Xerox Nuvera 120 Ea User Manual

Xerox Nuvera® 100/120/144 EA  
Production System  
Xerox Nuvera® 100/120/144 EA  
Production System  
Put Your Best Image Forward  
Xerox Nuvera® 100/120/144 EA Production System with FreeFlow® Print Server, Enhanced Line Screens, Post Insertion, In-line stacking and stapling, with direct connect to Xerox Tape Binder  
• Stack quality is optimized, ensuring high  
TELER registration keeps sheets  
in place  
Media to match your applications  
performance from your downstream  
fi n is h in g a lt e r n a t iv e s  
You can choose from an expansive range of  
substrates to match your application require-  
ments and build your application capabilities,  
even oversized coated papers. Expect consis-  
tently high image quality on popular coated  
and uncoated stocks, including bond, bristol,  
cover, index, offset, recycled, transparencies,  
carbonless, labels, tabs and preprinted forms  
You’ll achieve superior image-to-sheet ( .65  
mm) and front-to-back ( .65 mm) registration,  
which meets or exceeds general publishing  
standards. Our TELER registration (Translating  
Electronic Registration) precisely controls the  
position of each sheet of paper according  
to the image on the photoreceptor, and the  
speed of each sheet traveling through the  
paper path. In this way, it ensures each sheet  
is in exactly the right position to receive the  
latent image.  
• Your operators can fine-tune automated  
controls or access a “manual override” func-  
tion to overcompensate when fighting heat  
and humidity in your print production envi-  
ronment. This ensures you achieve optimal  
sheet flatness.  
• Works in conjunction with the stock library to  
automatically adjusts to the characteristics  
of the paper you are running  
Optimal sheet flatness anywhere  
you are  
Optimally flat sheets, delivered by our slim,  
automated Sheet Enhancement Module  
(SEM) yield better image quality and smoother  
print runs, regardless of your production  
print environment:  
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Options to make it yours  
Choose from an expansive array of options to create the Xerox Nuvera® 100/120/144 EA Production  
System that reflects your business, your environment, your customers. From feeding to finishing, it’s a  
modular system that’s all about you.  
High Capacity Sheet-Feed Module  
Standard Edition  
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• Two trays, 3,200-sheet capacity  
• Basic workflow capabilities including one  
queue and simple stock handling.  
Scanning options  
Feeding options  
The Xerox Nuvera® EA offers you excellent  
• Ideal alternative if you want to leverage  
oversize stocks up to 12.6" x 18.5"  
To minimize your operator’s involvement while  
enhancing image quality, pick the scanning  
option that best fits your workflow.  
• An easy-to-use Graphical User Interface  
(GUI). It allows your operators to easily  
manage multiple print jobs from multiple  
queues. From the interface, you can hold,  
interrupt, proof, reprogram, and forward  
jobs to maximize print engine productivity  
paper handling:  
Note: You can add up to two of the above modules in  
any combination to your configuration, enabling up  
to an 11,600 sheet capacity with as many as eight  
pick points.  
• Paper trays rely on air shuttle feed tech-  
nology. Processor-controlled, using informa-  
tion from the stock library, this technology  
ensures reliable feeding and supports heavier  
media and coated paper. Air knives separate  
paper to avoid misfeeds  
Remote scanning via the Xerox FreeFlow®  
Scanner 665 offers:  
DocuSheeter™ NV Roll Feeder with  
Optional Grain Rotator  
• Excellent image quality  
• A 125 lpi line screen  
• 65 ipm distributed scanning  
• 600 x 600 dpi scan resolution  
• Attaches to a standard Sheet-feed Module.  
Professional Edition  
• Tiltatron technology supports production of  
DocuCard® applications. The system’s innate  
intelligence tells rollers when to press harder,  
when the air knives should add thrust, and  
more, to deliver a highly intuitive and produc-  
tive paper-handling process  
• Can provide paper cost savings, reduce  
operator intervention and add up to five  
hours of continuous feed in a production  
print environment while still providing access  
to the paper trays for multiple pick points.  
