White Rodgers Air Cleaner Sst1000 User Manual

Electronic Air Cleaner  
   
Model Number  
   
SST  
SST1000  
SST1400  
SST1600  
SST2000  
OPERATING  
LIGHT  
ON  
OFF  
   
OWNER’S MANUAL  
   
 Installation  
 Operation  
   
 Basic SST Service Guide  
         
   
   
   
   
 Technical Repair Guide  
      
   
 Repair Parts  
   
Please   read   and   familiarize   yourself   with   the   contents   of   this   manual   before  
                                 
installing,   operating   or   performing   maintenance   on   the   unit.  
                     
White-Rodgers is a division  
of Emerson Electric Co.  
   
   
PART   NO.   37-6373F  
Replaces 37-6373E  
0631  
A
B
C
   
HOW THE AIR CLEANER WORKS  
            
   
   
   
Dirt particles flowing through the ducts (Figure 1) first enters  
the pre-filters (A) where large particles (hair, lint, etc.) are  
trapped. Smaller particles (smoke, dust, pollen, etc.) pass  
through these pre-filters and enter the ionizing section (B).  
Here each tiny particle receives a positive electrical charge.  
These charged particles then enter the collecting section  
(C). This section consists of a series of aluminum plates  
which are alternately charged negative and positive.  
Dirty Air In  
Clean Air Out  
The positive charge of the particles cause them to be  
repelled by the positive plates and attracted to the negative  
plates where they are collected . . . just as a magnet attracts  
iron filings.  
   
Figure   1  
Clean-filtered air re-enters the supply duct system.  
   
Carbon (Charcoal) Filters  
      
   
   
White Dust (Lint)  
      
   
Odors are gas molecules, not particles. They cannot be  
removed by an Electronic Air Cleaner or by any other  
filtration media designed to remove airborne particles.  
However, some gases can be absorbed by an activated  
carbon filter or diluted with fresh outdoor air. When odors  
are present, the addition of charcoal filters will neutralize  
odors, such as cooking odors, pet odors, cigar and cigarette  
odors, ozone, etc. Optional charcoal filters are available for  
your Air Cleaner. Refer to the parts list for the charcoal filter  
part number for your Air Cleaner. Charcoal filters require  
replacement. They cannot be washed. While there is no rule  
of thumb for how often they should be changed, you can  
use your best judgement based on the odors you perceive  
in your environment.  
An Electronic Air Cleaner is designed to collect two major  
types of contaminants: Irritants (Pollens, Spores, Molds,  
Bacteria, etc.) and   Black Soiling Contaminants (Dirt and  
Smoke particles).  
The residue on the collecting plates of an electronic air  
cleaner is black, indicating it is removing dirt from the air  
stream. After installing an air cleaner you may notice white  
dust (typically, long linty particles or fibers – from carpets,  
cotton materials or drapery fabrics). This material is not  
collected by the air cleaner because it does not contain the  
irritants or soiling contaminants listed above or settles out of  
the air before reaching the air cleaner. The presence of  
white dust does not indicate an air cleaner requires service.  
      
CONSTRUCTION OF THE AIR CLEANER  
            
   
   
Not only is your air cleaner easy to install, it is also easy to  
operate and maintain. Its basic components, and their  
functions, are as follows: (See Figure 2)  
Pre-Filters  
Cabinet  
Handle  
Cabinet   - mounts to existing duct work and houses the  
   
collecting cells and pre-filters.  
      
Collecting   Cells   - are made in two sections and perform the  
actual collecting of dust, dirt, and other impurities  
from the air. They contain the ionizing and collec-  
tion sections described above.  
Each cell must be installed with the ionizing wires  
on the air entering side. Each cell must be oriented  
with the handles and contact button (Figure 2)  
toward the operator.  
Contact  
Button  
Pre-filters   - are in two sections which are interchangeable.  
   
Collecting Cells  
Contact  
Button  
They serve as a pre-filter to trap large particles  
such as hair and lint before they can enter the cell  
sections.  
Power Pack  
   
Figure   2  
Power   Pack-   contains operating and power on lights as well  
   
   
as the solid state components that convert the 120  
volt power supply to the high-voltage, direct current  
required for the collecting cell.  
3
PREINSTALLATION  
(Interchangeable)  
Collecting Cell  
(Interchangeable)  
Collecting Cell  
Not to Exceed 20  
Outlet Box  
Cabinet  
Power Pack  
Air Flow  
Handle  
Air Flow  
Furnace  
Opening  
Contact  
Button  
Pre-Filters  
Electronic  
Air Cleaner  
Opening  
Contact  
Button  
(Interchangeable)  
See text for Cell  
Removal Clearance  
Furnace  
Electronic  
Air Cleaner  
Transition Section  
(if Needed)  
Figure 4  
Knockouts for  
3/4" Conduit  
(three sides)  
Figure 3  
6 7/8"  
   
