the unit. Spreader bars of suffi-  
cient length should be used across the top of the unit.  
1. National Electrical Code ANSI/NFPS No. 70 or Canadian  
Electrical Code Part 1, C22.1 (latest editions).  
2. National Fuel Gas Code Z223.1 or CAN/CGA B149.1 or .2  
Installation Code.  
3. Local gas utility requirements.  
BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT  
IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT  
WILL LIFT EVENLY.  
4. Local plumbing and waste water codes and other applica-  
ble local codes.  
Refer to Table 1 for unit application data and to Table 2 for gas  
heat application data.  
Units may also be moved or lifted with a fork-lift. Slotted open-  
ings in the skid are provided for this purpose. Forks must pass  
completely through the base.  
If components are to be added to a unit to meet local codes, they  
aretobeinstalledatthedealer'sand/orthecustomer'sexpense.  
Refer to Table 7 for unit weights and to Figure 4 for approximate  
center of gravity.  
Size of unit for proposed installation should be based on heat  
TABLE 1 - UNIT APPLICATION DATA  
208/230V3  
460V  
187 / 2533  
414 / 504  
518 / 630  
CLEARANCES  
Voltage Variation  
Min. / Max.1  
All units require certain clearances for proper operation and  
service. Refer to Figure 5 for the clearances required for com-  
bustion, construction, servicing and proper unit operation.  
575V  
Wet Bulb Temperature (°F) of Air on  
Evaporator Coil, Min. / Max.  
57 / 72  
Dry Bulb Temperature (°F) of Air on  
45 / 120  
Condenser Coil, Min.2 / Max.  
WARNING:Do not permit overhanging structures or shrubs to  
obstruct the condenser air discharge, combustion  
air inlet or vent outlet.  
1 Rated in accordance with ARI Standard 110, utilization"A".  
2 A low ambient accessory is available for operation down to 0°F  
3 “T1" transformer primary tap must be moved from the 230 volt connection to the 208 volt  
connection for low voltage applications of 208 volt and below.  
DUCT WORK  
loss/heat gain calculations made in accordance with industry  
recognized procedures identified by the Air Conditioning Con-  
tractors of America.  
These units are adaptable to downflow use as well as rear sup-  
ply and return air duct openings. To convert to downflow, use  
the following steps:  
LOCATION  
Use the following guidelines to select a suitable location for  
these units.  
1. Remove the duct covers found in the bottom return and  
supply air duct openings. There are four (4) screws secur-  
ing each duct cover (save these screws to use later).  
1. Unit is designed for outdoor installation only.  
2. Install the duct covers, removed in step one, to the rear  
supply and return air duct openings. Secure with the four  
(4) screws used in step one.  
2. Condenser must have an unlimited supply of air. Where a  
choice of location is possible, position unit on either north or  
east side of building.  
3. Seal the duct covers with silicone caulk.  
WARNING:Excessive exposure of this furnace to contami-  
nated combustion air may result equipment dam-  
age or personal injury. Typical contaminates  
include: permanent wave solutions, chlorinated  
waxes and cleaners, chlorine based swimming  
pool chemicals, water softening chemicals, carbon  
tetrachloride, Halogen type refrigerants, cleaning  
solvents (e.g. perchloroethylene), printing inks,  
paint removers, varnishes, hydrochloric acid, ce-  
ments and glues, antistatic fabric softeners for  
clothes dryers, masonry acid washing materials.  
Duct work should be designed and sized according to the  
methods of the Air Conditioning Contractors of America  
(ACCA), as set forth in their Manual D.  
A closed return duct system shall be used. This shall not pre-  
clude use of economizers or ventilation air intake. Flexible  
joints may be used in the supply and return duct work to mini-  
mize the transmission of noise.  
CAUTION: When fastening duct work to the side duct flanges on  
the unit, insert the screws through the duct flanges only.  
DO NOT insert the screws through the casing. Outdoor  
duct work must be insulated and waterproofed.  
3. For ground level installation, a level pad or slab should be  
used. The thickness and size of the pad or slab used should  
meet local codes and unit weight. Do not tie the slab to the  
building foundation.  
NOTE: Be sure to note supply and return openings.  
4. For roof top installation, be sure the structure will support  
the weight of the unit plus any field installed components.  
Unit must be installed on a level roof curb or appropriate an-  
Unitary Products Group  
3
035-18265-001-A-0202  
Refer to Figure 5 for information concerning rear and bottom  
supply and return air duct openings.  
Refer to Figure 5 for location of these access panels and mini-  
mum clearances.  
THERMOSTAT  
ROOF CURB  
The room thermostat should be located on an inside wall ap-  
proximately 56" above the floor where it will not be subject to  
drafts, sun exposure or heat from electrical fixtures or appli-  
ances. Follow manufacturer's instructions enclosed with the  
thermostat for general installation procedure. Four color coded  
insulated wires (minimum #18 AWG) should be used to con-  
nect thermostat to unit. See Figure 1.  
On applications when a roof curb is used, the unit must be posi-  
tioned on the curb so the front of the unit is tight against the  
curb.  
FILTERS  
Single phase units are shipped without a filter and is the responsi-  
bility of the installer to secure a filter in the return air ductwork or  
install a Filter/Frame Kit (1FF0110 for the D1NA018 thru  
D1NA042 and 1FF0112 for the D1NA048 and D2NA060).  
POWER AND CONTROL WIRING  
Field wiring to the unit must conform to provisions of the current  
N.E.C. ANSI/NFPA No. 70 or C.E.C. and/or local ordinances.  
The unit must be electrically grounded in accordance with local  
codes or, in their absence, with the N.E.C./C.E.C. Voltage tol-  
erances which must be maintained at the compressor termi-  
nals during starting and running conditions are indicated on the  
unit Rating Plate and Table 8.  
A filter rack and filters are standard on three phase units.  
NOTE: Filters on the D1NA048 and D2NA060 units require  
the use of a " nut driver for removal.  
Filters must always be used and must be kept clean. When fil-  
ters become dirt laden, insufficient air will be delivered by the  
blower, decreasing your units efficiency and increasing operat-  
ing costs and wear-and-tear on the unit and controls.  
The wiring entering the cabinet must be provided with me-  
chanical strain relief.  
A fused disconnect switch should be field provided for the unit. If  
any of the wire supplied with the unit must be replaced, replace-  
ment wire must be of the type shown on the wiring diagram.  
Filters should be checked monthly especially since this unit is  
used for both heating and cooling.  
CONDENSATE DRAIN  
Electrical line must be sized properly to carry the load. Each  
unit must be wired with a separate branch circuit fed directly  
from the meter panel and properly fused.  
A condensate trap is recommended to be installed in the con-  
densate drain. The plumbing must conform to local codes. Use  
a sealing compound on male pipe threads. Install the conden-  
sate drain line ( “ NPTF) to spill into an open drain.  
Refer to Figure 1 for typical field wiring and to the appropriate unit  
wiring diagram for control circuit and power wiring information.  