The Professional Edition is achieved when you  
add any of the following options to the stan-  
dard edition FreeFlow® Print Server to accom-  
modate your workflow and enable greater  
connectivity to mainframe applications:  
• High-quality graphics (1200 x 1200 dpi RIP)  
and photos  
• All optimized by a push of a button to  
activate Intelligent Image technology  
Fully integrated onboard scanner provides:  
• Excellent image quality and 600 x 600 dpi  
• An expansive range of data streams  
supported in their native languages (Adobe  
PostScript®, PCL, PDF, TIFF, ASCII, LCDS and  
IPDS and variable data formats such as  
FreeFlow® VI Interpreter (VIPP®) and PPML),  
no converter or transformer required  
• You can reload paper without job  
interruption to significantly increase  
continuous productivity  
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Imaging and processing options  
• Scans at an industry-leading 120 ipm,  
single- or double-sided  
The powerful Xerox FreeFlow® Print Server  
is integrated into the Xerox Nuvera® EA to  
make the most of your space. All variations  
of the system feature a standard print engine.  
We offer you three true production speeds:  
100, 120 or 144 pages per minute (ppm). The  
FreeFlow Print Server is available in the stan-  
dard or professional edition.  
Choose from the following Sheet-feed modules.  
You can use them independently, together or  
in combinations that suit your workflow:  
• Dual scan heads scan two-sided documents  
in a single pass – no slowdown  
• A Productivity Pack supporting production  
features such as multiple queues and a  
robust 250 stock library  
Standard Sheet-Feed Module  
• Four trays, 5,800-sheet capacity  
• Do more high-value applications with more  
unattended run time, at point of need, and  
produce high-impact jobs on demand  
• Image Quality Pack providing expanded  
line screens, from 85 lpi to 156 lpi  
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Inserting options  
Finishing options  
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You can add value and impact to your  
Choose from a wide variety of in-line and  
off-line professional finishing options, both  
from us and from our industry-leading third-  
party suppliers. These options are designed  
to accommodate your requirements:  
output by inserting color covers, inserts or  
specialty media with our Post-print Paper  
Insertion Modules:  
An adaptable solution  
Insertion Module  
That means you choose the configuration  
that best suits your business model.  
Choose from inserting options and  
optional feeding and finishing modules  
and configure the Xerox Nuvera® EA the  
way you want.  
• From mid-production to full production  
• Four trays, 5,800-sheet capacity  
High Capacity Insertion Module  
• Two trays, 3,200 oversized sheets  
• From complex documents to  
challenging environments  
Note: This option can provide an overall system total of  
up to 12 pick points and 17,400 sheet capacity (three  
Sheet-feed Modules and one Insertion Module)  
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Finishing your jobs with finesse  
Finishing can make or break your applications. The Xerox Nuvera® 100/120/144 EA Production System  
offers you many ways to finish your output – and to create high-quality, high-impact applications right at your  
point of need.  
Basic Finisher Module  
Basic Finisher Module – Direct Connect  
• For production print environments  
Offers all of the benefits of, and works  
seamlessly with, the Basic Finisher Module  
Plus along with the added benefit of Docu-  
ment Finishing Architecture (DFA), which is your  
gateway to alternative in-line finishing. The  
BFM-DC provides direct connection to center-  
registered finishing devices such as the Xerox  
Tape Binder, C.P. Bourg (Watkiss) PowerSquare™  
200, CEM DocuConverter and more.  
• Capabilities include in-line stapling and  
stacking up to 3,000 sheets  
Basic Finisher Module Plus  
Offers all of the benefits of the Basic Finisher  
Module, plus:  
• Convenient side exit lets you integrate basic  
in-line finishing with other finishing equipment  
• Together with the Basic Finisher Module,  
enables standalone dual finishers that stack  
up to 6,000 sheets and delivers unload-while-  
run finishing capability, ensuring greater  
throughput without interruption  
Xerox Nuvera® EA with Standard FreeFlow® Print Server, Integrated Onboard Scanner,  
Multifunction Finisher Pro Plus  
• 200-sheet color/cover insertion to boost  
document value at a fraction of the cost  
of full color  
For example, you can choose from  
the following:  
• Can be used in tandem, enabling you to  
integrate two Basic Finisher Modules Plus  
with other in-line finishing alternatives for  
even greater capacity  
Basic Finisher  
Module Plus  
Multifunction Finisher  
Pro Plus  
Multifunction Finisher Professional  
Note: The Sheet Enhancement Module is not  
compatible with or included in configurations  
featuring the Multifunction Finisher Professional  
or the Multifunction Finisher Pro Plus. These  
specific finisher configurations accommodate  
only uncoated stock.  