LOCATING THE AIR FILTER  
         
   
   
Your air filter must be mounted in the return air duct of a  
central forced-air system, on the air entering side of your  
furnace. (See Figure 3 for example.)  
Select a location that meets the following:  
C
F
E
1. The face of the cell will be at a right angle to the air  
stream.  
D
2. Allow the following clearances to permit removal of  
cells and pre-filters: (See Figures 4 and 5)  
Model SST1000 - 14 inches  
Model SST1400 - 15 inches  
Model SST1600 - 14 inches  
Model SST2000 - 15 inches  
B
A
For complete dimension data refer to Figure 5.  
3. The air filter is not to be placed in the discharge of  
either the heating or cooling unit.  
MODEL NO.  
A
B
C
D
E
F
SST1000  
SST1400  
SST1600  
SST2000  
24 3/4 21 5/16 18 5/8 13 9/16 16 7/16 19 1/16  
29 11/16 26 1/4 23 5/8 13 9/16 16 7/16 19 1/16  
25 1/2 21 5/16 18 5/8 17 3/4 20 5/8 23 3/8  
29 11/16 26 1/4 23 5/8 17 3/4 20 5/8 23 3/8  
   
4. IMPORTANT:   If atomizing spray type humidifier is  
used, it must be installed downstream from the air  
filter.  
5. If the air cleaner has a power cord installed, unit must  
be located close enought to the outlet so connection  
can be made without the use of an extension cord.  
Figure 5  
      
DIRECTION OF AIR FLOW THROUGH  
            
   
   
If  your  furnace  duct  system  has  a  pre-installed  boot,  
discard  front  cover  of  boot  and  slide  the  air  cleaner  
component inside the boot. For installation of Air Cleaner  
Retrofit (ACR) kits, see page 13.  
   
THE AIR CLEANER  
      
   
Your air cleaner is shipped from the factory with air flow  
from  left-to-right.  If  this  air  flow  is  suitable  for  the  
installation, no further changes need to be made (Fig-  
ure 4). For right-to-left air flow, remove both pre-filter  
and  cell  sections.  Turn  cells  upside  down  (with  the  
same end facing the cabinet opening). This will locate  
the ionizing wires at the right, and both contact buttons  
and cell handles will be facing the power door. Air flow  
direction must agree with arrow embossed on end of  
collecting cells.  
If furnace opening cannot be enlarged to required size, a  
transition sheet metal section must be used. Transition  
must be planned for each job. Reduction should not be  
more  than  4  inches  per  linear  foot,  approximately  20  
angular degrees (Figure 3).  
After installing the cell sections, install pre-filters in cabinet  
tracks on the right. This will again place the pre-filters on  
the air entering side (on the same side as ionizing wires).  
4
   
   
   
TYPICAL MOUNTING POSITIONS  
   
Air Flow  
Air Flow  
Air Flow  
Rear View  
Rear View  
Figure 6  
   
BASEMENT    FURNACE  
Figure 8  
HIGHBOY   FURNACE  
Figure 7  
COUNTERFLOW  
FURNACE   (Figure   7)  
   
(LOWBOY)   (Figure   6)  
      
(Figure   8)  
   
      
Cleaner is mounted hori-  
zontally in return plenum,  
just above furnace.  
Side installation. Cleaner  
is  mounted  vertically,  
where  return  air  enters  
side inlet of furnace.  
Cleaner is mounted horizontally in re-  
turn duct or plenum, just above furnace.  
   
HIGHBOY   FURNACE  
   
(Figure   9)  
Installation  beneath  furnace.  
Cleaner  mounts  horizontally,  
where  return  air  enters  from  
below.  Raise  furnace  and  in-  
stall beneath base.  
Less than  
7 Inches  
Offset  
After attaching the air cleaner  
cabinet to the furnace, carefully  
slide or lift and place the fur-  
nace into position. Do not walk”  
the furnace into position.  
At Least  
9 Inches  
! CAUTION  
   
Walking    furnace  
   
   
into   position   could  
   
cause damage to  
      
   
Figure 10  
OFFSET INSTALLATION  
the    air    cleaner  
      
cabinet.  
   