SERVICE ACCESS  
Access to all serviceable components is provided by the follow-  
ing removable panels:  
COMPRESSORS  
Blower compartment  
Gas control/electrical service access  
Units are shipped with compressor mountings factory-adjusted  
for shipping. CAUTION: Loosen compressor mounting bolts  
half turn before operating unit.  
NOTE:  
HEAT ANTICIPATOR  
SHOULD BE SET AT 0.35  
AMPS FOR ALL MODELS.  
THERMOSTAT  
CONTROL WIRING  
** = Minimum wire size of 18 AWG  
R
R
wire shuold be used for all field  
installed 24 volt wire.  
CAUTION: Label all wires prior  
to disconnection when  
servicing controls.  
G
G
PROGRAMABLE  
THERMOSTAT ONLY  
Y
Y
24 VOLT  
Wiring errors can cause  
TRANSFORMER  
improper and dangerous  
operation. Verify proper  
operation after servicing.  
W
W
C
C
P O W E R  
WIRING  
REFER TO ELECTRICAL  
DATA TABLES TO SIZE THE  
DISCONNECT SWITCH,  
REFER TO ELECTRICAL  
DATA TABLES TO SIZE THE  
DISCONNECT SWITCH,  
WIRING & OVERCURRENT  
WIRING & OVERCURRENT  
FIG. 1 - TYPICAL FIELD WIRING DIAGRAM  
4
Unitary Products Group  
035-18265-001-A-0202  
Scroll compressors operate in one direction only. If a three  
phase scroll compressor is experiencing:  
GAS PIPING  
Proper sizing of gas piping depends on the cubic feet per hour  
of gas flow required, specific gravity of the gas and the length of  
run. “National Fuel Gas Code” Z223.1 or CAN/CGA B149.1 or  
.2 should be followed in all cases unless superseded by local  
codesorgascompanyrequirements. RefertoTables4and5.  
Low amperage draw  
Similar discharge and suction pressures  
Increased noise level  
then the compressor is operating in reverse. To correct this  
condition, switch any two (2) line voltage leads at the contactor.  
Please note, single phase scroll compressor will start and run  
in one direction only. The reverse operation is not a concern.  
The heating value of the gas may differ with locality. The value  
should be checked with the local gas utility.  
COMBUSTION DISCHARGE  
NOTE: There may be a local gas utility requirement specifying  
a minimum diameter for gas piping. All units require a  
1/2 inch pipe connection at the gas valve.  
TABLE 2 - NATURAL GAS APPLICATION DATA  
Temp. Rise °F  
Input  
Output  
Available  
On  
Models  
Gas  
Number  
of  
At Full Input2  
Capacity Capacity  
Rate1  
(Mbh)3  
45  
(Mbh)  
Ft.3/Hr. Burners  
Min.  
Max.  
GAS CONNECTION  
, 2,  
, 3 &  
TON  
TON  
36  
42  
2
25  
55  
The gas supply line can be routed through the hole located on  
the left side of the unit. Refer to Figure 5 to locate these access  
openings. Typical supply piping arrangements are shown in  
Figure 2.  
2 &  
65  
65  
84  
3
3
4
3
4
5
30  
25  
30  
25  
30  
35  
60  
55  
60  
55  
60  
65  
70  
56  
3 &  
3 &  
TON  
TON  
90  
80  
72  
64  
4 & 5 TON  
4 & 5 TON  
4 & 5 TON  
74  
108  
135  
86  
108  
100  
126  
AUTOMATIC  
GAS VALVE  
1 Based on 1075 BTU/Ft.3.  
x
UNION  
2 The air flow must be adjusted to obtain a temperature rise within the range shown.  
Continuous return air temperatures should not be below 55°F.  
x
GAS COCK  
3 Heating capacity valid for elevations up to 2000 feet above sea level. For elevations  
above 2000 feet, rated capacity should be reduced by 4% for each 1000 feet above sea  
level.  
TABLE 3 - PROPANE (LP) GAS APPLICATION DATA  
Temp. Rise °F  
Input  
Output  
Available  
On  
Models  
Gas  
Number  
of  
At Full Input2  
Capacity Capacity  
Rate1  
(Mbh)3  
45  
(Mbh)  
Ft.3/Hr. Burners  
Min.  
Max.  
, 2,  
, 3 &  
TON  
TON  
36  
18  
2
25  
55  
- 14 NPT  
2 &  
28  
28  
36  
32  
43  
54  
3
3
4
3
4
5
30  
25  
30  
25  
30  
35  
60  
55  
60  
55  
60  
65  
DRIP LEG  
70  
56  
3 &  
3 &  
TON  
TON  
90  
80  
108  
135  
72  
64  
86  
FIG. 2 - EXTERNAL SUPPLY CONNECTION  
4 & 5 TON  
4 & 5 TON  
4 & 5 TON  
EXTERNAL SHUT-OFF  
108  
Gas piping recommendations:  
1 Based on 2500 BTU/Ft.3.  
2 The air flow must be adjusted to obtain a temperature rise within the range shown.  
Continuous return air temperatures should not be below 55°F.  
1. A drip leg and a ground joint union must be installed in the  
gas piping.  
3 Heating capacity valid for elevations up to 2000 feet above sea level. For elevations  
above 2000 feet, rated capacity should be reduced by 4% for each 1000 feet above sea  
level.  
2. When required by local codes, a manual shut-off valve may  
have to be installed outside of the unit.  
4 Propane applications are accomplished by field installation of a Propane Conversion  
Accessory, Model 1NP0805 for 1.5 thru 3.5 ton units and Model 1NP0806 for 4 and 5  
ton units.  
TABLE 4 - NATURAL GAS PIPE SIZING CHART  
TABLE 5 - PROPANE (LP) GAS PIPE SIZING CHART  
Length  
in  
Feet  
Nominal Inches Iron Pipe Size  
Length  
in  
Feet  
Nominal Inches Iron Pipe Size  
1/2 in.  
3/4 in.  
1 in.  
1-1/4 in.  
1/2 in.  
3/4 in.  
1 in.  
1-1/4 in.  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
132  
92  
73  
63  
56  
50  
46  
43  
40  
38  
278  
190  
152  
130  
115  
105  
96  
90  
84  
79  
520  
350  
285  
245  
215  
195  
180  
170  
160  
150  
1,050  
730  
590  
500  
440  
400  
370  
350  
320  
305  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
275  
189  
152  
129  
114  
103  
96  
89  
83  
78  
567  
393  
315  
267  
237  
217  
196  
185  
173  
162  
1,071  
732  
590  
504  
448  
409  
378  
346  
322  
307  
2,205  
1,496  
1,212  
1,039  
913  
834  
771  
724  
677  
630  
Maximum Capacity of Pipe in Cubic Feet of Gas Per Hour (Based Upon A Pressure Drop  
of 0.3 Inch Water Column and 0.6 Specific Gravity Gas).  
Maximum Capacity of Pipe in Thousands of BTU Per Hour (Based Upon A Pressure Drop  
of 0.5 Inch Water Column).  
Unitary Products Group  
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035-18265-001-A-0202  
3. Use wrought iron or steel pipe for all gas lines. Pipe dope  
should be applied sparingly to male threads only.  