• For mid-production environments  
• Capabilities include stacking, stapling,  
folding and booklet making  
Multifunction Finisher Pro Plus  
• Offers all the benefits of the Multifunction  
Finisher Professional, plus  
Basic Finisher Module  
Basic Finisher Module –  
Direct Connect  
• Three-hole punch and  
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Finishing Transport Module  
• Use in-line with Basic Finisher Module –  
Direct Connect or Finishing Transport Module  
for standard stapling and stacking along with  
other third-party finishing alternatives  
• Document Finishing Architecture (DFA)  
provides a gateway to add just about  
any third-party finishing option you need,  
whether you are working in a publishing or  
transactional printing environment  
• Binding and Bypass Modes  
Xerox Tape Binder  
Finishing Transport  
Module  
• Easily produces bound books and manuals  
from 15-125 sheets  
Xerox Tape Binder  
• Fully automated tape binding to quickly  
and easily assemble and bind tamper  
resistant books  
Our partners offer you the best  
finishing in the business  
We offer you the finishing options you need  
to wrap up your jobs professionally. From  
booklet makers and perfect binders to  
inserters, stackers, stitchers, spiral binders and  
more, we partner with the makers of today’s  
best finishing devices and equipment. These  
include products from recognized industry  
leaders, such as the GBC Fusion Punch II, the  
C.P. Bourg BDFx Booklet Maker with Square  
Edge, the Xerox SquareFold® Booklet Maker  
and others.  
• Ideal for documents too large to staple  
books/manuals with short life expectancy  
C.P. Bourg BDFx Booklet  
Maker with Square Edge  
• Binding color and tab options with conve-  
nient binder tape cartridges  
Xerox SquareFold® Booklet Maker  
C.P. Bourg Manual and Book Factory with  
Challenge Machinery CMT 330 3 Knife Trim  
C.P. Bourg (Watkiss)  
PowerSquare™ 200  
GBC Fusion Punch II  
with Offset Stacker  
Xerox DB120-D  
Document Binder  
Xerox DS5000 High  
Capacity Stacker  
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Productivity: Doing more for you in less time  
Productivity is essential to achieving a great return on your equipment investments. The Xerox Nuvera®  
100/120/144 EA Production System, driven by the FreeFlow® Print Server, offers you excellent imaging plus  
the maximum productivity you need. You’ll enjoy excellent job control with this system. In addition, it offers  
the flexibility and freedom to work within a number of network environments to produce business-building  
applications on a variety of equipment.  
How the FreeFlow® Print Server  
benefits your business  
FreeFlow® option  
Function  
What it does for you  
The FreeFlow® Print Server enhances your  
business’s productivity, effectiveness and,  
ultimately, its profitability in vital ways,  
for example:  
FreeFlow® Web Services  
24/7 Web portal connecting your print shop  
to your customers  
From anywhere, your customers can submit new jobs  
securely and reorder existing ones over the internet  
(or an intranet).  
FreeFlow® Process Manager  
Automates your print shop’s common  
prepress steps  
In addition to a touchless workflow, you can process  
more jobs faster, for less, and maximize your printers.  
• Receive/RIP/print jobs concurrently to  
efficiently produce hundreds of small jobs  
or transactional data jobs with thousands  
of customer database entries  
FreeFlow® Output Manager  
Automates load balancing and job scheduling  
You can automate your application production and  
enhance efficiency.  
• Print and re-print on-demand with simple  
controls to preview, edit, impose, proof, inter-  
rupt, reprogram and forward jobs  
FreeFlow® Makeready and Scanner 665  
FreeFlow® Variable Information Suite  
Optimizes document assembly processes,  
can blend hard copy with digital  
Gets your input ready for printing and archiving,  
facilitates easy retrieval.  
• Advanced security controls allow individual  
or group settings  
Enhance transactional or marketing materials  
with personalization and/or security features  
Get a better return on your investment with  
TransPromo pieces, ensure security for your  
valued documents.  