   
   
(Figure 10)  
   
Air Flow  
Typical use of duct offset to match air filter opening.  
Figure 9  
If duct connection to furnace allows less than nine  
inches  for  mounting  the  air  cleaner,  shorten  the  
lateral trunk, or attach an offset fitting to the elbow.  
Air Flow  
HORIZONTAL   FURNACE  
   
(Figure   11)  
   
Cleaner is mounted vertically  
in the return duct near furnace.  
Figure 11  
5
INSTALLATION  
   
REMOVE OLD FILTER AND DISCARD  
            
   
   
   
   
(Figure 12)  
   
NOTE: This filter may be mounted in the furnace compart-  
ment.  
   
CLEAN BLOWER COMPARTMENT  
      
   
It  is  suggested  that  the  furnace  blower  compartment,  
blower and blower housing be cleaned to ensure clean air  
circulation.  
Figure 12  
Power  
Supply  
Box  
INSTALLATION  
Frame  
The following is a typical installation of the air cleaner on  
a “Highboy” furnace (Figure 8).  
Duct  
1. Place the air filter cleaner on the floor. Stand it upright  
with the power door facing you (Figure 4). If a horizon-  
tal installation is being planned, lay the cleaner on its  
side, this will help you to visualize the relative location  
of all parts.  
Allow ample space for wiring and servicing the power  
supply box (Figure 13).  
Mounting  
Holes  
2. Release the latch, remove the power pack (by grasp-  
ing handle and pulling power pack away from cabinet)  
and set it aside. Remove the collecting cells and pre-  
filters. Set pre-filters and cells aside in a safe location  
until the cabinet is installed.  
Figure 13  
3. Set  the  cabinet  next  to  the  furnace.  If  necessary,  
enlarge the opening in the furnace (if possible) to  
match the opening in the cabinet.  
Turning  
Vanes  
Air Flow  
If the furnace opening cannot be enlarged, a transition  
fitting should be used. (Figure 3).  
The cabinet can be attached directly (Figure 13), or a  
starting collar can first be fitted to the furnace inlet. A  
butt or slip joint can be used.  
Securely attach the cabinet to furnace inlet, using at  
least two of the mounting holes on each side of the  
cabinet.  
Figure 14  
4. Using butt joint, attach duct work (normally an elbow)  
to the upstream side of air cleaner cabinet. (Note the  
use of the sheet metal turning vanes inside the elbow  
to improve air distribution over the face of the cells.)  
(Figure 14)  
   
NOTE: An optional method of attaching duct work to the  
   
Optional method  
(Bend tabs outward at 90˚ angle)  
cabinet is to modify the cabinet (Figure 15) by bending the  
tabs outward at a 90° angle and attaching duct work to  
tabs.  
Figure 15  
5. Connect the vertical duct section to the elbow. Wedge  
a wood block between floor and elbow for support  
(Figure 16).  
   
Transition   Fittings  
If the air duct does not fit the cabinet opening, a transition  
fitting should be used. Gradual transitions are preferred  
for  greatest  efficiency.  Not  more  than  four  inches  per  
linear foot (approximately 20° angle) should be allowed  
(Figure 3).  
6. Seal all joints in the return air system downstream  
from the air cleaner with duct tape to prevent dust from  
entering the air stream. Tape is usually applied on the  
outside  of  ducts,  but  may  also  be  applied  on  the  
inside, or both.  
6
   
                                         
                                         
                                            
                                            
                                               
                                               
                                                 
                                                 
                                                  
                                                  
                                                     
                                                     
                                                        
                                                        
WIRING INSTRUCTIONS  
   
7. With the cabinet installed, the air cleaner can now be 10. If this unit has an electrical cord, the cord has a  
wired to electrical input source.  
grounding type plug with a third (grounding) pin. This  
plug will fit only into a grounding type power outlet. If  
the proper type of outlet is not available, contact  
qualified personnel to install a proper outlet. Do not  
alter the plug in any way.  
!
WARNING  
      
   
   
   
   
   
Installation   of   this   unit   must   comply   with   local  
   
      
   
   
electric   codes   or   other   applicable   codes.  
   
   
   
   
   
      
Review   and   understand   local   codes   prior   to   instal-  
lation.  
! WARNING  
To   reuce   the   risk   of   electric   shock,   The   power   cord  
   
   
   
      
   
   
   
   
                        
must   be   connected   to   an   appropriate   outlet.   Do   not  
alter   the   plug   in   any   way.  
               
            
      
injury   or   death.  
   