FLUE VENT HOOD  
The flue vent hood with screen is not shipped attached. This hood  
must be installed to assure proper unit operation. The hood must  
be fastened to the outside of the side gas control/electrical com-  
partment with the screws provided in the bag attached to the in-  
side of the gas control/electrical compartment, see Figure 3.  
CAUTION: If flexible stainless steel tubing is allowed by the  
authority having jurisdiction, wrought iron or steel  
pipe must be installed at the gas valve and extend a  
minimumoftwo(2)inchesoutsideoftheunitcasing.  
WARNING:Natural gas may contain some propane. Propane,  
being an excellent solvent, will quickly dissolve  
white lead or most standard commercial com-  
pounds. Therefore, a special pipe dope must be  
applied when wrought iron or steel pipe is used.  
Shellac base compounds such as Gaskolac or Sta-  
lastic, and compounds such as Rectorseal #5,  
Clyde's or John Crane may be used.  
The unit is controlled by a conventional four wire heating/cool-  
ing thermostat common to this class of equipment.  
WARNING: FLUE HOOD SURFACES  
MAY BE HOT.  
V
E
N
T
O
U
T
L
E
T
S
C
R
E
E
N
4. All piping should be cleaned of dirt and scale by hammering  
on the outside of the pipe and blowing out the loose dirt and  
scale. Before initial start-up, be sure that all of the gas lines  
external to the unit have been purged of air.  
F
L
U
E
V
E
N
T
O
U
T
L
E
T
A
I
R
H
O
O
D
5. The gas supply should be a separate line and installed in ac-  
cordance with all safety codes as prescribed under “Limita-  
tions”. After the gas connections have been completed, open  
the main shut-off valve admitting normal gas pressure to the  
mains. Check all joints for leaks with soap solution or other  
material suitable for the purpose. NEVER USE A FLAME.  
FIG. 3 - FLUE VENT OUTLET AIR HOOD  
6. The furnace and its individual manual shut-off valve must  
be disconnected from the gas supply piping system during  
any pressure testing of that system at test pressures in ex-  
cess of 1/2 psig (3.48 kPa).  
CAUTION  
The flue exhaust hood must be properly installed and within the  
recommended clearances. Further communications and action  
must be given to the home or building owner(s) to eleiminate  
any unauthorized humon contact around this area during the  
heating cycle. Flue hood surface and immediate area is de-  
signedtooperateathightemperaturesduringtheheatingcycle.  
The furnace must be isoulated from the gas supply piping  
system by closing its individual manual shut-off valve dur-  
ing any pressure testing of the gas supply piping system at  
test pressures equal to or less than 1/2 psig (3.48 kPa).  
TABLE 6 - PHYSICAL DATA  
DNA  
036  
MODELS  
018  
024  
030  
042  
11 x 10  
048  
12 x 11  
1.0  
060  
12 x 11  
1.0  
CENTRIFUGAL BLOWER (Dia. x Wd. in.)  
FAN MOTOR HP (Three Speed)  
ROWS DEEP  
FINS PER INCH  
FACE AREA (Sq. Ft.)  
PROPELLER DIA. (in.)  
FAN MOTOR HP  
NOM. CFM TOTAL  
ROWS DEEP  
FINS PER INCH  
10 X 8  
10 X 8  
10 X 8  
11 x 10  
EVAPORATOR  
BLOWER  
2
14  
2.25  
22  
2
2
2
3
3
13  
4.5  
22  
3
13  
4.5  
22  
EVAPORATOR  
COIL  
13  
3.5  
22  
13  
3.5  
22  
15  
3.5  
22  
13  
3.5  
22  
CONDENSER  
FAN  
1,800  
1
13  
8.3  
3 / 2  
2,200  
1
13  
8.3  
3 / 6  
2,400  
1
16  
11.7  
4 / 12  
2,400  
1
20  
11.7  
4 / 3  
2,400  
1
20  
11.7  
4 / 12  
3,000  
1
20  
14.8  
6 / 0  
3,000  
1
20  
14.8  
5 / 4  
CONDENSER  
COIL  
FACE AREA (Sq. Ft.)  
REFRIGERANT 22 (lbs./oz.)  
FACE AREA (Sq. Ft.) / SIZE (NOMINAL)  
CHARGE  
FILTER*  
2.6/20x20 2.6/20x20 2.6/20x20 2.6/20x20 2.6/20x20 3.3/20x12 3.3/20x12  
NATURAL GAS BURNER ORIFICE NO.  
(Qty./Drill size)  
PROPANE BURNER ORIFICE NO.  
(Qty./Drill size)  
43  
43  
43  
43  
43  
40  
40  
FURNACE  
SECTION  
55  
55  
NPTI  
R
55  
NPTI  
R
55  
NPTI  
R
55  
NPTI  
R
53  
53  
GAS CONNECTION SIZE  
NPTI  
R
NPTI  
S
NPTI  
S
COMPRESSOR HERMETICALLY SEALED  
TYPE (R = RECIPROCATING, S = Scroll)  
* = Three phase 018 thru 042 size units are supplied with one (1) filter and on three phase 048 and 060 size units two (2) filters are supplied. Single phase units are shipped without filters.  
See “FILTERS” on page 4.  
6
Unitary Products Group  
035-18265-001-A-0202  
TABLE 7 - UNIT WEIGHTS  
UNIT  
UNIT  
CORNER OPERATING WEIGHTS  
(lbs., location, see Figure 4)  
MODEL  
DNA  
SHIPPING  
WEIGHT  
(lbs.)  
OPERATING  
WEIGHT  
(lbs.)  
“A”  
“B”  
“C”  
“D”  
018  
024  
030  
036  
042  
048  
060  
365  
365  
395  
400  
405  
475  
480  
360  
360  
390  
395  
410  
470  
475  
91  
91  
88  
88  
89  
89  
92  
92  
98  
95  
96  
99  
100  
104  
119  
120  
96  
98  
101  
105  
120  
122  
100  
115  
116  
101  
116  
117  
CENTER OF GRAVITY  
CORNER “C”  
CORNER “D”  
CORNER “A”  
FRONT  
OF  
UNIT  
24  
25  
CORNER “B”  
FIG. 4 - CENTER OF GRAVITY  
TABLE 8 - ELECTRICAL DATA  
VOLTAGE  
SUPPLY  
AIR  
MAX.  
MINIMUM FUSE  
MAX.  
HACR  
COND.  
LIMITATIONS COMPRESSOR  
UNIT TRANSFORMER  
MODEL POWER SUP-  
FAN  
MOTOR,  
FLA  
1
BLOWER CIRCUIT SIZE, BREAKER POWER  
MOTOR, AMPACITY AMPS  
FLA  
SIZE (VA)  
DNA  
PLY  
3
SIZE, FACTOR  
AMPS  
2
MIN. MAX.  