FreeFlow® Express to Print  
Intuitive visual interface simplifies job ticketing  
and prepress functions while template-based  
automation streamlines job set up  
Cost-effectively increase your productivity, even  
on cumbersome jobs like business cards, books  
and manuals.  
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Xerox Nuvera® 100/120/144 EA Production System with FreeFlow® Print Server Professional, Integrated  
Scanner, Enhanced Line Screens, Post Insertion, In-line Stacking and Stapling  
• Submit jobs from just about anywhere,  
including desktop/commercial publishing  
workflows. Submit data from mainframe  
systems, and client/server architectures,  
XML/database/ASCII input or simply from  
DVDs, CDs and even portable USB devices.  
Submit print-ready jobs into pre-set Hot  
Folders for easy, automatic printing  
• Automate job ticketing and customize job  
workflows through up to 250 programmable  
queues with minimal operator intervention  
A smooth workflow: easier for your  
business, easier for you  
The Xerox FreeFlow® Digital Workflow Collec-  
tion is designed to take you easily through  
every stage of managing your jobs, from  
creation to final output. Integrating with the  
Xerox Nuvera® EA, this suite of optional solu-  
tions enables you to enhance, automate and  
simplify your existing workflow, increasing  
productivity and making the most of your  
investment.  
• Use stock library to promote efficient use  
of media  
• Save on training costs and increase uptime –  
familiar interface and workflow lends itself  
to “train once” paradigm  
• Submit print-ready jobs into pre-set Hot  
Folders for easy, automatic printing.  
• Ideal for both publishing (high imaging  
quality and speed) and transactional  
environments (readily accommodates  
multiple data streams)  
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Configuration: It’s all about providing  
what you need  
With the Xerox Nuvera® 100/120/144 EA Production System, you can customize our product to fit your  
business. Since it’s flexible, scalable and customizable, the possibilities are many. For example, you might choose  
the Xerox Nuvera® EA with FreeFlow® Print Server Standard, and then add an integrated onboard scanner and the  
Multifunction Finisher Pro Plus.  
Or you might start with Xerox Nuvera® EA with  
FreeFlow® Print Server Professional and add:  
1. Feeding & Scanning  
2. Imaging & Processing  
3. Inserting  
4. Finishing  
• An integrated scanner; enhanced line screens;  
post-insertion, in-line stacking and stapling  
• Enhanced line screens; post-insertion, in-line  
stacking and stapling, Xerox DB120-D Docu-  
ment Binder  
or  
or  
+
Xerox FreeFlow  
Scanner 665  
Standard Sheet-Feed  
Module with Integrated  
Onboard Scanner  
Multifunction Finisher  
Professional1  
Multifunction Finisher  
Pro Plus1  
• Enhanced line screens; post-insertion, dual  
DS5000 High Capacity Stackers, C.P. Bourg  
BDFx Booklet Maker with Square Edge  
or  
Third-party  
center-registered  
finishing devices  
or  
+
+
+
+
+
+
+
High Capacity  
Sheet-Feed  
Module  
High Capacity  
Sheet-Feed  
Module  
High Capacity  
Sheet-Feed  
Insertion Module  
Basic Finisher  
Module2  
Basic Finisher  
Module – Direct Connect  
or  
or  
or  
or  
1The Sheet Enhancement Module is not compatible or  
included in configurations featuring the Multifunction  
Finisher Professional or the Multifunction Finisher Pro Plus.  
2Available “Dual” finishing combinations (not shown) Stand-  
alone (1) Basic Finisher Module Plus and (1) Basic Finisher  
Module, or in combination with other in-line finishing  
solutions (2) Basic Finisher Modules Plus and (1) Finishing  
Transport Module or (1) Basic Finishing Module Plus and  
(1) Basic Finishing Module-Direct Connect with other in-line  
center-registered finishing solutions  
Third-party  
finishing devices  
+
+
+
+
Standard Sheet-  
Feed Module  
Standard Sheet-  
Feed Module  
Xerox Nuvera® EA  
Production System with  
Sheet Enhancement Module  
Standard Sheet-  
Feed Insertion  
Module  
Basic Finisher  
Module Plus2  
Finishing Transport  
Module  
.