      
   
Failure   to   do   so   could   result   in   serious   personal  
8. An air cleaner unit with no air flow monitor requires 11. With the cabinet Installed, reinstall pre-filter(s) and  
electrical wiring through the furnace controls. Con-  
nect wiring to the furnace control terminals (EAC-H)  
for power, (EAC-N) for neutral and connect metal  
frame of EAC to ground.  
collecting cell(s) (Figure 18).  
NOTE: The contact button and handles on the cell  
must be facing you and ionizing wires must be on the  
air intake side.  
If the air cleaner unit has an air flow monitor, it must be  
connected to 120 VAC 60 Hz. A 20 amp circuit is more  
than adequate. If an air flow monitor is not installed but  
is required for operation, order Air Flow Kit F859-  
0381. If a power cord is required, order F97-0019.  
12. Install the power pack as follows:  
Engage the lip on lower inside edge of power pack in  
the flange on cabinet and carefully close the power  
pack,makingsurethattheelectricalconnectorprongs  
on the power pack enter the slots in the socket on  
cabinet.Whenthepowerpackisfullyinplace,engage  
the latch and snap it closed.  
9. Remove junction box cover and install the required  
bushing into the 3/4 in. Knock out. With the supply  
voltage turned off, route three (3) wires into junction  
box for connections. (See Fig. 17.)  
Pre-Filters  
Cabinet  
Handle  
Insure all wires are clamped, wire connectors prop-  
erly  installed  and  grommets  used  to  prevent  wire  
abrasion.  
Vertical  
Section  
Contact  
Button  
Tape All  
Joints  
Collecting Cells  
Contact  
Button  
Power Pack  
Figure 18  
Latch  
To Engage  
Wood Block  
Press to Close After  
Latch is Engaged  
Figure 16  
Female Plug  
Male Plug  
Hot  
Cabinet  
Neutral  
Side Edge of  
Power Pack  
Grounding  
Conductor  
Power Pack  
Front View  
Figure 17  
Engage Lip on Lower Inside Edge  
of Power Pack in Flange.  
Figure 19 Installing Power Pack  
7
OPERATION  
1. With  the  120  VAC  power  turned  on  at  the  circuit  
breaker for the furnace, push the air cleaner ON-OFF  
switch to the “ON” position (Figure 20).  
2. With the furnace blower running, the air cleaner will be  
operating.  An  arcing  or  “snapping”  sound  may  be  
heard. This will occur occasionally, however the unit  
is operating properly.  
3. With the furnace blower running, the Operating Light  
should be ON. If the Operating Light is not ON this  
signifies that the cells need washing, or that trouble  
exists in the unit.  
Operating  
Light  
If, after washing the cells, the Operating Light stays off, the  
cell could be wet, improperly placed in the cabinet or may  
need servicing.  
On-Off  
Switch  
   
NOTE:   An occasional flicker of the light accompanied by  
harmless sparking or snapping noise may occur. This is  
caused  by  trapping  large  particles  of  dirt.  If  arcing  is  
continuous, the cells should be washed or checked for  
service problems see Basic SST Service Guide.  
Figure 20  
4. Remove  the  cell(s)  and  pre-filter(s)  from  cabinet.  
Using  a  solution  of  warm  water  and  low  sudsing  
detergent, soak cell(s) and pre-filter(s) for 20 to 30  
minutes.  
   
   
MAINTENANCE AND WASHING  
   
   
!
CAUTION  
NOTE:   Ionizing wires may become coated causing  
   
CABINET   AND   CELLS   MAY   CON-  
TAIN   SHARP   EDGES.  
      
   
   
   
   
loss of cleaning ability by the collecting cell. Using a  
damp cloth, wipe each ionizing wire, exercising care  
not to damage them.  
                  
Use   care   when   servicing   unit   or   han-  
5. Remove the cell(s) and pre-filter(s) from solution and  
rinse thoroughly with clean water.  
   
dling   cells.  
                     
Failure   to   do   so   could   result   in   minor  
personal   injury.  
   
6
Allow cell(s) and pre-filter(s) to drip dry for a minimum  
         
of   2   hours.   Cell(s) and pre-filter(s) may be tipped at  
a slight angle to expedite the drip-dry process.  
For maximum efficiency your air cleaner cell(s) and pre-  
filter(s) should be inspected once a month and cleaned  
when necessary. Cleaning will usually be required every  
one to three months, depending upon the particular house-  
hold circumstances. When cleaning is required the follow-  
ing procedure should be used:  
7. Reinstall the cell(s) and pre-filter(s) in the cabinet.  
8. Replace the power pack. Turn furnace fan on. After 30  
minutes push ON-OFF switch on the power pack to  
the “ON” position.  
A moderate amount of arcing or snapping” may occur  
at this time, which will indicate that the cell(s) are still  
damp. If the noise is objectionable, push the ON-OFF  
switch to the OFF” position and allow additional time  
for cell(s) and pre-filter(s) to dry. In some cases the  
Operating  Light  will  remain  OFF  during  this  initial  
activation of the air cleaner, and this would indicate  
that the cell(s) are not completely dry. The Operating  
Light  should  remain  ON  while  the  furnace  fan  is  
running once the drying is complete.  
   