RLA  
LRA  
018  
024  
030  
036  
042  
048  
060  
036  
042  
048  
060  
036  
042  
048  
060  
036  
042  
048  
060  
208/230-1-60 187  
208/230-1-60 187  
208/230-1-60 187  
208/230-1-60 187  
208/230-1-60 187  
208/230-1-60 187  
208/230-1-60 187  
208/230-3-60 187  
208/230-3-60 187  
208/230-3-60 187  
208/230-3-60 187  
253  
253  
253  
253  
253  
253  
253  
253  
253  
253  
253  
504  
504  
504  
504  
630  
630  
630  
630  
9.0  
11.5  
14.7  
17.3  
20.5  
24.4  
28.9  
10.9  
14.1  
14.1  
15.5  
5.8  
7.1  
7.1  
8.8  
4.5  
5.8  
5.7  
7.1  
48.0  
60.0  
73.0  
94.0  
120.0  
140.0  
175.0  
78.0  
110.0  
105  
1.1  
1.1  
1.1  
1.1  
1.1  
1.3  
1.3  
1.1  
1.1  
1.3  
1.3  
0.6  
0.6  
0.7  
0.7  
0.4  
0.4  
0.6  
0.6  
2.2  
2.2  
2.2  
3.5  
3.5  
7.0  
7.0  
3.5  
3.5  
7.0  
7.0  
1.8  
1.8  
3.5  
3.5  
1.5  
1.5  
2.8  
2.8  
14.5  
17.7  
21.7  
26.2  
30.2  
38.8  
44.4  
18.2  
22.2  
25.9  
29.5  
9.6  
11.2  
13.1  
15.4  
7.5  
9.1  
10.5  
12.3  
20  
25  
30  
35  
40  
50  
60  
25  
30  
35  
40  
15  
15  
20  
20  
15  
15  
15  
15  
20  
25  
30  
35  
40  
50  
60  
25  
30  
35  
40  
15  
15  
20  
20  
15  
15  
15  
15  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
.96  
40  
40  
40  
40  
40  
40  
40  
75  
75  
75  
75  
75  
75  
75  
75  
75  
75  
75  
75  
125  
460-3-60  
460-3-60  
460-3-60  
460-3-60  
575-3-60  
575-3-60  
575-3-60  
575-3-60  
414  
414  
414  
414  
518  
518  
518  
518  
40.0  
54.0  
55.0  
66.5  
32.0  
44.0  
45.0  
50.0  
Note; Electrical data based on 104°F outdoor air ambient temperature.  
1 = Rated in accordance with ARI Standard 110, utilization range “A”.  
2 = Dual element, time delay type.  
3 = If economizer or motorized damper are to be used, 75 VA is required. Refer to price pages for future details.  
Unitary Products Group  
7
035-18265-001-A-0202  
DIMENSION  
“A” “B”  
UNIT  
SIZE  
018 THRU 042  
048 AND 060  
VENT AIR OUTLET HOOD  
BLOWER  
SERVICE ACCESS  
COMPARTMENT PANEL  
CONDENSER COIL  
GAS SUPPLY “ DIA. HOLE  
( “ NPTI CONNECTION)  
A
UNIT CONDENSATE  
CONNECTION “ NPTI  
(TRAP RECOMMENDED)  
(OVERALL)  
B
HIGH VOLTAGE CONN.  
REFRIGERANT  
CONNECTIONS  
DIA. KNOCKOUT  
HIGH VOLTAGE CONN.  
COMBUSTION AIR  
INLET LOUVERS  
11  
DIA. KNOCKOUT  
GAS SUPPLY “ DIA. KNOCKOUT  
( “ NPTI CONNECTION)  
FRONT  
(OVERALL)  
(OVERALL)  
LOW VOLTAGE CONN.  
“ DIA. KNOCKOUT x “ HOLE  
GAS/ELECTRIC CONTROL  
SERVICE ACCESS  
COMPARTMENT PANEL  
HIGH VOLTAGE  
CONN. “ DIA.  
KNOCKOUT  
FRONT  
All dimensions are in inches. They are  
subject to change without notice. Certified  
dimensions will be provided upon request.  
GAS SUPPLY “ DIA. KNOCKOUT  
( “ NPTI CONNECTION)  
LOW VOLTAGE CONN.  
“ DIA. KNOCKOUT  
SIDE SUPPLY  
AIR OPENING  
15  
REAR  
6
CONDENSER  
COIL  
SIDE RETURN  
AIR OPENING  
BOTTOM SUPPLY  
AIR OPENING  
CONDENSATE  
DRAIN “ NPTI  
CLEARANCES  
(Minimum)  
Front  
Back  
36"  
0"  
Left Side (Filter Access) 24"  
15  
15  
Right Side  
Below Unit 1  
12"  
4
0"  
36" (For Condenser  
Above Unit 2  
Air Discharge)  
1 Units may be installed on combustible floors made from wood or class  
A, B or C roof covering material.  
BOTTOM RETURN  
AIR OPENING  
2 Units must be installed outdoors. Overhanging structures or shrubs  
should not obstruct condenser air discharge outlet.  
NOTE:  
A 1" clearance must be provided between any combustible material  
and the supply air ductwork.  
The products of combustion must not be allowed to accumulate  
within a confined space and recirculate.  
FIG. 5 - DIMENSIONS AND CLEARANCES  
8
Unitary Products Group  
035-18265-001-A-0202  
SEQUENCE OF OPERATION  
switches must be manually reset). The circulating fan remains  
energized for the selected heat delay off timing.  
HEATING  
Normal operation of the system resumes.  
When the thermostat calls for “HEAT”, the thermostat terminal  
“W” is energized, energizing the combustion air blower.  
COOLING  
After airflow is established, the air proving switch closes, the  
hot surface ignitor is energized and the pilot valve opens ignit-  
ing the pilot flame. The system will try to light the pilot for 90  
seconds. After 90 seconds, the pilot valve will close and the  
system will retry in 5 minutes.  
When the thermostat calls for “COOL”, the thermostat termi-  
nals “G” and “Y” are energized signaling the compressor and  
outdoor fan to run.  
After a cool fan on delay timing of 2 seconds, the circulating fan  
is energized at cooling speed.  
The flame rod senses a flame and de-energizes the ignitor  
opening the main gas valve and the main burners light.  
When the thermostat is satisfied, terminals “G” and “Y” are de-  
energized, de-energizing the compressor and outdoor fan.  
30 seconds after the main burners light the circulating fan is en-  
ergized at the heating speed.  
After a cool fan off delay timing of 30 seconds the circulating  
fan is de-energized.  
When the thermostat is satisfied, terminal “W” is de-energized,  
de-energizing the ignition system closing the gas valve.  
CIRCULATING FAN  
After a 5 second postpurge timing period, the combustion air  
blower is de-energized and the heat fan off timing begins.  
When the thermostat calls for “FAN”, the thermostat terminal  
“G” is energized signaling the circulating fan to run at the heat  
speed 2 seconds after the “G” terminal is energized.  
When this field selected heat fan off timing is completed the cir-  
culating fan is de-energized.  
If a call for “HEAT” occurs, the circulating fan continues to run at  
the heat speed.  