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Every application opportunity is your opportunity  
From transactional and Transactional Promotional (TransPromo) applications to publishing applications  
to books and manuals and more, the Xerox Nuvera® 100/120/144 EA Production System makes it easy  
for you to add value and deliver results for your customers. You’ll have limitless opportunities to develop and  
create new and enhanced applications that will expand your business. It offers the high image quality, speed and  
productivity needed to make the most of every application.  
newsletter, you can produce your applications  
Achieve better response rates for  
your transactional pieces  
Xerox prInteractSM Remote Service Offerings  
with speed and efficiency – and exceed your  
customers’ expectations with exceptional  
image quality. For example, you can:  
Remote service is available through a secure,  
online connection between Xerox engineering  
staff and your Xerox Nuvera® EA. Using this  
connection, we can quickly respond to your  
service needs, enabling us to:  
Because the Xerox Nuvera® EA simultaneously  
accommodates a wide range of common data  
streams natively, it can easily produce all of  
your transactional applications. And you can  
increase response rates for those applications  
by adding high-quality data-driven graphics to  
your customers’ bills and statements.  
• Personalize text and graphic content to  
capture attention and add value to your  
communications.  
• Easily access equipment data to provide real-  
time recommendations and help optimize  
overall performance  
• Deliver high-quality output on media that  
gives your customers a competitive advan-  
tage in their markets – the Xerox Nuvera® EA  
lets you choose from an expansive range of  
substrates so you can be creative.  
Increase your return on investment  
with TransPromo  
• Automatically generate up-to-the-day  
accurate meter reads with MeterAssistant™  
Reliably productive for you  
We offer these options to ensure you enjoy  
maximum uptime from your Xerox Nuvera® EA.  
You’ll get a better return on your investment  
with TransPromo pieces. The Xerox Nuvera®  
EA lets you turn your standard transactional  
applications into cost-effective sales tools –  
it’s easy to add personalized graphics, promo-  
tional offers and marketing content. And you’ll  
save on print and postal costs.  
You’ll find the book opportunity  
easy to read  
Xerox Nuvera® Productivity Plus (XPP)  
Integrated Maintenance Program  
With the Xerox Nuvera® EA, you are well  
prepared to succeed printing books and  
manuals – we offer the right business model,  
the right workflow tools and experience, and  
the right technology to help ensure your  
success in the growing digital book printing  
business. An excellent complement to offset,  
this system enables you to deliver the look and  
feel authors, publishers and readers demand  
with high imaging quality and an offset-like  
matte finish.  
Xerox Nuvera® Productivity Plus (XPP) is an  
innovative, customer-focused maintenance  
program that makes it easy for you to diag-  
nose and replace many routine items for the  
Xerox Nuvera® EA. It enables you to increase  
your productivity and print volumes, while  
effectively managing print quality – all while  
avoiding service intervention across every shift.  
Two program options are available, XPP Basic  
and XPP Advanced. You can choose which is  
best for you based on the level of participation  
that works for your business.  
Quick and high-quality  
publishing applications  
The Xerox Nuvera® EA makes quick work of  
publishing applications while delivering the  
high image quality you and your customers  
demand. Whether it’s a communication to  
an audience of thousands or a personalized  
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For all that your business demands  
From image quality to power to productivity to finishing, the Xerox Nuvera®  
100/120/144 EA Production System delivers the business-building capabilities  
you need to succeed. Let us help you create a system that meets all of your  
requirements and more.  
For more information on Xerox Nuvera® EA, call toll-free 1-800-ASK-XEROX  
©2008 Xerox Corporation. All rights reserved. Xerox® and the sphere of connectivity design, Xerox Nuvera®, DocuCard®, FreeFlow®,  
VIPP®, MeterAssistant™ and prInteractSM are registered trademarks of Xerox Corporation in the U.S. and/or other countries. DocuSheeter™  
is a trademark of Lasermax Roll Systems in the U.S. and/or other countries. C.P. Bourg® with Squareback™ and PowerSquare™ are  
trademarks of C.P. Bourg Inc. in the U.S. and/or other countries. GBC® is a registered trademark of General Bindery Corporation in the U.S.  
and/or other countries. Adobe Postscript® is a registered trademark of Adobe Systems Incorporated in the U.S. and/or other countries.  
Plockmatic is a registered trademark of Plockmatic International AB. CEM DocuConverter™ is a trademark of CEM S.p.A. 10/08  
610P718870E  

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