CLEANING THE CELLS  
      
   
1. Turn the air moving system “OFF.”  
2. Push the ON-OFF switch on the power pack to the  
“OFF” position (Figure 20). Wait 15 seconds and both  
the  power  pack  and  the  collecting  cell(s)  will  be  
automatically discharged.  
3. Release the latch on top of power pack and pull the  
power pack straight away from cabinet at the top.  
Then lift pack out of ledge at bottom edge of cabinet.  
Set power pack aside.  
8
      
REPLACING AN IONIZING WIRE  
         
   
If an ionizing wire should break, it can be replaced as  
follows:  
1. Remove all pieces of broken wire. Make sure sup-  
ports at each end are in good condition and not bent  
out of shape.  
2. Hook the new wire onto the support at one end.  
3. Hold your finger against the support at the other end  
(Figure 21) and hold the ionizing wire between thumb  
and forefinger as shown or use needle nose pliers.  
Press inward on spring support. Hook end of wire over  
small tab at end of support and release. Make sure  
wire is securely anchored at each end.  
Support  
Ionizing  
Wire  
Figure 21  
SPECIFICATIONS  
SPECIFICATIONS  
SST1000  
SST1400  
SST1600  
SST2000  
Rated Capacity  
Max. Pressure Drop  
Cell Weight  
600 - 1200 cfm  
.08 in. W.G.  
(2) 7 lbs. each  
9 lbs.  
1000 - 1600 cfm  
.08 in. W.G.  
(2) 9 lbs. each  
9 lbs.  
1000 - 2000 cfm  
.12 in. W.G.  
(2) 9 lbs. each  
10 lbs.  
1600 - 2200 cfm  
.09 in. W.G.  
(2) 9 lbs. each  
10 lbs.  
Power Pack Weight  
Unit Weight  
35 lbs.  
42 lbs.  
38 lbs.  
45 lbs.  
Power Consumption  
Electrical Input  
40 Watts (Max)  
120 VAC 60 hz.  
1.0 Ma  
40 Watts (Max)  
120 VAC 60 hz.  
1.2 Ma  
40 Watts (Max)  
120 VAC 60 hz.  
1.5 Ma  
40 Watts (Max)  
120 VAC 60 hz.  
1.7 Ma  
Electrical Output  
@ 6450 VDC (nom)  
Max. Ozone Output  
Temperature Rating  
.05 ppm  
.05 ppm  
.05 ppm  
.05 ppm  
40 F to 125 F  
40 F to 125 F  
40 F to 125 F  
40 F to 125 F  
9
   
                                                
                                                
                                                  
                                                  
                                                   
                                                   
                                                      
                                                      
                                                                                         
                                                                                          
                                                                                            
                                                                                            
                                                                                               
                                                                                               
                                                                                                 
                                                                                                 
                                                                                                    
                                                                                                    
                                                                                                     
                                                                                                     
                                                                                                       
                                                                                                        
   
SERVICE CHECKS  
   
                                                                                                           
                                                                                                           
                                                                                                              
                                                                                                              
                                                                                                                 
                                                                                                                 
                                                                                                                   
                                                                                                                   
                                                                                                                      
                                                                                                                      
                                                                                                                        
                                                                                                                        
   
BASIC SST SERVICE GUIDE  
         
   
                                      
                                      
                                        
                                        
                                         
                                         
                                            
                                            
   
                                               
                                                
                                                  
                                                  
                                                     
                                                     
                                                      
                                                      
                                                         
                                                         
This guide will cover most homeowner complaints. If, after checking the items listed, the unit still fails to operate  
properly, contact the nearest Authorized Service Center.  
SERVICE INDICATION  
   
      
Unit   functioning   Normally  
ON/OFF switch “ON”  
Blower ON  
Operating Light ON  
ON/OFF switch “ON”  
Blower ON  
1. Power   is   not   being   supplied   to   air   cleaner.  
                     