If the primary, rollout or auxiliary limit switches open, the ther-  
mostat and ignition system is de-energized and the gas valve  
closes. The combustion blower and the circulating fan, at heat  
speed, are energized.  
If a call for “COOL” occurs, the circulating fan switches to cool  
speed after a 4 second delay.  
When the thermostat ends the call for “FAN”, the thermostat  
terminalGisde-energized, de-energizingthecirculatingfan.  
The combustion blower remains energized for the 5 second  
postpurge timing period if the primary, rollout or auxiliary limit  
switches remake the contact (the rollout and auxiliary limit  
START-UP  
8. Turn the gas valve switch to the “ON” position.  
PRE-START CHECK LIST  
9. Replace the control access panel.  
Complete the following checks before starting the unit.  
10. Turn on all electric power to the unit.  
11. Set the thermostat to the desired setting.  
1. Check the type of gas being supplied. Be sure that it is the  
same as listed on the unit nameplate.  
12. If the unit will not operate, follow the instructions “To Turn  
Off Gas To Appliance” and call your service technician or  
gas supplier.  
2. Make sure that the vent outlet air hoods has been properly  
installed.  
OPERATING INSTRUCTIONS  
TO TURN OFF GAS TO UNIT  
1. Set the thermostat to the “OFF” position.  
1. STOP! Read the information on the unit safety label.  
2. Turn off all electric power to the appliance if service is to be  
performed.  
2. Set the thermostat to the “OFF” position.  
3. Turn off all electrical power to the unit.  
3. Remove the control access panel.  
4. DO NOT try to light the burners by hand. This appliance is  
equipped with an ignition device which automatically lights  
the burners.  
4. Turn the gas valve switch to the “OFF” position. DO NOT  
FORCE.  
5. Replace the control access panel.  
5. Remove the access panel.  
POST-START CHECK LIST (GAS)  
6. Turn the gas valve switch to the “OFF” position.  
After the entire control circuit has been energized and the heat-  
ing section is operating, make the following checks:  
7. Wait five (5) minutes to clear out any gas. If you then smell  
gas, STOP! Follow “B” in the information on the unit safety  
label. If you don't smell gas, go to the next step.  
1. Check for gas leaks in the unit piping as well as the supply  
piping.  
Unitary Products Group  
9
035-18265-001-A-0202  
2. Check for correct manifold gas pressures. See “Checking  
Gas Input”.  
2. Remove the burner assembly from the manifold assembly  
by moving the burner assembly forward, turn at an angle  
and pull back.  
3. Check the supply gas pressure. It must be within the limits  
shown on rating nameplate. Supply pressure should be  
checked with all gas appliances in the building at full fire. At  
no time should the standby gas line pressure exceed 10.5",  
nor the operating pressure drop below 4.5" for natural gas  
units. If gas pressure is outside these limits, contact the lo-  
cal gas utility for corrective action.  
3. Burners are now accessible for service.  
HOT SURFACE PILOT INSTRUCTIONS  
To check, adjust or remove the hot surface pilot assembly,  
CLOSE THE MAIN MANUAL SHUT-OFF VALVE AND SHUT  
OFF ALL POWER TO THE UNIT.  
MANIFOLD GAS PRESSURE ADJUSTMENT  
The pilot flame should envelope inch of the end of the flame  
sensor and not contain any yellow color, see Figure 7.  
Small adjustments to the gas flow may be made by turning the  
pressure regulator adjusting screw on the automatic gas valve.  
Refer to Figure 6.  
I
G
N
I
T
O
R
E
L
E
C
T
R
I
C
A
L
C
O
N
N
E
C
T
I
O
N
M
S
(
P
A
N
U
A
L
G
I
A
S
W
O
I
T
C
W
H
S
H
O
N
N
"
O
F
F
S
I
T
I
O
N
)
M
P
T
A
N
I
F
O
L
D
3
/
8
R
E
S
S
U
R
E
A
P
C
E
C
O
N
T
R
O
L
L
E
C
T
R
I
C
A
L
G
T
R
O
U
N
D
O
N
N
E
C
T
I
O
N
E
R
M
I
N
A
L
1
(
/
2
-
1
4
N
P
T
O
U
T
L
E
T
)
FIG. 7 - PROPER FLAME ADJUSTMENT  
To adjust the pilot flame:  
P
C
I
L
O
T
G
A
S
1. Remove the pilot adjustment cover screw.  
O
N
N
E
C
T
I
O
N
P
A
I
D
L
O
T
2. Adjust the pilot adjustment screw to achieve the proper pi-  
lot flame.  
J
U
S
T
M
E
N
T
L
I
N
E
P
R
E
S
S
U
R
E
T
A
P
3. Replace the pilot adjustment cover screw after the pilot  
flame is set.  
To remove the hot surface pilot assembly:  
1. Disconnect the wiring from the gas valve to the hot surface  
M
A
(
A
N
I
F
O
L
D
P
R
E
S
S
U
R
E
pilot assembly.  
D
J
U
S
T
M
E
N
T
R
E
M
O
V
E
C
A
P
)
2. Remove the two (2) #8 screws holding the hot surface pilot  
assembly in place.  
1
(
/
2
-
1
4
N
P
T
3. Remove the hot surface pilot assembly.  
I
N
L
E
T
)
V
E
N
T
P
R
E
S
S
U
R
E
L
I
M
I
T
E
R
Toremovethehotsurfaceignitorandflamesensorassembly:  
FIG. 6 - GAS VALVE  
1. Remove the clip attaching the ignitor and sensor assembly  
as shown in Figure 8.  
Adjust as follows:  
1. Remove the cap from the valve body. See Figure 6 for loca-  
tion.  
2. To decrease the gas pressure, turn the adjusting screw  
counterclockwise.  
3. To increase the gas pressure, turn the adjusting screw  
clockwise.  
NOTE: The correct manifold pressure for natural gas furnaces  
is 3.5 IWG ±0.2. The correct manifold pressure for pro-  
pane (LP) is 10.0 IWG ±0.2.  
BURNER INSTRUCTIONS  
FIG. 8 - IGNITOR AND FLAME SENSOR ASSEMBLY  
To check or change the burners, CLOSE THE MAIN MANUAL  
SHUT-OFFVALVEANDSHUTOFFALLPOWERTOTHEUNIT.  
Lift the pilot and sensor from the assembly. Care must be  
taken not to damage the pilot or sensor when removing this  
assembly.  
2.  
1. Remove the two (2) #8 screws holding each burner in  
place.  
10  
Unitary Products Group  
035-18265-001-A-0202  
3. After maintenance of the pilot assembly, always measure  
the resistance across the ignitor. If the resistance is greater  
than 10 ohms, discard the ignitor and replace it with a new  
ignitor.  
TABLE 9 - GAS RATE- CUBIC FEET PER HOUR  
Seconds  
for One  
Rev.  
Size of Test Dial  
1/2 cu. ft.  
1 cu. ft.  