A. Check fuse or circuit breaker.  
Operating Light OFF  
B. Ensure power pack is properly installed and latched.  
2. Collecting   cell   shorted   -   Turn   power   Off   -      Remove   power   pack   -   Remove  
                                      
   
            
      
   
   
   
   
   
   collecting   cells   -   Replace   power   pack   -   Restore   power   (ensure   blower   is  
operating).  
A. If Operating Light comes ON check cells for bent plates, loose ionizing  
wire(s) or cracked insulator(s).  
B. If Operating Light remains OFF, malfunction is in the power pack. (See  
power supply Checkout Procedure).  
ON/OFF Switch “ON”  
Blower OFF  
Operating Light ON  
1. Air   flow   sensor   contaminated/misaligned  
A. Remove power pack and clear contamination inside black bushing around  
the small sensor element.  
B. Ensure small sensor element is centered in bushing.  
2. Air   sensor   left   in   bypassed   condition   after   servicing.**  
3. Faulty   air   flow   sensor   panel.  
Excessive arcing during  
normal operation -  
Operating Light may blink  
1. Wet   collecting   cell.  
A. Allow cell(s) to dry after cleaning before applying power.  
2. Damaged   collecting   cell(s).  
A. Remove cell(s) and inspect for bent plates, loose ionizing wire(s), cracked  
insulator(s), etc.  
3. Collecting   cells   dirty.  
A. Clean cells as instructed in this manual.  
4. Faulty   power   supply   (see   power   supply   checkout   procedure)  
**NOTE: Your air cleaner may be equipped with an air flow sensor (switch) which turns the unit ON and OFF in  
response to the system blower. It may have been “wired out” during a service check and inadvertently left in this  
condition.  
10  
   
TECHNICAL REPAIR GUIDE  
      
                                         
                                         
                                           
                                            
                                             
                                             
   
                                                
                                                 
                                                   
                                                   
                                                      
                                                      
                                                       
                                                       
                                                          
                                                          
All voltage measurements indicated can be made with a  
high voltage D.C. probe and a general purpose volt ohm  
meter. For example: Simpson 260 or equivalent.  
!
WARNING  
   
   
   
      
   
   
   
   
Do   not   attempt   repair   of   this   unit   unless   you   are  
                  
         
connections   and   potential   hazards.  
familiar   with   the   necessary   tools,   equipment,   utility  
For test purposes, the air flow switch may be “wired out”  
of the system. This will eliminate the need for air flow  
across  the  sensing  thermistor  to  energize  the  power  
supply (see Fig 23).  
                     
Repair   should   be   performed   only   by   a   qualified  
   
service   provider.  
            
NOTE: All tests to be performed with the Ozone Reduction  
Jumper intact.  
   
      
   
Failure   to   do   so   could   result   in   reduced   perfor-  
         
   
   
   
      
mance   of   the   unit,   serious   personal   injury   or   death.  
NOTE: When servicing the power pack components, all  
wiring must be routed to factory specifications.  
This  guide  contains  service  checks  to  assist  service  
personnel in locating and correcting any malfunction that  
might occur to render the air cleaner ineffective or inop-  
erative. The air cleaner has been designed with replace-  
able components, such as the high-voltage power supply  
and air flow switch. This allows the serviceman to replace  
a faulty component rather than attempt repairs of such  
components in the field.  
Power Pack  
Assembly  
120 VAC  
Cover Assembly  
Connector  
L1  
L2  
Power Supply  
Specifications  
Wht  
Wht  
Wht from L2 or Wht/Brn from Air Flow  
The solid-state power supply is not  
designed for individual component part  
replacement and must be replaced as  
a complete "snap-in" unit.  
Operating  
Light  
(If Required)  
Airflow Switch  
ON/OFF  
Switch  
Input voltage: 120 VAC 60 Hz.  
Output to light: 1.5 to 2.5 VDC  
H.V. Output: 6450 VDC (nom)  
Blk  
Blk  
Red  
Collecting Cell  
Specifications  
Gnd  
Cell Contact  
& Insulator  
1000 cfm - 1.0 Ma @ 6450VDC  
1400 cfm - 1.2 Ma @ 6450 VDC  
1600 cfm - 1.5 Ma @ 6450 VDC  
2000 cfm - 1.7 Ma @ 6450 VDC  
Power  
Supply  
Wht  
Blu  
Wht or Wht/Brn*  
Blk  
*Wht from L2 or Wht/Brn from Air Flow  
Figure 22  
11  
4. Using a standard extension cord, apply 120 VAC to  
power pack. Turn power switch to “ON” position.  
   
POWER SUPPLY  
   
   
CHECKOUT PROCEDURE  
   
5. Connect meter negative (-) lead to metal frame of  
collecting cell. Use high voltage probe to measure  
voltage at collecting cell ionizer or cell plates. Voltage  
should be 6100 to 6800 VDC.  
1. Turn power switch to the “OFF” position and remove  
the power pack from cabinet.  
2. If air flow switch is installed, locate air flow switch and  
remove power pack cover. If air flow switch is not  
installed, go to step 4.  
NOTE: A new out-of-box” cell may cause the voltage  
to be lower than normal for a short period of time. To  
obtain a more accurate measurement, “age” the cell  
by  applying  high  voltage  to  the  cell  for  15  to  30  
minutes.  
3. Disconnect the three-pin plastic connector and jumper  
the two female pins (white wire to white-brown wire)  
as shown in Fig. 23.  
6
If voltage is below 6100 VDC, check cell for foreign  
objects,  bowed/bent/loose  plates,  broken  ionizing  
wires or cracked insulators. Wash cells if required. If  
Operating Light remains OFF, replace collecting cell.  
Plastic Connector  
Male Pin  
   