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
32  
34  
36  
38  
40  
42  
44  
46  
48  
50  
52  
54  
56  
58  
60  
180  
150  
129  
113  
100  
90  
82  
75  
69  
64  
60  
56  
53  
50  
47  
45  
43  
41  
39  
37  
36  
35  
34  
32  
31  
30  
360  
300  
257  
225  
200  
180  
164  
150  
138  
129  
120  
113  
106  
100  
95  
90  
86  
82  
78  
75  
72  
69  
67  
ADJUSTMENT OF TEMPERATURE RISE  
BTUH Output  
1.08 x CFM  
BTUH Output  
(OR) CFM =  
°F Temp. Rise =  
1.08 x °F Temp. Rise  
The temperature rise (or temperature difference between the  
return air and the heated air from the furnace) must lie within  
the range shown on the rating plate and the data in Tables 2  
and 3.  
After the temperature rise has been determined, the CFM can  
be calculated as follows:  
After about 20 minutes of operation, determine the furnace  
temperature rise. Take readings of both the return air and the  
heated air in the ducts about six feet from the furnace where  
they will not be affected by radiant heat. Increase the blower  
CFM to decrease the temperature rise; decrease the blower  
CFM to increase the rise.  
DIRECT DRIVE BLOWER  
All units have direct drive multi-speed blower motors. Refer to  
the unit wiring diagram and connect the blower motor for the  
desired CFM.  
64  
62  
60  
CHECKING GAS INPUT  
Example: By actual measurement, it takes 38 seconds for the hand on the 1-cubic foot dial to  
make a revolution with just a 100,000 BTUH furnace running. Using this information, locate 38  
seconds in the first column of Table 9. Read across to the column headed “1 Cubic Foot,”  
where you will see that 95 cubic feet of gas per hour are consumed by the furnace at that rate.  
Multiply 95 x 1050 (the BTU rating of the gas obtained from the local gas company). The result  
is 99,750 BTUH, which is close to the100,000 BTUH rating of the furnace.  
NATURAL GAS  
1. Turnoffallothergasappliancesconnectedtothegasmeter.  
2. With the furnace turned on, measure the time needed for one  
revolution of the hand on the smallest dial on the meter. Atypi-  
cal gas meter usually has a 1/2 or a 1 cubic foot test dial.  
3. Using the number of seconds for each revolution and the  
size of the test dial increment, find the cubic feet of gas con-  
sumed per hour from Table 9.  
If the actual input is not within 5% of the furnace rating with al-  
lowance being made for the permissible range of the regulator  
setting, replacetheorificespudswithspudsofthepropersize.  
NOTE: Tofind the BTU input, multiply the number of cubic feet of  
gas consumed per hour by the BTU content of the gas in  
your particular locality. (Contact your gas company for  
this information since it varies widely from city to city.)  
SECURE OWNER'S APPROVAL  
When the system is functioning properly, secure the owner's ap-  
proval. Show him the location of all disconnect switches and the  
thermostat. Teach him how to start and stop the unit and how to  
adjust temperature settings within the limitations of the system.  
Advise him that the flue exhaust hood surface and the immediate  
area will experience high temperatures during the heating cycle.  
All unauthorized personnel and debris must be kept away from  
this area.  
Unitary Products Group  
11  
035-18265-001-A-0202  
MAINTENANCE  
TO CLEAN BURNERS - Remove them from the furnace as ex-  
plained in “Burner Instructions”. Clean burners with hot water  
applied along top of the burner.  
NORMAL MAINTENANCE  
WARNING:Prior to any of the following maintenance proce-  
dures, shut off all power to the unit, to avoid per-  
sonal injury.  
COMBUSTION AIR DISCHARGE - Visually inspect discharge  
outlet periodically to insure soot and dirt buildup is not exces-  
sive. If necessary, clean to maintain adequate combustion air  
discharge.  
Periodic maintenance consists of changing or cleaning filters.  
Under some conditions, the main burners should be cleaned.  
FILTERS - Inspect once a month. Replace Disposable or clean  
Permanent Type as necessary. DO NOT replace Permanent  
Type with Disposable.  
The manufacture recommends that the furnace system be in-  
spected once a year by a qualified service person.  
CLEANING FLUE PASSAGES AND HEATING ELEMENTS  
MOTORS - Indoor and outdoor fan motors, along with the com-  
bustion blower are permanently lubricated and require no  
maintenance.  
With proper combustion adjustment the heating element of a  
gas fired furnace will seldom need cleaning. If the element  
should become sooted, it can be cleaned as follows:  
OUTDOOR COIL- Dirt should not be allowed to accumulate on  
the outdoor coil surface or other parts in the air circuit. Cleaning  
should be as often as necessary to keep the coil clean. Use a  
brush, vacuum cleaner attachment, or other suitable means. If  
water is used to clean the coil, be sure that the power to the unit  
is shut off prior to cleaning.  
1. Remove the burner assembly as outlined in “BURNER IN-  
STRUCTIONS”.  
2. Remove the screws securing the restrictor plate to the tube  
sheet.  
3. Using a wire brush on a flexible wand, brush out the inside  
of each heat exchanger from the burner inlet and flue outlet  
ends.  
CAUTION: Exercise care when cleaning the coil so that the  
coil fins are not damaged.  
4. Brushouttheinsideoftherestrictorplatetothetubesheet.  
Do not permit the hot condenser air discharge to be  
obstructed by overhanging structures or shrubs.  
5. If soot build-up is particularly bad, remove the vent motor  
and clean the wheel and housing.  
6. After brushing is complete, blow all brushed areas with air  
or nitrogen. Vacuum as needed.  
BURNER - At the beginning of each heating season, make a  
visual check of the main burner flame. If it is not possible to ad-  
just for the proper flame, the burners may need cleaning.  
7. Replace parts in the order they were removed in steps 1  
thru 3.  
12  
Unitary Products Group  
035-18265-001-A-0202  
Checking Supply Air CFM  
a dry coil, the compressors should be deactivated while the test  
is being run.  
To check the supply air CFM after the initial balancing has been  
completed:  
4.Knowing the pressure drop across a dry coil, the actual CFM  
through the unit can be determined from the curve in Coil Delta  
P vs. Supply Air CFM figure.  
1.Remove the two ¼ inch dot plugs in the duct panel.  
2.Insert at least 8 inches of ¼ inch tubing into each of these  
holes for sufficient penetration into the airflow on both sides of  
the indoor coil.  
WARNING! Failure to properly adjust the total system air quan-  
tity can result in extensive system damage.  
After readings have been obtained, remove the tubes and rein-  
stall the two ¼ inch plugs removed in Step 1.  
3.Using an inclined manometer, determine the pressure drop  
across the dry evaporator coil. Since the moisture on an evapo-  
rator coil may vary greatly, measuring the pressure drop across  
a wet coil under field conditions would be inaccurate. To ensure  
NOTE: De-energize the compressors before taking any test  
measurements to ensure a dry indoor coil.  