AIR FLOW MONITOR TEST  
         
   
   
Jumper Lead  
Female Pins  
1. Connect a multimeter set to read 120 VAC to power  
supply terminals marked “LINE.”  
Method of jumping lead wires of  
connector plug from air flow switch.  
2. Connect 120 VAC to power pack plug, turn power  
switch “ON.”  
Figure 23  
3. Blow  on  thermistor  at  air  flow  monitor.  120  VAC  
should appear at multimeter. Stop blowing and volt-  
age should disappear in 10 - 15 seconds.  
4. Place power pack on a well insulated workbench.  
Connect meter negative (-) lead to the sheet metal  
chassis and the high voltage probe to high voltage  
contact on back cover of power pack. Connect AC  
power to power pack using an extension cord and turn  
power switch to the “ON” position. Keep   hands   and  
4. If voltage did not appear (Step 3), disconnect power to  
power pack. Locate air flow switch and remove power  
pack cover. Disconnect the three-pin plastic connec-  
tor. Jumper the two female pins (white wire to white-  
brown wire) as shown in Fig. 23. Reconnect power to  
power pack. Turn power switch “ON.”  
               
tools   away   from   high   voltage   contact.  
5. If Operating Light comes ON and output voltage is  
between 6100 and 6800 VDC, power supply is good.  
A. If 120 VAC appears at multimeter, replace air flow  
monitor.  
6. If voltage is good but Operating Light does not come  
on, replace Operating Light.  
B. If 120 VAC does not appear on multimeter, prob-  
lem is other than air flow monitor. Recheck all  
primary wiring.  
   
CELL TEST  
   
NOTE: The air flow monitor is designed to operate in the  
temperature range of 6 to 120° F. Operation outside this  
range is not recommended.  
1. Place collecting cell on a well insulated workbench  
with the cell contact button pointing upward.  
2. Select a power pack (with air flow switch bypassed  
and ozone reduction jumper intact) that reads be-  
tween 6100 and 6800 VDC at the cell contact with no  
cell attached.  
3. Place power pack on top of  collecting cell ensuring  
that there is proper contact between the cell contact  
on the power pack contact.  
12  
   
OZONE REDUCTION  
   
All electronic air cleaners typically produce a small  
amount of ozone that is within established limits.  
Some customers may notice an odor especially at  
high altitudes or low air flow rates.  
W1  
This power supply has a “hairpin” shaped jumper  
wire labeled W1 (see Fig 24) that can be cut and  
separated  in  case  of  such  complaints.  This  will  
cause  the  power  supply  to  limit  the  maximum  
operating power to a lower level.  
Cut and separate  
Ozone Reduction  
Jumper  
WHT/BRN  
E3  
BLK  
E2  
LINE  
Ozone   Reduction   Jumper  
      
Figure 24  
   
   
   
   
   
ELECTRONIC AIR CLEANER RETROFIT (ACR) KITS  
   
   
   
   
   
INSTALLATION  
Pre-Filters  
Cabinet  
Handle  
1. Remove  the  two  pre-filters  from  the  package  and  
insert into cabinet tracks opposite the furnace. These  
will be used to catch the larger particles that are in the  
air stream before entering the collecting cell.  
2. Insert the two collecting cells into the cabinet behind  
the  pre-filters.  Be  sure  ionizing  wires  are  directly  
behind the pre-filters so the particles can be charged  
as soon as the air leaves the pre-filters.  
3. Remove cover plate on the power supply junction box  
and remove the knockout needed to bring the wire to  
the female receptacle.  
Contact  
Button  
4. Position receptacle with ground in the down position  
as shown in Fig 17 (page 7) and pull wires through the  
receptacle  locator  on  the  junction  box.  Snap  the  
receptacle into the hole until secure.  
Collecting Cells  
Contact  
Button  
5. Connect ground wire from receptacle and ground wire  
in kit to cabinet with rivet and washer as follows:  
a) Place washer on rivet  
b) Place terminal from ground wire on rivet  
c) Place terminal from receptacle ground wire on  
rivet  
d) Insert rivet in hole in junction box and secure.  
WIRING  
5. For  wiring  installation  (see  page  7)  and  follow  all  
wiring instructions 7, 8 and 9.  
6. Install the power pack (see page 7) instruction 11.  
7. For operation (see page 8 – Operation).  
13  
   