Unitary Products Group  
13  
035-18265-001-A-0202  
TABLE 10 - SUPERHEAT CHARGING TABLE FOR MODEL D1NA018  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
57  
59  
21.9  
18.8  
15.7  
12.7  
9.6  
6.8  
-
61  
24.4  
21.5  
18.6  
15.7  
12.8  
9.9  
7.1  
-
63  
26.8  
24.1  
21.4  
18.7  
16.0  
13.0  
10.0  
7.1  
-
65  
29.3  
26.8  
24.3  
21.8  
19.3  
16.1  
13.0  
9.6  
67  
31.7  
29.4  
27.1  
24.8  
22.5  
19.3  
16.0  
12.0  
8.0  
69  
71  
73  
75  
65  
70  
17.1  
19.5  
32.7  
30.6  
28.6  
26.5  
24.4  
21.6  
18.8  
15.4  
12.0  
8.6  
33.7  
31.8  
30.0  
28.2  
26.4  
24.0  
21.7  
18.8  
16.0  
13.1  
10.3  
34.6  
33.1  
31.5  
29.9  
28.3  
26.4  
24.5  
22.3  
20.0  
17.7  
15.4  
35.6  
34.3  
32.9  
31.6  
30.2  
28.8  
27.4  
25.7  
24.0  
22.2  
20.5  
13.6  
16.2  
75  
10.1  
12.9  
80  
6.6  
9.6  
85  
-
-
-
-
-
-
-
6.3  
90  
-
-
-
-
-
-
95  
100  
105  
110  
115  
-
-
-
6.1  
-
-
-
-
-
-
-
-
-
-
5.1  
TABLE 11 - SUPERHEAT CHARGING TABLE FOR MODEL D1NA024  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
57  
59  
61  
21.5  
18.5  
15.5  
12.5  
9.6  
7.8  
6.0  
-
63  
24.1  
21.5  
19.0  
16.4  
13.9  
11.9  
10.0  
8.4  
65  
67  
69  
71  
73  
75  
65  
70  
13.9  
16.5  
19.0  
26.6  
24.5  
22.4  
20.3  
18.3  
16.1  
14.0  
12.1  
10.3  
8.5  
29.2  
27.5  
25.9  
24.2  
22.6  
20.3  
18.0  
15.9  
13.8  
11.7  
9.6  
29.7  
28.2  
26.6  
25.0  
23.4  
21.5  
19.5  
17.7  
15.8  
14.0  
12.2  
30.3  
28.8  
27.3  
25.8  
24.2  
22.7  
21.1  
19.5  
17.9  
16.3  
14.8  
30.9  
29.4  
28.0  
26.5  
25.1  
23.8  
22.6  
21.3  
20.0  
18.7  
17.3  
31.5  
30.1  
28.7  
27.3  
25.9  
25.0  
24.2  
23.1  
22.0  
21.0  
19.9  
9.5  
12.5  
15.5  
75  
5.2  
8.6  
12.1  
80  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
8.7  
85  
5.2  
90  
-
-
-
-
-
-
95  
100  
105  
110  
115  
-
6.9  
-
5.3  
-
-
6.7  
TABLE 12 - SUPERHEAT CHARGING TABLE FOR MODEL D1NA030  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
57  
59  
20.1  
17.7  
15.2  
12.7  
10.2  
7.3  
-
61  
23.3  
21.1  
18.8  
16.6  
14.3  
11.5  
8.6  
6.9  
5.1  
-
63  
65  
67  
69  
71  
73  
75  
65  
70  
13.7  
16.9  
26.6  
24.5  
22.5  
20.5  
18.4  
15.7  
13.0  
10.7  
8.4  
29.8  
28.0  
26.2  
24.4  
22.6  
19.9  
17.3  
14.5  
11.8  
9.0  
33.0  
31.4  
29.8  
28.2  
26.7  
24.1  
21.6  
18.3  
15.1  
11.8  
8.5  
33.5  
32.1  
30.7  
29.4  
28.0  
25.9  
23.8  
21.2  
18.5  
15.9  
13.2  
34.0  
32.8  
31.6  
30.5  
29.3  
27.7  
26.1  
24.0  
22.0  
19.9  
17.9  
34.5  
33.5  
32.6  
31.6  
30.6  
29.5  
28.3  
26.9  
25.4  
24.0  
22.5  
35.0  
34.2  
33.5  
32.7  
32.0  
31.3  
30.6  
29.7  
28.9  
28.0  
27.2  
10.8  
14.2  
75  
7.8  
11.5  
80  
-
-
-
-
-
-
-
-
8.8  
85  
6.1  
90  
-
-
-
-
-
-
95  
100  
105  
110  
115  
-
-
-
6.2  
-
-
-
6.2  
TABLE 13 - SUPERHEAT CHARGING TABLE FOR MODEL D1NA036  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
27.1  
23.3  
19.5  
15.7  
11.9  
8.6  
5.3  
-
57  
28.4  
24.8  
21.1  
17.5  
13.8  
10.6  
7.4  
5.6  
-
59  
29.7  
26.2  
22.7  
19.2  
15.7  
12.6  
9.5  
7.6  
5.7  
-
61  
31.1  
27.7  
24.4  
21.0  
17.6  
14.6  
11.5  
9.6  
63  
65  
67  
69  
71  
73  
75  
65  
70  
32.4  
29.2  
26.0  
22.8  
19.6  
16.6  
13.6  
11.6  
9.6  
33.7  
30.6  
27.6  
24.5  
21.5  
18.6  
15.7  
13.6  
11.5  
9.4  
35.0  
32.1  
29.2  
26.3  
23.4  
20.6  
17.8  
15.6  
13.5  
11.3  
9.2  
35.9  
33.5  
31.2  
28.8  
26.5  
24.1  
21.7  
20.1  
18.4  
16.7  
15.0  
36.8  
34.9  
33.1  
31.3  
29.5  
27.6  
25.7  
24.5  
23.3  
22.1  
20.9  
37.6  
36.4  
35.1  
33.8  
32.6  
31.1  
29.7  
28.9  
28.2  
27.4  
26.7  
38.5  
37.8  
37.1  
36.3  
35.6  
34.6  
33.7  
33.4  
33.1  
32.8  
32.5  
75  
80  
85  
90  
95  
100  
105  
110  
115  
-
7.6  
-
-
5.6  
7.5  
-
-
-
-
5.5  
7.4  
14  
Unitary Products Group  
035-18265-001-A-0202  
TABLE 14 - SUPERHEAT CHARGING TABLE FOR MODEL D1NA042  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
57  
59  
61  
23.0  
19.3  
15.5  
11.7  
7.9  
6.7  
5.5  
-
63  
24.7  
21.2  
17.8  
14.3  
10.8  
9.3  
7.8  
6.3  
-
65  
26.3  
23.2  
20.0  
16.9  
13.7  
11.9  
10.2  
8.0  
67  
28.0  
25.2  
22.3  
19.5  
16.6  
14.6  
12.5  
9.8  
69  
71  
73  
75  
65  
70  
18.0  
19.7  
21.4  
29.1  
26.6  
24.2  
21.7  
19.3  
17.4  
15.5  
12.9  
10.3  
7.8  
30.2  
28.1  
26.1  
24.0  
21.9  
20.2  
18.5  
16.1  
13.7  
11.2  
8.8  
31.3  
29.6  
28.0  
26.3  
24.6  
23.1  
21.5  
19.2  
16.9  
14.7  
12.4  
32.4  
31.1  
29.9  
28.6  
27.3  
25.9  
24.5  
22.4  
20.3  
18.1  
16.0  
13.4  
15.3  
17.3  
75  
8.7  
10.9  
13.2  
80  
-
-
-
-
-
-
-
-
6.6  
9.1  
85  
-
-
-
-
-
-
-
5.1  
90  
-
-
-
-
-
-
95  
100  
105  
110  
115  
-
5.9  
7.1  
-
-
-
-
-
-
-
-
5.2  
TABLE 15 - SUPERHEAT CHARGING TABLE FOR MODEL D1NA048  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
20.9  
17.6  
14.4  
11.1  
7.8  
5.8  
-
57  
21.8  
18.7  
15.5  
12.4  
9.2  
7.0  
-
59  
22.7  
19.7  
16.6  
13.6  
10.6  
8.2  
5.8  
5.4  
-
61  
23.6  
20.7  
17.8  
14.9  
12.0  
9.3  
6.7  
6.0  
5.3  
-
63  
24.4  
21.7  
18.9  
16.1  
13.3  
10.5  
7.7  
6.7  
5.7  
-
65  
25.3  
22.7  
20.0  
17.4  
14.7  
11.7  
8.6  
7.4  
6.1  
-
67  
26.2  
23.7  
21.2  
18.6  
16.1  
12.9  
9.6  
8.0  
6.5  
-
69  
71  
73  
75  
65  
70  
27.4  
25.2  
22.9  
20.7  
18.4  
15.7  
13.0  
11.6  
10.2  
8.7  
28.6  
26.6  
24.7  
22.7  
20.8  
18.6  
16.5  
15.2  
13.9  
12.6  
11.3  
29.8  
28.1  
26.4  
24.8  
23.1  
21.5  
19.9  
18.7  
17.6  
16.4  
15.3  
31.0  
29.6  
28.2  
26.8  
25.4  
24.4  
23.3  
22.3  
21.3  
20.3  
19.3  
75  
80  
85  
90  
95  
100  
105  
110  
115  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
7.3  
TABLE 16 - SUPERHEAT CHARGING TABLE FOR MODEL D2NA060  
SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM/TON  
INDOOR WB TEMPERATURE (F)  
OUTDOOR  
TEMPERATURE  
(F)  
55  
57  
9.2  
8.4  
7.6  
6.8  
6.0  
-
59  
11.4  
10.7  
9.9  
9.2  
8.4  
6.5  
-
61  
13.6  
13.0  
12.3  
11.6  
10.9  
8.7  
6.5  
5.9  
5.3  
-
63  
15.9  
15.2  
14.6  
14.0  
13.3  
10.8  
8.3  
65  
18.1  
17.5  
16.9  
16.3  
15.8  
12.9  
10.1  
8.6  
67  
20.3  
19.8  
19.3  
18.7  
18.2  
15.1  
11.9  
10.0  
8.0  
69  
71  
73  
75  
65  
70  
7.0  
21.8  
21.2  
20.7  
20.2  
19.6  
17.1  
14.5  
12.9  
11.3  
9.6  
23.2  
22.7  
22.2  
21.6  
21.1  
19.1  
17.1  
15.8  
14.5  
13.2  
11.8  
24.7  
24.1  
23.6  
23.1  
22.5  
21.1  
19.7  
18.7  
17.7  
16.7  
15.7  
26.1  
25.6  
25.0  
24.5  
23.9  
23.1  
22.3  
21.6  
20.9  
20.2  
19.6  
6.1  
75  
5.3  
80  
-
-
-
-
-
-
-
-
85  
90  
95  
-
100  
105  
110  
115  
-
-
7.3  
-
-
6.2  
7.1  
-
-
5.2  
5.6  
6.1  
-
-
-
-
-
-
8.0  
Unitary Products Group  
15  
035-18265-001-A-0202  
TROUBLESHOOTING  
NOTE: Before troubleshooting, familiarize yourself with the startup and checkout procedure.  
. Turn gas supply  
off  
. Set thermostat to  
START  
INSET  
Check  
. Line voltage power  
. Low voltage  
transformer  
HSI  
TERMINALS  
SV9501  
is powered  
(24 VAC nominal)  
NO  
. Main limit  
(Auto reset)  
. Rollout limit  
(Manual reset)  
. Auxilary limit  
(Manual reset)  
. Thermostat  
. Wiring  
. Air proving switch on  
combustion air  
blower system  
. Vent damper (if used)  
is open and end switch  
made  
Unplug pilot burner cable,  
measure voltage at  
SV9501 HSI  
terminals (24 VAC  
nominal, see inset)  
Replace  
SV9501  
NO  
NO  
YES  
Igniter warms up  
and glows red  
Replace igniter/flame rod as-  
sembly  
Pilot valves opens  
Replace SV9501  
NO  
NO  
YES  
Check  
Measure voltage to SV9501.  
Voltage must be at least 19.5  
VAC.  
transformer  
line volt  
supply  
Turn gas on.  
Pilot burner lights?  
NO  
YES  
Replace igniter/flame rod as-  
sembly  
YES  
Replace  
SV9501  
save old  
igniter/  
flame rod as-  
sembly for  
service  
Replace igniter/flame rod as-  
sembly and retain.  
Restart troubleshooting se-  
quence.  
NO  
NO  
Main valve opens?  
YES  
Does main valve open?  
YES  
Discard old igniter/flame rod  
assembly  
System OK  
16  
Unitary Products Group  
035-18265-001-A-0202  
(See page 18)  
SEE  
DETAIL  
"A"  
FIG. 9 - TYPICAL WIRING DIAGRAM (208/230-1-60 POWER SUPPLY)  
FIG. 10 - TYPICAL WIRING DIAGRAM (208/230-3-60 POWER SUPPLY)  
Unitary Products Group  
17  
035-18265-001-A-0202  
B
(See page 18)  
FIG. 11 - TYPICAL WIRING DIAGRAM (460-3-60 POWER SUPPLY)  
B
(See page 18)  
FIG. 12 - TYPICAL WIRING DIAGRAM (575-3-60 POWER SUPPLY)  
18  
Unitary Products Group  
035-18265-001-A-0202  
TYPICAL WIRING DIAGRAM NOTES (See pages 16 and 17)  
TYPICAL WIRING DIAGRAM LEGEND (See pages 16 and 17)  
(ALTERNATE)  
(ALTERNATE)  
FIG. 13 - WIRING DIAGRAM DETAIL “B”  
(460 & 575-3-60 POWER SUPPLY) See page 17  
Unitary Products Group  
19  
035-18265-001-A-0202  
NOTES  
20  
Unitary Products Group  
Unitary Products Group  
5005 York Drive, Noman, Oklahoma 73069  
Subject to change without notice. Printed in U.S.A.  
Copyright by York International Corporation 2000 All Rights Reserved.  
035-18265-001-A-0202  
Supersedes: 035-18265-000-A-0801  

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