REPAIR PARTS  
   
                             
                             
                               
                               
                                  
                                  
                                    
                                    
15  
18  
14  
   
                                
                                
                                  
                                  
                                     
                                     
                                       
                                       
REPAIR PARTS  
   
PARTS LIST FOR ELECTRONIC AIR CLEANERS  
When ordering repair parts, always give the following information as  
shown in this list.  
1. The PART NUMBER  
2. The PART DESCRIPTION  
3. The MODEL NUMBER  
4. The NAME OF ITEM - Electronic Air Cleaner.  
Always   order   by   “PART   NUMBER”   .   .   .      Not   by   “ITEM   NUMBER”  
PART NUMBER  
ITEM  
NO.  
DESCRIPTION  
SST1000  
SST1400  
SST1600  
SST2000  
1
2
3
4
5
6
7
Cabinet  
N/A  
N/A  
N/A  
N/A  
Pre-Filter  
F825-0431  
F811-0398  
F838-0072  
------  
• F825-0432  
• F811-0397  
F838-0072  
------  
• F825-0337 • F825-0338  
• F811-0321 • F811-0319  
Collecting Cell  
Junction Box Cover  
* Screw #6 x 3/8  
F838-0072  
------  
F838-0072  
------  
Connector, Female  
Power Pack Assembly without Air Flow  
Power Pack Assembly with Air Flow  
Cell Handle  
F818-0053  
F858-1021  
F858-1031  
F832-0039  
F843-0484  
F844-0130  
F876-0202  
N/A  
F818-0053  
F858-1022  
F858-1032  
F832-0039  
F843-0484  
F844-0130  
F876-0202  
N/A  
F818-0053  
F858-1023  
F858-1033  
F832-0039  
F843-0500  
F844-0130  
F876-0202  
N/A  
F818-0053  
F858-1024  
F858-1034  
F832-0039  
F843-0500  
F844-0130  
F876-0202  
N/A  
8
9
Ionizing Wire  
10  
11  
12  
13  
14  
15  
16  
17  
18  
Light  
Switch  
Power Pack, Cabinet Only  
Connector, Male  
F827-0026  
F858-1002  
F16-8520  
37-6373  
F827-0026  
F858-1002  
F16-8520  
37-6373  
F827-0026  
F858-1002  
F16-8521  
37-6373  
F827-0026  
F858-1002  
F16-8521  
37-6373  
Power Supply  
Cover, Power Pack  
† Manual  
† Charcoal Filter (with mounting clips)  
Air Flow Switch (monitor kit)  
F825-0466  
F859-0381  
• F825-0467  
F859-0381  
• F825-0468 • F825-0469  
F859-0381 F859-0381  
* Standard Hardware Item  
Two (2) Required  
† Not Shown  
15  
   
WASH REMINDER SCHEDULE  
      
   
frequent washing may be necessary on some installations  
A regular washing schedule is necessary to ensure proper where there is new carpeting, plaster dust or excessive  
efficiency. A thorough washing once every month will be cigarette smoke, etc. (See page 8 for maintenance and  
adequate for most installations. More or Less  
instructions on how to clean a cell.)  
Year  
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC  
20___  
20___  
20___  
20___  
20___  
20___  
20___  
20___  
20___  
20___  
20___  
20___  
NOTICE TO CONSUMERS  
White-Rodgers  
Electronic Air Cleaner  
Dear Consumer;  
White-RodgerswouldliketothankyouforpurchasingaWhite-RodgersElectronicAirCleaner  
orproductcontainingaWhite-RodgersElectronicAirCleaner. AlthoughWhite-Rodgersdoes  
not extend a warranty directly to consumers, White-Rodgers does extend a warranty to  
Wholesalers and Original Equipment Manufacturers who use White-Rodgers Products. To  
obtain more information about how your Wholesaler or Original Equipment Manufacturer’s  
warranty may benefit you, please contact your Wholesaler or Original Equipment Manufac-  
turer.  
Sincerely,  
White-Rodgers  
The Emerson logo is  
trademark and a service mark  
of Emerson Electric Co.  

Murphy Pneumatic Valves M5180 P User Manual
Panasonic Cu E28jkr User Manual
Philips Scb1431nb User Manual
Ricoh 1060 User Manual
Samsung Ast12sbgb User Manual
Samsung Clx 6260fw Laser Multifunction Printer Clx6260fw User Manual 3
Schumacher Sf 6030 User Manual
Welch Allyn Medical Diagnostic Equipment Scanteam 6980 User Manual
Whirlpool Air Cleaner Wp Ap510 User Manual
York 12 Seer H Ah024 60 User Manual